Method and apparatus for forming and installing stringers
10 claims: 5 independent, 5 dependent
- 1A method of fabricating and installing a composite stringer (34) on a skin (24), comprising:using a tool assembly (20) to form a composite charge (34a) into an un-cured or partially cured preformed stringer (34), the tool assembly (20) including a tray (28), one or more compactors (30) and forming blocks (26) on the tray (28) for shaping the composite charge (34a);placing a mandrel (104) in the un-cured or partially cured preformed stringer (34);placing the un-cured or partially cured preformed stringer (34) on the skin (24) using the tool assembly (20), wherein placing the un-cured or partially cured preformed stringer (34) on the skin (24) using the tool assembly (20) includes: holding the un-cured or partially cured preformed stringer (34) in a substantially fixed position on the tool assembly (20), and moving the tool assembly (20) having the un-cured or partially cured preformed stringer (34) thereon into proximity with the skin (24);compacting the un-cured or partially cured preformed stringer (34) by displacement of the forming blocks (26) relative to the tray (28) by the one or more compactors (30) to force the un-cured or partially cured preformed stringer (34) against the skin (24);releasing the un-cured or partially cured preformed stringer (34) from the tool assembly (20) after the un-cured or partially cured preformed stringer (34) has been compacted;moving the tool assembly (20) away from the un-cured or partially cured preformed stringer (34) after the un-cured or partially cured preformed stringer (34) has been released;vacuum bagging the skin (24) and the un-cured or partially cured preformed, compacted stringer (34);and co-curing the skin (24) and the preformed, compacted stringer (34).
- 3The method of any preceding claim, further comprising:holding the mandrel (104) in the un-cured or partially cured preformed stringer (34) while the tool assembly (20) is moved into proximity with the skin (24).
- 4The method of any preceding claim, wherein holding the un-cured or partially cured preformed stringer (34) in a substantially fixed position on the tool assembly (20) includes installing a stringer hold down on the tool assembly (20) before the tool assembly (20) is moved into proximity with the skin (24), and the method further comprises:removing the stringer hold down after the un-cured or partially cured preformed stringer (34) has been placed on the skin (24).
- 5The method of any preceding claim, wherein the un-cured or partially cured preformed stringer (34) and mandrel are clamped against the forming blocks (26) with straps (90) extending over and holding the un-cured or partially cured preformed stringer (34) and mandrel (104) against the forming blocks.
- 6Apparatus for forming and placing a composite stringer (34) on a skin (24), comprising:a tool assembly (20) for holding an un-cured or partially cured preformed stringer (34), the tool assembly (20) including: a tray (28);forming blocks (26) on the tray (28) for shaping a composite charge (34a) into the un-cured or partially cured preformed stringer (34);movable structure coupled with the tool assembly (20) for placing the un-cured or partially cured preformed stringer (34) on the skin (24);and a mandrel (104) configured to be placed within the un-cured or partially cured preformed stringer, characterised in that it further comprises: a compactor (30) on the tool assembly (20) for compacting the un-cured or partially cured preformed stringer (34) against the skin prior to vacuum bagging and co-curing the composite stringer on the skin(24), the compactor (30) including means for displacing the forming blocks (26) relative to the tray (28) toward the skin (24).
Independent claims5
37 paragraphs in 4 sections, as filed
TECHNICAL FIELD
0001This disclosure generally relates to techniques for fabricating composite structures such as those used in the aircraft industry, and deals more particularly with a method and apparatus for forming and installing composite stringers on a skin.
BACKGROUND
0002"Stiffeners" are used in the aircraft industry to reinforce or stiffen outer skins used on fuselage sections, wings, fins and similar structures. In some cases, the stiffeners, which may be stringers, are formed of composite materials and are attached to composite skins using structural adhesives that form bonded joints. Stringers may be relatively long in certain applications, such as wing structures, requiring that the stringers be precured in order to provide them with sufficient stiffness that allows them to be handled and placed in the desired position on the skin. These precured stringers are bonded to the skin, and in some cases, may require additional fastening using discrete fasteners.
0003The use of precured stringers requires cure tooling, vacuum bagging and autoclave operations which may increase the recurring cost associated with production of aircraft. Additionally, the use of structural adhesives to attach the stringers to the skin results in bonded joints which may present challenges in production, may add aircraft weight and in some cases, may be difficult to inspect.
0004<patcit id="pcit0001" dnum="US20070175171A"><text>US 2007/0175171</text></patcit> discloses a process for manufacturing panels for aeronautical structures with U-shaped stiffening members and I-shaped stiffening members between their webs comprising the following steps: providing laminates for shaping the skin on the curing tool; providing planar laminates for shaping the stiffening members; shaping the U-shaped stiffening members on individual shaping tools and placing the I-shaped stiffening elements in said tools; grouping said individual shaping tools together on an assembly tool; placing the group of stiffening members on the skin; placing a vacuum bag on the assembly with the aid of profiles; consolidating said assembly by means of a curing process under suitable pressure and temperature conditions using external tools to assure verticality of the webs of the stiffening members.
