Die seal ring for integrated circuit system with stacked device wafers
Summary by NHIP
Stacked die seal ring method
The method bonds two dies with metal stacks and forms a two-part seal ring around each integrated circuit region. A conductive path extends from the second die backside through the semiconductor layer, metal stack, and bonding interface to couple with a via in the first die seal ring.
Claim Score by NHIP
Abstract
An integrated circuit system includes a first device wafer bonded to a second device wafer at a bonding interface of dielectrics. Each wafer includes a plurality of dies, where each die includes a device, a metal stack, and a seal ring that is formed at an edge region of the die. Seal rings included in dies of the second device wafer each include a first conductive path provided with metal formed in a first opening that extends from a backside of the second device wafer, through the second device wafer, and through the bonding interface to the seal ring of a corresponding die in the first device wafer.

Term
6.1 yearsleft in the term
Expires 5 November 2032.
- Priority
- Filed
- Granted
- Today
- Expires
7 claims: 1 independent, 6 dependent
- 1Broadest claimClaim Score 26, narrow(NHIP)A method of fabricating an integrated circuit system, the method comprising:providing a first die including: a first device formed in an integrated circuit region of a first semiconductor layer, and a first metal stack formed on the first semiconductor layer, the first metal stack including one or more metal layers formed in a dielectric layer;providing a second die including: a second device formed in an integrated circuit region of a second semiconductor layer, and a second metal stack formed on the second semiconductor layer, the second metal stack including one or more metal layers formed in a dielectric layer;bonding a front side of the first die to a front side of the second die by bonding the first metal stack to the second metal stack along a bonding interface between the dielectric layer of the first metal stack and the dielectric layer of the second metal stack;and forming a two-part seal ring in the stacked die, wherein forming the two-part seal ring comprises: forming a first seal ring in an edge region of the first die, wherein the first seal ring is formed in the first metal stack, surrounds the integrated circuit region of the first die, and includes at least one via coupled to at least one metal layer of the first metal stack, and forming a second seal ring in an edge region of the second die, wherein the second seal ring surrounds the integrated circuit region of the second die, and wherein the second seal ring includes a conductive path that extends from a backside of the second die through the second semiconductor layer, the second metal stack, and the bonding interface to the first seal ring, wherein the conductive path is electrically coupled to at least one metal layer of the second metal stack and is electrically coupled to at least one via of the first seal ring or at least one metal layer of the first metal stack.
46 paragraphs in 5 sections, as filed
CROSS-REFERENCE TO RELATED APPLICATIONS
0001This application is a divisional of U.S. patent application Ser. No. 13/669,107, filed 5 Nov. 2012 and claims priority thereto under 35 U.S.C. §120.
TECHNICAL FIELD
0002This disclosure relates generally to semiconductor processing, and in particular but not exclusively, relates to semiconductor processing of stacked integrated circuit systems.
BACKGROUND INFORMATION
0003A semiconductor chip, or die (such as an image sensor chip) is fabricated on a single semiconductor wafer, along with hundreds and in some cases thousands of copies of the same die. Separating a semiconductor wafer into individual dies can be done with a die saw (such as a diamond saw). Cuts are made along areas of non-functional semiconductor material separating each die known as scribe lines. However, using a diamond saw introduces mechanical stress to the semiconductor wafer and can result in cracking at the die edge and compromising the integrity and reliability of the integrated circuit. One structure used to make a die less susceptible to the mechanical stress of die saws are seal rings. A die seal ring is formed in or on an outer edge region of one or more dielectric layers of a semiconductor substrate to protect the integrated circuit from contaminants (e.g. sodium) and make a die less susceptible to the mechanical stress caused by the die saw.
0004As integrated circuit technologies continue to advance, there are continuing efforts to increase performance and density, improve form factor, and reduce costs. The implementation of stacked three dimensional integrated circuits have been one approach that designers sometimes use to realize these benefits. Some examples of where three dimensional integrated circuits are a suitable consideration include stacking memory on top of image sensors or processor chips, stacking memory on top of processor chips, stacking processor chips on top of image sensors, stacking chips that are fabricated with different fabrication processes, stacking two small integrated circuit chips whose separate yield may be higher than one large one, or stacking chips to reduce the integrated circuit system footprint.
