Photocatalyst body and method of production thereof
Abstract
A photocatalyst body having an excellent photocatalytic function by using an amorphous type titanium peroxide sol, and a production method thereof. A photocatalyst such as titanium oxide in the powder of sol form and an amorphous type titanium peroxide sol are prepared in various mixing ratios in accordance with intended applications; the mixture is then applied to a substrate made of an organic polymer resin, etc., and is thereafter dried, solidified and/or sintered so that a photocatalyst body having the photocatalyst supported and fixed on the substrate is produced. Also, a photo catalyst having a first layer made of the amorphous type titanium peroxide sol disposed on the substrate and a second layer comprising the photocatalyst on the first layer is produced. A photocatalyst body is provided that can support and fix the photocatalyst on the substrate without lowering the photocatalytic function of the photocatalyst and can be used for a long time.

Term
No projected expiry on record.
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21 claims: 13 independent, 8 dependent
- 1請求の範囲 1 . 光触媒を基体に担持固定してなる光触媒体の製造法であって、 光触媒とアモルファス型過酸化チタンゾルとを用いることを特徴とする光 触媒体の製造法。
- 2光触媒として、 酸化チタン粒子又は酸化チタン粉末を用いるこ とを特徴とする請求項 1記載の光触媒体の製造法。
- 3光触媒として、 酸化チタンゾルを用いることを特徴とする請求 項 1記載の光触媒体の製造法。
- 4酸化チタンゾルとアモルファス型過酸化チタンゾルとの合量に 対し、 酸化チタンゾルを 3 0重量%以下の割合で混合した混合ゾルを用い ることを特徴とする請求項 3記載の光触媒体の製造法。
- 5酸化チタンゾルとァモルファス型過酸化チタンゾルとの合量に 対し、 酸化チタンゾルを 2 0〜 8 0重量%の割合で混合した混合ゾルを用 いることを特徴とする請求項 3記載の光触媒体の製造法。
- 6酸化チタンゾルとァモルファス型過酸化チタンゾルとの合量に 対し、 酸化チタンゾルを 7 0重量%以上の割合で混合した混合ゾルを用い ることを特徴とする請求項 3記載の光触媒体の製造法。
- 7基体上に、 光触媒によって分解されない結着剤からなる第一層 を設け、 該第一層の上に、 光触媒とアモルファス型過酸化チタンゾルとを 用いて調製した第二層を設けることを特徴とする光触媒体の製造法。
- 8基体上に、 アモルファス型過酸化チタンゾルを用いて調製した 光触機能を有さない第一層を設け、 該第一層の上に、 光触媒とァモルファ ス型過酸化チタンゾルとを用いて調製した第二層を設けることを特徴とす る光触媒体の製造法。 '
- 9第二層が、 光触媒としての酸化チタン粒子又は酸化チタン粉末 とアモルファス型過酸化チタンゾルとを用いて調製したものであることを 特徴とする請求項 7又は請求項 8記載の光触媒体の製造法。
- 101 0 . 第二層が、 光触媒として請求項 3乃至請求項 6のいずれか記 載の混合ゾルを用いて調製したものであることを特徴とする請求項 7又は 請求項 8記載の光触媒体の製造法。
- 111 1 . 第二層が、 酸化チタンゾルを用いて調製したものであること を特徴とする請求項 8記載の光触媒体の製造法。
- 121 2 . 酸化チタンゾルが、 アモルファス型過酸化チタンゾルの 1 0 0 °C以上の加熱処理により得られるものであることを特徴とする請求項 3 乃至請求項 6及び請求項 1 0乃至請求項 1 1のいずれか記載の光触媒体の 製造法。
- 131 3 . 基体表面及び 又は第一層に、 ナトリウムイオンを存在させ ることを特徴とする請求項 1乃至請求項 1 2のいずれか記載の光触媒体の 製造方法。
- 141 4 . 光触媒粒子と共に、 自発型紫外線放射材又は蓄光型紫外線放 射材の素材からなる粒子、 あるいはこれらの放射材を混入した粒子を用い ることを特徴とする請求項 1乃至請求項 1 3のいずれか記載の光触媒体の 製造法。
- 151 5 . 発型紫外線放射材又は蓄光型紫外線放射材が、 使用する光 触媒の励起波長の発光波長又は蓄光波長を有することを特徴とする請求項 1 4記載の光触媒体の製造法。
- 161 6 . 請求項 1乃至請求項 1 5のいずれか記載の方法により製造さ れた光触媒体。
- 171 7 . 基体が、 有機高分子樹脂からなる請求項 1 6記載の光触媒体 c
- 181 8 . 酸化チタン粒子又は酸化チタン粉末とアモルファス型過酸化 チタンゾルとを含有してなる光触媒組成物。
