Substrate with a self-cleaning coating
15 claims: 10 independent, 5 dependent
- 1Procédé de fabrication d'un substrat essentiellement transparent, notamment à base de verre ou de polymère(s), ou d'un substrat céramique ou d'un substrat vitro-céramique ou d'un substrat en matériau architectural du type enduit de façade, dalles ou pavé de béton, béton architectonique, tuile, matériau à composition cimentaire, terre cuite, ardoise, pierre, surface métallique, ou d'un substrat fibreux à base verrière du type laine minérale d'isolation ou fils de verre de renforcement, ledit substrat étant muni sur une partie au moins de sa surface d'un revêtement dont la structure mésoporeuse présente des propriétés photocatalytiques et comporte de l'oxyde de titane au moins partiellement cristallisé, ledit procédé comprenant :- la préparation d'une composition liquide comprenant au moins un précurseur du matériau constituant la structure mésoporeuse du revêtement et au moins un agent structurant organique, - la précipitation du précurseur autour de l'agent structurant organique et la croissance de molécules dérivées du précurseur, - l'ajout dans la composition liquide de nanoparticules ou de cristallites élémentaires d'oxyde de titane éventuellement dopé, de diamètres compris entre 0,5 et 100 nm, - l'application de la composition sur la surface à revêtir, - l'élimination de l'agent structurant organique, les cristallites d'oxyde de titane étant incorporées dans la structure mésoporeuse tout en y préservant essentiellement leur intégrité, plusieurs d'entre elles pouvant y être agrégées en nanoparticules.
- 2Procédé selon la revendication 1, tel que le substrat est essentiellement transparent, plan ou courbé, du type vitrage.
- 3Procédé selon l'une des revendications précédentes, tel que le revêtement est formé avec interposition d'une sous-couche à base de dérivé au moins partiellement oxydé du silicium choisi parmi le dioxyde de silicium, des oxydes de silicium sous-stoechiométriques, l'oxycarbure, l'oxynitrure ou l'oxycarbonitrure de silicium.
- 4Procédé selon la revendication précédente, tel que la sous-couche a une épaisseur d'au moins 5 nm, notamment comprise entre 10 et 200 nm, de préférence entre 30 et 120 nm.
- 5Procédé selon l'une des revendications précédentes, tel que le revêtement a une épaisseur comprise entre 30 et 800 nm.
- 6Procédé selon l'une des revendications précédentes, tel que l'oxyde de titane est éventuellement dopé et comprend des nanoparticules de diamètres compris entre 0,5 et 100 nm, notamment entre 1 et 80 nm, elles-mêmes constituées d'amas de grains ou cristallites élémentaires de diamètres compris entre 0,5 et 10 nm.
- 7Procédé selon l'une de revendications précédentes, tel que le substrat essentiellement transparent est un vitrage à base de matière plastique transparente ou de verre, et tel qu'un empilement de couches anti-reflets est interposé entre la surface support et le revêtement à structure mésoporeuse.
- 8Procédé selon l'une des revendications précédentes, tel que la préparation de la composition liquide comprend :- la préparation d'un sol de précurseur d'oxyde (notamment de silice), - le mûrissement du sol, puis - le mélange avec l'agent structurant.
- 9Procédé selon la revendication précédente, tel que les conditions de mûrissement comprennent le maintien du sol à une température de 40 à 60°C pendant une durée de 30 min à 24 heures.
- 10Procédé selon la revendication précédente, tel que le précurseur d'oxyde est un composé hydrolysable, tel qu'un halogénure ou un alcoxyde, et l'agent structurant est choisi parmi les tensioactifs cationiques, de préférence du type ammonium quaternaire tel que bromure de cétyltriméthylammonium, ou non ioniques, dont les copolymères di-bloc ou tri-bloc à base par exemple d'oxyde d'éthylène ou de propylène.
- 11Substrat susceptible d'être obtenu selon le procédé de l'une des revendications précédentes.
- 12Application du substrat essentiellement transparent selon la revendication 11, à la fabrication de vitrages « auto-nettoyants », notamment anti-buée, anti-salissures et anti-condensation, notamment des vitrages pour le bâtiment du type double-vitrage, des vitrages pour véhicules du type pare-brise, lunette arrière, vitres latérales d'automobiles, des vitrages pour trains, avions, bateaux, des vitrages utilitaires comme des verres d'aquarium, de vitrine, de serre, d'ameublement intérieur, de mobilier urbain, des miroirs, des écrans de systèmes d'affichage du type ordinateur, télévision, téléphone, des vitrages électrocommandables comme des vitrages électrochromes, à cristaux liquides, électroluminescents, des vitrages photovoltaïques.