0005However, the mechanical stresses caused by die saws when separating dies out of a stacked three dimensional integrated circuit remains a factor to be addressed. Furthermore, there is an additional weakness created at the bonding interface between the stacked wafers.
BRIEF DESCRIPTION OF THE DRAWINGS
0006Non-limiting and non-exhaustive embodiments of the invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
0007<figref idref="DRAWINGS">FIG. 1A</figref> is an exploded view of stacked semiconductor wafers with integrated circuit dies, in accordance with an embodiment of the invention.
0008<figref idref="DRAWINGS">FIG. 1B</figref> is a diagram illustrating in greater detail the integrated circuit dies shown in <figref idref="DRAWINGS">FIG. 1A</figref>.
0009<figref idref="DRAWINGS">FIG. 2</figref> is a plan view of an integrated circuit die with a seal ring, in accordance with an embodiment of the invention.
0010<figref idref="DRAWINGS">FIG. 3</figref> is a cross-sectional view of an integrated circuit system having stacked device wafers, taken along section lines <b>3</b>-<b>3</b>′ of <figref idref="DRAWINGS">FIG. 2</figref>, in accordance with an embodiment of the invention.
0011<figref idref="DRAWINGS">FIG. 4</figref> is a cross-sectional view of a die seal ring, in accordance with an embodiment of the invention.
0012<figref idref="DRAWINGS">FIG. 5</figref> is a flow chart illustrating a process of fabricating an integrated circuit system with a die seal ring, in accordance with an embodiment of the invention.
0013<figref idref="DRAWINGS">FIGS. 6A-6H</figref> illustrate cross-sectional views of an integrated circuit system corresponding with the method of fabricating of <figref idref="DRAWINGS">FIG. 5</figref>.
0014<figref idref="DRAWINGS">FIG. 7</figref> is a functional block diagram illustrating an embodiment of a CMOS image sensor, in accordance with an embodiment of the invention.
0015<figref idref="DRAWINGS">FIG. 8</figref> is a circuit diagram illustrating pixel circuitry of two four-transistor (“4T”) pixels within an embodiment of a CMOS imaging array.
DETAILED DESCRIPTION
0016Embodiments of a Die Seal Ring for Integrated Circuit System with Stacked Device Wafers are described herein. In the following description numerous specific details are set forth to provide a thorough understanding of the embodiments. One skilled in the relevant art will recognize, however, that the techniques described herein can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring certain aspects.
0017Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Directional terminology such as “top”, “down”, “above”, “below” are used with reference to the orientation of the figure(s) being described.
0018<figref idref="DRAWINGS">FIG. 1A</figref> is an exploded view of stacked device wafers <b>100</b> and <b>100</b>′ that are to be bonded together to form an integrated circuit system <b>102</b>, in accordance with an embodiment of the invention. Device wafers <b>100</b> and <b>100</b>′ may include silicon, or gallium arsenide or other semiconductor materials. In the illustrated example, device wafer <b>100</b> includes semiconductor dies <b>111</b>-<b>119</b> while device wafer <b>100</b>′ includes corresponding semiconductor dies (view obscured in <figref idref="DRAWINGS">FIG. 1A</figref>).
0019<figref idref="DRAWINGS">FIG. 1B</figref> is a diagram illustrating in greater detail device wafer <b>100</b> and dies <b>111</b> thru <b>119</b>. Scribe lines <b>150</b> and <b>151</b> separate adjacent dies. Scribe line regions <b>152</b>, <b>153</b>, <b>154</b>, and <b>155</b> show areas that are typically susceptible to mechanical stress caused by die saws running across semiconductor wafer <b>100</b> when separating the individual dies from the stacked wafers. Accordingly, a seal ring may be included in each die for both wafers <b>100</b> and <b>100</b>′ to act as a stress release, a crack stopper, and/or as a moisture/contaminant barrier.
