Thermally inhibited starches and flours and process for their production
16 claims: 16 independent, 0 dependent
- 1A thermally-inhibited, non-pregelatinized granular waxy starch or flour which is prepared by (a) dehydrating the non-pregelatinized granular starch or flour to a moisture content of less than 1% by weight to render the starch substantially anhydrous or anhydrous;and(b) heat treating the substantially anhydrous or anhydrous starch or flour at a temperature of 100 °C or greater for a period of time sufficient to inhibit the starch or flour, wherein the dehydrating and heat treating steps are conducted in a fluidized bed reactor or drier. Amidon ou fécule cireux granulaire non prégélatinisé inhibé thermiquement, qui est préparé par (a) déshydratation d'un amidon ou fécule cireux granulaire non prégélatinisé, jusqu'à une teneur en humidité de moins de 1 % en poids pour rendre l'amidon cireux sensiblement ou entièrement anhydre ;et(b) traitement thermique de l'amidon ou fécule cireux sensiblement ou entièrement anhydre à une température égale ou supérieure à 100°C pendant une période de temps suffisante pour inhiber l'amidon ou fécule cireux, les étapes de déshydratation et de traitement thermique étant mises en oeuvre dans un réacteur ou séchoir à lit fluidisé. Thermisch inhibierte(s), nicht prägelatinierte(s) granulare(s) Wachs-Stärke oder -Mehl, hergestellt durch (a) Dehydrieren der (des) nicht prägelatinierten granularen Stärke oder Mehls auf einen Feuchtigkeitsgehalt von weniger als 1 Gew.-%, um die Stärke im Wesentlichen wasserfrei oder wasserfrei zu machen, und(b) Hitzebehandeln der (des) im Wesentlichen wasserfreien oder wasserfreien Stärke oder Mehls bei einer Temperatur von 100°C oder darüber für einen Zeitraum, der hinreichend ist, die Stärke oder das Mehl zu inhibieren, wobei die Schritte der Dehydrierung und des Hitzebehandelns in einem Flussbett-Reaktor oder Trockner durchgeführt werden.
- 2Amidon ou fécule cireux suivant la revendication 1, cet amidon ou fécule cireux étant ajusté à un pH neutre ou alcalin préalablement aux étapes de déshydratation et de traitement thermique. The waxy starch or flour of claim 1, wherein the waxy starch or flour is adjusted to a neutral or alkaline pH prior to the dehydrating and heat treating steps. Wachs-Stärke oder -Mehl nach Anspruch 1, wobei die (das) Wachs-Stärke oder -Mehl vor den Dehydrierungs- und Hitzebehandlungsschritten auf einen neutralen oder alkalischen pH eingestellt wird.
- 3Amidon ou fécule cireux suivant la revendication 2, dont le pH a une valeur de 7,5-10,5. The waxy starch or flour of claim 2, wherein the pH is 7.5-10.5. Wachs-Stärke oder -Mehl nach Anspruch 2, wobei der pH 7,5 bis 10,5 beträgt.
- 4Amidon ou fécule cireux, dont le pH a une valeur de 8-9,5. The waxy starch or four of claim 3, wherein the pH is 8-9.5. Wachs-Stärke oder -Mehl nach Anspruch 3, wobei der pH 8 bis 9,5 beträgt.
- 5Amidon ou fécule cireux suivant la revendication 1, 2, 3 ou 4, pour lequel les étapes de déshydratation et de traitement thermique sont conduites simultanément dans un lit fluidisé. The waxy starch or flour of claims 1, 2, 3, or 4, wherein the dehydrating and heat treating steps are carried out simultaneously in a fluidized bed. Wachs-Stärke oder -Mehl nach den Ansprüchen 1, 2, 3 oder 4, wobei die Dehydrierungs- und Hitzebehandlungsschritte simultan in einem Flussbettreaktor durchgeführt werden.
- 6Amidon ou fécule cireux suivant la revendication 1, 2, 3, 4 ou 5, cet amidon ou fécule cireux étant choisi dans le groupe consistant en amidon ou fécule de maïs cireux hybride V.O., maïs cireux, riz cireux, orge cireux, pomme de terre cireuse et sorgho cireux. The waxy starch or flour of claims 1, 2, 3, 4 or 5, the waxy starch or flour is selected from the group consisting of V.O. hybrid waxy maize, waxy maize, waxy rice, waxy barley, waxy potato, or waxy sorghum. Wachs-Stärke oder -Mehl nach den Ansprüchen 1, 2, 3, 4 oder 5, wobei die (das) Wachs-Stärke oder -Mehl aus der Gruppe ausgewählt ist, die aus V.O.-Hybrid-Wachsmais, Wachs-Mais, Wachs-Reis, Wachs-Gerste, Wachs-Kartoffel oder Wachs-Sorghum besteht.
- 7Amidon cireux suivant les revendications 1, 2, 3, 4, 5 ou 6, qui est un amidon cireux choisi dans le groupe consistant en amidon cireux saccharifié, amidon cireux transformé en dérivé et amidon cireux réticulé chimiquement. The waxy starch or flour of claims 1, 2, 3, 4, 5 or 6, the waxy starch is a modified waxy starch selected from the group consisting of a converted waxy starch, a derivatized waxy starch, and a chemically crosslinked waxy starch. Wachs-Stärke oder -Mehl nach den Ansprüchen 1, 2, 3, 4, 5 oder 6, wobei die Wachs-Stärke eine modifzierte Wachs-Stärke ist, die aus der Gruppe ausgewählt ist, die aus einer umgewandelten Wachs-Stärke, einer derivatisierten Wachs-Stärke und einer chemisch vernetzten Wachs-Stärke besteht.
- 8A process for making a thermally-inhibited, non-pregelatinized granular starch or flour which comprises the steps of:(a) dehydrating the non-pregelatinized granular starch or flour to a moisture content of less than 1% by weight to render the starch substantially anhydrous or anhydrous;and(b) heat treating the substantially anhydrous or anhydrous starch or flour at a temperature of 100 °C or greater for a period of time sufficient to inhibit the starch or flour, wherein the dehydrating and heat treating steps are conducted in a fluidized bed reactor or drier. Procédé de production d'un amidon ou fécule de grains non prégélatinisé inhibé thermiquement, qui comprend les étapes consistant (a) à déshydrater un amidon ou fécule granulaire non prégélatinisé jusqu'à une teneur en humidité de moins de 1 % en poids pour rendre l'amidon sensiblement ou entièrement anhydre ;et(b) à traiter thermiquement l'amidon ou fécule sensiblement ou entièrement anhydre à une température égale ou supérieure à 100°C pendant une période de temps suffisante pour inhiber l'amidon ou la fécule, dans lequel les étapes de déshydratation et de traitement thermique sont mises en oeuvre dans un réacteur ou séchoir à lit fluidisé. Verfahren zur Herstellung einer (eines) thermisch inhibierten, nicht prägelatinierten granularen Stärke oder Mehls, das die Schritte umfasst: (a) Dehydrieren der (des) nicht prägelatinierten granularen Stärke oder Mehls auf einen Feuchtigkeitsgehalt von weniger als 1 Gew.-%, um die Stärke im wesentlichen wasserfrei oder wasserfrei zu machen, und(b) Hitzebehandeln der (des) im Wesentlichen wasserfreien oder wasserfreien Stärke oder Mehls bei einer Temperatur von 100°C oder darüber für einen Zeitraum, der hinreichend ist, die Stärke oder das Mehl zu inhibieren, wobei die Schritte der Dehydrierung und des Hitzebehandelns in einem Flussbett-Reaktor oder Trockner durchgeführt werden.