- 13Application du substrat en matériau architectural selon la revendication 11 à la fabrication de cloisons, façades, toitures, sols, en intérieur ou en extérieur.
- 14Application du substrat à base de laine minérale d'isolation et substrat textile à base de fibres de verre de renforcement selon la revendication 11 à la fabrication de faux-plafonds ou de matériaux de filtration.
- 15Application d'un substrat tissé, non tissé (mat aiguilleté, feutre, laine...), tricoté, tressé, bloc de fibres frittées (connu sous le nom de silice rigide) à base de fibres de diamètres compris entre 1 et 20 µm de silice fondue, verre lavé (plus de 90 % de silice), d'alumine et mullite selon la revendication 11, à la fabrication de filtres anti-odeur, de dépollution d'effluents industriels, anti-bactériens, de dépollution d'intérieur, de purification d'air domestique, de purification d'habitacles de véhicules de transport (automobiles, ferroviaires, aéronautiques, aquatiques), de purification de fumée de cigarette, de purification de système électroménager (réfrigérateur...).
Independent claims15
46 paragraphs in 2 sections, as filed
0001The invention relates to different types of material that can be found in buildings, vehicles, street furniture or even in household appliances, namely, in particular:<ul id="ul0001" list-style="dash" compact="compact"><li>transparent glass or polymer substrates intended to serve as glazing, for display screen for example,</li><li>ceramic or glass-ceramic substrates which can be used for example in household appliances,</li><li>architectural materials such as tiles, tiles, stone, cementitious compositions, metal surfaces</li><li>fibrous mineral materials, such as glass wool insulation or textile glass threads, which can be used as a filtration material, to make false ceilings, quartz fibers, silica ...</li></ul>
0002Recent studies have been made to try to improve the comfort of use of these materials, in particular to facilitate their maintenance.
0003In particular, functional coatings with photocatalytic properties have been developed. These include coatings comprising TiO<sub>2</sub> at least partially crystallized, in particular in anatase form and which are in particular described in the patents <patcit id="pcit0001" dnum="WO9710185A"><text>WO 97/10185</text></patcit>, <patcit id="pcit0002" dnum="WO9710186A"><text>WO 97/10186</text></patcit>, <patcit id="pcit0003" dnum="WO9944954A"><text>WO 99/44954</text></patcit> and <patcit id="pcit0004" dnum="WO0166271A"><text>WO 01/66271</text></patcit>. This type of semiconductor material based on metal oxide, possibly doped (there are also other oxides capable of being photocatalytic, such as ZnO, etc.) is suitable under the effect of radiation of adequate wavelength. to initiate radical reactions causing the oxidation of organic compounds: this type of coating, if it is sufficiently exposed to ad hoc radiation (generally ultraviolet, possibly the visible range), is therefore very effective in degrading organic soiling. Furthermore, it has been discovered that, in particular when it comes to titanium oxide coatings, these also exhibit a certain hydrophilic character if they are exposed to this radiation for long enough. This coating is therefore very efficient, in the sense that it is capable of degrading organic dirt, and of removing mineral dirt by its hydrophilic properties. However, its activity is linked to its exposure (for a sufficient period) to (sufficiently intense) radiation of ad hoc wavelength. This type of coating therefore has a behavior which strongly depends on the surrounding climatic conditions in the event of outdoor exposure, in particular the conditions of sunshine, rainfall. Similarly, it tends to have less nocturnal activity than its daytime activity, in the absence of appropriate lighting.
0004The document <patcit id="pcit0005" dnum="JP2001246261A"><text>JP 2001-246 261</text></patcit> describes photocatalytically active substrates having a mesoporous structure of silicates and fine TiO particles<sub>2</sub> inserted into the pores.
0005The document <patcit id="pcit0006" dnum="WO03010106A"><text>WO 03/010106</text></patcit>, prior art according to Art 54 (3) EPC, describes a process for obtaining a substrate provided on its surface with a coating with a mesoporous structure having photocatalytic properties and comprising titanium oxide, the process comprising a step of bringing the substrate into contact with an organic structuring agent composition and at least one precursor constituting the mesoporous coating, a step of growth of the molecules of the precursor and a step of elimination of the organic structuring agent.
