EP3551834B1

Modular thru-tubing subsurface completion unit

Abstract

This record has no abstract on file.

EP3551834B1, drawing sheet 1
Sheet 1 of 8

Term

11.2 yearsleft in the term

Expires 5 December 2037.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

15 claims: 12 independent, 3 dependent

  1. 1
    A well system comprising:a thru-tubing completion system comprising: a sub-surface completion unit, SCU, (122) configured to pass through production tubing (118) disposed in a wellbore of a hydrocarbon well and to be disposed in a target zone of an open-holed portion of the wellbore and perform completion operations in the target zone, the SCU comprising an un-deployed outer diameter that is less than an internal diameter of the production tubing to enable the SCU to pass through the production tubing, the SCU comprising: a SCU body having an outer diameter that is less than the internal diameter of the production tubing, the SCU body comprising a down-hole end (132) and an up-hole end (134), and a central passage (136) extending from the down-hole end of the SCU body to the up-hole end of the SCU body to provide for the passage of substances through the SCU body, the down-hole end of the SCU body configured to be advanced into the wellbore ahead of the up-hole end of the SCU body, the down-hole end of the SCU body configured to engage an up-hole end of a SCU disposed in the wellbore down-hole of the SCU, the up-hole end of the SCU body configured to engage a down-hole end of a SCU disposed in the wellbore up-hole of the SCU, the down-hole end of the SCU body comprising a down-hole inductive coupler (152b) configured to inductively couple to an up-hole inductive coupler of the SCU disposed in the wellbore down-hole of the SCU to provide for data communication between the SCU and the SCU disposed in the wellbore down-hole of the SCU, and the up-hole end of the SCU body comprising an up-hole inductive coupler (152a) configured to inductively couple to a down-hole inductive coupler of the SCU disposed in the wellbore up-hole of the SCU to provide for data communication between the SCU and the SCU disposed in the wellbore up-hole of the SCU;a SCU wireless transceiver (148) configured to provide bi-directional communication with a surface control system of the hydrocarbon well by way of wireless communication with a down-hole wireless transceiver disposed in the wellbore of the hydrocarbon well;SCU anchoring seals (128) comprising: a down-hole SCU anchoring seal configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the down-hole SCU anchoring seal enabling the down-hole SCU anchoring seal to pass through the production tubing, and the deployed position of the down-hole SCU anchoring seal providing a seal between the SCU body and a wall of the target zone of the open-holed portion of the wellbore to provide zonal isolation between a down-hole region of the wellbore located down-hole of the down-hole SCU anchoring seal and a target region of the wellbore located up-hole of the down-hole SCU anchoring seal;and an up-hole SCU anchoring seal configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the up-hole SCU anchoring seal enabling the up-hole SCU anchoring seal to pass through the production tubing, and the deployed position of the up-hole SCU anchoring seal providing a seal between the SCU body and the wall of the target zone of the open-holed portion of the wellbore to provide zonal isolation between an up-hole region of the wellbore located up-hole of the up-hole SCU anchoring seal and the target region of the wellbore located down-hole of the up-hole SCU anchoring seal, wherein the down-hole SCU anchoring seal and the up-hole SCU anchoring seal are configured to be positioned in the deployed positions to provide zonal isolation between the target region of the wellbore and the down-hole region of the wellbore and between the target region of the wellbore and the up-hole region of the wellbore;SCU centralizers (126) comprising: a down-hole SCU centralizer configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the down-hole SCU centralizer enabling the down-hole SCU centralizer to pass through the production tubing, and the deployed position of the down-hole SCU centralizer biasing the down-hole end the SCU body away from the wall of the target zone of the open-holed portion of the wellbore;and an up-hole SCU centralizer configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the up-hole SCU centralizer enabling the up-hole SCU centralizer to pass through the production tubing, and the deployed position of the up-hole SCU centralizer biasing the SCU away from the wall of the target zone of the open-holed portion of the wellbore, wherein the down-hole SCU centralizer is positioned on a portion of the down-hole end of the SCU body, the up-hole SCU centralizer is positioned on a portion of the up-hole end of the SCU body, and the down-hole SCU anchoring seal and the up-hole SCU anchoring seal are positioned on a portion of the SCU body located between the down-hole SCU centralizer and the up-hole SCU centralizer;a SCU flow control valve configured to control flow of substances between the target region of the wellbore and the central passage of the SCU body, the SCU flow control valve configured to be positioned in a closed position to block the flow of substances between the target region of the wellbore and the central passage of the SCU body and an opened position to enable the flow of substances between the target region of the wellbore and the central passage of the SCU body;and a SCU control system (138) configured to control operation of the SCU.