- 9Procédé suivant la revendication 8, comprenant en outre l'étape d'élévation du pH de l'amidon ou fécule granulaire non prégélatinisé à une valeur neutre ou au-dessus de la neutralité préalablement aux étapes de déshydratation et de traitement thermique. The process of claim 8, further comprising the step of raising the pH of the ungelatinized granular starch or flour to neutral or greater prior to the dehydrating and heat treating steps. Verfahren nach Anspruch 8, das darüber hinaus vor den Dehydrierungs- und Hitzebehandlungsschritten den Schritt des Erhöhens des pH der (des) ungelatinierten granularen Stärke oder Mehls auf neutral oder darüber umfasst.
- 10Procédé suivant la revendication 9, dans lequel le pH a une valeur de 7,5 à 10,5. The process of claim-9, wherein the pH is 7.5-10.5. Verfahren nach Anspruch 9, wobei der pH 7,5 bis 10,5 beträgt.
- 11Procédé suivant la revendication 10, dans lequel le pH a une valeur de 8-9,5. The process of claim 10 wherein the pH is 8-9.5. Verfahren nach Anspruch 10, wobei der pH 8 bis 9,5 beträgt.
- 12Procédé suivant la revendication 8, 9, 10 ou 11, dans lequel les étapes de déshydratation et de traitement thermique ont lieu simultanément. The process of claims 8, 9, 10 or 11, wherein the dehydrating and heat treating steps occur simultaneously. Verfahren nach den Ansprüchen 8, 9, 10 oder 11, wobei die Dehydrierungs- und Hitzebehandlungsschritte simultan erfolgen.
- 13Procédé suivant les revendications 8, 9, 10 et 11, dans lequel l'amidon ou fécule est un amidon ou une fécule de céréales, de racines, de tubercules, de légumes ou de fruits. The process of claims 8, 9, 10 or 11, wherein the starch or flour is a cereal, root, tuber, legume or fruit starch or flour. Verfahren nach den Ansprüchen 8, 9, 10 oder 11, wobei die Stärke oder das Mehl ein(e) Getreide-, Wurzel-, Knollen-, Leguminosen- oder Frucht-Stärke oder -Mehl ist.
- 14Procédé suivant la revendication 13, dans lequel l'amidon est choisi dans le groupe consistant en les amidons de banane, maïs, pois, pomme de terre, patate douce, orge, blé, riz, sagou, amarante, manioc, sorgho, un amidon cireux et un amidon contenant plus de 40 % d'amylose. The process of claim 13, wherein the starch is selected from the group consisting of banana, corn, pea, potato, sweet potato, barley, wheat, rice, sago, amaranth, tapioca, sorghum, a waxy starch, and a starch containing greater than 40% amylose. Verfahren nach Anspruch 13, wobei die Stärke aus der Gruppe ausgewählt ist, die aus Bananen-, Mais-, Erbsen-, Kartoffel-, Süßkartoffel-, Gersten-, Weizen-, Reis-, Sago-, Amaranth-, Tapioka-, Sorghum-, einer Wachs-Stärke und einer Stärke mit mehr als 40% Amylose besteht.
- 15Amidon suivant la revendication 14, qui est un amidon de maïs cireux, maïs cireux hybride V.O., riz cireux, orge cireux, pomme de terre cireuses ou sorgho cireux. The process of claim 14, wherein the waxy starch is waxy maize, V.O. hybrid waxy maize, waxy rice, waxy barley, waxy potato, or waxy sorghum. Verfahren nach Anspruch 14, wobei die Wachs-Stärke Wachs-Mais, V.O.-Hybrid-Wachs-Mais, Wachs-Reis, Wachs-Gerste, Wachs-Kartoffel oder Wachs-Sorghum ist.
- 16Procédé suivant la revendication 8, 9, 10 ou 11, dans lequel l'amidon est un amidon modifié choisi dans le groupe consistant en amidon saccharifié, amidon transformé en dérivé et amidon réticulé chimiquement. The process of claims 8, 9, 10 or 11, wherein the starch is a modified starch selected from the group consisting of a converted starch, a derivatized starch, and a chemically crosslinked starch. Verfahren nach den Ansprüchen 8, 9, 10 oder 11, wobei die Stärke eine modifizierte Stärke ist, die aus der Gruppe ausgewählt ist, die aus einer umgewandelten Stärke, einer derivatisierten Stärke und einer chemisch vernetzten Stärke besteht.
Independent claims16
117 paragraphs, as filed
This invention relates to thermally-inhibited, non-pregelatinized granular waxy starches and flours according to claim 1 and to a process according to claim 8 for the preparation of thermally-inhibited, non-pregelatinized granular starches or flours. The thermally inhibited starches and flours may be used in place of chemically crosslinked starches and flours presently used in foods and in the manufacture of industrial products.
Prior art has taught that starches can be heated for various purposes, such as, drying, vaporizing off-flavors, imparting a smokey taste, or dextrinizing, as shown by the following references.
<patcit id="pcit0001" dnum="US3977897A"><text>US-A-3 977 897</text></patcit> describes a non-chemically inhibited starch which is prepared by controlled heating at a specified pH of an aqueous suspension of an amylose-containing starch in intact granule form and an inorganic salt effective in raising the gelatinization temperature of the starch.
<patcit id="pcit0002" dnum="US4303451A"><text>United States patent number 4,303,451, issued December 1, 1981</text></patcit>, to Seidel, et al. discloses heating waxy maize starch at a temperature within the range of 120° to 200°C at its naturally occurring pH to remove woody flavors and to modify the texture on pregelatinization.
<patcit id="pcit0003" dnum="JP61254602A"><text>Japanese Patent Publication No. 61-254602, dated December 11, 1986</text></patcit>, discloses heating waxy maize starch and waxy maize starch derivatives at a temperature from 100° to 200°C to provide a starch with emulsification properties to replace gum arabic. In this process, the starch is heated in the presence of moisture, preferably under acidic conditions of pH 4.0-5.0, to hydrolyze the starch to obtain the emulsification properties.
<patcit id="pcit0004" dnum="US4303452A"><text>United States patent number 4,303,452</text></patcit> discloses smoke treatment of waxy maize starch to improve gel strength and impart a smokey taste. in order to counteract the acidity of the smoke and to obtain a final starch product with a pH of 4 to 7, the pH of the starch is raised to a range of 9-11 before smoking. The preferred water content of the starch during the smoking is 10-20%.
Although these references disclose that starches are heated for various purposes, they do not disclose the use of heat to make an inhibited starch or how to make a starch that is inhibited without the use of chemical reagents.
When native starch granules are dispersed in water and heated, they become hydrated and swell at about 60°C, and reach a peak viscosity through the 65°-95°C range. This increase in viscosity is a desired property in many food and industrial applications and results from the physical force or friction between the highly swollen granules. Swollen, hydrated starch granules, however, are quite fragile. As the starch slurry is held at temperatures of 92°-95°C, the starch granules begin to fragment and the viscosity breaks down. Shear or conditions of extreme pH also tend to disrupt and fragment the granules, so that the starch polymers dissociate and become solubilized, leading to a rapid breakdown from the initially high viscosity.
It has been known that both the swelling of the starch granules and the breakdown in viscosity can be inhibited by treating the starch with chemical reagents that introduce intermolecular bridges or crosslinks between the starch molecules. The crosslinks reinforce the associative hydrogen bonds holding the granules together, restrict the swelling of the starch granules, and consequently inhibit disruption and fragmentation of the granules. Because of this inhibition, crosslinked starches are also called inhibited starches.
Because chemically crosslinked starches are used in many applications where a stable-viscosity starch paste is needed, it would be an advantage in cost, time, and in the reduction of the use of chemicals, if native or modified starch could be inhibited to perform the same as chemically crosslinked starch without the use of chemicals.