0020<figref idref="DRAWINGS">FIG. 2</figref> is a plan view of an integrated circuit die <b>200</b> with a seal ring <b>260</b>, in accordance with an embodiment of the invention. Integrated circuit die <b>200</b> may be one implementation of any of the integrated circuit dies of <figref idref="DRAWINGS">FIGS. 1A and 1B</figref>. Seal ring <b>260</b> is formed in dielectric layers of a metal stack in an outer edge region <b>205</b> of die <b>200</b>. Also, seal ring <b>260</b> surrounds an integrated circuit region <b>220</b>. In one embodiment, outer edge region <b>205</b> only includes non-functional semiconductor material. That is, outer edge region <b>205</b>, in one example, may not include any integrated circuits, whereas integrated circuit region <b>220</b> may comprise one or more semiconductor regions, such as imaging arrays, readout circuitry, control circuitry, processors, memory, or other functional circuitry. Also, in one embodiment, outer edge region <b>205</b> may extend from integrated circuit region <b>220</b> all the way to an outer edge <b>207</b> of die <b>200</b>.
0021Seal ring <b>260</b> may protect integrated circuit region <b>220</b> from contaminants (e.g. sodium) and may make metal interconnects and dielectric layers of the semiconductor substrate of devices within integrated circuit region <b>220</b> less susceptible to the mechanical stress caused by die saw or other processes employed to separate multiple dies formed on a semiconductor wafer. Seal ring <b>260</b> may include metal such as aluminum, tungsten or an alloy of other metals.
0022<figref idref="DRAWINGS">FIG. 3</figref> is a cross-sectional view of an integrated circuit system <b>300</b> having stacked device wafers <b>304</b> and <b>306</b>, taken along section lines <b>3</b>-<b>3</b>′ of <figref idref="DRAWINGS">FIG. 2</figref>, in accordance with an embodiment of the invention. Integrated circuit system <b>300</b> is one possible implementation of integrated circuit system <b>102</b> of <figref idref="DRAWINGS">FIG. 1A</figref>. The illustrated example of integrated circuit system <b>300</b> includes a scribe line <b>302</b>, a first device wafer <b>304</b>, a second device wafer <b>306</b>, and a bonding interface <b>308</b>. The first device wafer <b>304</b> includes a first semiconductor layer <b>310</b> and a first metal stack <b>312</b>, while the second device wafer <b>306</b> is shown as including a second semiconductor layer <b>314</b> and a second metal stack <b>316</b>. Semiconductor layer <b>310</b> is shown as including semiconductor regions <b>322</b> and <b>324</b> and metal stack <b>312</b> is shown as including metal layers M<b>1</b>, M<b>2</b>, and M<b>3</b>, dielectric layers <b>326</b>, a conductor <b>356</b>, and seal ring <b>330</b>. Semiconductor layer <b>314</b> is shown as including semiconductor regions <b>318</b> and <b>320</b> and metal stack <b>316</b> is shown as including metal layers M<b>1</b>, M<b>2</b>, and M<b>3</b>, dielectric layers <b>328</b>, conductor <b>358</b>, and seal ring <b>332</b>. The illustrated example of seal ring <b>332</b> includes an opening <b>334</b>, metal <b>336</b>, conductive path <b>338</b>, and a barrier metal deposition <b>340</b>. Also shown in <figref idref="DRAWINGS">FIG. 3</figref> is an optional interconnect <b>351</b> included in the integrated circuit region <b>220</b>. Optional interconnect <b>351</b> includes barrier metal deposition <b>340</b>, conductive path <b>346</b>, opening <b>348</b>, and, metal <b>350</b>. Semiconductor layer <b>314</b> is further shown as including passivation layer <b>342</b> and an oxide deposition <b>344</b>. Passivation layer <b>342</b> may be included for planarization of the backside <b>305</b> of device wafer <b>306</b>. Optional wire bond cavity <b>352</b> and wire bond <b>354</b> are further shown as included on the backside <b>305</b> of device wafer <b>306</b>.
