Nova Patents
EP1580320A2

Compositions for porous materials

Abstract

The present invention relates to the use of water soluble neutral esters of acids of phosphorous of general formula (I) as carriers for improving the absorption of aqueous compositions, preferably aqueous solutions, into porous wettable materials such as paper, wood, masonite, plaster, preferably wood: wherein: R1 and R3, being identical or different, are linear or branched C1-C4 alkyls, preferably C1-C3;R2 is linear or branched C1-C4 alkyl or oxyalkyl, preferably C1-C3;R3 and R2, when R2 is oxyalkyl taken together may form a ring having 5 to 6 atoms, including 2 or 3 carbon atoms.

EP1580320A2, drawing sheet 1
Sheet 1 of 4

Term

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Projected expiry passed 23 March 2025, 1.5 years ago.

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11 claims: 9 independent, 2 dependent

  1. 1
    Use of water soluble neutral esters of acids of phosphorous of general formula (I) as carriers for improving the absorption of aqueous compositions, preferably aqueous solutions, into porous wettable materials such as paper, wood, masonite, plaster, preferably wood:wherein: R 1 a nd R 3 , being identical or different, are linear or branched C 1 -C 4 alkyls, preferably C 1 -C 3 ;R 2 is linear or branched C 1 -C 4 alkyl or oxyalkyl, preferably C 1 -C 3 ;R 3 and R 2 , when R 2 is oxyalkyl taken together may form a ring having 5 to 6 atoms, including 2 or 3 carbon atoms.
  2. 3
    Use according to claims 1-2, wherein the compounds of formula (I) are selected from diethylethylphosphonate, dimethylmethylphosphonate and cyclic phosphonates.
  3. 4
    Use according to claims 1-3, wherein the quantities of the compounds of formula (I) vary, as a percentage by weight of the total, from 0.1 % to 15%, preferably from 1% to 10%, even more preferably from 1% to 8%.
  4. 5
    Use according to claims 1-4, wherein the additives carried by the compounds of formula (I) are the following:A) flame retardants, selected from ethylenediamine monophosphate, guanidine phosphate, triethylphosphate, guanylurea phosphate, trihydroxyethyl isocyanurate phosphates, melamine pentaerythritol phosphate, urea phosphate, neutral phosphates of polyethylene oxides, diethyl-N,N-bis(2-hydroxyethyl)aminomethylphosphonate, neutral phosphates of oligomeric alcohols, dicyandiamide-phosphate, products of condensation reactions between melamine, urea formaldehyde and phosphoric acid described in USP 3.832.316;mono- and di-ammonium phosphate;ammonium polyphosphates;mono- and di-melamine phosphate;melamine polyphosphate;glucose and phosphoric acid based condensates;glucose phosphoric acid and formaldehyde based condensates;dextrin and phosphoric acid based condensates;guanidine, formaldehyde phosphoric acid condensation products;condensation products between formaldehyde, urea, dicyandiamide and phosphoric acid obtainable through the reaction of the above mentioned substances using the following amounts: • from 1 to 10 moles of urea;• from 1 to 11 moles of dicyandiamide;• from 1.2 to 3 moles of formaldehyde for each mole of urea + dicyandiamide;• from 0.5 to 2 moles of phosphoric acid for each mole of urea + dicyandiamide;said condensation compound being prepared by adding a urea and dicyandiamide mixture to an aqueous solution of formaldehyde, at a temperature of between 60°C and 90°C, whilst keeping the temperature constant until the solution becomes clear;the temperature is then lowered to less than 50°C and phosphoric acid is added whilst stirring. The quantity of flame retardants, as a percentage by weight, varies from 1% to 35%, preferably from 5% to 25%, with the total percentage sum of the components present being equal to 100;B) biocide additives, for example boron based salts, preferably selected from sodium borate, borax pentahydrate, borax decahydrate (Na 2 B 4 O 7 . 10H 2 O), sodium octaborate tetrahydrate, boric acid or mixtures thereof. The quantities of biocide additives vary from 0.5% to 23%, preferably from 1% to 10%, in reference to the total weight of the composition.
  5. 6
    Use according to claims 1-5, wherein the compositions include other additives selected from the following:colorants, pigments, gelling agents, waxes, proteins, surfactants, silanes, siloxanes, cellulose, halogens, additives for improving the mechanical or aesthetic characteristics of porous items such as for example vinyl latexes.
  6. 7
    Use according to claims 5-6, wherein the aqueous compositions include:diethylethylphosphonate, dimethylmethylphosphonate as compounds of formula (I), with the quantities, as a percentage by weight of the total, being from 1% to 8%;A) phosphates selected from guanidine phosphates, guanidine urea phosphate and urea phosphate;condensation products between formaldehyde, urea, dicyandiamide and phosphoric acid obtainable through the reaction of the above substances using the following quantities: • from 1 to 10 moles of urea;• from 1 to 11 moles of dicyandiamide;• from 1.2 to 3 moles of formaldehyde for each mole of urea + dicyandiamide;• from 0.5 to 2 moles of phosphoric acid for each mole of urea + dicyandiamide;the condensation compound is prepared by adding a urea and dicyandiamide mixture to an aqueous solution of formaldehyde, at a temperature of between 60°C and 90°C, whilst maintaining the temperature constant until the solution becomes clear;it is then cooled to a temperature of less than 50°C and phosphoric acid added whilst stirring;condensation products between melamine, urea formaldehyde and phosphoric acid described in USP 3,832,316;with the percentage by weight of component A) being from 5% to 25%, B) biocides, preferably borax decahydrate (Na 2 B 4 O 7 .10H 2 0) , boric acid or mixtures thereof;in quantities as percentages by weight of from 1% to 10%;the percentage weight of the various components is in reference to the total weight of the composition, with the total sum of the components present being equal to 100%.
  7. 8
    Use according to claims 1-7, wherein the percentage by weight of the dry components of the aqueous compositions varies from 3% to 50%, preferably from 10% to 40%.
  8. 9
    Use according to claims 1-8, wherein overall quantities of additives varying from 200 g/m 2 to 2,000 g/m 2 , preferably between 300 g/m 2 and 1,000 g/m 2 are applied onto the substrate.
  9. 10
    Formulations for the treatment of porous wettable materials such as paper, wood, masonite, plaster, constituted of an aqueous solution comprising the following components:a) a carrier selected from neutral esters of acids of phosphorous of general formula (I) wherein: R 1 and R 3 , being identical or different, are linear or branched C 1 -C 4 alkyls, preferably C 1 -C 3 ;R 2 is linear or branched C 1 -C 4 alkyl or oxyalkyl, preferably C 1 -C 3 ;R 3 and R 2 , when R 2 is oxyalkyl taken together may form a ring having 5 to 6 atoms, including 2 or 3 carbon atoms;b) at least one carried additive selected from the following categories: flame retardants and biocide additives.