The starches and flours are thermally inhibited in a process that results in the starch or flour having the characteristics of a chemically crosslinked starch, without the addition of chemical reagents. When these thermally inhibited starches and flours are dispersed at 5-6.3% anhydrous solids in water at 92°-95°C and pH 3, they exhibit the properties characteristic of an inhibited starch, namely: the starches and flours that are substantially completely inhibited will resist gelatinization; the starches and flours that are highly inhibited will gelatinize to a limited extent and show a continuing rise in viscosity, but will not attain a peak viscosity; the starches and flours that are moderately inhibited will exhibit a lower peak viscosity and a lower percentage breakdown in viscosity compared to the same starch that is not inhibited; and the starches and flours that are lightly inhibited will show a slight increase in peak viscosity, and a lower percentage breakdown in viscosity compared to control starch.
The thermal inhibition process comprises the steps of dehydrating a granular starch or flour until it is anhydrous or substantially anhydrous, which for purposes herein means containing less than 1% moisture by weight, and then heat treating the anhydrous or substantially anhydrous starch or flour at a temperature and for a period of time effective to cause inhibition. Both the dehydrating and heat treating steps are conducted under conditions to avoid degradation or hydrolysis of the starch or flour.
The starch or flour can be dehydrated and heated either at its naturally occurring pH, which typically is in the range of pH 5.0 to pH 6.5, or the pH of the starch or flour first can be raised to neutral or greater. As used herein, neutral covers the range of pH values around pH 7 and is meant to include from about pH 6.5 to about pH 7.5.
Preferably, the process comprises the steps of raising the pH of the starch to neutral or greater, dehydrating the starch to anhydrous or substantially anhydrous, and heat treating the anhydrous or substantially anhydrous starch at a temperature of 100°C or greater for a period of time effective to provide the inhibited starch.
By varying the process conditions, including the initial pH of the starch or flour, the dehydrating and heat treating temperatures, and the heat treating times, the level of inhibition can be varied to provide different viscosity characteristics in the starch or flour.
in one embodiment, the dehydrating and heattreating steps occur simultaneously. The process steps may be carried out as part of a continuous process including the extraction of the starch or flour from a plant material.
The thermally inhibited starches and flours are granular and can be derived from any native source. The native source can be banana, corn, pea, potato, sweet potato, barley, wheat, rice, sago, amaranth, tapioca, sorghum, waxy maize, waxy rice, waxy barley, waxy potato, waxy sorghum, starches containing high amylose, and the like. The preferred starches are the waxy starches, including waxy maize, waxy rice, waxy potato, waxy sorghum and waxy barley. Further preferred starches are cereal, root, tuber, legume or fruit starches or flours. Unless specifically distinguished, references to starch in this description are meantto include their corresponding flours. References to starch are also meantto include starch containing protein, whether the protein is endogenous protein, or added protein from an animal or plant source, such as, zein, albumin, and soy protein.
As used herein, a native starch is one as it is found in nature. The starches may be native starches, or the starches may be modified by enzymes, heat or acid conversion, oxidation, phosphorylation, etherification (particularly, hydroxyalkylation), esterification, and chemical crosslinking.
In the first step of the process to achieve thermal inhibition, the starch is dehydrated for a time and at a temperature sufficient to render the starch anhydrous or substantially anhydrous. In the second step, the anhydrous or substantially anhydrous starch is heat treated for a time and at a temperature sufficient to inhibit the starch.
When starches are subjected to heat in the presence of water, acid hydrolysis or degradation of the starch can occur. Hydrolysis or degradation will impede or prevent inhibition; therefore, the conditions for the dehydration of the starch need to be chosen so that inhibition is favored over hydrolysis or degradation. Although, any conditions meeting that criteria can be used, suitable conditions consist in dehydrating at low temperatures, or raising the pH of the starch before dehydrating. The preferred conditions consist in a combination of low temperature and neutral to basic pH.
Preferably, the temperatures to dehydrate the starch are kept at 125°C or lower, and more preferably at temperatures, or a range of temperatures, between 100° to 120°C. The dehydrating temperature can be lower than 100°C, but a temperature of at least 100°C will be more effective in removing moisture.
The preferred pH is at least 7, typically the ranges are pH 7.5 to 10.5, preferably 8 to 9.5, and most preferably greater than pH 8. At a pH above 12, gelatinization more easily occurs; therefore, pH adjustments below 12 are more effective.
To adjust the pH, the granular starch is slurried in water or other aqueous medium, typically in a ratio of 1.5 to 2.0 parts water to 1.0 part starch, and the pH raised by the addition of any suitable base. Buffers, such as sodium phosphate, may be used to maintain pH if needed. The starch slurry is then either dewatered and dried, or dried directly, preferably to 2-6% moisture content. These drying procedures are to be distinguished from the thermal inhibition process steps in which the starch is dehydrated to anhydrous. Alternatively, a solution of a base may be sprayed onto the powdered starch until the starch attains the desired pH, or an alkaline gas, such as NH<sub>3</sub>, can be infused into the starch.
For food applications, suitable food grade bases for use in the pH adjustment step include, but are not limited to, sodium hydroxide, sodium carbonate, tetrasodium pyrophosphate, ammonium orthophosphate, disodium orthophosphate, trisodium phosphate, calcium carbonate, calcium hydroxide, potassium carbonate, and potassium hydroxide, and may include any other base approved for food use under Food and Drug Administration laws or otherfood regulatory laws. Bases notapproved for food use under these regulations may also be used, provided they can be washed from the starch so that the final product conforms to good manufacturing practices for food use. The preferred food grade base is sodium carbonate. It may be noted that the textural and viscosity benefits of the thermal inhibition process tend to be enhanced as the pH is increased, although higher pHs tend to increase browning of the starch during the heat treating step.
If the starch is not going to be used for food, any workable or suitable inorganic or organic base that can raise the pH of starch may be used.
After it is dehydrated, the starch is heat treated for a time and at a temperature, or a range of temperatures, effective to inhibit the starch. The heating ranges are temperatures or a range of temperatures greater than 100°C. For practical purposes, the upper limit of the heat treating temperature is usually in the range of 200°C, at which temperature highly inhibited starches can be obtained. Typically the heat treating is carried out at 120°-180°C, preferably 140°-160°, more preferably 160°C. The time and temperature profile will depend on the level of inhibition desired.
For most industrial applications, the dehydrating and heat treating steps will be continuous and be accomplished by the application of heat to the starch beginning from ambient temperature. In the majority of cases, the moisture will be driven off and the starch will be anhydrous or substantially anhydrous before the temperature reaches about 125°C. After the starch reaches an anhydrous or substantially anhydrous state, and heating is continued, some level of inhibition will be attained simultaneously, or even before, the final heat treating temperature is reached. Usually, at these initial levels of inhibition, the peak viscosities are higher than at inhibition levels reached with longer heat treating times, although there will be greater breakdown in viscosity from the peak viscosity. With continued heat treating, the peak viscosities are lower, but the breakdowns in viscosities are less.
If moisture is present during the heat treating step, and particularly if the heat treating step will be performed at elevated temperatures, the pH is adjusted to greater than pH 8 to achieve inhibition.
The source of the starch, the dehydrating conditions, the heating time and temperature, the initial pH, and whether or not moisture is present during the process steps, are all variables that affect the amount of inhibition that can be obtained. All these factors are interrelated and an examination of the examples will show the effect the different variables have on controlling the level of inhibition and the textural and viscosity characteristics of the inhibited products.