0023In the example illustrated of <figref idref="DRAWINGS">FIG. 3</figref>, it is noted that all of the conductors included in the metal stack <b>312</b> are entirely beneath the front side <b>309</b> surface of first device wafer <b>304</b>. Similarly, it is noted that all of the conductors with the exception of conductive path <b>346</b> and conductive path <b>338</b> of the metal stack <b>316</b> are entirely beneath the front side <b>307</b> surface of second device wafer <b>306</b>. Therefore, in the depicted example, bonding interface <b>308</b> includes an dielectric-to-dielectric bonding between first dielectric layer <b>326</b> and second dielectric layer <b>328</b>. In another example, it is appreciated that if one of the metal layers M<b>1</b>-M<b>3</b> includes conductors that are flush with the surface of front side <b>307</b> or front side <b>309</b>, then the bonding interface <b>308</b> may be an dielectric-to-conductor interface. However, in either example, at least one of the surfaces at bonding interface <b>308</b> includes a dielectric-only surface of first dielectric layer <b>326</b> and/or second dielectric layer <b>328</b> in accordance with the teachings of the present invention. Therefore, in one example, bonding interface <b>308</b> is a dielectric bonding interface in accordance with the teachings of the present invention.
0024In one embodiment, either or both of semiconductor layer <b>310</b> and semiconductor layer <b>314</b> are layers of epitaxially grown silicon. As shown, semiconductor layer <b>314</b> includes semiconductor regions <b>318</b> and <b>320</b> formed in a front side of the semiconductor layer <b>314</b>, while semiconductor layer <b>310</b> includes semiconductor region <b>322</b> and <b>324</b> formed in a front side of semiconductor layer <b>310</b>. In one embodiment, as will be discussed in more detail below, semiconductor region <b>318</b> includes a CMOS imaging array and semiconductor region <b>320</b> includes associated peripheral circuitry, such as a readout circuit, a control circuit, or other function circuitry included in a CMOS image sensor. Continuing with this example, components such as the photosensitive regions, source and drain regions of transistors are included in the CMOS imaging array of semiconductor region <b>318</b>, while semiconductor regions <b>322</b> and <b>324</b> may include an image processor and/or memory for processing and storing image data that is read out of the CMOS imaging array included in semiconductor region <b>318</b>. Thus, device wafers <b>304</b> and <b>306</b> may be bonded together to form an integrated circuit system, such as an imaging sensor system that includes devices on the first device wafer <b>304</b> as well as devices on the second device wafer <b>306</b>. As will be shown below, semiconductor regions <b>318</b>, <b>320</b>, <b>322</b>, and <b>324</b> may be formed in their respective semiconductor layer prior to bonding the device wafers <b>304</b> and <b>306</b> together.
0025First metal stack <b>312</b> is shown as disposed on the front side of semiconductor layer <b>310</b> and includes several metal layers M<b>1</b>-M<b>3</b> separated by dielectric layer <b>326</b>. Included in metal layer M<b>3</b> is a conductor <b>356</b>. Dielectric layer <b>326</b> separate adjacent metal interconnect layers of metal stack <b>312</b> as well as the metal interconnect layers from semiconductor layer <b>310</b> and bonding interface <b>308</b>. Similarly, dielectric layer <b>328</b> separate adjacent metal interconnect layers of metal stack <b>316</b>, as well as its metal interconnect layers from semiconductor layer <b>314</b> and bonding interface <b>308</b>. In the illustrated embodiment, metal stacks <b>312</b> and <b>316</b> each include three metal interconnect layers. In other embodiments of the invention, each metal stack may have more or less metal layers. In some embodiments, the metal interconnect layers M<b>1</b>, M<b>2</b> and M<b>3</b> may include tungsten, aluminum, cooper, an aluminum-copper alloy or other alloys.
0026Included in metal stack <b>312</b> is a seal ring <b>330</b>. Seal ring <b>330</b> is formed in the outer edge region <b>205</b> of the die proximate to scribe line <b>302</b>. The metallization layers of seal ring <b>330</b> are connected by vias from lower metal layer M<b>1</b> to upper metal layer M<b>3</b>. In one embodiment, seal ring <b>330</b> is formed at the same time and using the same processing steps used to form the rest of metal stack <b>312</b>. Thus, seal ring <b>330</b> is formed prior to bonding wafers <b>304</b> and <b>306</b> together. Seal ring <b>330</b> may include tungsten, aluminum, cooper, an aluminum-copper alloy or other alloys.