- 191 9 . 酸化チタンゾルとアモルファス型過酸化チタンゾルとを含有 してなる光触媒組成物。 補正書の請求の範囲 [ 1 9 9 7年 8月 8日 (0 8 . 0 8 . 9 7 ) 国際事務局受理:新しい請求の範囲 2 0及び 2 1が加えられた;他の請求の範囲は変更なし。 ( 3頁) ] 1 . 光触媒を基体に担持固定してなる光触媒体の製造法であって、 光触媒とアモルファス型過酸化チタンゾルとを用いることを特徴とする光 触媒体の製造法。 2 . 光触媒として、 酸化チタン粒子又は酸化チタン粉末を用いるこ とを特徴とする請求項 1記載の光触媒体の製造法。 3 . 光触媒として、 酸化チタンゾルを用いることを特徴とする請求 項 1記載の光触媒体の製造法。 4 . 酸化チタンゾルとアモルファス型過酸化チタンゾルとの合量に 対し、 酸化チタンゾルを 3 0重量%以下の割合で混合した混合ゾルを用い ることを特徴とする請求項 3記載の光触媒体の製造法。 5 . 酸化チタンゾルとアモルファス型過酸化チタンゾルとの合量に 対し、 酸化チタンゾルを 2 0〜8 0重量%の割合で混合した混合ゾルを用 いることを特徴とする請求項 3記載の光触媒体の製造法。 6 . 酸化チタンゾルとアモルファス型過酸化チタンゾルとの合量に 対し、 酸化チタンゾルを 7 0重量%以上の割合で混合した混合ゾルを用い ることを特徴とする請求項 3記載の光触媒体の製造法。 7 . 基体上に、 光触媒によって分解されない結着剤からなる第一層 を設け、 該第一層の上に、 光触媒とアモルファス型過酸化チタンゾルとを 用いて調製した第二層を設けることを特徴とする光触媒体の製造法。 8 . 基体上に、 アモルファス型過酸化チタンゾルを用いて調製した 光触機能を有さない第一層を設け、 該第一層の上に、 光触媒とァモルファ ス型過酸化チタンゾルとを用いて調製した第二層を設けることを特徴とす る光触媒体の製造法。 ' 9 . 第二層が、 光触媒としての酸化チタン粒子又は酸化チタン粉末 19 裤正された用紙 (条約第 19 とァモルファス型過酸化チタンゾルとを用いて調製したものであることを 特徴とする請求項 7又は請求項 8記載の光触媒体の製造法。 1 0 . 第二層が、 光触媒として請求項 3乃至請求項 6のいずれか記 載の混合ゾルを用いて調製したものであることを特徴とする請求項 7又は 請求項 8記載の光触媒体の製造法。 1 1 . 第二層が、 酸化チタンゾルを用いて調製したものであること を特徴とする請求項 8記載の光触媒体の製造法。 1 2 . 酸化チタンゾルが、 アモルファス型過酸化チタンゾルの 1 0 0で以上の加熱処理により得られるものであることを特徴とする請求項 3 乃至請求項 6及び請求項 1 0乃至請求項 1 1のいずれか記載の光触媒体の 製造法。 1 3 . 基体表面及び 又は第一層に、 ナトリウムイオンを存在させ ることを特徴とする請求項 1乃至請求項 1 2のいずれか記載の光触媒体の 製造方法。 1 4 . 光触媒粒子と共に、 自発型紫外線放射材又は蓄光型紫外線放 射材の素材からなる粒子、 あるいはこれらの放射材を混入した粒子を用い ることを特徴とする請求項 1乃至請求項 1 3のいずれか記載の光触媒体の 製造法。 1 5 . 自発型紫外線放射材又は蓄光型紫外線放射材が、 使用する光 触媒の励起波長の発光波長又は蓄光波長を有することを特徴とする請求項 1 4記載の光触媒体の製造法。 1 6 . 請求項 1乃至請求項 1 5のいずれか記載の方法により製造さ れた光触媒体。 1 7 . 基体が、 有機高分子樹脂からなる請求項 1 6記載の光触媒体。 - 1 8 . 酸化チタン粒子又は酸化チタン粉末とアモルファス型過酸化 20 補正された用紙 (条約第 19条) チタンゾルとを含有してなる光触媒組成物。 1 9 . 酸化チタンゾルとアモルファス型過酸化チタンゾルとを含有 してなる光触媒組成物。
- 202 0 . (追加) チタン塩水溶液に水酸化アルカリを加え、 生成した無 定形の水酸化チタンに過酸化水素水を作用させることにより得られるァモ ルファス型過酸化チ夕ンゾル。 2 1 . (追加) アモルファス型過酸化チタンゾルを 1 0 以上で加 熱することにより得られるアナ夕ーゼ型酸化チタンゾル。
- 2121 補正された用紙 (条約第 19条) 条約 1 9条に基づく説明書 1 . 請求の範囲第 2 0項は、 本発明の光触媒体を製造する上で、 必須の原 料成分であるアモルファス型過酸化チタンゾルをクレームに追加したもの である。 2 . 請求の範囲第 2 1項は、 本発明の光触媒体の製造原料であるアナ夕一 ゼ型の酸化チタンゾルをクレームに追加したものである。 以上
Independent claims21
50 paragraphs, as filed
A specification photocatalyst object and its manufacturing process Technical field In the photocatalyst object which invents and has this outstanding photocatalyst function, and its manufacturing process row It is related with the photocatalyst constituent used for them. Background art
A semiconductor is irradiated with the light of a wavelength which has the energy more than the band gap. If it carries out, an oxidation-reduction reaction will arise. such a semiconductor -- a photocatalyst semiconductor -- it is it is -- it is only called a photocatalyst.