The starches may be inhibited individually, or more than one may be inhibited at the same time. The starches may be inhibited in the presence of other materials or ingredients that would not interfere with the thermal inhibition process or alter the properties of the starch product.
The process steps may be performed at normal pressures, under vacuum or under pressure, and may be accomplished using any means known to practitioners, although the preferred method is by the application of dry heat in air or in an inert gaseous environment.
Following the heat treating step, the starch may be screened to select a desirable particle size, slurried in water and washed, filtered, and dried, or otherwise refined. The pH may be adjusted as desired. In particular, the pH may be readjusted to the naturally occurring pH of the starch. The thermally inhibited starches may also be pregelatinized to disrupt the granules after the thermal inhibition steps.
The thermal inhibition process may be employed in conjunction with other starch reactions used to modify starch for commercial applications, such as, heat or acid conversion, oxidation, phosphorylation, etherification (particularly, hydroxyalkylation), esterification, and chemical crosslinking. Usually these modifications are performed before the starch is thermally inhibited, but they may be performed after.
The dehydrating and heat treating apparatuses are fluidized bed reactors and driers. The heat treating step can be accomplished in the same apparatus in which the dehydrating step can occur, and most conveniently is continuous with the dehydrating step. In a fluidized bed reactor or drier, the dehydrating step can occur simultaneously while bringing the equipment up to the final heat treating temperature.
Superior thermally inhibited starches having high viscosities with no or low percentage breakdown in viscosity are obtained in shorter times in the fluidized bed reactor than can be achieved using other conventional heating ovens. Suitable fluidizing gases are air and nitrogen. For safety reasons, it is preferable to use a gas containing less than 12% oxygen.
Characterization of Inhibition by Texture
Starches or flours with a low to moderate degree of inhibition will exhibit certain textural characteristics when dispersed in an aqueous medium and heated to gelatinization. In the following examples, the samples were determined to be inhibited if a heated gelatinized slurry of the sample exhibited a noncohesive, smooth texture.
Characterization of Inhibition by Brabender Data
Characterization of a thermally inhibited starch is made more conclusively by reference to a measurement of its viscosity after it is dispersed in water and gelatinized. The instrument used to measure the viscosity is a Brabender VISCO\Amylo\GRAPH, (manufactured by C.W. Brabender Instruments, Inc., Hackensack, NJ). The VISCO\Amylo\GRAPH records the torque required to balance the viscosity that develops when a starch slurry is subjected to a programmed heating cycle. For noninhibited starches, the cycle passes through the initiation of viscosity, usually at about 60°-70°C, the development of a peak viscosity in the range of 65°-95°C, and any breakdown in viscosity when the starch is held at the elevated temperature, usually 92°-95°C. The record consists of a curve tracing the viscosity through the heating cycle in arbitrary units of measurement termed Brabender units (BU).
Inhibited starches will show a Brabender curve different from the curve of the same starch that has not been inhibited (hereinafter the control starch). At low levels of inhibition, an inhibited starch will attain a peak viscosity somewhat higher than the peak viscosity of the control, and there may be no decrease in percentage breakdown in viscosity compared to the control. As the amount of inhibition increases, the peak viscosity and the breakdown in viscosity decrease. At high levels of inhibition, the rate of gelatinization and swelling of the granules decreases, the peak viscosity disappears, and with prolonged cooking the Brabender trace becomes a rising curve indicating a slow continuing increase in viscosity. At very high levels of inhibition, starch granules no longer gelatinize, and the Brabender curve remains flat.
Sample Preparation
All the starches and flours used were granular and except where indicated, were provided by National Starch and Chemical Company of Bridge-water, New Jersey.
The controls for the test samples were from the same native sources as the test samples, were unmodified or modified as the test samples, and were at the same pH, unless otherwise indicated.
All starches and flours, both test and control samples, were prepared and tested individually.
The pH of the samples was raised by slurrying the starch or flour in water at 30-40% solids and adding a sufficient amount of a 5% sodium carbonate solution until the desired pH was reached.
All samples were spray dried or flash dried as conventional in the art (without gelatinization) to about 2-15% moisture.
Control samples were not dehydrated further or heat treated.
Measurements of pH, either on samples before orafterthe thermal inhibition steps, were made on samples consisting of one part anhydrous starch or flour to four parts water.
Except where a conventional oven or dextrinizer is specified, the test samples were dehydrated and heat treated in a fluidized bed reactor, model number FDR-100, manufactured by Procedyne Corporation of New Brunswick, New Jersey. The cross-sectional area of the fluidized bed reator was 0.05 sq meter. The starting bed height was 0.3 to 0.8 meter, but usually 0.77 meter. The fluidizing gas was air except where otherwise indicated and was used at a velocity of 5-15 meter/ min. The sidewalls of the reactor were heated with hot oil, and the fluidizing gas was heated with an electric heater. The samples were loaded to the reactor and then the fluidizing gas introduced, or were loaded while the fluidizing gas was being introduced. No difference was noted in the samples in the order of loading. The samples were brought from ambient temperature to 125°C until the samples became anhydrous, and were further heated to the specified heat treating temperatures. When the heat treating temperature was 160°C, the time to reach that temperature was less than three hours.
The moisture level of the samples at the final heating temperature was 0%, except where otherwise stated. Portions of the samples were removed and tested for inhibition at the temperatures and times indicated in the tables.
These samples were tested for inhibition using the following Brabender Procedure.
Brabender Procedure
Unless otherwise stated, the following Brabender procedure was used. All samples, except for corn, tapioca and waxy rice flour, were slurried in a sufficient amount of distilled water to give a 5% anhydrous solids starch slurry. Corn, tapioca, and waxy rice flour were slurried at 6.3% anhydrous solids. The pH was adjusted to pH 3.0 with a sodium citrate, citric acid buffer and the slurry introduced to the sample cup of a Brabender VISCO\Amylo\GRAPH fitted with a 350 cm/gram cartridge. The starch slurry was heated rapidly to 92°C and held for 10 minutes. The peak viscosity and viscosity ten minutes after peak viscosity were recorded in Brabender Units (BU). The percentage breakdown in viscosity was calculated according to the formula: <maths id="math0001" num=""><math display="block"><mo>%</mo><mspace width="1em" /><mi>Breakdown</mi><mo>=</mo><mfrac><mrow><mi>peak</mi><mo>-</mo><mfenced separators=""><mi>peak</mi><mo>+</mo><msup><mn>10</mn><mo>′</mo></msup></mfenced></mrow><mi>peak</mi></mfrac><mo>×</mo><mn>100</mn></math><img file="EP0721471B2_D0001.tif" /></maths> where "peak" is the peak viscosity in Brabender Units, and "(peak + 10')" is the viscosity in Brabender Units at ten minutes after peak viscosity.
If no peak viscosity was reached, that is, the data indicate a rising curve or a flat curve, the viscosity at 92°C and the viscosity at 30 minutes after attaining 92°C were recorded.
Using data from Brabender curves, inhibition was determined to be present if when dispersed at 5-6.3% solids in water at 92°-95°C and pH 3 during the Brabender heating cycle the Brabender data showed (i) no or almost no viscosity, indicating the starch was so inhibited it did not gelatinize or strongly resisted gelatinization; (ii) a continuous rising viscosity with no peak viscosity, indicating the starch was highly inhibited and gelatinized to a limited extent; (iii) a lower peak viscosity and a lower percentage breakdown in viscosity from peak viscosity compared to a control, indicating a moderate level of inhibition; or (iv) a slight increase in peak viscosity and a lower percentage breakdown compared to a control, indicating a low level of inhibition.
In the first three examples to follow, the moisture indicated is the moisture in the starch before the dehydration and heat treating steps. As indicated above, as the starches were brought from ambient temperature up to the heating temperature, the starches became anhydrous or substantially anhydrous.