0027Metal stack <b>316</b> is shown as including a seal ring <b>332</b> that includes metallization <b>333</b>A and vias <b>333</b>B. In one embodiment, as will be discussed below, metallization <b>333</b>A is formed prior to the bonding of wafers <b>304</b> and <b>306</b>, while vias <b>333</b>B are formed after the bonding. Thus, metallization <b>333</b>A may be considered a frame that exists prior to bonding, and after bonding forms seal ring <b>332</b> together with vias <b>333</b>B once the vias are completed. Seal ring <b>332</b> is formed by etching an opening <b>334</b> from the backside <b>305</b> of device wafer <b>306</b>. The opening <b>334</b> extends from the backside <b>305</b> through the device wafer <b>306</b>, through bonding interface <b>308</b> and through dielectric layer <b>326</b> to expose the metallization of seal ring <b>330</b>. In one embodiment, a barrier metal deposition <b>340</b> is deposited in opening <b>334</b> and then opening <b>334</b> is filled with metal <b>336</b>, such that seal ring <b>332</b> is coupled to seal ring <b>330</b> through the metal <b>346</b> and through barrier metal deposition <b>340</b>.
0028Seal ring <b>330</b> coupled together with seal ring <b>332</b> act as a stress release, a crack stopper, and/or as a moisture/contaminant barrier for integrated circuit system <b>300</b>. Furthermore, seal ring <b>332</b> acts to reinforce the bonding interface <b>308</b> by restricting lateral shifting as well as vertical separation of the wafers.
0029Also shown in <figref idref="DRAWINGS">FIG. 3</figref> are passivation layer <b>342</b> and oxide deposition <b>344</b>. Oxide deposition <b>344</b> is disposed between the metal <b>334</b> and the semiconductor layer <b>314</b>. Passivation layer is disposed between the backside <b>305</b> of device wafer <b>306</b> and semiconductor layer <b>314</b>.
0030<figref idref="DRAWINGS">FIG. 3</figref> further illustrates an optional wire bond cavity <b>352</b> and a wire bond <b>354</b> that are formed to provide a package connection from a conductor in metal stack <b>316</b>. <figref idref="DRAWINGS">FIG. 3</figref> also illustrates an optional interconnect <b>351</b> formed in the integrated circuit region <b>220</b> for connecting conductor <b>358</b> of metal stack <b>316</b> with conductor <b>356</b> of metal stack <b>312</b>. In one embodiment, interconnect <b>351</b> is formed at the same time, using the same process steps as are used to form seal ring <b>332</b>. Interconnect <b>351</b> electrically couples metal conductor <b>356</b> with metal conductor <b>358</b> and may be used for transferring signals between devices included in device wafer <b>304</b> with devices included in device wafer <b>306</b>. Interconnect <b>351</b> includes an opening <b>348</b> that extends from the backside <b>305</b> of device wafer <b>306</b>, through device wafer <b>306</b>, through bonding interface <b>308</b> and through dielectric layer <b>326</b> to expose metal conductor <b>356</b>. Similar to seal ring <b>332</b>, barrier metal deposition <b>340</b> is deposited in opening <b>348</b> which is then filled with metal <b>350</b>. In one embodiment, metal <b>350</b> is the same metal as metal <b>336</b> used in the seal ring <b>332</b> and may include tungsten, aluminum, cooper, an aluminum-copper alloy or other alloys.
