EP2133263B2

Method and apparatus for forming and installing stringers

Abstract

This record has no abstract on file.

EP2133263B2, drawing sheet 1
Sheet 1 of 10

Term

2.7 yearsleft in the term

Expires 9 June 2029.

  1. Priority and filed
  2. Granted
  3. Today
  4. Expires

10 claims: 5 independent, 5 dependent

  1. 1
    A method of fabricating and installing a composite stringer (34) on a skin (24), comprising:using a tool assembly (20) to form a composite charge (34a) into an un-cured or partially cured preformed stringer (34), the tool assembly (20) including a tray (28), one or more compactors (30) and forming blocks (26) on the tray (28) for shaping the composite charge (34a);placing a mandrel (104) in the un-cured or partially cured preformed stringer (34);placing the un-cured or partially cured preformed stringer (34) on the skin (24) using the tool assembly (20), wherein placing the un-cured or partially cured preformed stringer (34) on the skin (24) using the tool assembly (20) includes: holding the un-cured or partially cured preformed stringer (34) in a substantially fixed position on the tool assembly (20), and moving the tool assembly (20) having the un-cured or partially cured preformed stringer (34) thereon into proximity with the skin (24);compacting the un-cured or partially cured preformed stringer (34) by displacement of the forming blocks (26) relative to the tray (28) by the one or more compactors (30) to force the un-cured or partially cured preformed stringer (34) against the skin (24);releasing the un-cured or partially cured preformed stringer (34) from the tool assembly (20) after the un-cured or partially cured preformed stringer (34) has been compacted;moving the tool assembly (20) away from the un-cured or partially cured preformed stringer (34) after the un-cured or partially cured preformed stringer (34) has been released;vacuum bagging the skin (24) and the un-cured or partially cured preformed, compacted stringer (34);and co-curing the skin (24) and the preformed, compacted stringer (34).
  2. 3
    The method of any preceding claim, further comprising:holding the mandrel (104) in the un-cured or partially cured preformed stringer (34) while the tool assembly (20) is moved into proximity with the skin (24).
  3. 4
    The method of any preceding claim, wherein holding the un-cured or partially cured preformed stringer (34) in a substantially fixed position on the tool assembly (20) includes installing a stringer hold down on the tool assembly (20) before the tool assembly (20) is moved into proximity with the skin (24), and the method further comprises:removing the stringer hold down after the un-cured or partially cured preformed stringer (34) has been placed on the skin (24).
  4. 5
    The method of any preceding claim, wherein the un-cured or partially cured preformed stringer (34) and mandrel are clamped against the forming blocks (26) with straps (90) extending over and holding the un-cured or partially cured preformed stringer (34) and mandrel (104) against the forming blocks.
  5. 6
    Apparatus for forming and placing a composite stringer (34) on a skin (24), comprising:a tool assembly (20) for holding an un-cured or partially cured preformed stringer (34), the tool assembly (20) including: a tray (28);forming blocks (26) on the tray (28) for shaping a composite charge (34a) into the un-cured or partially cured preformed stringer (34);movable structure coupled with the tool assembly (20) for placing the un-cured or partially cured preformed stringer (34) on the skin (24);and a mandrel (104) configured to be placed within the un-cured or partially cured preformed stringer, characterised in that it further comprises: a compactor (30) on the tool assembly (20) for compacting the un-cured or partially cured preformed stringer (34) against the skin prior to vacuum bagging and co-curing the composite stringer on the skin(24), the compactor (30) including means for displacing the forming blocks (26) relative to the tray (28) toward the skin (24).