Example 1. (not according to the invention)
This example illustrates the preparation of the starches from a commercial granular waxy maize base starch by the heat treatment process.
Processing conditions and their effects on viscosity and texture of waxy maize starch are set forth in Tables I and II, below.
To obtain a heat-stable, non-cohesive thickener, samples of granular starch were slurried in 1.5 parts of water, the pH of the slurry was adjusted with the addition of a 5% Na<sub>2</sub>CO solution and the slurry was agitated for 1 hour, then filtered, dried, and ground. The dry starch samples (150 g) were placed into an aluminum foil pan (4" x 5" x 1-1/2") and heated in a conventional oven under the conditions described in Tables I and II. Brabender viscosity measurements demonstrated that the most heat-stable starches were obtained by heating at 160°C and a pH of at least 8.0 for about 3.5 to 6.0 hours. <tables id="tabl0001" num="0001"><table frame="all"><title>Table I</title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="33mm" /><colspec colnum="2" colname="col2" colwidth="10mm" /><colspec colnum="3" colname="col3" colwidth="22mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="34mm" /><colspec colnum="6" colname="col6" colwidth="48mm" /><thead valign="top"><row><entry namest="col1" nameend="col6" align="center"><b>Process Variables Granular Waxy Maize Starch</b></entry></row><row><entry /><entry namest="col2" nameend="col4" align="center"><b>Heating (160°C)</b></entry><entry namest="col5" nameend="col6" align="center"><b>Cold Evaluation of Gelatinized Samples<sup>d,e</sup></b></entry></row><row><entry align="center"><b>Sample<sup>a</sup></b></entry><entry align="center"><b>pH</b></entry><entry align="center"><b>Moisture %</b></entry><entry align="center"><b>Time (hrs)</b></entry><entry align="center"><b>Viscosity</b></entry><entry align="center"><b>Texture</b></entry></row></thead><tbody><row><entry align="center">1</entry><entry align="center">6.0</entry><entry align="center">10.9</entry><entry align="center">2</entry><entry align="center">heavy to very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">2</entry><entry align="center">6.0</entry><entry align="center">10.9</entry><entry align="center">4</entry><entry align="center">thin to moderate</entry><entry align="center">---</entry></row><row><entry align="center">3</entry><entry align="center">8.2</entry><entry align="center">10.6</entry><entry align="center">3.5</entry><entry align="center">heavy to very heavy</entry><entry align="center">cohesive, less than unmodified control</entry></row><row><entry align="center">4</entry><entry align="center">8.2</entry><entry align="center">10.6</entry><entry align="center">4</entry><entry align="center">heavy to very heavy</entry><entry align="center">slightly to moderately cohesive</entry></row><row><entry align="center">5</entry><entry align="center">8.2</entry><entry align="center">10.6</entry><entry align="center">4.5</entry><entry align="center">heavy</entry><entry align="center">non-cohesive</entry></row><row><entry align="center">6</entry><entry align="center">8.2</entry><entry align="center">10.6</entry><entry align="center">5.5</entry><entry align="center">heavy, thinnest</entry><entry align="center">non-cohesive</entry></row><row><entry align="center">7</entry><entry align="center">8.2</entry><entry align="center">10.6</entry><entry align="center">6</entry><entry align="center">moderately heavy</entry><entry align="center">non-cohesive</entry></row><row><entry align="center">unmodified control<sup>b</sup></entry><entry align="center">---</entry><entry /><entry align="center">---</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">modified control<sup>c</sup></entry><entry align="center">---</entry><entry /><entry align="center">---</entry><entry align="center">very heavy</entry><entry align="center">non-cohesive</entry></row></tbody></tgroup><tgroup cols="6" rowsep="0"><colspec colnum="1" colname="col1" colwidth="33mm" /><colspec colnum="2" colname="col2" colwidth="10mm" /><colspec colnum="3" colname="col3" colwidth="22mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="34mm" /><colspec colnum="6" colname="col6" colwidth="48mm" /><tbody><row><entry namest="col1" nameend="col6" align="justify">a. All samples were commercial samples of granular waxy maize starch obtained from National Starch and Chemical Company, Bridgewater, New Jersey. b. The unmodified control was a commercial granular waxy maize starch obtained from National Starch and Chemical Company, Bridgewater, New Jersey. c. The modified control was a commercial cross-linked, (phosphorous oxychloride treated) granular waxy maize starch obtained from National Starch and Chemical Company, Bridgewater, New Jersey. d. Samples were cooked by slurrying 7.0 g of starch (at 12% moisture) in 91 mis water at neutre. The cold evaluation was carried out at 25°C.al pHs and heating the starch slurry for 20 minutes in a boiling water bath. e. The cold evaluation was carried out at 25°C.</entry></row></tbody></tgroup></table></tables><tables id="tabl0002" num="0002"><table frame="all"><title>Table II</title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="32mm" /><colspec colnum="2" colname="col2" colwidth="10mm" /><colspec colnum="3" colname="col3" colwidth="28mm" /><colspec colnum="4" colname="col4" colwidth="26mm" /><colspec colnum="5" colname="col5" colwidth="37mm" /><colspec colnum="6" colname="col6" colwidth="32mm" /><thead valign="top"><row><entry namest="col1" nameend="col6" align="center"><b>Brabender Evaluation of Granular Waxy Maize Starch</b></entry></row><row><entry /><entry namest="col2" nameend="col4" align="center"><b>Process Variables</b></entry><entry namest="col5" nameend="col6" align="center"><b>Brabender Viscosity<sup>b</sup></b></entry></row><row><entry align="center"><b>Sample<sup>a</sup></b></entry><entry align="center"><b>pH</b></entry><entry align="center"><b>Heating Temp.</b><b>(°C)</b></entry><entry align="center"><b>Time (Hours)</b></entry><entry align="center"><b>Peak Viscosity (B.U.)</b></entry><entry align="center"><b>Viscosity at 95°C/</b><b>20 Mins. (B.U.)</b></entry></row></thead><tbody><row><entry align="center">3</entry><entry align="center">8.2</entry><entry align="center">160</entry><entry align="center">3.5</entry><entry align="center">985</entry><entry align="center">830</entry></row><row><entry align="center">4</entry><entry align="center">8.2</entry><entry align="center">160</entry><entry align="center">4.0</entry><entry align="center">805</entry><entry align="center">685</entry></row><row><entry align="center">5</entry><entry align="center">8.2</entry><entry align="center">160</entry><entry align="center">4.5</entry><entry align="center">640</entry><entry align="center">635</entry></row><row><entry align="center">6</entry><entry align="center">8.2</entry><entry align="center">160</entry><entry align="center">5.5</entry><entry align="center">575</entry><entry align="center">570</entry></row><row><entry align="center">Unmodified control</entry><entry align="center">----</entry><entry align="center">none</entry><entry align="center">none</entry><entry align="center">1640</entry><entry align="center">630</entry></row><row><entry align="center">1</entry><entry align="center">6.0</entry><entry align="center">160</entry><entry align="center">2.0</entry><entry align="center">1055</entry><entry align="center">560</entry></row><row><entry align="center">2</entry><entry align="center">6.0</entry><entry align="center">160</entry><entry align="center">4.0</entry><entry align="center">140</entry><entry align="center">80</entry></row><row><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /></row></tbody></tgroup><tgroup cols="6" rowsep="0"><colspec colnum="1" colname="col1" colwidth="32mm" /><colspec colnum="2" colname="col2" colwidth="10mm" /><colspec colnum="3" colname="col3" colwidth="28mm" /><colspec colnum="4" colname="col4" colwidth="26mm" /><colspec colnum="5" colname="col5" colwidth="37mm" /><colspec colnum="6" colname="col6" colwidth="32mm" /><tbody><row><entry namest="col1" nameend="col6" align="justify">a. See Table I for a description of samples. b. In the Brabender procedure, a sample containing 5.4% anhydrous solids of starch dispersed in water was heated rapidly to 50°C, then the heat was increased by 1.5°C per minute to 95°C, and held for 20 minutes.</entry></row></tbody></tgroup></table></tables>
Example 2.