  2. 3
    The system of any preceding claim, wherein the SCU anchoring seals (128) are non-retrievable, and wherein the operation of the SCU anchoring seals comprises decoupling the SCU anchoring seals from the SCU body or coupling the SCU anchoring seals to the SCU body.
  3. 4
    The system of any preceding claim, wherein a target portion of the SCU body located between the down-hole SCU anchoring seal and the up-hole SCU anchoring seal comprises perforations extending between the central passage of the SCU body and an exterior of the SCU body, and wherein the SCU flow control valve comprises a cylindrical sleeve comprising perforations, wherein the closed position of the SCU control valve comprises the cylindrical sleeve positioned to block the perforations of the SCU body, and wherein the open position of the SCU control valve comprises the cylindrical sleeve positioned to at least partially align the perforations of the SCU body and the perforations of the cylindrical sleeve.
  4. 5
    The system of any preceding claim, wherein the down-hole wireless transceiver is located at a down-hole end of the production tubing, or wherein the down-hole wireless transceiver is disposed in a portion of the open-holed portion of the wellbore located between a down-hole end of the production tubing and the target zone.
  5. 6
    The system of any preceding claim, further comprising a second SCU comprising an up-hole inductive coupler inductively coupled to the down-hole inductive coupler of the SCU body of the SCU;or a third SCU comprising a down-hole inductive coupler inductively coupled to the up-hole inductive coupler of the SCU body of the SCU.
  6. 7
    The system of any preceding claim, further comprising the surface control system, the production tubing, and the down-hole wireless transceiver.
  7. 8
    A method comprising:advancing, through production tubing disposed in a wellbore of a hydrocarbon well and into a target zone of an open-holed portion of a wellbore, a sub-surface completion unit, SCU, (122) configured in an un-deployed position, the SCU comprising an un-deployed outer diameter that is less than an internal diameter of the production tubing (118) to enable the SCU to pass through the production tubing, the SCU comprising: a SCU body having an outer diameter that is less than the internal diameter of the production tubing, the SCU body comprising a down-hole end (132) and an up-hole end (134), and a central passage (136) extending from the down-hole end of the SCU body to the up-hole end of the SCU body to provide for the passage of substances through the SCU body, the down-hole end of the SCU body configured to be advanced into the wellbore ahead of the up-hole end of the SCU body, the down-hole end of the SCU body configured to engage an up-hole end of a SCU disposed in the wellbore down-hole of the SCU, the up-hole end of the SCU body configured to engage a down-hole end of a SCU disposed in the wellbore up-hole of the SCU, the down-hole end of the SCU body comprising a down-hole inductive coupler (152b) configured to inductively couple to an up-hole inductive coupler of the SCU disposed in the wellbore down-hole of the SCU to provide for data communication between the SCU and the SCU disposed in the wellbore down-hole of the SCU, and the up-hole end of the SCU body comprising an up-hole inductive coupler (152a) configured to inductively couple to a down-hole inductive coupler of the SCU disposed in the wellbore up-hole of the SCU to provide for data communication between the SCU and the SCU disposed in the wellbore up-hole of the SCU;a SCU wireless transceiver (148) configured to provide bi-directional communication with the surface control system of the hydrocarbon well by way of wireless communication with the down-hole wireless transceiver disposed in the wellbore of the hydrocarbon well;SCU anchoring seals (128) comprising: a down-hole SCU anchoring seal configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the down-hole SCU anchoring seal enabling the down-hole SCU anchoring seal to pass through the production tubing, and the deployed position of the down-hole SCU anchoring seal providing a seal between the SCU body and a wall of the target zone of the open-holed portion of the wellbore to provide zonal isolation between a down-hole region of the wellbore located down-hole of the down-hole SCU anchoring seal and a target region of the wellbore located up-hole of the down-hole SCU anchoring seal;and an up-hole SCU anchoring seal configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the up-hole SCU anchoring seal enabling the up-hole SCU anchoring seal to pass through the production tubing, and the deployed position