A photocatalyst, the case where it is powdered, make solution suspended and it is used, and base of some kind It may be used in the form supported upwards. it sees from the standpoint of photocatalyst activity Practical, although former one is generally more active from the size of the surface area are . considering a standpoint, it says from the ease of handling -- the former -- latter one -- Adoption -- not carrying out -- profit nothing and a case -- many t,
for making a photocatalyst support on a base -- a base top -- photocatalyst particles -- high temperature -- sintering -- Holding is carried out -- the method is adopted. Po of a certain kind of fluorine system The method of supporting a photocatalyst to a base, using Limmer as a binder is also proposed. It is. for example, Provisional Publication No. 4 -- 1 -- 2 8 4 8 5 No. 1 gazette -- photocatalyst particles and fluoride a system -- a mixture with polymer 1 -- lamination and the method of press-fitting -- Provisional Publication No. 4 -- 3 3 4 5 5 The method of carrying out thermal melting arrival of the photocatalyst particles to No. 2 gazette at fluorine system polymer 1 is indicated. ing. Provisional Publication No. 7 -- 1 7 1 4 0 In No. 8 gazette, The difficulty resolvability binder which consists of organic systems, such as inorganic systems, such as water glass, and silicon system polymer, is passed, and it is Light touch. It is the first about the binder of difficulty resolvability on the method of pasting up intermediation particles on a base, and a base. It provides as a layer, the first layer top -- the binder of difficulty resolvability, and photocatalyst particles -- from The manufacturing process of the photocatalyst object which provides the second layer of To is indicated. Provisional Publication No. 5 - 3 0 9 2 6 It is metal oxide Sol as support fixed material of No. 7 gazette photocatalyst powder. The method of using the metal oxide which carries out Generation is indicated, Organic metal compounds, such as Alkoxide of metal in which the sol of a metal oxide is adopted by a sol gel process, Assecil Assetne ♪, and carboxylate, and a chloride called titanium tetrachloride It is obtained by hydrolyzing an alcohol solution under acid or the Al power Li catalyst existence. There is a statement of a purport. The indication of an invention
these days, a photocatalyst is used -- the trial which decomposes, purifies or sterilizes the toxic substance which arises in an everyday living environment, a bad smell ingredient, oil, etc. occurs -- application of a photocatalyst The range is expanded quickly. it follows on this -- it being firm and going over photocatalyst particles on all bases, at a long period of time, without hurting the photocatalyst function The method of making it support is searched for. titanium oxide which was excellent in the photocatalyst function especially Binder 1 function to a base is [ case where sol is used as a photocatalyst ] weak. , -- especially the adhesive improvement was called for.
however, there are few the method of the above-mentioned conventional technology not being enough as adhesive strength and things which can be supported over a long period of time -- raising adhesive strength -- long -- If it tries to make what can be supported during the period, it will be said that a photocatalyst function falls conversely. There was a problem. rutile type oxidization said to compare with a Anatase type and for the photocatalyst function to be weak when using the base consisting of organic polymers resin even if it is titanium, a photocatalytic reaction advances -- the photochemistry of organic polymers resin itself -- anti- -- A deteriorated part understands it as Response by prolonged use conjointly.
moreover -- the case where organic polymers system resin is used as a base -- silica sol etc. beforehand -- Co 1 tee although it considered carrying out Tongue -- silica sol -- Condensation a crack and a hole occur in process of a collection and dryness -- performance top problem as a binder It was.
the above-mentioned subject should be solved -- photocatalyst particles -- all the base top -- the photocatalyst machine Without it hurts ability It is firm and there is direction made to support over a long period of time. Result for which it searched about the method, amorphous type titanium peroxide sol -- binder As -- if it is used -- being also unexpected and photocatalyst particles -- all the base top -- the photocatalyst Without hurting a function, it is firm and makes it support over a long period of time. it finds out that things are made -- the present invention was completed.
Namely, manufacturing process of the photocatalyst object which carries out support fixation of the present invention and the photocatalyst at a base It is, A photocatalyst and amorphous type titanium peroxide sol, such as titanium oxide Manufacturing process of the photocatalyst object to be used, On a base, it is amorphous type titanium peroxide sol. The first layer that does not have the Light touch function used and prepared is provided, On the first layer, it is Light touch. The second layer prepared using intermediation and amorphous type titanium peroxide sol is provided. It is related with the photocatalyst object manufactured by the manufacturing process of a photocatalyst object, and the method of these, and the photocatalyst constituent used for the manufacture.
the amorphous type titanium peroxide sol used in the present invention -- for example, -- It can manufacture as follows. Titanium tetrachloride T i C 1<sub>4</sub>of -- it needs titanium salt water solution -- water oxidization like an ammonia solution thru/or water oxidization Na ♪ Lyme Al power Li is added. Titanium hydroxide T i (O H) 4 [ light blueness white / arising / and formless ] is alt. titanic acid H.<sub>4</sub>T i 0<sub>4</sub>it is called -- this titanium hydroxide -- washing . separation if it processes with the back and hydrogen peroxide solution -- peroxidation Chita of the amorphous form of the present invention A liquid is obtained. This amorphous type titanium peroxide sol is p H 6 .0*. 7.0, diameter of a particle It is 8* 20 nm. the appearance -- yellow -- it is a transparent fluid, and it is stable even if saved at normal temperature for a long period of time. sol concentration -- usually -- 1.4 although adjusted to 0* 1. 60 %, the concentration can be adjusted if needed -- when using it by low concentration, it is diluted and used with distilled water etc.
This amorphous type titanium peroxide sol, amorphous at normal temperature to Anatase type titanium oxide, it does not yet crystallize in the state -- adhesion nature -- A Re and membrane formation nature are high -- uniform -- Flush creating a Fancy thin film -- ' -- it can do -- and the dry tunic has the character in which it does not melt into water.
the sol of amorphous type titanium peroxide -- 1 It heats or more by 00. it becomes Anatase type titanium oxide sol -- amorphous type peroxidation Titanium sol -- a base -- Co 1 tee what carried out dry-after Tongue fixation -- 250 or more heating It becomes Anatase type titanium oxide.