This example illustrates that a variety of starches may be processed by the method of this invention to provide a non-cohesive thickener with properties similar to chemically cross-linked starches.
Processing conditions and their effects on viscosity and texture of waxy barley, tapioca, V.O. hybrid and waxy rice starches are set forth in Tables III and IV, below. <tables id="tabl0003" num="0003"><table frame="all"><title>Table III</title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="26mm" /><colspec colnum="2" colname="col2" colwidth="28mm" /><colspec colnum="3" colname="col3" colwidth="27mm" /><colspec colnum="4" colname="col4" colwidth="28mm" /><colspec colnum="5" colname="col5" colwidth="29mm" /><colspec colnum="6" colname="col6" colwidth="29mm" /><thead valign="top"><row><entry namest="col1" nameend="col6" align="center"><b>Process Variables - Granular Starches</b></entry></row><row><entry /><entry namest="col2" nameend="col4" align="center"><b>Heating (160°C)</b></entry><entry namest="col5" nameend="col6" align="center"><b>Cold Evaluation of Gelatinized</b><b>Sample<sup>b</sup></b></entry></row><row><entry align="center"><b>Sample<sup>a</sup></b></entry><entry align="center"><b>pH</b></entry><entry align="center"><b>Moisture %</b></entry><entry align="center"><b>time (hours)</b></entry><entry namest="col5" nameend="col6" align="center"><b>viscosity/texture</b></entry></row></thead><tbody><row><entry align="center">Waxy Barley Starch</entry><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /></row><row><entry align="center">1</entry><entry align="center">8.7</entry><entry align="center">8.5</entry><entry align="center">1.5</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">2</entry><entry align="center">8.7</entry><entry align="center">8.5</entry><entry align="center">2.5</entry><entry align="center">heavy</entry><entry align="center">sl.-mod. cohesive</entry></row><row><entry align="center">3</entry><entry align="center">8.7</entry><entry align="center">8.5</entry><entry align="center">3.5</entry><entry align="center">mod. heavy to heavy</entry><entry align="center">non-cohesive</entry></row><row><entry align="center">4</entry><entry align="center">5.2</entry><entry align="center">10.8</entry><entry align="center">1.5</entry><entry align="center">thin</entry><entry /></row><row><entry align="center">5</entry><entry align="center">5.2</entry><entry align="center">10.8</entry><entry align="center">2.5</entry><entry align="center">thin/thinnest</entry><entry /></row><row><entry align="center">Waxy Barley Control</entry><entry /><entry /><entry align="center">0</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">Tapioca Starch</entry><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /><entry align="center" /></row><row><entry align="center">6</entry><entry align="center">8.8</entry><entry align="center">10.3</entry><entry align="center">2</entry><entry align="center">heavy to very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">7</entry><entry align="center">8.8</entry><entry align="center">10.3</entry><entry align="center">3</entry><entry align="center">heavy to very heavy</entry><entry align="center">cohesive/less than Sample 6</entry></row><row><entry align="center">8</entry><entry align="center">8.8</entry><entry align="center">10.3</entry><entry align="center">4</entry><entry align="center">heavy to very heavy</entry><entry align="center">sl-moderately cohesive sl-lumpy</entry></row><row><entry align="center">9</entry><entry align="center">8.8</entry><entry align="center">10.3</entry><entry align="center">5</entry><entry align="center">heavy</entry><entry align="center">non-cohesive-lumpy</entry></row><row><entry align="center">Tapioca - Control</entry><entry /><entry /><entry align="center">0</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">10</entry><entry align="center">5.5</entry><entry align="center">10.9</entry><entry align="center">3</entry><entry align="center">moderately heavy</entry><entry align="center">---</entry></row><row><entry align="center">waxy Rice Starch</entry><entry /><entry /><entry align="center" /><entry align="center" /><entry align="center" /></row><row><entry align="center">Waxy Rice Control</entry><entry /><entry /><entry align="center">0</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">1</entry><entry align="center">9.1</entry><entry align="center">9.0</entry><entry align="center">2</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">2</entry><entry align="center">9.1</entry><entry align="center">9.0</entry><entry align="center">3</entry><entry align="center">heavy</entry><entry align="center">sl-moderately cohesive</entry></row><row><entry align="center">3</entry><entry align="center">9.1</entry><entry align="center">9.0</entry><entry align="center">4</entry><entry align="center">heavy</entry><entry align="center">slightly cohesive</entry></row><row><entry align="center">4</entry><entry align="center">9.1</entry><entry align="center">9.0</entry><entry align="center">5</entry><entry align="center">mod. heavy to heavy</entry><entry align="center">non-cohesive</entry></row><row><entry namest="col1" nameend="col6" colsep="0" rowsep="0" align="justify">a. Tapioca starch samples were commercial granular starch obtained from National Starch and Chemical Company, Bridgewater, New Jersey. Waxy barley starch samples were commercial granular starch obtained from AlKo, Finland. Waxy rice starch samples were commercial granular starch obtained from Mitsubishi Corporation, Japan.</entry></row><row><entry namest="col1" nameend="col6" colsep="0" align="justify">b. Samples were cooked by slurring 7.5 g of starch at 12% moisture in 100 mis of water and heating the starch slurry for 20 minutes in a boiling water bath.</entry></row></tbody></tgroup></table></tables><tables id="tabl0004" num="0004"><table frame="all"><title>Table IV</title><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="32mm" /><colspec colnum="2" colname="col2" colwidth="10mm" /><colspec colnum="3" colname="col3" colwidth="22mm" /><colspec colnum="4" colname="col4" colwidth="24mm" /><colspec colnum="5" colname="col5" colwidth="33mm" /><colspec colnum="6" colname="col6" colwidth="46mm" /><thead valign="top"><row><entry namest="col1" nameend="col6" align="center"><b>Process Variables - Granular starches</b></entry></row><row><entry /><entry namest="col2" nameend="col4" align="center"><b>Heating (160°C)</b></entry><entry namest="col5" nameend="col6" align="center"><b>Cold Evaluation of Gelatinized Sample<sup>b</sup></b></entry></row><row><entry align="center"><b>Sample<sup>a</sup></b></entry><entry align="center"><b>pH</b></entry><entry align="center"><b>Moisture</b> %</entry><entry align="center"><b>time (hours)</b></entry><entry namest="col5" nameend="col6" align="center"><b>viscosity/texture</b></entry></row><row><entry align="center">V.O. Hybrid Starch</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">1</entry><entry align="center">8.7</entry><entry align="center">10.5</entry><entry align="center">2.0</entry><entry align="center">heavy</entry><entry align="center">cohesive very sl. less than control</entry></row><row><entry align="center">2</entry><entry align="center">8.7</entry><entry align="center">10.5</entry><entry align="center">3.0</entry><entry align="center">heavy</entry><entry align="center">sl.-mod. cohesive</entry></row><row><entry align="center">3</entry><entry align="center">8.7</entry><entry align="center">10.5</entry><entry align="center">4.0</entry><entry align="center">mod. heavy to heavy</entry><entry align="center">smooth, very sl. cohesive</entry></row><row><entry align="center">4</entry><entry align="center">8.7</entry><entry align="center">10.5</entry><entry align="center">5.0</entry><entry align="center">moderately heavy</entry><entry align="center">smooth, short, non-cohesive</entry></row><row><entry align="center">5</entry><entry align="center">8.7</entry><entry align="center">10.5</entry><entry align="center">6.0</entry><entry align="center">moderate</entry><entry align="center">smooth, short, non-cohesive</entry></row><row><entry align="center">V.O. Hybrid Control</entry><entry align="center">5.9</entry><entry align="center">11.4</entry><entry align="center">0</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row></tbody></tgroup><tgroup cols="6" colsep="0" rowsep="0"><colspec colnum="1" colname="col1" colwidth="32mm" /><colspec colnum="2" colname="col2" colwidth="10mm" /><colspec colnum="3" colname="col3" colwidth="22mm" /><colspec colnum="4" colname="col4" colwidth="24mm" /><colspec colnum="5" colname="col5" colwidth="33mm" /><colspec colnum="6" colname="col6" colwidth="46mm" /><tbody><row><entry namest="col1" nameend="col6" align="justify">a. V.O. hybrid starch samples were granular starches obtained from National Starch and Chemical Company, Bridgewater, New Jersey.</entry></row><row><entry namest="col1" nameend="col6" align="justify">b. Samples were cooked by slurrying 7.5 g of starch at 12% moisture in 100 mis of water and heating the starch slurry for 20 minutes in a boiling water bath.</entry></row></tbody></tgroup></table></tables>
The viscosity and texture evaluation results show that a non-cohesive, heat-stable starch thickener may be prepared from waxy barley, V.O. hybrid, tapioca and waxy rice starches by the process of this invention. The amount of inhibition (non-cohesive, thickening character in cooked aqueous dispersion) increased with increasing time of heat treatment.
