MY125239A

Process for the production of photocatalytic coatings on substrates

Abstract

A PROCESS FOR THE PRODUCTION OF A PHOTOCATALYTICALLY ACTIVE SELF-CLEANING COATED SUBSTRATE, ESPECIALLY A GLASS SUBSTRATE, WHICH COMPRISES DEPOSITING A TITANIUM OXIDE COATING ON THE SURFACE OF THE SUBSTRATE BY CONTACTING IT WITH A FLUID MIXTURE CONTAINING A SOURCE OF TITANIUM AND A SOURCE OF OXYGEN, THE SUBSTRATE BEING AT A TEMPERATURE OF AT LEAST 600?C. THE COATED SURFACE HAS GOOD DURABILITY, A HIGH PHOTOCATALYTIC ACTIVITY AND A LOW VISIBILE LIGHT REFLECTION. MOST PREFERABLY THE DEPOSITION TEMPERATURE IS IN THE RANGE 645?C TO 720?C WHICH PROVIDES ESPECIALLY GOOD DURABILITY. THE FLUID MIXTURE PREFERABLY CONTAINS TITANIUM CHLORIDE AND AN ESTER, ESPECIALLY ETHYL ACETATE.ALSO DISCLOSED IS A SELF CLEANING COATED SUBSTRATE, ESPECIALLY A GLASS SUBSTRATE, HAVING HIGH PHOTOCATALYTIC ACTIVITY AND LOW VISIBLE LIGHT REFLECTION AND A DURABLE SELF-CLEANING COATED GLASS. (FIGURE 2)

Term

No projected expiry on record.

  1. Priority
  2. Filed
  3. Published
  4. Today

40 claims: 24 independent, 16 dependent

  1. 1
    CLAIMS 1. A process for the production of a durable photocatalytically active coated glass which comprises depositing on the surface of a glass substrate a photocatalytically active titanium oxide layer having a thickness of less than 40 nm by contacting the surface of the substrate, which is at a temperature in the range 645° C to 720° C, with a fluid mixture containing a source of titanium.
  2. 6
    A process for the production of a photocatalytically active coated substrate which comprises depositing a titanium oxide coating having a thickness of less than 40 nm on a substrate by contacting a surface of the substrate with a fluid mixture I comprising titanium chloride and an ester other than a methyl ester. i
  3. 8
    A process as claimed in any one of claims 5 to 7 wherein the ester comprises an alkyl ester having an alkyl group with a β hydrogen. i V .i •
  4. 9
    A process as claimed in any one of claims 5 to 8 wherein the ester comprises if ?A, a carboxylate ester. flfl . ’X ‘ «'br.’. ?:1 * * * 5
  5. 10
    A process as claimed in any one of claims 5 to 9 wherein the ester is an alkyl . ·'. ester having a C2 to C4 alkyl group. 7 ;
  6. 13
    A process as claimed in any one of claims 5 to 12 wherein the ester is the only source of oxygen in the fluid mixture.
  7. 14
    A process as claimed in any one of claims 1, 2, and 5 to 13 wherein the fluid, mixture is a gaseous mixture. i
  8. 15
    A process as claimed in any one of the preceding claims wherein the process is performed on-line during the float glass production process and the substrate is a glass ribbon (37).
  9. 17
    A process as claimed in any one of the preceding claims wherein the process is performed at substantially atmospheric pressure. i
  10. 18
    A photocatalytically active coated substrate comprising a substrate having a photocatalytically active titanium oxide coating on one surface thereof, characterised in that the coated surface of the substrate has a photocatalytic activity of greater than 5 x 10 cm min and in that the coated substrate has a visible light reflection measured on the coated side of 35% or lower.' I . :: .ii' , 28 1 ·· '/ I
  11. 21
    A photocatalytically active coated substrate as claimed in one of claims 18 to 20 wherein the coated substrate has a visible light reflection measure on the coated side of 20% or lower. 10
  12. 23
    A photocatalytically active coated substrate as claimed in any one of claims 18 to 22 wherein the substrate comprises a glass substrate. 15
  13. 24
    A photocatalytically active coated substrate as claimed in any one of claims 18 to 23 wherein the coated substrate has an alkali metal ion blocking under layer between the surface of the substrate and the photocatalytically active titanium oxide coating. 1
  14. 26
    A photocatalytically active coated substrate as claimed in any one of claims 18 to 25 wherein the photocatalytically active titanium oxide coating has a thickness of 30 nm or lower.
  15. 29
    A photocatalytically active coated substrate as claimed in any one of claims ’ 18 to 28 wherein the coated surface of the substrate has a static water contact angle i of 20° or lower.[ i I 1 !
  16. 30
    A photocatalytically active coated substrate as claimed in any one of claims 1 10 18 to 29 wherein the coated substrate has a haze of less than 1%. i - ’ ’ 1 I
  17. 31
    A photocatalytically active coated substrate as claimed in any one of claims I I j 18 to 30 produced by a process as claimed in any one of claims 1 to 17. I
  18. 32
    A photocataly tically active coated substrate as claimed in any one of claims 18 to 31 wherein the coated surface of the substrate is durable to abrasion, such that 15 the coated surface remains photocatalytically active after it has been subjected to 300 strokes of the European standard abrasion testl i
  19. 35
    A photocatalytically active coated substrate as claimed in any one of claims i I 32 to 34 wherein the haze of the coated substrate is 2% or lower after being subjected to the European standard abrasion test.
  20. 36
    A photocatalytically active coated substrate as claimed in any one of claims 18 to 35 wherein the coated surface of the substrate is durable to humidity cycling 5 such that the coated surface remains photocatalytically active after the coated substrate has been subjected to 200 cycles of the humidity cycling test.
  21. 37
    A coated glass comprising a glass substrate as claimed in any one of claims I 18 to 36, having a photocatalytically active titanium oxide coating on one surface thereof, characterised in that the coated surface of the glass has a photocatalytic 10 activity of greater than 8 χ 10* 2 cm’min 1 and in that the coated glass has a visible light reflection measured on the coated side of less than 20%.
  22. 38
    A photocatalytically active coated substrate produced by the process as claimed in any of claims 1 to 17.
  23. 39
    A multiple glazing unit comprising a first glazing pane of a coated substrate 15 as claimed in any of claims 18 to 38 in spaced,;opposed relationship to a second glazing pane. '
  24. 40
    Laminated glass comprising a first glass ply of a coated glass as claimed in any of claims 18 to 38, a polymer interlayer, and a second glass ply.
Independent claims24