It can be used in the present invention. As a catalyst, it is T i 0.<sub>2</sub>Z nO, S r T i 0<sub>3</sub>C d S, C d 0, C a P, I n P, I n<sub>2</sub>O<sub>3</sub>C a A s, B a T i O<sub>3</sub>K<sub>2</sub>N b 0<sub>3</sub>F e<sub>2</sub>O<sub>3</sub>T a<sub>2</sub>0<sub>5</sub>W0<sub>3</sub>S a 0<sub>2</sub>B i<sub>2</sub>0<sub>3</sub>N i O. C u<sub>2</sub>0, S i C, S i 0<sub>2</sub>Mo S<sub>2</sub>Mo S<sub>3</sub>I n P b, R uO2, C e O<sub>2</sub>although Such can be mentioned, titanium oxide is preferred also in these -- titanium oxide -- the shape of a particle, a powdered form, or a sol-like form -- use.
Sol-like titanium oxide, Namely, titanium oxide sol, It is above, Family type titanium peroxide sol It heats at the temperature more than 1 00"C. Although it can manufacture, Quality of titanium oxide sol is some by heating temperature and cooking time. It changes, For example 1 00 Anatase type oxidization generated by processing for 6 hours Titanium sol is p H 7. 5*9. 5 and a diameter of a particle. It is 8*20 nm. Besides [ the ]. A view is a fluid of yellow suspension. although it is stable even if saved at this titanium oxide sol and normal temperature for a long period of time -- acid and gold if it mixes with Aqueous solution etc., precipitation may arise -- again -- Na ion -- Existence If In is carried out, photocatalyst activity and acid resistance may be spoiled. Sol concentration is usually 2.7. 0*2.9 Although adjusted to 0 %, necessity is accepted, and it is the concentration. It can also be used, being able to adjust.
It is marketing although it is desirable to use the above-mentioned titanium oxide sol as a photocatalyst. "S T -- 0 1 J (made by Ishihara Sangyo Kaisha, Ltd.) and "S T - 3 1" (made by an Ishihara Sangyo stock company) can be used.
it sets to the present invention -- as a base -- Cerami the organic quality of the materials, such as quality of non-equipment, such as A and glass, a plastic, rubber, a tree, and paper, and aluminum -- Steel The thing of which quality of a metallic material can be used. It is a strike also especially in these. Ronitril resin, vinyl chloride resin, and poly power 1 Bonet resin and methyl Methacrylate resin (bitter taste Lil resin), polyester resin, polyurethane resin, etc. The effect which was excellent in application to an organic polymers resin material is demonstrated. the size it is not restricted to a form -- the shape of a honeycomb, the shape of a fiber, a Overpass sheet shaped, and bead What A state, the letter of firing, and they accumulated may be used. Ultraviolet rays are passed. On the article which could apply the photocatalyst object to the inside when it was a base, and was painted again It can apply.
it sets to the present invention -- the binder which is not disassembled with a photocatalyst, for example, the above Provisional Publication No. 7 -- 17 1 4 0 as [ describe / in No. 8 gazette ] -- water glass and Collot An inorganic system and fluorine system polymer, such as Pedals silica and cement, and Silicon-based port organic systems, such as Limmer, -- from -- the binder which is hard to be disassembled with the becoming photocatalyst -- meaning It carries out.
Next,' of some [ manufacture / the constituent for manufacturing the photocatalyst object of the present invention ] There is a method. First, titanium oxide powder is uniformly suspended to amorphous type titanium peroxide sol. The method of using what was carried out can be mentioned. In order to make it become muddy uniformly, it is advantageous to use an after [ mechanical Agitation ] ultrasonic wave.
next, the above-mentioned titanium oxide sol and Amor -- face -- type titanium peroxide sol -- Mixed it unites -- mixed sol is prepared. Both mixed percentage and the photocatalyst object of the present invention apply. Although determined by the operating condition of the product part carried out or apparatus, it is the mixed A that time. The adhesion to the base of the photocatalyst object prepared using Le, membrane formation nature, corrosion resistance, and makeup A sex etc. are taken into consideration. And it can approximately divide into the following three classification.
(1) people contact -- or the possibility is high -- visual -- makeup nature -- necessity it carries out -- for example, an interior tile, sanitary chinaware, and various Nun Inside of A products, tableware, and construction Exterior cases, automotive interior material, etc.
(2) although people do not contact, makeup nature is needed visually -- for example, a light, an underground passage, a road, a tunnel, engineering-works materials, an electrical-appliances face panel, etc.
(3) usually, contact and carrying out vision do not have people -- part of an organic matter based on a photocatalyst function the character which a solution function and the semiconductor metal itself have is used -- a septic tank and various Waste water treatment equipment, Water heater, a bath heater, air-conditioning equipment, and Range 1 the inside of Do -- constructing in apparatus in addition to this Crowded member etc.
And in the above-mentioned classification (1), they are titanium oxide sol and amorphous type peroxidation Chi. As opposed to a total amount with tongue sol, titanium oxide sol -- 3 It is mixture at 0% of the weight or less of a rate. That the photocatalyst object which formed membranes using the mixed sol carried out is preferred, and product using this Is it appears in the sterilization in everyday life, or pollution control and remains bad smell decomposition enough, and is in them, and the film surface is hard -- there is neither wear by cleaning etc. nor adhesion of miscellaneous No -- finger by contact It turned out that a crest etc. are not attached easily.
it belongs to the above-mentioned classification (3) -- a septic tank Remains of the last effluent treatment water In order to demote an organic matter (BO D) value, high photocatalyst activity, Light touch used it is the most important performance demanded as a medium -- this -- titanium oxide sol as opposed to a total amount with amorphous type titanium peroxide sol -- titanium oxide sol -- 7 The photocatalyst object which formed membranes using the mixed sol mixed at 0% of the weight or more of a rate is the optimal. A certain thing was understood. although makeup nature is inferior in this photocatalyst object -- thing of this classification people are usually contact and a thing which does not carry out vision -- when some residues adhere again, it is A problem, and periodical removal and cleaning showed that it obtained and could solve. furthermore -- the above-mentioned classification (2) -- titanium oxide sol and amorphous type peroxidation Chita as opposed to a total amount with Sol -- titanium oxide sol -- 2 0*8 It is mixture at 0% of the weight of a rate. It turned out that the photocatalyst object which formed membranes using the mixed sol carried out is suitable. it sets to the adhesion of this photocatalyst object, hardness, and miscellaneous No, photocatalyst activity, etc. -- front 2 persons' inside The character of a between is shown.