0005<patcit id="pcit0002" dnum="US20050178083A"><text>US 2005/0178083</text></patcit> discloses a self-stiffened panel of preimpregnated composite. The panel is of a type comprised of a base skin on one side of which are added and placed side-by-side U-shaped stiffeners of which the parts connecting the branches of the U are flattened against said skin, with an interfacing structure between the adjoining branches of two adjacent stiffeners. The interfacing structure is a nail having a nail-head comprised of a cord of filling resin, the nail formed from a band with a rectangular cross-section whose edge, on the skin side, is directly in contact with the adjoining surface of said skin. The nail head is comprised of two half-nail-heads placed symmetrically in the angle formed between the skin and the nail.
0006<patcit id="pcit0003" dnum="US4946526A"><text>US 4,946,526</text></patcit> discloses a process for producing reinforced laminate plastic panel structures by thermoplastic compression employing internal mold mandrels which are significantly embrittled during or subsequent to the compression step. Hat stiffened panels formed from two thermoplastic resin sheets may be produced by using elongated mandrels formed of ceramic particulate material adhered together by a binder such as an alkali metal silicate. The mandrels are arranged between a skin sheet and hat stiffener sheets with the respective sheets disposed between the platens of a hydraulic press or other suitable compression molding mechanism. Sandwich laminate structures can be formed employing free thermoplastic resin sheets with a first set of ceramic particulate mandrels interposed between one adjacent pair of sheets and a second set of such mandrels interposed between the other adjacent pair of sheets.
0007Accordingly, there is a need for a method and apparatus for forming and installing stringers on a skin which reduce or eliminate the problems discussed above.
0008According to the present invention there is provided a method of fabricating and installing a composite stringer on a skin and an apparatus for forming and placing a composite stringer on a skin as claimed in the appended claims.
0009The present disclosure provides a method and apparatus for forming, placing and compacting stringers onto skins which allow relatively long stringers to be co-cured with the skin, resulting in a strong joint. In addition to producing a superior joint, the method and apparatus provide a hands-free stringer forming and placement operation that may decrease production time and may reduce or eliminate tooling and equipment normally required to form and precure the stringers.
0010According to the present disclosure a method of fabricating and installing a composite stringer on a skin comprises: using a tool assembly to form a composite charge into a preformed stringer; and, placing and compacting the preformed stringer on the skin using the tool assembly. Using the tool assembly to form the composite charge may include placing a composite charge on a first tool, and compressing the composite charge between the first tool and a second tool. Placing and compacting the preformed stringer on the skin includes holding the preformed stringer in a substantially fixed position on the tool assembly, and moving the tool assembly having the preformed stringer thereon into proximity with the skin. Compacting the preformed stringer includes using a portion of the tool assembly to force the preformed stringer against the skin. The method may further comprise vacuum bagging and co-curing skin and the compacted stringer.
0011According to another method of the present disclosure, fabricating and installing a composite stringer on a skin of an aircraft comprises: placing a composite charge on a tool assembly; using the tool assembly to form the charge into a preformed stringer; using the tool assembly to position the preformed stringer on the skin; using the tool assembly to compact the preformed stringer against the skin; separating the tool assembly from the compacted stringer; vacuum bagging the compacted stringer and the skin; and, co-curing the stringer and the skin. The method further comprises holding the preformed stringer in a fixed position on the tool assembly, and moving the tool assembly having the preformed stringer held thereon into proximity with the skin. Compacting the preformed stringer against the skin includes displacing a first portion of the tool assembly toward the skin while holding a second portion of the tool assembly substantially stationary. Displacing the first portion of the tool assembly may be performed by expanding a bladder to react against the first and second portions of the tool assembly.
0012The present disclosure also provides an apparatus for forming and placing a composite stringer on a skin, comprising: a tool assembly, including a tray and tooling on the tray for forming and holding a preformed stringer; means for moving the tool assembly and the preformed stringer into proximity with the skin and for placing the preformed stringer on the skin; and, means in the tool assembly for compacting the preformed stringer against the skin. The tooling may include a pair of tools, and the tool assembly may further include means for shiftably mounting the tools on the tray and allowing the tools to generally conform to the surface contour of the skin, and locking means for selectively locking the tools against movement on the tray while the preformed stringer is being moved into proximity with the skin.
0013The disclosed embodiments satisfy the need for a method and apparatus for forming and placing an uncured or partially cured stringer on a composite skin that is highly efficient and reduces the need for equipment, tooling and process operations.
0014Other features, benefits and advantages of the disclosed embodiments will become apparent from the following description of embodiments, when viewed in accordance with the attached drawings and appended claims.