0031<figref idref="DRAWINGS">FIG. 4</figref> is a cross-sectional view of a die seal ring <b>402</b>, in accordance with an embodiment of the invention. Die seal ring <b>402</b> is one possible implementation of die seal ring <b>332</b> of <figref idref="DRAWINGS">FIG. 3</figref>. Die seal ring <b>402</b> is shown as including metallizations <b>404</b> and vias <b>406</b>. As shown, the vias (i.e., conductive path) <b>406</b> of seal ring <b>402</b> may include a variety of widths (e.g., W<b>1</b>-W<b>4</b>). In particular, the width W<b>4</b> at bonding interface <b>308</b> may be less than the width W<b>3</b>, and width W<b>3</b> less than width W<b>2</b>, and width W<b>2</b> less than the width W<b>1</b> at a backside <b>403</b> of metal stack <b>316</b>. Having staggered widths such this may provide for greater surface area contact between the vias <b>406</b> and metallizations <b>404</b>.
0032<figref idref="DRAWINGS">FIG. 5</figref> is a flow chart illustrating a process <b>500</b> of fabricating an integrated circuit system with a die seal ring, in accordance with an embodiment of the invention. Process <b>500</b> will be described with reference to <figref idref="DRAWINGS">FIGS. 6A-6H</figref> which illustrate cross-sectional views of the integrated circuit system corresponding with process <b>500</b> of <figref idref="DRAWINGS">FIG. 5</figref>. Process <b>500</b> is one possible process for the fabrication of any of the previously disclosed integrated circuit systems including integrated circuit system <b>102</b> of <figref idref="DRAWINGS">FIG. 1A</figref> and integrated circuit system <b>300</b> of <figref idref="DRAWINGS">FIG. 3</figref>.
0033Process <b>500</b> may begin at process block <b>505</b> and <figref idref="DRAWINGS">FIG. 6A</figref> where the first and second device wafers (i.e., <b>304</b> and <b>306</b>) are formed. As previously mentioned, formation of first device wafer <b>304</b> may include the formation of semiconductor regions <b>322</b> and <b>324</b>, metal stack <b>312</b>, and seal ring <b>330</b>. The formation of device wafer <b>306</b> may include the formation semiconductor regions <b>318</b> and <b>320</b>, metal stack <b>316</b>, and a seal ring frame that includes metallization <b>333</b>A with gaps <b>602</b>. In one embodiment, one or both of front side <b>307</b> and front side <b>209</b> is flattened by a chemical mechanical polish.
0034In process block <b>510</b> first device wafer <b>304</b> is bonded to second device wafer <b>306</b> to form a bonding interface <b>308</b> between dielectric layers <b>326</b> and <b>328</b>, as shown in <figref idref="DRAWINGS">FIG. 6B</figref>. In the illustrated embodiment, all of the conductors of metal stack <b>312</b> are within the stack beneath the front side surface <b>309</b> of device wafer <b>304</b>. Similarly, all of the conductors of metal stack <b>316</b> are within the stack beneath the front side surface <b>307</b> of device wafer <b>306</b>. In one embodiment dielectric layers <b>326</b>D and <b>328</b>D each comprise an oxide. Thus, bonding interface <b>308</b> is an oxide to oxide interface without any metal at either surface <b>307</b> or <b>309</b>.
0035Next, in process block <b>515</b> and as shown in <figref idref="DRAWINGS">FIG. 6C</figref>, the backside <b>305</b> is thinned and in process block <b>520</b>, passivation layer <b>342</b> is formed on the thinned device wafer <b>306</b>. Passivation layer <b>342</b> may be utilized to planarize the backside <b>305</b> of the thinned device wafer <b>306</b>.
0036In process block <b>525</b>, openings <b>334</b> and <b>348</b> are etched for the edge region seal ring and for the integrated circuit region interconnect, respectively (see <figref idref="DRAWINGS">FIG. 6D</figref>). Also shown in <figref idref="DRAWINGS">FIG. 6D</figref>, is a oxide deposition <b>344</b> that is deposited on the backside <b>305</b> of device wafer <b>306</b> and in the etched openings <b>334</b> and <b>348</b> (i.e., process block <b>530</b>). In one embodiment, opening <b>334</b> and opening <b>348</b> are etched simultaneously in the same process step. For example, a single mask may be used to etch both opening <b>334</b> and opening <b>348</b> in a single etching process step.