They are titanium oxide sol, amorphous type titanium peroxide sol, mixed sol, etc. to a base. It is a day in order to apply, or spray and act as Co 1 Tyng. Publicly known methods, such as Tsubingu, a spray with Blow, and an application, can be used. Coatee Tongue If it faces, it is good to repeat an application two or more times in many cases.
making it above -- an application -- or -- spraying -- coatee although it can be made to be able to dry, it can be made to be able to solidify after carrying out Tongue and the photocatalyst object of the present invention can be acquired -- 2 0 0*4 0 Solidification support can be sintered and carried out before and behind 0 °C. Oxidization Chita Since the photocatalyst function of A falls by Na ♪ Liuion, let it be a base. When organic polymers resin which is easy to receive decomposition by Photocatalyst is used, coating is preceded -- making the source of Na ♪ Lyme exist by Ning(ing) the resin surface chestnut 1 by the substance containing Na ♪ Lyme ion, such as sodium hydroxide solution Setting is advantageous.
It is 2 when using amorphous type titanium peroxide sol as the first layer. 5 When it heats to 0 or more The, it becomes a crystal of Anatase type titanium oxide, and is a photocatalyst. Since a function arises, it is low temperature, for example, 8, from it. Dry solidification is carried out or less by zero. It is Sodiumy in this case to titanium peroxide sol since it is the same as that of the above. ON is added. Things are also made.
Before fabrication, they are a photocatalyst, spontaneity type ultraviolet irradiance material, or phosphorescent model ultraviolet irradiance. The particles which mixed the particles which consist of a material of material, or these radiation material are mixed. Lycium chinense grows.
Spontaneity type ultraviolet irradiance material (spontaneity type luminescence ceramics) Internal energy Radiation collapse of radium and promethium is used by Material which consumes and emits light itself. It has an ultraviolet range in Am and luminescence. Such [ under the present circumstances ] an ingredient The crushed grain child who ground what hardened the refining powder of the included rock again is used. Phosphorescent model ultraviolet irradiance material (phosphorescent model luminescence ceramics) External energy It has an ultraviolet range in luminescence by Material which emits light while emitting taking in and its part. ing. "Luminova" (brand name , Inc. Nemoto) "Kiplass"
(Brand name Nexus, Inc. ♪ and eye) It is marketed. These and strontium aluminum Nate containing the ingredient of highly pure Alumina of a degree, carbonic acid strontium, Yu mouth Pium, dysprosium, etc. (S r A l)<sub>2</sub>0<sub>4</sub>Main ingredients It carries out. absorption Speak the maximum point of Toru -- 3 6 it is in 0 n m -- particle diameter -- 2 0 m* 5 It is 0 beta *eta. However, it is the Up about the thing in the state where it crushed before pulverization. It can also obtain as Shredding particles.
In these commercial items, if humidity is absorbed, performance will fall greatly and will carry out. In the case of a Watch thing it is beforehand like Glass poly car Bonate -- transparent are . it can also enclose and use into organic polymers resin -- it carries out -- again -- the inside of a base -- Mixed It can also be used, being able to stick on carrying out ON or the base surface.
Such spontaneity type luminescence Cerami Cuckoo luminous type luminescence Cerami Particles which particle Yes 'of A mixed the particulates of these ceramics, and were fabricated (the following and mixing particles it calls) If it mixes to a photocatalyst and a photocatalyst object is prepared, Outside of the purple to a photocatalyst object Even if irradiation of a line is interrupted, he is spontaneity type luminescence Cerami. Outside of the purple emitted from A particles Line, or phosphorescent model luminescence Cerami Enel which the particles of A accumulated by then the ultraviolet rays which consume and emit Gee -- the photocatalyst semiconductor of a photocatalyst object -- excitation -- Re and a photocatalyst function are maintained. Spontaneity type luminescence Cerami A and phosphorescent model luminescence Cerami Since the particles of A, and usual green and blue or orange visible light are also emitted, it can use for guidance by Decoration ** using this.
A photocatalyst semiconductor and its composition are adjusted. (addition of an inorganic pigment or metal) It carried out. Required for exertion of a catalyst function by adjusting heat treatment in Ri and a manufacture process It is changeable, wavelength of ultraviolet rays (absorption belt), i.e., the excitation wavelength, to carry out. For example, T i 0<sub>2</sub>It is alike and is C r 0.<sub>3</sub>If small-quantity addition is carried out, an absorption belt will be displaced to the long wavelength side.<sub>c</sub>this -- the photocatalyst object side -- spontaneity type ultraviolet irradiance material or phosphorescent model ultraviolet irradiance material it can unite with the emission-spectrum characteristic -- wavelength of the ultraviolet rays supplied The set photocatalyst semiconductor can be chosen.