BRIEF DESCRIPTION OF THE ILLUSTRATIONS
0015<ul id="ul0001" list-style="none"><li><figref idref="f0001">FIG. 1</figref> is a functional block diagram of apparatus for forming and placing stringers on the skin of an aircraft.</li><li><figref idref="f0001">FIG.2</figref> is a sectional view showing the apparatus on a robotic arm in which a stringer has been placed on a skin.</li><li><figref idref="f0002">FIG. 3</figref> is a sectional view of the apparatus mounted on an I-beam used to move the apparatus into proximity with the skin.</li><li><figref idref="f0002">FIG.4</figref> is a perspective view of the apparatus shown mounted on the I-beam.</li><li><figref idref="f0003">FIG. 5</figref> is a perspective view showing the bottom of the tool assembly.</li><li><figref idref="f0003">FIG. 6</figref> is a perspective view illustrating details of the forming blocks forming part of the apparatus shown in <figref idref="f0002">FIG. 3</figref>.</li><li><figref idref="f0004">FIG. 7a and 7b</figref> are sectional views illustrating locking means for selectively locking the forming blocks against movement.</li><li><figref idref="f0004">FIG. 8</figref> is an end view of the tool assembly showing a flat composite charge having been placed thereon.</li><li><figref idref="f0005">FIG. 9</figref> is a view similar to <figref idref="f0004">FIG. 8</figref>, but also showing a male tool and the flat charge having been formed into a preformed stringer.</li><li><figref idref="f0005">FIG. 10</figref> is a view similar to <figref idref="f0002">FIG. 3</figref>, but showing a mandrel, filler noodles and hold-down straps having been installed in preparation for placing the preformed stringer on a skin.</li><li><figref idref="f0006">FIG. 11</figref> is a perspective view showing the top of the tool assembly, and better illustrating the assembled mandrel, noodles and tie down straps.</li><li><figref idref="f0006">FIG. 12</figref> is a perspective view showing the tool assembly having been placed and locked down onto a skin using an I-beam.</li><li><figref idref="f0007">FIG. 13</figref> is a sectional view of the tool assembly illustrating the use of an inflatable bladder to compact the preformed stringer against the skin, a mandrel and noodle not being shown for purposes of clarity.</li><li><figref idref="f0007">FIG. 14</figref> is a perspective view showing an alternate technique for clamping the stringer on the forming blocks and for locking the forming blocks in place.</li><li><figref idref="f0008">FIG. 15</figref> is a bottom view of the forming blocks shown in <figref idref="f0007">FIG. 14</figref>, the tray having been removed to better illustrate magnets.</li><li><figref idref="f0009">FIG. 16</figref> is a flow diagram illustrating a method for forming and installing stringers on a skin.</li><li><figref idref="f0010">FIG. 17</figref> is a flow diagram of aircraft production and service methodology.</li><li><figref idref="f0010">FIG. 18</figref> is a block diagram of an aircraft.</li></ul>
DETAILED DESCRIPTION
0016Referring to <figref idref="f0001">FIGS. 1 and 2</figref>, the disclosed embodiments generally relate to a method and apparatus for forming, placing and compacting an un-cured or partially cured composite stringer 34 on a surface 24a of a composite skin 24. Although the disclosed embodiments will be described in connection with stringers 34 installed on the skin 24 of an aircraft (not shown), it is to be understood that the embodiments may also be employed to place and compact stringers on other types of vehicles and structures, particularly where the stringers are relatively long and it is desired to co-cure the stringer 34 with the skin 24 in order to achieve a strong attachment therebetween.
0017The apparatus broadly includes a tool assembly 20 comprising a tray 28 upon which there is shiftably mounted a pair of forming blocks 26 that are displaceable by one or more compactors 30. As will be described below in more detail, the forming blocks 26 are used to shape the stringer 34, hold the stringer during the placement process and to transmit force uniformly over the stringer 34 during the compaction process. The tray 28 is mounted on a reaction mass 32 which, in the embodiment illustrated in <figref idref="f0001">FIG. 2</figref> comprises a robotic arm 44 coupled with the tray 28 by a mounting head 42. The robotic arm 44 is used to move the tool assembly 20 into proximity with the skin 24 and to place the stringer 34 on a desired location of the skin 24. The compactors 30 function to displace the forming blocks 26 relative to the tray 28, toward the skin 24, causing the stringer 34 to be compacted against the skin 24. The force imposed on the forming blocks 26 by the compactor 30 is reacted by the reaction mass 32.
0018In the example illustrated in <figref idref="f0001">FIG. 2</figref>, the aircraft skin 24 is shown as possessing curvature, however the disclosed embodiments may be usefully employed in placing and compacting stringers on a flat skin, or other skin geometries. As will be discussed below, the tool assembly 20 may be employed to form, place and compact the stringer 34 in hands-free operations, in which the stringer 34 remains indexed on the tool assembly 20 until the tool assembly 20 is separated from the stringer 34 after the stringer has been placed and compacted.