Example 3. (not according to the invention)
This example illustrates the effects of temperature and pH, and starch moisture content on the viscosity and texture of the treated starch.
<u style="single">Part A:</u>
A waxy maize starch sample (100 g) containing 20.4% moisture was heated in an oven at 100°C for 16 hours in a sealed glass jar. A second sample was heated for 4 hours and a third sample was heated for 7 hours under the same conditions. The product viscosity and texture were compared to a 12.1% moisture granular waxy maize starch control using the cook evaluation method of Example 1, Table I. Results are shown in Table V, below. <tables id="tabl0005" num="0005"><table frame="all"><title>Table V</title><tgroup cols="4"><colspec colnum="1" colname="col1" colwidth="46mm" /><colspec colnum="2" colname="col2" colwidth="34mm" /><colspec colnum="3" colname="col3" colwidth="51mm" /><colspec colnum="4" colname="col4" colwidth="30mm" /><thead valign="top"><row><entry namest="col1" nameend="col4" align="center"><b>Effect of Process Moisture</b></entry></row><row><entry /><entry align="center"><b>Process Variables<sup>b</sup></b></entry><entry namest="col3" nameend="col4" align="center"><b>Cold Evaluation of Gelatinized Starch<sup>c</sup></b></entry></row><row><entry align="center"><b>Sample<sup>a</sup> waxy Maize Starch</b></entry><entry align="center"><b>Heat Time (hours)</b></entry><entry align="center"><b>Viscosity</b></entry><entry align="center"><b>Texture</b></entry></row></thead><tbody><row><entry align="center">1. Test (20.4% H<sub>2</sub>O)</entry><entry align="center">16</entry><entry align="center">heavy, slightly thinner than control</entry><entry align="center">cohesive</entry></row><row><entry align="center">2. Control (12.1% H<sub>2</sub>O)</entry><entry align="center">0</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">3. Test (20.4% H<sub>2</sub>O)</entry><entry align="center">4</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">4. Control (12.1% H<sub>2</sub>O)</entry><entry align="center">0</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">5. Test (20.4% H<sub>2</sub>O)</entry><entry align="center">7</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">6. Control (12.1% H<sub>2</sub>O)</entry><entry align="center">0</entry><entry align="center">heavy</entry><entry align="center">cohesive</entry></row></tbody></tgroup><tgroup cols="4" colsep="0" rowsep="0"><colspec colnum="1" colname="col1" colwidth="46mm" /><colspec colnum="2" colname="col2" colwidth="34mm" /><colspec colnum="3" colname="col3" colwidth="51mm" /><colspec colnum="4" colname="col4" colwidth="30mm" /><tbody><row><entry namest="col1" nameend="col4" align="justify">a. Samples were obtained from National Starch and Chemical company, Bridgewater, New Jersey.</entry></row><row><entry namest="col1" nameend="col4" align="justify">b. Process was conducted at pH 5.2.</entry></row><row><entry namest="col1" nameend="col4" align="justify">c. See Table III for cook conditions.</entry></row></tbody></tgroup></table></tables>
The results demonstrate that moisture added during the process yields a product which is as cohesive and undesirable as a control starch which had not been.
<u style="single">Part B:</u>
Samples (900 g) of a commercial granular waxy maize starch (obtained from National Starch and Chemical Company, Bridgewater, New Jersey) were placed in a 10" x 15" x 0.75" aluminum tray and heated in an oven at 180°C for 15, 30, 45 and 60 minutes. The pH of the starch was not adjusted and remained at about 5.2 during the heating process. Sample viscosity and texture were evaluated by the method of Example 1.
As shown in Table VI, below, the pH 5.2 samples were characterized by an undesirable, cohesive texture similar to that of a waxy maize starch control which had not been heat treated. <tables id="tabl0006" num="0006"><table frame="all"><title>Table VI</title><tgroup cols="4"><colspec colnum="1" colname="col1" colwidth="16mm" /><colspec colnum="2" colname="col2" colwidth="40mm" /><colspec colnum="3" colname="col3" colwidth="32mm" /><colspec colnum="4" colname="col4" colwidth="30mm" /><thead valign="top"><row><entry namest="col1" nameend="col4" align="center"><b>Effect of Acidic Process pH</b></entry></row><row><entry /><entry align="center"><b>Process Variables<sup>a</sup></b></entry><entry namest="col3" nameend="col4" align="center"><b>Cold Evaluation of Gelatinized Starch<sup>b</sup></b></entry></row><row><entry align="center"><b>sample</b></entry><entry align="center"><b>Heating Time (minutes)</b></entry><entry align="center"><b>Viscosity</b></entry><entry align="center"><b>Texture</b></entry></row></thead><tbody><row><entry align="center">1</entry><entry align="center">15</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">2</entry><entry align="center">30</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">3</entry><entry align="center">45</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">4</entry><entry align="center">60</entry><entry align="center">heavy to very heavy</entry><entry align="center">cohesive</entry></row><row><entry align="center">control</entry><entry align="center">0</entry><entry align="center">very heavy</entry><entry align="center">cohesive</entry></row></tbody></tgroup><tgroup cols="4" colsep="0" rowsep="0"><colspec colnum="1" colname="col1" colwidth="16mm" /><colspec colnum="2" colname="col2" colwidth="40mm" /><colspec colnum="3" colname="col3" colwidth="32mm" /><colspec colnum="4" colname="col4" colwidth="30mm" /><tbody><row><entry namest="col1" nameend="col4" align="justify">a. The pH was not adjusted from that of the native waxy maize starch (a pH = 5.2) and Samples 1-4 correspond to starch treated by the process of <patcit id="pcit0005" dnum="us4303451a"><text>U.S. Pat. No. 4,303,451</text></patcit> (no pH adjustment).</entry></row><row><entry namest="col1" nameend="col4" align="justify">b. See Table III for cook conditions</entry></row></tbody></tgroup></table></tables>
Thus, a combination of selected factors, including the pH, moisture content and the type of native starch, determine whether a desirable, non-cohesive, heat-stable starch thickener is produced by the process of this invention.