0006The object of the invention is therefore to further improve the functionality conferred by this type of “self-cleaning” or “fouling retardant” coatings. It aims in particular to obtain coatings which can have an increased efficiency, which can be more “versatile” in different ways: first with respect to the conditions of exposure to radiation, then with respect to the constraints mechanical (resistance to abrasion ...), finally with regard to the association of other functionalities. It is more particularly aimed at obtaining coatings which can, even in poor sunshine conditions, even at night, or indoors in particular under the action of the residual ultraviolet radiation of conventional lighting lamps or of ultra-violet radiation. purple passing through a window, show some anti-fouling activity. It also targets products with which a UV lamp is associated, in particular self-cleaning filters.
0007The invention firstly relates to a substrate which can be essentially transparent, in particular based on glass or polymer (s), or which can be in ceramic or in vitro-ceramic, or which can also be in architectural material (of the type coated with a facade, concrete slab or paving stone, architectural concrete, tile, material with a cement composition, terracotta, slate, stone, or which may still be a fibrous substrate, glass-based mineral wool insulation type or reinforcing glass son, or a product comprising quartz or silica fibers). This substrate is characterized by the fact that it is provided on at least part of its surface with a coating whose mesoporous structure has photocatalytic properties and comprises titanium oxide at least partially crystallized, in particular in anatase form and / or rutile. The term "mesoporous" refers to pores with diameters between 2 and 50 nm. The mesoporous structure, obtained in the manner which will be described below, is in particular based on at least one compound of at least one of the elements Si, W, Sb, Ti, Zr, Ta, V, B, Pb , Mg, Al, Mn, Co, Ni, Sn, Zn, In, Fe and Mo, optionally in covalent bond with elements such as O, S, N, C or the like. The at least partially crystallized titanium oxide is for example incorporated into the mesoporous structure in the form of perfectly discernible particles. The whole of the mesoporous structure incorporating the titanium oxide is essentially solid, capable of cohesion, mechanical strength and excellent abrasion resistance. The mesoporous structure is likely to be exclusively composed of titanium or of a titanium compound such as oxide, in particular crystallized in anatase, rutile form ... It turned out that the titanium oxide thus incorporated exercises its activity photocatalytic to an exceptionally high degree. Residual ultraviolet radiation after passing through single, double glazing, etc., or residual ultraviolet radiation from indoor electric lighting is enough for the substrate of the invention to degrade a residue. organic, and so that it is then entrained in a relatively uniform liquid film which is formed if necessary on the substrate rendered hydrophilic by the radiation. The coating of the invention combines the functionality of degradation of organic residues - by photocatalysis - and evacuation of organic and mineral residues - hydrophilic / oleophilic character - under the effect of any liquid, such as condensation. The high performance provided by the invention may be attributable at least in part to the interconnection of the pore network, allowing good accessibility of pollution towards the particles of titanium oxide, as well as good diffusion in the coating. photogenerated species on the surface of these particles.
0008On the other hand, the abrasion resistance and the durability of the photocatalytic activity to such a high degree are excellent (see examples below). The invention therefore also makes it possible to retain the porosity after abrasion, whereas it could rather be expected that abrasion would result in densification of the surface layer and therefore ultimately, a loss of anti-fouling properties.
0009In addition, the mesoporous nature of the substrate makes it possible to envisage an impregnation thereof after the formation of the mesoporous structure with deodorizing, antibacterial or all other functional agents.
0010Advantageously, the substrate according to the invention is essentially transparent, flat or curved, of the glazing type, because it is in this type of application that the accumulation of dirt preventing visibility is the most troublesome, and that the washes are the no longer necessary to guarantee their transparency. It may be glazing having macroscopic relief, for example pyramid patterns in depths of the order of a few millimeters - printed glass - or glazing having much smaller surface irregularities such as resulting from a chemical attack with hydrofluoric acid - sandblasted, matt glass-.
0011Preferably, the coating of the invention is formed with the interposition of a sublayer based on an at least partially oxidized derivative of silicon chosen from silicon dioxide, substoichiometric silicon oxides, oxycarbide, oxynitride or silicon oxycarbonitride. The undercoat proves useful when the underlying surface is made of glass, since the migration of alkaline ions (sodium) from the glass into the coating of the invention can, under certain conditions, alter its photocatalytic properties; however, the undercoat acts as a barrier to alkalis. The undercoat can be of the type described in the patent<patcit id="pcit0007" dnum="WO0132578A"><text>WO 01/32578</text></patcit> cited above. It advantageously has a refractive index of between 1.45 and 1.80, in particular between 1.50 and 1.75, for example between 1.55 and 1.68. Such a relatively low index makes it possible, on a transparent substrate of the glass type, to avoid a reflective effect which can be considered unsightly.