0019Attention is now directed to <figref idref="f0002 f0003 f0004">FIGS. 3-7</figref> which illustrate the tool assembly 20 mounted on a flange 50 of an I-beam 52 having lifting rings 54 that allow the tool assembly 20 to be transported during the stringer forming and placement operations. The disclosed embodiments will be described in connection with the forming, placement and compaction of a hat-shaped stringer 34, however, it should be noted that the hat-shaped stringer 34 is merely an example of a wide range of stringer shapes that may be formed, placed and compacted using the disclosed embodiments. The hat-shaped stringer 34 comprises a pair of flanges 36 forming a "brim" connected to a top 39 by inclined sides 37. Each of the forming blocks 26 includes an upper flat tooling surface 26a used to shape the flanges 36, and a beveled tooling surface 26b used in shaping the sides 37 of the stringer 34.
0020In one embodiment, as shown in <figref idref="f0003">FIG. 6</figref>, each of the forming blocks 26 includes a recessed channel 56 within the tooling surface 26a which includes passageways 58 connected to a vacuum system 49 via a coupling 48. The vacuum system 49 evacuates air in the passageways 58 which reduces the air pressure beneath the flanges 37, drawing the flanges 37 down tightly against the forming blocks 26. The bottom face 26c of each of the forming blocks 26 includes a longitudinally extending channel 46 therein containing a compactor 30 which, in the illustrated example, comprises a later discussed bladder 106 (<figref idref="f0007">FIG. 13</figref>). The forming blocks 26 are shiftably mounted on the upper surface 28a of the tray 28. As used herein, "tray" 28 refers to a suitable supporting surface on which the forming blocks 26 may be mounted, and while the tray 28 is illustrated as comprising a flat plate, other geometries are possible. The tray 28 is fixed to the I-beam 52 by any suitable means, such as and without limitation, screws 94.
0021As shown in <figref idref="f0003">FIG. 6</figref>, each of the forming blocks 26 includes a guide slot 62 therein which receives a spring loaded T-nut 60 (<figref idref="f0004">FIGS. 7a and 7b</figref>). The T-nut 60 includes a head 64 which bears on the upper surface of a portion 26d of the forming block 26 surrounding the slot 62. As shown in <figref idref="f0004">FIGS. 7a and 7b</figref>, the head 64 is connected with a nut 68 by a shaft 66 that extends through the slot 62 and passes through an opening 67 in the tray 28. A spring washer 70 captured between the nut 68 and the tray 28 normally biases the T-nut 60 downwardly, causing the head 64 to bare against the forming block 26, thereby locking the latter against movement. However, an upward force applied to the nut 68 overcomes the bias force of the spring washer 70 forcing the head 64 upwardly to create a gap 78 (<figref idref="f0004">FIG. 7b</figref>), thereby unlocking the forming blocks 26 for movement in both X and Y directions 80. Thus, as best seen in <figref idref="f0007">FIG. 13</figref>, the forming blocks 26 may slide and tilt, as required, when the flanges 36 of the stringer 34 engage the skin 24 so that the forming blocks 26 conform to the surface contour of the skin 24a in order to accommodate ramps, pad-ups or other uneven surface features of the skin 24.
0022Displacement of the T-nuts 60 to unlock the forming blocks 26 may be performed either manually, or automatically using, for example, a hydraulic or pneumatic cylinder 72 having an output shaft 74 with a pusher 76 that engages the bottom of the nut 68. When the cylinder 72 is actuated, displacement of the shaft 74 results in the pusher 76 contacting the nut 68 and displacement of the entire T-nut 60 upwardly until the head 64 clears the surface of the forming block 26, thereby releasing the forming block 26 for movement.
0023During movement of the tool assembly 20, as when the stringer 34 is being placed on the skin 24, it is desirable that the preformed stringer 34 remain in a fixed, constantly indexed position, held against the forming blocks 26. Depending upon the amount of vacuum force applied to the flanges 37 by the vacuum system 49 (<figref idref="f0003">FIG. 6</figref>), in some applications the stringer 34 may be held in the fixed position against the blocks 26 by means of the force of this vacuum force.
0024Referring now particularly to <figref idref="f0002">FIGS. 3</figref>, <figref idref="f0003">5</figref>, <figref idref="f0005">10</figref> and <figref idref="f0006">11</figref>, in order to assure that the un-cured or partially cured, preformed stringer 34 retains its shape during the placement and compaction process, a flexible, semi-flexible or rigid mandrel 104 (<figref idref="f0005">FIGS. 10</figref> and <figref idref="f0006">11</figref>) is placed within the stringer 34, between the forming blocks 26. Depending upon the particular shape of the stringer 34, filler noodles 108 may also be installed in radius areas defined between the mandrel 104 flanges 36 and side walls 37.