0037Process block <b>535</b> and <figref idref="DRAWINGS">FIG. 6E</figref> illustrate the extension of openings <b>334</b> and <b>348</b> with an etch through oxide deposition <b>344</b>, from the backside <b>305</b>, through device wafer <b>306</b>, and into device wafer <b>304</b>. In particular, this etch step extends openings <b>334</b> and <b>348</b> through dielectric layer <b>326</b> to expose both conductor <b>356</b> and the metallization <b>330</b>A of seal ring <b>332</b>. Also, as can be seen in <figref idref="DRAWINGS">FIG. 6E</figref>, the extension of opening <b>334</b> for seal ring <b>332</b> results in an etched opening in the gaps <b>602</b> between the metallizations <b>333</b>A. The extension of openings <b>334</b> and opening <b>348</b> may be performed in a simultaneous etching process. For example, a single mask may be used to etch both opening <b>334</b> and opening <b>348</b> to extend the respective openings in a single etching process step.
0038In process block <b>540</b> and <figref idref="DRAWINGS">FIG. 6F</figref>, a barrier metal <b>340</b> is deposited on the backside <b>305</b> of device wafer <b>306</b> and in the extended openings <b>348</b> and <b>334</b>. Similar to the etching processes described above barrier metal <b>340</b> may be deposited simultaneously in opening <b>334</b> and <b>348</b>. Next, in process block <b>545</b> and <figref idref="DRAWINGS">FIG. 6G</figref>, openings <b>334</b> and <b>348</b> are filled with a conductive material (e.g., metal <b>604</b>) to form the integrated circuit region interconnect <b>351</b> and the edge region seal ring <b>332</b>. The filling of openings <b>334</b> and <b>348</b> with metal may also be done simultaneously in the same process step. Thus the metal <b>604</b> in interconnect <b>351</b> may be the same as the metal in seal ring <b>332</b>.
0039Process block <b>550</b> and <figref idref="DRAWINGS">FIG. 6H</figref> illustrate the removal of excess material from the backside <b>305</b> of device wafer <b>306</b>. The removal of excess metal <b>604</b> and barrier metal <b>340</b> may be done by way of an etch or by way of a mechanical polish. Regardless, excess material is removed down to the oxide deposition <b>344</b>. Next in process block <b>555</b> a wire bond cavity such as wire bond cavity <b>352</b> of <figref idref="DRAWINGS">FIG. 3</figref> is formed.
0040Lastly, in process block <b>560</b>, the fabrication of the integrated circuit system <b>300</b> is completed. In the embodiment where semiconductor region <b>318</b> includes an imaging array, completing the fabrication of integrated circuit system <b>300</b> may include steps such as formation of micro-lens (not shown) on the backside <b>305</b> and may also include die sawing along scribe line <b>302</b> to separate the individual dies from one another.
0041<figref idref="DRAWINGS">FIG. 7</figref> is a functional block diagram illustrating an embodiment of a CMOS image sensor <b>700</b>, in accordance with an embodiment of the invention. CMOS image sensor <b>700</b> may be one implementation of any of the semiconductor regions mentioned previously, including semiconductor regions <b>318</b>, <b>320</b>, <b>322</b>, and <b>324</b>. The illustrated embodiment of image sensor <b>700</b> includes a imaging array <b>705</b>, readout circuitry <b>710</b>, function logic <b>715</b>, and control circuitry <b>720</b>.
0042Imaging array <b>705</b> is a two-dimensional (“2D”) array of backside illuminated imaging sensors or pixels (e.g., pixels P<b>1</b>, P<b>2</b> . . . , Pn). In one embodiment, each pixel is an active pixel sensor (“APS”), such as a complementary metal-oxide-semiconductor (“CMOS”) imaging pixel. As illustrated, each pixel is arranged into a row (e.g., rows R<b>1</b> to Ry) and a column (e.g., column C<b>1</b> to Cx) to acquire image data of a person, place, or object, which can then be used to render a 2D image of the person, place, or object.
