US9508680B1

Induction heating for underfill removal and chip rework

Summary by NHIP

Induction underfill removal

The method heats underfill material via induction to remove it from beneath a chip. Time-varying magnetic fields induce eddy currents or magnetic hysteresis losses in ferromagnetic or ferriceramic particles to generate heat within the bulk matrix.

Claim Score by NHIP

Read claim 1, the broadest

Abstract

Underfill materials and methods for removing an underfill material from beneath a chip in relation to removal of the chip from a substrate. The underfill material may a plurality of particles dispersed in a bulk matrix. The material constituting the particles may be capable of generating heat energy when exposed to a time-varying magnetic field. The bulk matrix of the underfill material between the chip and a substrate may be heated with heat energy transferred from the particles. While heated, the underfill material is removed. The heating of the underfill material may also be used to heat solder bumps connecting the chip with the substrate so that the solder bumps are liquefied.

US9508680B1, drawing sheet 1
Sheet 1 of 6

Term

Projected expiry 17 June 2035.

  1. Priority and filed
  2. Granted
  3. Today
  4. Projected expiry

16 claims: 2 independent, 14 dependent

  1. 1
    Broadest claimClaim Score 94, very broad(NHIP)A method for removing an underfill material from beneath a chip, the method comprising:heating the underfill material with induction heating;and while the underfill material is heated, removing the underfill material from beneath the chip.
  2. 8
    A method for reworking a chip, the method comprising:heating an underfill material between the chip and a substrate with induction heating;heating a plurality of solder bumps coupling a plurality of first pads on the chip with a plurality of second pads on the substrate;and while the underfill material and the solder bumps are heated, removing the chip from the substrate.