0025In order to hold the mandrel 104 and noodles 108 in place during the placement and compaction process, a plurality of hold down straps 90 are trained around the entire tool assembly 20, at spaced locations along the length of the tool assembly 20 as can be seen in <figref idref="f0006">FIG. 11</figref>. As shown in <figref idref="f0003">FIG. 5</figref> and <figref idref="f0005">10</figref>, one end of each of the straps 90 may be fixed to the bottom of the tray 28 by any suitable means, as shown by means of a hold down plate 82 secured by screws 84. The opposite end of each of the straps 90 may be trained around a shaft 86 rotatably mounted on pillow block bearings 86 secured to the bottom face of the tray 28. The pillow block bearings 88 may include a ratchet device (not shown) which allow the shaft 86 to be ratcheted in order to tighten the straps 90 to the desired tension. Various other devices or structures (not shown) could be employed to hold together the assembly of the stringer 36, noodles 108 and mandrel 104.
0026<figref idref="f0004">FIG. 8</figref> illustrates a preliminary step in the method for forming, placing and compacting the stringers 34. A flat charge 34a comprising multiple plies or layers of an uncured or partially cured (prepreg) composite material is placed on top of the forming blocks 26, substantially centered therebetween. The flat charge 34a may be formed by placing successive layers of the prepreg on the forming blocks 26, or may be formed into a complete charge which is subsequently placed on the forming blocks 26. Depending upon the application, the charge 34a may comprise any of various, well known material combinations such as, by way of example and not limitation, graphite fibers held in an epoxy resin matrix.
0027The charge 34a will normally be placed on the forming blocks 26 after the tool assembly 20 has been positioned at a forming station where other tools are present that are used in forming the charge 34a to its final shape. For example, as shown in <figref idref="f0005">FIG. 9</figref>, after the charge 34a has been placed on the forming blocks 26, a male tool 102 having a shape conforming to the inner mold line of the stringer 36 is driven by a platen 104 down through the charge 34a, thereby pressing the charge 34a between the tool 102 and the previously mentioned tool surfaces 26a, 26b (see <figref idref="f0003">FIG. 6</figref>) on the forming blocks 26. This shaping process converts the flat charge 34a into an uncured or partially cured preformed stringer 36.
0028The stringer 36 having been preformed, the rigid or flexible mandrel 104 is then installed along with the noodles 106, following which the hold down straps 90 are installed, as shown in <figref idref="f0005">FIGS. 10</figref> and <figref idref="f0006">11</figref>. The tool assembly 20 is then moved into proximity with the skin 24 by lifting and moving the I-beam 52. Using I-beam 52, the tool assembly 20 is positioned such that the preformed stringer 34 is placed at the desired location on the skin 24, as shown in <figref idref="f0006">FIG. 12</figref>. In some applications, the weight of the I-beam 52 may be sufficient to allow it to function as a reaction mass 32 (<figref idref="f0001">FIG. 1</figref>) while in other applications it may be necessary to temporarily hold down the I-beam 52 using any of various mechanisms. In the illustrated example, the I-beam 52 is held in a fixed position by means of a fixture 96 attached to the edge of the skin 24 by screws 98. The I-beam 52 in turn is secured by screws 100 to the fixture 96, thus the skin 24 itself is used to react against the forces generated by the compactor 30 during the compaction process.
0029Referring to <figref idref="f0007">FIG. 13</figref>, once the tool assembly 20 is brought into proximity with the skin 24, the stringer 36 is positioned over and contacts the surface 24a of the skin 24. In <figref idref="f0007">FIG. 13</figref>, the mandrel 104 and noodles 108 have not been shown in order to simplify the drawing. With the I-beam 50, and thus the tray 28, held in a fixed position, the previously described T-nuts 60 shown in <figref idref="f0003">FIGS. 6</figref>, <figref idref="f0004">7a and 7b</figref> are released, freeing the forming blocks 26 to move, and the bladders 106 are then inflated. The inflation of the bladders 106 results in the displacement of the forming blocks 26 toward the skin 24 by a distance "D", in turn compacting the flanges 36 against the skin 24. The blocks 26 are held in the position just described for a preselected length of time to both complete the compaction process and cause the flanges 36 to adhere to the skin 24. This adhesion is made possible by the "stickiness" of uncured resin present in both the preformed stringer 34 and the skin 24. In some applications, it may be desirable to heat the stringer 36 in order to soften the resin which will enhance its stickiness and thereby improve its adhesion to the skin 24 in combination with the compaction.