0043After each pixel has acquired its image data or image charge, the image data is read out by readout circuitry <b>710</b> and transferred to function logic <b>715</b>. Readout circuitry <b>710</b> can include amplification circuitry, analog-to-digital (“ADC”) conversion circuitry, or otherwise. Function logic <b>715</b> can simply store the image data or even manipulate the image data by applying post image effects (e.g., crop, rotate, remove red eye, adjust brightness, adjust contrast, or otherwise). Control circuitry <b>720</b> is coupled to pixel array <b>705</b> to control operational characteristic of pixel array <b>705</b>.
0044<figref idref="DRAWINGS">FIG. 8</figref> is a circuit diagram illustrating an embodiment of pixel circuitry <b>800</b> of two four-transistor (“4T”) pixels within a BSI imaging array, in accordance with an embodiment of the invention. Pixel circuitry <b>800</b> is one possible pixel circuitry architecture for implementing each pixel within pixel array <b>705</b> of <figref idref="DRAWINGS">FIG. 7</figref>, but it should be appreciated that embodiments of the present invention are not limited to 4T pixel architectures; rather, one of ordinary skill in the art having the benefit of the instant disclosure will understand that the present teachings are also applicable to 3T designs, 5T designs, and various other pixel architectures. In <figref idref="DRAWINGS">FIG. 7</figref>, BSI pixels Pa and Pb are arranged in two rows and one column. The illustrated embodiment of each pixel circuitry <b>800</b> includes a photodiode PD, a transfer transistor T<b>1</b>, a reset transistor T<b>2</b>, a source-follower (“SF”) transistor T<b>3</b>, and a select transistor T<b>4</b>. During operation, transfer transistor T<b>1</b> receives a transfer signal TX, which transfers the charge accumulated in photodiode PD to a floating diffusion node FD. In one embodiment, floating diffusion node FD can be coupled to a storage capacitor for temporarily storing image charges. Reset transistor T<b>2</b> is coupled between a power rail VDD and the floating diffusion node FD to reset (e.g., discharge or charge the FD to a preset voltage) under control of a reset signal RST. The floating diffusion node FD is coupled to control the gate of SF transistor T<b>3</b>. SF transistor T<b>3</b> is coupled between the power rail VDD and select transistor T<b>4</b>. SF transistor T<b>3</b> operates as a source-follower providing a high impedance output from the pixel. Finally, select transistor T<b>4</b> selectively couples the output of pixel circuitry <b>800</b> to the readout column line under control of a select signal SEL. In one embodiment, the TX signal, the RST signal, and the SEL signal are generated by control circuitry <b>720</b>.
0045The above description of illustrated embodiments of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
0046These modifications can be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Contents5
17 sheets
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9 members in 4 offices
Priority claims1
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Members9
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| US9142581B2 | United States of America | B2 | |
| US2015349004A1 | United States of America | A1 | |
| TWI528521B | Taiwan Province of China | B | |
| US9305968B2This record | United States of America | B2 | |
| CN103811506B | China | B |
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Numbers
- Publication
- 9305968
- Application
- 14825703
Titles
- English
- Die seal ring for integrated circuit system with stacked device wafers
Patent term adjustment
- Applicant delay
- −12 days
- Net adjustment
- 0 days
Classification
- CPC, 40
- H01L27/1469
- H10F39/018
- H10F39/804
- H01L23/585
- H10F39/811
- H01L24/94
- H10F39/011
- H01L27/14618
- H01L27/14636
- H10F39/014
- H01L27/14683
- H10W20/023
- H10W20/20
- H01L27/14689
- H01L24/05
- H10W42/00
- H01L24/08
- H10W90/792
- H01L2224/04042
- H10W80/327
- H10W99/00
- H01L2224/05567
- H01L2224/08145
- H10W72/59
- H10W72/9415
- H01L2224/80896
- H01L2224/9202
- H10W72/0198
- H01L2224/94
- H10W20/0253
- H01L2924/00014
- H10W20/0234
- H01L2924/10253
- H10W20/0242
- H01L2924/10329
- H10W20/2125
- H01L2924/12043
- H10W20/0238
- H01L2924/1434
- H01L2924/37001
- IPC, 4
- H01L27 146
- H01L23 58
- H01L23 00
- H10P95 00