On the other hand, being contrary to this, spontaneity type ultraviolet irradiance material, or phosphorescent model ultraviolet irradiance material Luminescence Speak The Toru characteristic can also be united with the excitation wavelength of a photocatalyst semiconductor. For example, the excitation wavelength of titanium oxide is 1. 8 0 n m*4 0 It is it although it is 0 n m. There is nothing that is marketed now by the phosphorescent model ultraviolet irradiance material which balances.
phosphorescent Cerami who does an afterglow for a long time which is marketed as A -- Nemoto there is "N noctilucence" of incorporated company -- afterglow time -- 1 0 0 There is also a 'thing exceeding 0 minute.<sub>c</sub>This adds alumina for carbonic acid Stronchiu carbonic acid calcium to the main materials. Yu mouth Bium and dysprosium are added as a Activation agent, They are a lantern, cerium, praseodymium, samarium, and power U U in it, terbium and Hol boric acid is added as Vlux and it is [ Mom, erbium, thulium, ytterbium, lutetium, manganese, tin, which element of bismuth, and ] 1. 3 It heat-treated by 0 o"c, and the phosphorescent ceramics of the afterglow are produced for a long time. this -- In a mixed process, short wavelength is also a blue photogen with a peak of 440 nm most. this is made into the luminescence wavelength below 400 nm which is an excitation wavelength of titanium oxide To The absorption wavelength with a peak of 360 nm which the above-mentioned "N noctilucence" has, and 44 It is Addition about the addition metallic elements for bringing the luminescence wavelength with a peak of 0 nm close. Power to acquire, or strontium, potassium, Borax, etc. and a mineral have -- from the first blue luminescence before and behind 450 nm which is the phosphorescence wavelength characteristic -- 44 Below 0 n m a luminescence wavelength does not arise -- then although a phosphorescence color does not emit light, it is short wavelength much more than strontium etc. -- luminescence wavelength below 400 nm which does not carry out coloring the mineral element which it has is refined -- This which carries out preparation processing and develops phosphorescent model ultraviolet irradiance material It can do.
When making only the surface of a photocatalyst semiconductor and unit particles support beforehand He is spontaneity type luminescence Cerami to unit particles. Cuck um luminous Cerami The particles or Mixed of A The surface of the whole after mixing ON particles and making it a cast may be made to support. former one -- spontaneity type luminescence Ceramic, phosphorescent luminescence Cerami the particles of A -- or -- a photocatalyst semiconductor does not adhere to the surface of mixing particles -- it emanates from these particles -- purple The quantity of outside line increases. the case of a phosphorescent model luminescence ceramic particle -- the exterior , -- ultraviolet rays are efficiently absorbable.
Photocatalyst function auxiliary addition metal (P t, A g, Rh, Ru O, Nb, C u, S n, N i O, etc.) may be added to a photocatalyst object in the manufacture process. . embodiment by which these are well known as what carries out the promotion complement of the photocatalytic reaction
Although a reference example and an example are hung up over below and this invention is explained to it still more concretely - The scope of this invention is not limited to these illustration. Reference example 1 (manufacture of amorphous type titanium peroxide sol)
Titanium tetrachloride T i C 1<sub>4</sub>of 50 % solution (the Sumitomo Sycus, Inc.) Distillation What was diluted 70 times with water, and ammonium hydroxide N H<sub>4</sub>25% solution (Takasugi Pharmaceuticals incorporated company) of OH distilled water -- 1 what was diluted 0 time -- capacity ratio 7 : it mixes to 1 -- it counteracts. counteraction back p H is adjusted to 6.5*6.8 -- after-neglect supernatant liquid is thrown away for a while. T i (OH) which remained<sub>4</sub>4 times as many abbreviation of the amount of of gels Distilled water is added, and it fully Agitation and neglects it. It is Chi with silver nitrate. A is carried out and it is chlorine in supernatant liquid. Supernatant liquid is thrown away into a repetition and the last for a flush until ion is no longer detected, and it is Age. It leaves only Le. Depending on the case, centrifugal separation can perform dehydrating treatment. To. T i (OH) of this light blueness white<sub>4</sub>To 3600 m*, it is 3. 5 % hydrogen peroxide solution 2 1 It is yellow, when it adds in every 30-minute 2 steps and 1* Agitation carries out 0m 1 by abbreviation 5. Transparent amorphous type titanium peroxide sol abbreviation 2500 m l is obtained.
it sets at the above-mentioned process -- if generation of heat is not suppressed -- water, such as metatitanic acid, -- un--- Since a Molten substance may deposit, all the process suppresses generation of heat and it performs it. That is desirable. reference example 2 (manufacture of the titanium oxide sol from amorphous type titanium peroxide sol) the above-mentioned amorphous type titanium peroxide sol -- 1 if it heats by 00 -- 3 hours Anatase type titanium oxide arises after grade progress -- if it heats for about 6 hours -- announcer Evening-Ze type titanium oxide sol is obtained. 1 if it heats by 00 The for 8 hours, it will be tinged with light yellow or And suspension fluorescence -- if it condenses -- yellow -- an opaque thing is obtained -- 1 00 -- 1 although an extremely light yellow thing will be obtained if it heats for 6 hours -- these -- above 1 0 Compared with the thing of heating, the degree of dry adhesion falls somewhat for 6 hours.