0030A number of variations in features of the apparatus are possible. For example, as shown in <figref idref="f0007">FIGS. 14</figref> and <figref idref="f0008">15</figref>, instead of using the hold down straps 90 it may be possible, in some applications to employ edge hold downs 110 operated by fluid cylinders 112 which releasably hold down the edges of the flanges 36 on the tool surfaces 26a. Similarly, in lieu of the use of the previously described T-nuts 60 for selectively locking down the forming blocks 26 on the tray 28, it may be possible to employ electrically energizable magnets 114 that are disposed between the forming blocks 26 and the tray 28. When the magnets 114 are energized, the forming blocks 26 are locked in place on the tray 28, however when the magnets are de-energized, the forming blocks 26 are released for movement relative to the tray 28.
0031Attention is now directed to <figref idref="f0009">FIG. 16</figref> which shows, in simplified form, the steps of a method for forming, placing and compacting the stringers 34 on the skin 24. Beginning at 116, a generally flat composite charge 34a is placed on the forming blocks 26. Then, at 118, the tool assembly 20 is moved to a forming station where, as shown in <figref idref="f0005">FIG. 9</figref>, a tool 102 is used in combination with the forming blocks 26 to form the stringer 34 into a preform shape as indicated by the step 120. Next at 122, the tool assembly 20 and the preformed stringer 34 are removed from the forming station. Then, at 124, the rigid or flexible mandrel 104 and noodles 108 are installed, following which, at 126, the hold down straps 90 are installed. If the tool assembly 20 has not already been mounted on a reaction mass 32 (<figref idref="f0001">FIG. 1</figref>) then the tool assembly 20 is mounted on a structure such as the I-beam 52 or a robotic arm 44 (<figref idref="f0001">FIG. 2</figref>), however this step may precede earlier steps, if desired.
0032Next, as shown at 130, the tool assembly 20 having the preformed stringer 34 held thereon is moved into proximity with the skin 24 and the preform stringer 34 is placed on the skin 24. Then, the hold down straps 90 are removed at 132. At this point, the forming blocks 26 may be released for movement as shown at 134, allowing them to conform to the contour of the skin 24. At 136, the bladders 106 are inflated which displace the forming blocks 26 to load the preform stringer 34 against 25 the skin 24. The loading of the preformed stringer 34 compacts the stringer 34 against the skin 24, causing the stringer to adhere to the skin 24 at the placement position. The stringer 34 is held against the skin 24 for a preselected period of time, following the mandrel 104 and noodles 108 may be removed at 138 and the entire tool assembly 20 is removed or separated from the stringer 34, as shown at step 140. Next, at 142, the entire skin 24 having the stringer 34 placed and compacted thereon is vacuum bagged at 142, and then co-cured at 144.
0033Embodiments of the disclosure may find use in a variety of potential applications, particularly in the transportation industry, including for example, aerospace, marine and automotive applications. Thus, referring now to <figref idref="f0010">FIGS. 17 and 18</figref>, embodiments of the disclosure may be used in the context of an aircraft manufacturing and service method 150 as shown in <figref idref="f0010">Figure 17</figref> and an aircraft 152 as shown in <figref idref="f0010">Figure 18</figref>. Aircraft applications of the disclosed embodiments may include, for example, without limitation, composite stiffened members such as fuselage skins, wing skins, control surfaces, hatches, floor panels, door panels, access panels and empennages, to name a few. During pre-production, exemplary method 150 may include specification and design 154 of the aircraft 152 and material procurement 156. During production, component and subassembly manufacturing 98 and system integration 160 of the aircraft 152 takes place. Thereafter, the aircraft 152 may go through certification and delivery 162 in order to be placed in service 164. While in service by a customer, the aircraft 152 is scheduled for routine maintenance and service 166 (which may also include modification, reconfiguration, refurbishment, and so on).
0034Each of the processes of method 150 may be performed or carried out by a system integrator, a third party, and/or an operator (e.g., a customer). For the purposes of this description, a system integrator may include without limitation any number of aircraft manufacturers and major-system subcontractors; a third party may include without limitation any number of vendors, subcontractors, and suppliers; and an operator may be an airline, leasing company, military entity, service organization, and so on.
0035As shown in <figref idref="f0010">FIG. 18</figref>, the aircraft 152 produced by exemplary method 150 may include an airframe 108 with a plurality of systems 170 and an interior 172. Examples of high-level systems 170 include one or more of a propulsion system 174, an electrical system 170, a hydraulic system 178, and an environmental system 180. Any number of other systems may be included. Although an aerospace example is shown, the principles of the disclosure may be applied to other industries, such as the marine and automotive industries.
0036Systems and methods embodied herein may be employed during anyone or more of the stages of the production and service method 150. For example, components or subassemblies corresponding to production process 158 may be fabricated or manufactured in a manner similar to components or subassemblies produced while the aircraft 152 is in service. Also, one or more apparatus embodiments, method embodiments, or a combination thereof may be utilized during the production stages 158 and 160, for example, by substantially expediting assembly of or reducing the cost of an aircraft 152. Similarly, one or more of apparatus embodiments, method embodiments, or a combination thereof may be utilized while the aircraft 152 is in service, for example and without limitation, to maintenance and service 166.