0012This sublayer therefore advantageously comprises Si, O, optionally carbon and nitrogen. However, it can also include minority materials compared to silicon, for example metals such as Al, Zn or Zr. The sublayer can be deposited by sol-gel or by pyrolysis, in particular by gas phase pyrolysis (CVD). This last technique makes it possible to obtain coatings in SiO<sub>x</sub>VS<sub>y</sub> or in SiO<sub>2</sub> fairly easily, in particular by depositing directly on the float glass ribbon in the case of glass substrates. However, deposition can also be carried out by a vacuum technique, for example by sputtering from an Si target (optionally doped) or a target made of silicon sub-oxide (in a reactive oxidizing and / or nitriding atmosphere). for example).
0013This sublayer preferably has a thickness of at least 5 nm, in particular a thickness between 10 and 200 nm, for example between 80 and 120 nm.
0014According to other advantageous characteristics of the substrate of the invention:<ul id="ul0002" list-style="dash" compact="compact"><li>the coating with a mesoporous structure is deposited by the sol-gel route;</li><li>its thickness is between 30 and 800 nm;</li><li>the titanium oxide incorporated in the mesoporous structure is optionally doped as explained in the requests <patcit id="pcit0008" dnum="WO9710185A"><text>WO 97/10185</text></patcit> and <patcit id="pcit0009" dnum="WO9710186A"><text>WO 97/10186</text></patcit>, and comprises nanoparticles with diameters between 0.5 and 100 nm, in particular between 1 and 80 nm, themselves made up of clusters of elementary grains or crystallites with diameters between 0.5 and 10 nm. The term "diameter" is to be taken here in the broad sense, it is more an evaluation of the size of the nanoparticle or of the crystallite. The shape of this one can approach a sphere, or an elongated shape in grain of rice or a completely random shape.</li></ul>
0015Another object of the invention lies in a method of manufacturing a substrate as described above, successively comprising:<ul id="ul0003" list-style="dash" compact="compact"><li>the preparation of a liquid composition comprising at least one precursor of the material constituting the mesoporous structure of the coating and at least one organic structuring agent,</li><li>the precipitation of the precursor around the organic structuring agent and the growth of molecules derived from the precursor,</li><li>the addition to the liquid composition of nanoparticles or crystallites - as defined above - of titanium oxide optionally doped, with diameters between 0.5 and 100 nm,</li><li>applying the composition to the surface to be coated,</li><li>elimination of the organic structuring agent,</li></ul>the elementary titanium oxide grains or crystallites being incorporated into the mesoporous structure while essentially preserving their integrity therein, several of them being able to be aggregated into clusters there. During such manufacture of the substrate, it is not excluded that grains or crystallites of titanium oxide aggregate with each other and / or grow, in particular the smallest of them, according to the operating conditions (content, pH, temperature ...).
0016For the manufacture of the substrate of the invention, the preparation of the liquid composition advantageously comprises:<ul id="ul0004" list-style="dash" compact="compact"><li>the preparation of an oxide precursor sol (in particular silica),</li><li>soil ripening and then</li><li>mixing with the structuring agent.</li></ul>
0017Indeed, the maturing of the soil allows a preliminary condensation of the oxide precursor which promotes the structuring of the coating of condensed oxide on the support surface in large domains. Advantageous curing conditions include maintaining the soil at a temperature of 40 to 60 ° C for a period of 30 min to 24 hours, the curing time being shorter the higher the temperature.
0018In this case, the oxide precursor is advantageously a hydrolyzable compound, such as a halide or an alkoxide, the structuring agent is advantageously chosen from cationic surfactants, preferably of the quaternary ammonium type such as cetyltrimethylammonium bromide, or not. ionic, including di-block or tri-block copolymers based for example on ethylene or propylene oxide.
0019The subject of the invention is also the application of the substrates according to the invention, in particular those which are essentially transparent, to the manufacture of “self-cleaning” glazings, which can be both anti-fouling, anti-fogging and anti -condensation. It can be glazing for the building of the double-glazing type, glazing for vehicle of the windshield, rear window, auto roof, side windows. It can also be glazing for trains, planes, boats. It can also be useful glazing such as aquarium glass, glass for showcases, greenhouse, or glazing used in interior furnishings, in urban furniture, mirrors. It can also be glazing used as display screens of the television, computer, telephone screen type. This type of coating can also be applied to electro-controllable glazing, such as heated glazing or coated glazing, electrochromic glazing, glazing with liquid crystal film, electroluminescent glazing, photovoltaic glazing.