Viscosity falls compared with this titanium oxide sol and amorphous type titanium peroxide. Since it is carrying out, he is Di. It is condensed and used to 2.5 % of the weight so that it may be easy to carry out Hopping. It carries out. Example 1
it is based on the mixture ratio of amorphous type titanium peroxide sol and titanium oxide sol -- an owner -- The decomposition examination of the machine substance was done as follows. In a substrate, it is every direction 1. 5X[ 0 ] 2 2 Kerami of 0 m m and thickness 4 m m ♪ ♪ decorative board (incorporated company clay and product made from a burn . Serra mix) It was used. this substrate -- the mixed sol of various mixed rates -- thickness abbreviation 2 z m -- the spraying method -- coatee Tongue is carried out -- normal temperature to 7 0 -- after dryness and about 4 0 0 -- 3 it sinters for 0 minute -- five kinds of photocatalyst objects which supported the photocatalyst on the substrate It obtained. the photocatalyst object for these examinations is put in an examination container -- it ranks next -- inside of a container The coloring solution of the organic substance to be decomposed was poured so that the depth might serve as 1 c m. this -- wearing Color solution and Monosolets Water dispersing element of Do (red liquefied thing) it is -- Pollux Red P M -- R (made by Living-ized Calah 1 incorporated company) -- 3 It dilutes 0 time. Next, in order to prevent evaporation of the coloring solution in a container, it is a float glass to a container. (it is cutlet A below in wave long 3 0 0 n m) It covered. upper part 5 c m of the examination container, and substrate from -- the place of 9 .5 c m -- ultraviolet irradiance machine [ (blue collar 1 fluorescence pipe of 2 O w) ] -- 1 3 c m detaches and it installs two -- various photocatalyst objects are irradiated -- disassembly of the intermediary organic matter should also end the time of the color of coloring solution disappearing Passage of the following [ result ] It is. '
a substrate -- titanium oxide sol 1 0 The thing using the thing of 0 %, and the start of test to 7 a color disappears in 2 hours -- it excelled in the resolution of the organic substance, i.e., a photocatalyst function, On the other hand, there were many decomposition residues. On the other hand, it is amorphous type titanium peroxide sol 1. 0 The thing of 0 % is 1. 5 A color disappears in 0 hour and it is the above-mentioned titanium oxide sol 1 as the resolution of an organic substance, i.e., a Light touch' intermediation function. 0 Although it is inferior compared with the thing of 0 % use, It excelled in adhesion and film formability, corrosion resistance, and makeup nature. Amorpha Mixture ratio 1 of A type titanium peroxide sol and titanium oxide sol : The thing of 3 is 7. It is mixture ratio 1 in 8 hours. : The thing of 1 is 1. 0 It is mixture ratio 3 in 2 hours. : The thing of 1 is 1. 2 It is 0 hour and the color disappeared, respectively. And an experiment to the photocatalyst function and With of a more than It turned out that it wears and - film formability, corrosion resistance, and makeup nature have a relation of an inverse proportion. According to the present invention from these things, they are various business by changing a mixed rate. Way (a product application site and an operating condition) It turned out that it can be used for a thing. Example 2
As a base, the acrylic resin board and the methacrylic resin board were used. These resin It is a board 8 It is 3 to 2 % sodium hydroxide solution of 0^. To dry after the Immersion flush during 0 minute To. To the titanium peroxide sol made from reference example 1 as the first layer to this resin board About what did 0 .5 % addition of a surface-active agent, it is a day. It applies 3*4 times in Tsubingu. It was. Dryness is 7. It is 1 at 0 °C. It carried out for 0 minute.
They are five kinds of amorphous type peroxidation Titanium like Example 1 as the second layer. He is Di about the thing of the combination rate of Le and titanium oxide sol. It applies 3*4 times in Hopping. It was. Dry' solidification and an acrylic resin board are 1. 2 They are for 3 minutes and methacrylic resin at 0. The temperature of a drier of a board is 1. 1 It ended in the place which went up to 9. photocatalyst function Oh is based on the adhesion and the photocatalyst to a resin board by the same result as Example 1. it sets to difficulty disassembly of a resin board, etc. -- the direction in which the first layer was provided was markedly excellent. Example 3
The tile of marketing with water absorbency high as a base was used. first, neutral detergent -- Washing is carried out -- what applied the after-dryness surface-active agent was used. Titanium peroxide sol made from the weight ratio by reference example 1 as a photocatalyst constituent (p H 6 .4) 5 To zero copy, Titanium-oxide-powder "S T -- 0 1" (made by Ishihara Sangyo Kaisha, Ltd.) One copy is added and it is abbreviation 1. What was agitated using the ultrasonic wave so that the pellet after carrying out machinery churning for 5 minutes might not be made It used. It is a day at the speed of 0 .3* 0 .5 c m per second. Tsubingu is carried out and it is 3. 1 * dryness of was done by 0 °C. It is this thing 4 0 It is 3 at 0 °C. It calcinated for 0 minute and manufactured the photocatalyst object. This photocatalyst object was firmly pasted up on the tile surface over the long period of time.