0037Although the embodiments of this disclosure have been described with respect to certain exemplary embodiments, it is to be understood that the specific embodiments are for purposes of illustration and not limitation, as other variations will occur to those of skill in the art.
Contents4
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Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| EP1145829A1 | Cites | European Patent Office (EPO) | Opposition |
| FR2898539A1 | Cites | France | Opposition |
| US5190773A | Cites | United States of America | Opposition |
| WO8903293A1 | Cites | World Intellectual Property Organization (WIPO) | Opposition |
| EP1145829A1 | Cites | European Patent Office (EPO) | – |
| WO8903293A1 | Cites | World Intellectual Property Organization (WIPO) | – |
| FR2898539A1 | Cites | France | – |
| JP61043542A | Cites | Japan | – |
| US4946526A | Cites | United States of America | – |
| US5190773A | Cites | United States of America | – |
| US5707576A | Cites | United States of America | – |
| US2005178083A1 | Cites | United States of America | – |
| US2007175171A1 | Cites | United States of America | – |
73 members in 13 offices; this record represents the family
Members73
| Document | Office | Kind | |
|---|---|---|---|
| US2006231981A1 | United States of America | A1 | |
| CA2601760A1 | Canada | A1 | |
| WO2006113048A2 | World Intellectual Property Organization (WIPO) | A2 | |
| WO2006113048A3 | World Intellectual Property Organization (WIPO) | A3 | |
| KR20080003367A | Republic of Korea | A | |
| EP1874526A2 | European Patent Office (EPO) | A2 | |
| HK1110837A | Hong Kong, China | A | |
| HK1110837A1 | Hong Kong, China | A1 | |
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| US2010102482A1 | United States of America | A1 | |
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| EP2128019A3 | European Patent Office (EPO) | A3 | |
| EP1874526B1 | European Patent Office (EPO) | B1 | |
| AT495882T | Austria | T | |
| ATE495882T1 | Austria | T1 | |
| DE602006019705D1 | Germany | D1 | |
| ES2357780T3 | Spain | T3 | |
| EP2362826A1 | European Patent Office (EPO) | A1 | |
| EP2133263A3 | European Patent Office (EPO) | A3 | |
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| JP4986992B2 | Japan | B2 | |
| CA2783778A1 | Canada | A1 | |
| EP2561979A2 | European Patent Office (EPO) | A2 | |
| US2013049258A1 | United States of America | A1 | |
| JP2013043448A | Japan | A | |
| CN102950693A | China | A | |
| EP2133263B1 | European Patent Office (EPO) | B1 | |
| CA2601760C | Canada | C | |
| ES2402752T3 | Spain | T3 | |
| US8465613B2 | United States of America | B2 | |
| EP2362826B1 | European Patent Office (EPO) | B1 | |
| US8551382B2 | United States of America | B2 | |
| ES2425191T3 | Spain | T3 | |
| US8557165B2 | United States of America | B2 | |
| US8601694B2 | United States of America | B2 | |
| US2013340928A1 | United States of America | A1 | |
| US2014037780A1 | United States of America | A1 | |
| RU2012136102A | Russian Federation | A | |
| US2014109369A1 | United States of America | A1 | |
| US2014203477A1 | United States of America | A1 | |
| EP2128019B1 | European Patent Office (EPO) | B1 | |
| BR102012021009A2 | Brazil | A2 | |
| WO2014200675A1 | World Intellectual Property Organization (WIPO) | A1 | |
| JP5652826B2 | Japan | B2 | |
| JP5690052B2 | Japan | B2 | |
| US9162380B2 | United States of America | B2 | |
| US9254619B2 | United States of America | B2 | |
| EP2133263B2This record | European Patent Office (EPO) | B2 | |
| US9387627B2 | United States of America | B2 | |
| US9387628B2 | United States of America | B2 | |
| EP2362826B2 | European Patent Office (EPO) | B2 | |
| ES2402752T5 | Spain | T5 | |
| US2016263779A1 | United States of America | A1 | |
| RU2599292C2 | Russian Federation | C2 | |
| CA2783778C | Canada | C | |
| ES2425191T5 | Spain | T5 | |
| US9561602B2 | United States of America | B2 | |
| JP6096434B2 | Japan | B2 | |
| EP2561979A3 | European Patent Office (EPO) | A3 | |
| EP2128019B2 | European Patent Office (EPO) | B2 | |
| CN102950693B | China | B | |
| EP2561979B1 | European Patent Office (EPO) | B1 | |
| ES2717191T3 | Spain | T3 | |
| BR102012021009B1 | Brazil | B1 |
83 legal events, as 10 offices reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | Office | |
|---|---|---|---|
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Annual fee paid to national office [announced via postgrant information from national office to epo]GrantedPGFP | PGFP | EP | |