0020In the application of the substrate of the invention as glazing (based on transparent plastic or glass), one or more thin layers other than the above-mentioned sublayer based on an at least partially oxidized derivative of silicon, may be interposed between the support surface and the coating with a mesoporous structure. It can be, in particular, layers with an antistatic, thermal (heating by providing it with current leads, low-emissivity, anti-solar ...), optical (reducing light reflection and / or making more neutral) function. the color in reflection of the substrate ...), of a stack of anti-reflective layers ... As regards such functional layers applied in a known manner to the glazing, possibly in the form of stacks, mention will be made of the requests <patcit id="pcit0010" dnum="WO9710186A"><text>WO 97/10186</text></patcit> and <patcit id="pcit0011" dnum="WO0202472A"><text>WO 02/02472</text></patcit>.
0021The substrate according to the invention, in addition to its application as glazing, can be of any architectural material which can be used to manufacture partitions, facades, roofs, floors, indoors or outdoors (metal, wood, stone, cement, concrete, terracotta , ceramic, facade plaster ...)
0022The substrate, if it is rather based on mineral insulation wool, and textile based on reinforcing glass fibers, can be used as a filtration material, or even used to make false ceilings, whose cleaning is inconvenient.
0023The invention also relates to the application of a woven, non-woven substrate (needled mat, felt, wool ...), knitted, braided, block of sintered fibers (known as rigid silica) based on fibers with diameters between 1 and 20 µm of fused silica, washed glass (more than 90% of silica), of alumina and mullite according to claim 1, in the manufacture of odor filters, of pollution control of industrial effluents, anti-bacteria, indoor pollution control, purification of domestic air, purification of the interior of transport vehicles (cars, railways, aeronautics, water), purification of cigarette smoke, purification of household appliances (refrigerator, etc.).
0024The invention will be described below using nonlimiting examples.
EXAMPLE 1
0025Is deposited on the glass in the form of a ribbon of float glass, a sublayer based on silicon oxycarbide noted by SiOC convenience (without prejudging the real rate of oxygen and carbon in the coating) - the glass is a clear silica-soda-lime glass 4 mm thick, as marketed by Saint-Gobain Glass France under the name Planilux-. This sublayer is deposited by CVD from Si precursors, in particular from a mixture of SiH<sub>4</sub> and ethylene diluted in nitrogen, using a nozzle arranged above and transversely to the float glass ribbon of a flat glass production line, in the float enclosure, when the glass is still at a temperature of about 550 to 600 ° C. The coating obtained has a thickness of approximately 50 nm and a refractive index of approximately 1.55. 10 cm x 10 cm samples are cut from the float glass provided with its alkali barrier SiOC undercoat thus obtained; these samples are washed, rinsed, dried and subjected to a UV ozone treatment for 45 min.
0026A coating with a mesoporous structure is formed on the sub-layer.
0027The liquid treatment composition is obtained by mixing, in a first step, 22.3 ml of tetraethoxysilane, 22.1 ml of absolute ethanol, 9 ml of HCl in demineralized water (pH 1.25) until the solution becomes clear, then placing the flask in a water bath at 60 ° C for 1 hour.
0028In a second step, a solution of cetyltrimethylammonium bromide (CTAB) is added to the soil obtained above, on the one hand, and a solution of a polyoxyethylene-polyoxypropylene block copolymer sold by the company BASF under the registered trademark Pluronic PE6800 (molar mass 8000) on the other hand, in proportions such that the CTAB / Si molar ratios = 0.1, respectively PE6800 / Si = 0.01. This is achieved by mixing:<ul id="ul0005" list-style="dash" compact="compact"><li>0.686 g of CTAB, 20 ml of ethanol, and 10 ml of the sol;</li><li>3.78 g of PE6800, 50 ml of ethanol and 25 ml of the soil.</li></ul>
0029TiO nanoparticles<sub>2</sub> crystallized anatase and about 50 nm in size are added in various proportions to one or other of the two liquid compositions thus obtained, just before deposition on the sample. The deposit is made by spin coating in a starting quantity of 3 ml per sample. (Other equivalent deposition techniques are dip coating, spraying, laminar coating, roll coating, flow coating ...)
