EP0846494A1

Photocatalyst body and method of production thereof

Abstract

The invention relates to a photocatalytic body having a good photocatalytic function characterized by using an amorphous titanium peroxide sol, and a method for making the same. A photocatalyst such as titanium oxide in the form of powder or a sol and an amorphous titanium peroxide sol are mixed in different mixing rations depending on the purpose in use and the resultant mixture is coated onto a substrate such as an organic polymer resin, dried·solidifed and/or baked to support and fixed the photocatalyst on the substrate to make a photocatalytic body. Alternatively, a first layer consisting of an amorphous titanium peroxide sol on a substrate, and a second layer made of a photocatalyst is formed on the first layer to make a photocatalytic body. According to the invention, the photocatalyst can be supported and fixed on the substrate without lowering the photocatalytic function of the photocatalyst to obtain a photocatalytic body which is usable over a long time.

Term

Term ended

Projected expiry passed 12 March 2017, 9.5 years ago.

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21 claims: 11 independent, 10 dependent

  1. 1
    A method for making a photocatalytic body wherein a photocatalyst is supported and fixed on a substrate, characterized in that an amorphous titanium peroxide sol is used as the photocatalyst.
  2. 2
    A method for making a photocatalytic body as claimed in Claim 1, characterized in that particles of titanium oxide or powder of titanium oxide is used as the photocatalyst.
  3. 3
    A method for making a photocatalytic body as claimed in Claim 1, characterized in that a titanium oxide sol is used as the photocatalyst.
  4. 4
    A method for making a photocatalytic body as claimed in Claim 3, characterized by using a mixed sol wherein the titanium oxide sol is mixed in an amount of 30 wt% or below based on the total of the titanium oxide sol and the amorphous titanium peroxide sol.
  5. 5
    A method for making a photocatalytic body as claimed in Claim 3, characterized by using a mixed sol wherein the titanium oxide sol is mixed in an amount of 20 ∼ 80 wt% based on the total of the titanium oxide sol and the amorphous titanium peroxide sol.
  6. 6
    A method for making a photocatalytic body as claimed in Claim 3, characterized by using a mixed sol wherein the titanium oxide sol is mixed in an amount of 70 wt% or above based on the total of the titanium oxide sol and the amorphous titanium peroxide sol.
  7. 7
    A method for making a photocatalytic body characterized by comprising, on a substrate, a first layer made of a binder incapable of decomposition by the action of a photocatalyst, and a second layer formed on said first layer and made of a photocatalyst and an amorphous titanium peroxide sol.
  8. 8
    A method for making a photocatalytic body characterized by comprising, on a substrate, a first layer made of an amorphous titanium peroxide sol and having no photocatalytic function, and a second layer formed on said first layer and made of a photocatalyst and an amorphous titanium peroxide sol.
  9. 9
    A method for making a photocatalytic body as claimed in Claim 7 or 8, characterized in that said second layer is formed of particles of titanium oxide or powder of titanium oxide used as a photocatalyst and an amorphous titanium peroxide sol.
  10. 10
    A method for making a photocatalytic body as claimed in Claim 7 or 8, characterized in that said second layer is formed a the mixed sol defined in any one of Claims 3 to 6.
  11. 11
    A method for making a photocatalytic body as claimed in Claim 8, characterized in that said second layer is formed of a titanium oxide sol.
  12. 12
    A method for making a photocatalytic body as claimed in any one of Claims 3 to 6, 10 and 11, characterized in that said titanium oxide sol is obtained by thermal treatment of an amorphous titanium peroxide sol at 100°C or above.
  13. 13
    A method for making a photocatalytic body as claimed in any one of Claims 1 to 12, characterized in that sodium ions are present in the surface of the substrate and/or the first layer.
  14. 14
    A method for making a photocatalytic body as claimed in any one of Claims 1 to 13, characterized in that particles consisting of a spontaneous UV radiating material or a light storage-type UV radiating material or a particles containing these radiating materials are used along with the particles of the photocatalyst.
  15. 15
    A method for making a photocatalytic body as claimed in Claim 14, characterized in that the spontaneous UV radiating material or the light storage-type UV radiating material has an emission wavelength or a stored light wavelength corresponding to an excitation wavelength of the photocatalyst used.
  16. 16
    A photocatalytic body made according to the method defined in any one of Claims 1 to 15.
  17. 17
    A photocatalytic body defined in Claim 16 wherein the substrate is made of an organic polymer resin.
  18. 18
    A photocatalyst composition comprising particles of titanium oxide or powder of titanium oxide, and an amorphous titanium peroxide sol.
  19. 19
    A photocatalyst composition comprising a titanium oxide sol and an amorphous titanium peroxide sol.
  20. 20
    (Added) An amorphous titanium peroxide sol obtained by adding an alkali hydroxide to an aqueous titanium salt solution, and reacting an aqueous hydrogen peroxide solution with the resultant amorphous titanium hydroxide.
  21. 21
    (Added) An anatase titanium oxide sol obtained by heating an amorphous titanium peroxide sol at 100°C or above.
Independent claims21