On the other hand, the thing which made distilled water distribute titanium oxide powder is used, and it is to the above-mentioned tile. Coatee When Tongue was carried out, it was not able to paste up well. Example 4
Flow which carried out degreasing and surface-active agent processing To a ♪ glass surface, it is Suspended of a glass bead. It is several times coatee with a spray gun about murky solution. Tongue was carried out. It is this thing 4 It is after-dryness 7 at 0 °C. 0 It is 3 at 0. It calcinated for 0 minute. A glass bead is fixed to this float glass. It is a coatee about the photocatalyst constituent used for what was carried out in Example 3. Tongue is carried out and it is after dryness and 4. 0 It is 3 at 0 °C. It calcinated for 0 minute and manufactured the photocatalyst object. This photocatalyst object is a flow. The glass bead fixed to Toglas was firmly pasted over the long period of time. Example 5
amorphous type titanium peroxide sol -- phosphorescent model ultraviolet irradiance material "Kiplass" (brand name Next Co., Ltd.' eye) To It is 2 to titanium peroxide in sol. It mixes and agitates at 5% of the weight of a rate, Kerami as a base It blows on a Tut decorative sheet and is With. Normal temperature dryness is Over(ed) and carried out and it is 4. 0 It is 3 at 0 °C. Calcination processing is carried out for 0 minute, The cooling back and the above-mentioned radiation material It becomes the thickness of 1 m about the titanium oxide sol which prepared the excitation wavelength on the luminescence wavelength. It sprays like and is after dryness and 4. It is 3 at 0 °C. It calcinates for 0 minute. This photocatalyst object maintains a photocatalyst operation by the ultraviolet rays which ultraviolet irradiance material emits, even if the irradiation of ultraviolet rays to a photocatalyst object is interrupted. Field of the Invention
without it reduces the photocatalyst function which a photocatalyst has according to the present invention -- light support fixation of the catalyst can be carried out at a base -- continuing for a long period of time -- usable Light touch Since a medium can be provided various electricity, such as structural inside-and-outside members, such as a photocatalyst object of the present invention, an inner exterior tile, sanitary chinaware, air-conditioning equipment, and a bath heater, and a light The face panel of instruments, the interior material of a car, an underground passage, the inner wall of a tunnel, and septic tank etc. -- it can be used.
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Every citation, both waysCites: the store holds 4 of 5
| Document | Relation | Office | Category | Cited during |
|---|---|---|---|---|
| EP0854112A4 | Cited by | European Patent Office (EPO) | – | Search report |
| US6864415B2 | Cited by | United States of America | – | Search report |
| EP0854112A1 | Cited by | European Patent Office (EPO) | – | Search report |
| US6538194B1 | Cited by | United States of America | – | Search report |
| EP1091440A1 | Cited by | European Patent Office (EPO) | – | Search report |
| US6344278B1 | Cited by | United States of America | – | Applicant |
| EP1091440A4 | Cited by | European Patent Office (EPO) | – | Search report |
| WO9963614A1 | Cited by | World Intellectual Property Organization (WIPO) | – | Applicant |
| US6344277B1 | Cited by | United States of America | – | Applicant |
| US6235401B1 | Cited by | United States of America | – | Applicant |
| JPH08229549A | Cites | Japan | AP | International search |
| JPH08257399A | Cites | Japan | AP | International search |
| JPH0971418A | Cites | Japan | AE | International search |
| JPS62283817A | Cites | Japan | A | International search |
| See also references of EP 0846494A4 | Non-patent | – | – | International search |
15 members in 8 offices
Priority claims4
| Document | Office | Kind | Date |
|---|---|---|---|
| 7554396 | Japan | A | |
| 7554396 | Japan | A | |
| 875543 | – | – | – |
| JP19960075543 | – | – | – |
Members15
| Document | Office | Kind | |
|---|---|---|---|
| JPH09262481A | Japan | A | |
| CA2222869A1 | Canada | A1 | |
| WO9736677A1This record | World Intellectual Property Organization (WIPO) | A1 | |
| EP0846494A1 | European Patent Office (EPO) | A1 | |
| KR19990022108A | Republic of Korea | A | |
| EP0846494A4 | European Patent Office (EPO) | A4 | |
| US6107241A | United States of America | A | |
| TW460321B | Taiwan Province of China | B | |
| US6429169B1 | United States of America | B1 | |
| KR100454592B1 | Republic of Korea | B1 | |
| JP3690864B2 | Japan | B2 | |
| EP0846494B1 | European Patent Office (EPO) | B1 | |
| DE69736585D1 | Germany | D1 | |
| DE69736585T2 | Germany | T2 | |
| CA2222869C | Canada | C |
12 legal events, as 2 offices reported them to INPADOC
Over the term
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| Event | Code | Office | |
|---|---|---|---|
| Wipo information: grant in national officeWWG | WWG | WO | |
| Wipo information: grant in national officeWWG | WWG | WO | |
| Wipo information: published in national officeWWP | WWP | WO | |
| Wipo information: published in national officeWWP | WWP | WO | |
| Ep: the epo has been informed by wipo that ep was designated in this application121 | 121 | WO | |
| Wipo information: entry into national phaseWWE | WWE | WO | |
| Entry into the national phaseENP | ENP | CA | |
| Entry into the national phaseENP | ENP | CA | |
| Wipo information: entry into national phaseWWE | WWE | WO | |
| Wipo information: entry into national phaseWWE | WWE | WO | |
| Designated statesAK | AK | WO | |
| Designated countries for regional patentsAL | AL | WO |
Numbers
- Publication
- 97/36677
- Publication, DOCDB
- 9736677
- Publication, EPODOC
- WO9736677
- Application
- 9700767
- Application, DOCDB
- 9700767
- Application, EPODOC
- WO1997JP00767
Titles2
- English
- PHOTOCATALYST BODY AND METHOD OF PRODUCTION THEREOF
- French
- CORPS PHOTOCATALYSEUR ET SON PROCEDE DE PRODUCTION
Classification
- CPC, 7
- B01J21/063
- B01J37/0244
- Y10S502/522
- B01J35/39
- B01J35/80
- B01J35/395
- B01J35/30
- IPC, 5
- B32B9 00
- B01J21 06
- B01J35 00
- B01J37 02
- C01G23 04
Designated states2
- Regional, 1
- Sweden
- National, 1
- United States of America