0030The samples are then subjected to the following annealing treatment:<ul id="ul0006" list-style="dash" compact="compact"><li>30 min 100 ° C level 2 h;</li><li>15 min 150 ° C level 2 h;</li><li>15 min 175 ° C level 2 h;</li><li>10 min 200 ° C no step;</li><li>3 h 20 min 300 ° C level 1 h;</li><li>2 h 30 min 450 ° C level 1 h.</li></ul>
0031The pores of the coating thus formed have a size of 2-3 nm when the cationic surfactant CTAB is used as a structuring agent, this size being of 4-5 nm when the copolymer PE6800 is used as a structuring agent.
0032It is verified by SIMS analysis of the coating with a mesoporous structure that the Ti / Si atomic ratio is exactly identical to that of the starting liquid composition. SIMS analysis also makes it possible to verify that the nanoparticles are homogeneously distributed in the three dimensions of the coating.
0033Various characteristics of the coatings are formed in the table below when they form and after 500 cycles of the Opel abrasion test - in the latter case, the values are given in brackets. The Opel test (Building Standard In 1096-2 of January 2001) consists in applying to a part of the coated surface of 9.4 cm in length - this part is called track -, a felt of 14 mm in diameter, 10 mm thick and 0.52 g / cm<sup>2</sup> density, under a load of 400 g / cm<sup>2</sup>, the felt being subjected to a translation (50 round trips over the entire length of the track per minute) combined with a rotation of 6 revolutions / min (1 cycle = 1 round trip).
0034The thickness E of the coatings in nm is measured from SIMS profiles and SEM images.
0035The amount of TiO<sub>2</sub> in µg / cm<sup>2</sup> is evaluated by X-ray fluorescence.
0036The photocatalytic activity is measured as follows:<ol id="ol0001" compact="compact"><li>1- test carried out on approximately 15 cm<sup>2</sup> coating;</li><li>2- weighing of the sample and measurement of the thickness of the substrate, of the light transmission T<sub>L</sub> and blurring Td (both in%);</li><li>3- deposition by spray of a palmitic acid solution (8 grams of acid for 1 l of chloroform), with a glass / spray distance of 20 cm, on a vertical substrate, and 3 to 4 successive passages;</li><li>4- weighing of the sample after deposition of palmitic acid to evaluate the thickness of palmitic acid deposited in nanometers;</li><li>5- measurement of light transmission T<sub>L</sub> and Td blur after deposition;</li><li>6- measurement of the variation of the blur as a function of the irradiation time under UVA of intensity approximately 50W / m<sup>2</sup>;</li><li>7- graphical determination of the time after which the blur has decreased by 50%: time called T<sub>1/2</sub> (disappearance) ;</li><li>8- evaluation of the photocatalytic activity of the coating at the rate of disappearance of palmitic acid v (in nm / h), which is defined as follows: <maths id="math0001"><math display="block"><mi mathvariant="normal">v</mi><mfenced><mi>nm</mi><mo>/</mo><mi mathvariant="normal">h</mi></mfenced><mo>=</mo><mfenced><msup><mi mathvariant="normal">thickness d</mi><mo>′</mo></msup><mo></mo><mi>palmitic acid</mi><mfenced><mi>nm</mi></mfenced></mfenced><mo>/</mo><mrow><mo>(</mo><mn>2</mn><mo>×</mo><mi mathvariant="normal">T</mi><mspace width="1em" /><msub><mtext> </mtext><mrow><mn>1</mn><mo>/</mo><mn>2</mn></mrow></msub></mrow><mfenced><mi>disappearance</mi><mfenced><mi mathvariant="normal">h</mi></mfenced></mfenced></math><img file="EP1497234B1_D0001.tif" /></maths></li></ol>
0037The value of the photocatalytic activity reduced to the amount of TiO is also recorded in the table below.<sub>2</sub> in the coating. Finally, the optical properties of light reflection Rl and of blur Td (in%) are indicated.