| Opt-out of the competence of the unified patent court (upc) registeredP01 | P01 | EP | |
| Fee paymentPLFP | PLFP | FR | |
| Fee paymentPLFP | PLFP | FR | |
| Patent modifiedDC2A | DC2A | ES | |
| Patent maintained in amended form27A | 27A | EP | |
| Designated contracting statesAK | AK | EP | |
| Epo decision maintaining patent in amended form now finalR102 | R102 | DE | |
| Fee paymentPLFP | PLFP | FR | |
| Patent maintained in amended formORIGINAL CODE: 0009272PUAH | PUAH | EP | |
| Information on the status of an ep patent application or granted ep patentGrantedSTATUS: PATENT MAINTAINED AS AMENDEDSTAA | STAA | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Reply of patent proprietor to notice(s) of opposition receivedOppositionORIGINAL CODE: EPIDOSNOBS3PLBB | PLBB | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Patent lapsedLapsedMM4A | MM4A | IE | |
| Opposition filed against patentOppositionR026 | R026 | DE | |
| Opposition filed (corrected)OppositionR26 | R26 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Patent ceasedCeasedPL | PL | CH | |
| Notice of opposition and request to file observation + time limit sentOppositionORIGINAL CODE: EPIDOSNOBS2PLAX | PLAX | EP | |
| Opposition filedOpposition26 | 26 | EP | |
| Opposition data, opponent's data or that of the opponent's representative modifiedOppositionORIGINAL CODE: 0009299OPPOPLAB | PLAB | EP | |
| Opposition filedOppositionORIGINAL CODE: 0009260PLBI | PLBI | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Discontinued in the netherlands as no translation has been filedVDEP | VDEP | NL | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Invalidated european patentMG4D | MG4D | LT | |
| Deletion acc. to par. 5 (withdrawal of the translation of the ep patent)MK05 | MK05 | AT | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Lapsed in a contracting state [announced via postgrant information from national office to epo]LapsedPG25 | PG25 | EP | |
| Dpma publication of mentioned ep patent grantGrantedR096 | R096 | DE | |
| Definitive protectionFG2A | FG2A | ES | |
| European patents granted designating irelandGrantedFG4D | FG4D | IE | |
| Reference to at number (ep patent validated in austria)REF | REF | AT | |
| European patent takes effect as a national patent in ch/liEP | EP | CH | |
| Designated contracting statesAK | AK | EP | |
| European patent grantedGrantedFG4D | FG4D | GB | |
| (expected) grantORIGINAL CODE: 0009210GRAA | GRAA | EP | |
| Grant fee paidORIGINAL CODE: EPIDOSNIGR3GRAS | GRAS | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Despatch of communication of intention to grant a patentORIGINAL CODE: EPIDOSNIGR1GRAP | GRAP | EP | |
| First examination report despatched17Q | 17Q | EP | |
| Designated contracting statesAK | AK | EP | |
| Request for extension of the european patentAX | AX | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Information provided on ipc code assigned before grantRIC1 | RIC1 | EP | |
| Search report despatchedORIGINAL CODE: 0009013PUAL | PUAL | EP | |
| Request for examination filed17P | 17P | EP | |
| Designated contracting statesAK | AK | EP | |
| Public reference made under article 153(3) epc to a published international application that has entered the european phaseORIGINAL CODE: 0009012PUAI | PUAI | EP |
Numbers
- Publication
- 2133263
- Publication, DOCDB
- 2133263
- Publication, EPODOC
- EP2133263
- Application
- 92515154
- Application, DOCDB
- 09251515
- Application, EPODOC
- EP20090251515
Titles3
- German
- Verfahren und Vorrichtung zur Herstellung und Montage von Stringern
- English
- Method and apparatus for forming and installing stringers
- French
- Procédé et appareil de formation et d'installation de serres
Classification
- CPC, 9
- B29C70/446
- B29C70/46
- B29D99/0003
- B29D99/0014
- B29L2031/3082
- B64F5/10
- Y10T29/53978
- Y10T29/49622
- Y02T50/40
- IPC, 5
- B64C1 06
- B64C3 18
- B64F5 00
- B29C70 46
- B29C70 44
Designated states35
- Contracting states, 35
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
- Czechia
- Germany
- Denmark
- Estonia
- Spain
- Finland
- France
- United Kingdom
- Greece
- Croatia
- Hungary
- Ireland
- Iceland
- Italy
- Liechtenstein
- Lithuania
- Luxembourg
- Latvia
- Monaco
and 11 moreShow fewer
- North Macedonia
- Malta
- Netherlands (Kingdom of the)
- Norway
- Poland
- Portugal
- Romania
- Sweden
- Slovenia
- Slovakia
- Türkiye