of the up-hole SCU anchoring seal providing a seal between the SCU body and the wall of the target zone of the open-holed portion of the wellbore to provide zonal isolation between an up-hole region of the wellbore located up-hole of the up-hole SCU anchoring seal and the target region of the wellbore located down-hole of the up-hole SCU anchoring seal, wherein the down-hole SCU anchoring seal and the up-hole SCU anchoring seal are configured to be positioned in the deployed positions to provide zonal isolation between the target region of the wellbore and the down-hole region of the wellbore and between the target region of the wellbore and the up-hole region of the wellbore;SCU centralizers (126) comprising: a down-hole SCU centralizer configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the down-hole SCU centralizer enabling the down-hole SCU centralizer to pass through the production tubing, and the deployed position of the down-hole SCU centralizer biasing the down-hole end the SCU body away from the wall of the target zone of the open-holed portion of the wellbore;and an up-hole SCU centralizer configured to be positioned in an un-deployed position and a deployed position, the un-deployed position of the up-hole SCU centralizer enabling the up-hole SCU centralizer to pass through the production tubing, and the deployed position of the up-hole SCU centralizer biasing the SCU away from the wall of the target zone of the open-holed portion of the wellbore, wherein the down-hole SCU centralizer is positioned on a portion of the down-hole end of the SCU body, the up-hole SCU centralizer is positioned on a portion of the up-hole end of the SCU body, and the down-hole SCU anchoring seal and the up-hole SCU anchoring seal are positioned on a portion of the SCU body located between the down-hole SCU centralizer and the up-hole SCU centralizer;a SCU flow control valve configured to control flow of substances between the target region of the wellbore and the central passage of the SCU body, the SCU flow control valve configured to be positioned in a closed position to block the flow of substances between the target region of the wellbore and the central passage of the SCU body and an opened position to enable the flow of substances between the target region of the wellbore and the central passage of the SCU body;and a SCU control system (138) configured to control operation of the SCU;controlling the SCU to expand the SCU centralizers into a deployed position to bias the SCU body away from the wall of the target zone of the open-holed portion of the wellbore;controlling the SCU to expand the SCU anchoring seals into a deployed position to provide zonal isolation between the target region of the wellbore and the down-hole region of the wellbore and between the target region of the wellbore and the up-hole region of the wellbore;and controlling the SCU to position the SCU flow control valve to regulate the flow of substances between the target region of the wellbore and the central passage of the SCU body.
  8. 11
    The method of any one of claims 8-10, further comprising decoupling the SCU anchoring seals from the SCU body.
  9. 12
    The method of any one of claims 8-11, wherein the SCU control system comprises a SCU communication system, and wherein the method further comprises the SCU communication system:operating the SCU wireless transceiver to communicate with the down-hole wireless transceiver by way of wireless communication;communicating with the SCU disposed in the wellbore down-hole of the SCU by way of the down-hole inductive coupler of the SCU and the up-hole inductive coupler of the SCU disposed in the wellbore down-hole of the SCU;and communicating with the SCU disposed in the wellbore up-hole of the SCU by way of the up-hole inductive coupler of the SCU and the down-hole inductive coupler of the SCU disposed in the wellbore up-hole of the SCU.
  10. 13
    The method of any one of claims 8-12, wherein each of the SCU anchoring seals is releasably coupled to the SCU body and has an internal passage having an internal diameter that is equal to or greater than an external diameter of the SCU body, the method further comprising:decoupling, from SCU body, the SCU anchoring seals in the deployed position in the wellbore;and moving the SCU body through the internal passages of the SCU anchoring seals.
  11. 14
    The method of any one of claims 8-13, further comprising positioning the down-hole wireless transceiver at a down-hole end of the production tubing or, positioning the down-hole wireless transceiver in a portion of the open-holed portion of the wellbore located between a down-hole end of the production tubing and the target zone.
  12. 15
    The method of any one of claims 8-14, further comprising:positioning a second SCU adjacent the down-hole end of the SCU body to inductively couple an up-hole inductive coupler of the second SCU to the down-hole inductive coupler of the SCU body of the SCU;or positioning a third SCU adjacent the down-hole end of the SCU body to inductively couple a down-hole inductive coupler of the third SCU to the up-hole inductive coupler of the SCU body of the SCU.