0038The test numbers are defined as follows: - 1 and 2: CTAB as structuring agent, Ti / Si = 0.1, respectively 0.25; - 3 to 7: PE6800 as structuring agent, Ti / Si = 0.1, respectively 0.25, respectively 0.5, respectively 1, respectively 2.<tables id="tabl0001" num="0001"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="13mm" /><colspec colnum="2" colname="col2" colwidth="19mm" /><colspec colnum="3" colname="col3" colwidth="16mm" /><colspec colnum="4" colname="col4" colwidth="13mm" /><colspec colnum="5" colname="col5" colwidth="15mm" /><colspec colnum="6" colname="col6" colwidth="14mm" /><colspec colnum="7" colname="col7" colwidth="12mm" /><thead><row rowsep="0"><entry align="center" valign="top">Trial</entry><entry align="center" valign="top">E</entry><entry align="center" valign="top">TiO<sub>2</sub></entry><entry align="center" valign="top">V</entry><entry align="center" valign="top">V / TiO<sub>2</sub></entry><entry align="center" valign="top">Rl</entry><entry align="center" valign="top">Td</entry></row><row><entry align="center" valign="top">No.</entry><entry align="center" valign="top">nm</entry><entry align="center" valign="top">µg / cm<sup>2</sup></entry><entry align="center" valign="top">nm / h</entry><entry align="center" valign="top" /><entry align="center" valign="top">%</entry><entry align="center" valign="top">%</entry></row></thead><tbody><row rowsep="0"><entry align="center">1</entry><entry>214</entry><entry>2,2</entry><entry>43</entry><entry>20</entry><entry>6,5</entry><entry>0,8</entry></row><row><entry align="center" /><entry>(220)</entry><entry>(1,9)</entry><entry>(21)</entry><entry>(11)</entry><entry>(10,2)</entry><entry>(0,5)</entry></row><row rowsep="0"><entry align="center">2</entry><entry>208</entry><entry>7,5</entry><entry>117</entry><entry>16</entry><entry>8,7</entry><entry>1,1</entry></row><row><entry align="center" /><entry>(247)</entry><entry>(5,7)</entry><entry>(114)</entry><entry>(20)</entry><entry>(7,9)</entry><entry>(1,2)</entry></row><row rowsep="0"><entry align="center">3</entry><entry>274</entry><entry>4,7</entry><entry>47</entry><entry>10</entry><entry>10,2</entry><entry>0,2</entry></row><row><entry align="center" /><entry>(209)</entry><entry>(3,4)</entry><entry>(31)</entry><entry>(9)</entry><entry>(7,8)</entry><entry>(0,4)</entry></row><row rowsep="0"><entry align="center">4</entry><entry>308</entry><entry>8,0</entry><entry>209</entry><entry>26</entry><entry>12,8</entry><entry>0,2</entry></row><row><entry align="center" /><entry>(299)</entry><entry>(10,2)</entry><entry>(123)</entry><entry>(12)</entry><entry>(10,2)</entry><entry>(0,3)</entry></row><row rowsep="0"><entry align="center">5</entry><entry>336</entry><entry>17,3</entry><entry>349</entry><entry>20</entry><entry>9,7</entry><entry>0,4</entry></row><row><entry align="center" /><entry>(294)</entry><entry>(14,8)</entry><entry>(181)</entry><entry>(12)</entry><entry>(11,4)</entry><entry>(0,4)</entry></row><row rowsep="0"><entry align="center">6</entry><entry>454</entry><entry>33,3</entry><entry>620</entry><entry>18</entry><entry>9,7</entry><entry>0,3</entry></row><row><entry align="center" /><entry>(184-320)</entry><entry>(28,7)</entry><entry>(354)</entry><entry>(12)</entry><entry>(14,3)</entry><entry>(0,8)</entry></row><row rowsep="0"><entry align="center">7</entry><entry>515</entry><entry>66,0</entry><entry>684</entry><entry>10</entry><entry>9,4</entry><entry>0,8</entry></row><row><entry align="center" /><entry>(209-268)</entry><entry>(46,7)</entry><entry>(...)</entry><entry>(...)</entry><entry>(17,7)</entry><entry>(1,1)</entry></row></tbody></tgroup></table></tables>
0039The thicknesses of the layers vary from 200 to 500 nm depending on the quantity of TiO nanoparticles<sub>2</sub> incorporated. After 500 Opel cycles, only the thickest coatings (450 and 500 nm) settle more than half their initial thickness. The photoactivity of these coatings was nevertheless tested.
0040The coatings have photoactivities of 43 nm / h for the structured coating with the cationic surfactant and the least concentrated in TiO<sub>2</sub> (2.2 µg / cm<sup>2</sup>) at 684 nm / h for the structured coating with the copolymer and the most concentrated in TiO<sub>2</sub> (66 µg / cm<sup>2</sup>). The v / TiO ratio<sub>2</sub> is always at least 9.
0041Partial or total maintenance of functionality is observed after 500 Opel cycles, which moreover only alters the optical properties for the thickest layers and the most concentrated in TiO<sub>2</sub> (Ti / Si = 1 and 2) -for the others, the values of Rl and Td remain below 11.4 and 1.2% respectively-Tests 3 to 7 are repeated (tests 3 'to 7') with l 1.5 W / m weak UVA irradiation<sup>2</sup> a conventional lighting lamp; the values of v (nm / h) and v / TiO<sub>2</sub> recorded for tests N °:<ul id="ul0007" list-style="dash" compact="compact"><li>3 ': 0 and 0;</li><li>4 ': 0 and 0;</li><li>5 ': 13 and 0.75;</li><li>6 ': 19 and 0.57; and</li><li>7 ': 28 and 0.42.</li></ul>
0042The coated substrate of the invention is therefore also photoactive under low UVA irradiation for the degradation of palmitic acid.
EXAMPLE 2
0043In addition, discs 47 mm in diameter, 8 mm thick and 1000 g / m2 of surface mass are impregnated with needle-punched felts of silica fibers, sold by the company Saint-Gobain Quartz under the name needled-punched Quartzel. matt (fibers between 7 and 16 μm) by immersion in the composition of test No. 6 above, then heat treatment described above. The increase in mass of the discs thus obtained is 10%.
0044The capacity of these discs is tested to decompose a concentration of 350 ppm by volume of methanol in nitrogen gas, by filtration with a flow rate of 62.5 ml / mm, under UV illumination (190-350 nm).
0045At an illumination power of 48 m W / cm2, the efficiency, that is to say the proportion of methanol decomposed, is 100%. At a power of 25.6 m W / cm2, it is around 96%, and again around 58% under illumination as low as 8.22 m W / cm2.
0046Thus, the invention provides it with a substrate capable of providing the optical quality of transparency required in glazing applications, and a self-cleaning functionality which is durable under the conditions of erosion and bad weather of the external atmosphere. The remarkably high degree of photocatalytic functionality also makes it possible to envisage night or indoor use by taking advantage of low intensity radiation such as produced by conventional lighting or the passage of solar radiation through the glazing, as well as effluent or atmospheric depollution applications, filtration ...
Contents2
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Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| US9352299B2 | Cited by | United States of America | Applicant |
| EP1132133A | Cites | European Patent Office (EPO) | – |
| WO0037374A | Cites | World Intellectual Property Organization (WIPO) | – |
| DATABASE WPI Section Ch, Week 200206 Derwent Publications Ltd., London, GB; Class A25, AN 2002-044328 XP002229892 & JP 2001 233615 A (HONMA T), 28 août 2001 (2001-08-28) | Non-patent | – | – |
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| DATABASE WPI Section Ch, Week 200208 Derwent Publications Ltd., London, GB; Class D22, AN 2002-057931 XP002229894 & JP 2001 246261 A (MITSUBISHI JUKOGYO KK) , 11 septembre 2001 (2001-09-11) | Non-patent | – | – |
| DATABASE WPI Section Ch, Week 200023 Derwent Publications Ltd., London, GB; Class J04, AN 2000-056188 XP002229895 & JP 2000 070710 A (AGENCY OF IND SCI & TECHNOLOGY), 7 mars 2000 (2000-03-07) | Non-patent | – | – |
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Numbers
- Publication
- 1497234
- Application
- 37406261
Titles3
- German
- SUBSTRAT MIT SELBSTREINIGENDER BESCHICHTUNG
- English
- SUBSTRATE WITH A SELF-CLEANING COATING
- French
- SUBSTRAT A REVETEMENT AUTO-NETTOYANT
Classification
- CPC, 29
- B01J21/063
- C03C17/00
- B01J37/0018
- B01J37/036
- C03C17/006
- C03C17/256
- C03C17/3417
- C03C17/3423
- C03C17/3435
- C03C17/3441
- C03C25/42
- C03C25/52
- C03C2217/212
- C03C2217/425
- C03C2217/477
- C03C2217/71
- C03C2218/113
- C04B41/5041
- C04B41/52
- C04B2111/2061
- Y10T428/315
- Y10T428/2438
- Y10T428/24364
- Y10T428/31
- Y10T428/249957
- B01J35/39
- B01J35/45
- C03C17/34
- C04B41/50
- IPC, 16
- C03C17 00
- C03C17 25
- C03C17 34
- C04B41 52
- C04B41 50
- C03C25 52
- C03C25 42
- A61L9 00
- A61L9 01
- B01J21 06
- B01J32 00
- B01J35 45
- B01J37 00
- B01J37 02
- B01J37 03
- B32B9 00
Designated states27
- Contracting states, 27
- Austria
- Belgium
- Bulgaria
- Switzerland
- Cyprus
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- Germany
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- France
- United Kingdom
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- Luxembourg
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- Netherlands (Kingdom of the)
- Portugal
- Romania
- Sweden
and 3 moreShow fewer
- Slovenia
- Slovakia
- Türkiye