The thermally inhibited starches and controls in the following examples were prepared as described above and are defined by textural characteristics or in relation to data taken from Brabender curves using the above described procedure.
Example 4. Tapioca, Waxy Maize and waxy Rice Flour: Characterization of Inhibition by Brabender Procedure. (not according to the invention)
Samples of tapioca starch, waxy maize starch, and waxy rice flour at pH 9.4 to 9.6 were dehydrated to less than 1% moisture at a temperature below 125°C, equilibrated to 160°C, and then heated at 160°C in a thermal reactor (a horizontal double ribbon jacketed vessel). The heat treating time for the samples ranged from three to six hours.
The samples were evaluated for inhibition according to the above Brabender procedure and the results are given in the following table. The dehydrated and heated starches and flour exhibited a viscosity inhibited from breakdown relative to the controls that were not dehydrated and heated. This inhibition correlated to a short, noncohesive texture in the cooled product. <tables id="tabl0007" num="0007"><table frame="all"><tgroup cols="5" rowsep="0"><colspec colnum="1" colname="col1" colwidth="43mm" /><colspec colnum="2" colname="col2" colwidth="16mm" /><colspec colnum="3" colname="col3" colwidth="28mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="25mm" /><thead valign="top"><row rowsep="1"><entry align="center"><b>starch at initial pH 9.4-9.6</b></entry><entry /><entry align="center"><b>Peak Viscosity</b><b>BU</b></entry><entry align="center"><b>Peak + 10'</b><b>BU</b></entry><entry align="center"><b>% Breakdown</b><b>± 2%</b></entry></row></thead><tbody><row><entry morerows="1" align="center">Tapioca</entry><entry align="center">Control</entry><entry align="center">1300</entry><entry align="center">385</entry><entry align="center">70.4</entry></row><row><entry align="center">Inhib'd</entry><entry align="center">340</entry><entry align="center">295</entry><entry align="center">13.2</entry></row><row><entry /><entry /><entry /><entry /><entry /></row><row><entry morerows="1" align="center">Waxy Maize</entry><entry align="center">Control</entry><entry align="center">1135</entry><entry align="center">405</entry><entry align="center">64.3</entry></row><row><entry align="center">Inhib'd</entry><entry align="center">580</entry><entry align="center">560</entry><entry align="center">3.5</entry></row><row><entry /><entry /><entry /><entry /><entry /></row><row><entry morerows="1" rowsep="1" align="center">Waxy Rice Flour</entry><entry align="center">Control</entry><entry align="center">1140</entry><entry align="center">307</entry><entry align="center">73.1</entry></row><row rowsep="1"><entry align="center">Inhib'd</entry><entry align="center">600</entry><entry align="center">590</entry><entry align="center">1.7</entry></row></tbody></tgroup></table></tables>
Example 5. Waxy Maize: Effects of Initial pH and Heating Time.
The effects of initial pH and heat treating time on the level of inhibition on samples of waxy maize starch at naturally occurring pH (about 6.0) and at pH 7.5, pH 8.5 and pH 9.5 were evaluated and the data set out in the following table. The data show that starches with varying levels of inhibition, as reflected by the variance in percentage breakdown in viscosity, can be obtained at different heating times and initial pHs, and that a higher degree of inhibition can be obtained at the higher pH values and at longer heating times. Moreover, comparing the shortened heat treating times in this Example, in which the fluidized bed reactor was used, with the heat treating times in hours in Examples 4 and 5, it can be seen that inhibited starches with higher peak viscosities can be obtained at much shorter times using the fluidized bed than are possible with standard thermal reactors or ovens. <tables id="tabl0008" num="0008"><table frame="all"><tgroup cols="5" rowsep="0"><colspec colnum="1" colname="col1" colwidth="19mm" /><colspec colnum="2" colname="col2" colwidth="31mm" /><colspec colnum="3" colname="col3" colwidth="28mm" /><colspec colnum="4" colname="col4" colwidth="22mm" /><colspec colnum="5" colname="col5" colwidth="30mm" /><thead valign="top"><row rowsep="1"><entry namest="col1" nameend="col5" align="center"><b>Waxy Maize Heat Treated at 160°C</b><b>Effects of Initial pH and Heating Time</b></entry></row><row rowsep="1"><entry align="center"><b>Initial pH</b></entry><entry align="center"><b><u style="single">Heating Time</u> min</b></entry><entry align="center"><b><u style="single">Peak Viscosity</u></b><b>(BU)</b></entry><entry align="center"><b>Peak at 10'</b><b>(BU)</b></entry><entry align="center"><b>% Breakdown</b><b>±2%</b></entry></row></thead><tbody><row><entry align="center">6.0</entry><entry align="center">control</entry><entry align="center">1135</entry><entry align="center">405</entry><entry align="center">64.3</entry></row><row><entry align="center">6.0</entry><entry align="center">0</entry><entry align="center">1058</entry><entry align="center">463</entry><entry align="center">56.4</entry></row><row><entry /><entry align="center">30</entry><entry align="center">710</entry><entry align="center">460</entry><entry align="center">35.2</entry></row><row><entry /><entry align="center">60</entry><entry align="center">645</entry><entry align="center">445</entry><entry align="center">31</entry></row><row><entry /><entry align="center">90</entry><entry align="center">570</entry><entry align="center">440</entry><entry align="center">22.8</entry></row><row><entry /><entry align="center">120</entry><entry align="center">560</entry><entry align="center">440</entry><entry align="center">21.4</entry></row><row><entry /><entry align="center">150</entry><entry align="center">485</entry><entry align="center">395</entry><entry align="center">18.6</entry></row><row><entry align="center">7.3</entry><entry align="center">90</entry><entry align="center">645</entry><entry align="center">500</entry><entry align="center">22.5</entry></row><row><entry /><entry align="center">120</entry><entry align="center">580</entry><entry align="center">450</entry><entry align="center">22.4</entry></row><row><entry /><entry align="center">150</entry><entry align="center">572</entry><entry align="center">445</entry><entry align="center">22.2</entry></row><row><entry /><entry align="center">180</entry><entry align="center">522</entry><entry align="center">427</entry><entry align="center">18.1</entry></row><row><entry align="center">8.5</entry><entry align="center">0</entry><entry align="center">980</entry><entry align="center">630</entry><entry align="center">35.7</entry></row><row><entry /><entry align="center">30</entry><entry align="center">770</entry><entry align="center">655</entry><entry align="center">14.9</entry></row><row><entry /><entry align="center">60</entry><entry align="center">665</entry><entry align="center">615</entry><entry align="center">6.0</entry></row><row><entry /><entry align="center">90</entry><entry align="center">625</entry><entry align="center">600</entry><entry align="center">4.0</entry></row><row><entry /><entry align="center">120</entry><entry align="center">585</entry><entry align="center">580</entry><entry align="center">0.9</entry></row><row><entry align="center">9.5</entry><entry align="center">0</entry><entry align="center">1055</entry><entry align="center">880</entry><entry align="center">16.6</entry></row><row><entry /><entry align="center">30</entry><entry align="center">825</entry><entry align="center">800</entry><entry align="center">3.0</entry></row><row><entry /><entry align="center">60</entry><entry align="center">705</entry><entry align="center">700</entry><entry align="center">0.7</entry></row><row><entry /><entry align="center">90</entry><entry align="center">690</entry><entry align="center">690</entry><entry align="center">0</entry></row><row rowsep="1"><entry /><entry align="center">120</entry><entry align="center">665</entry><entry align="center">660</entry><entry align="center">0.7</entry></row></tbody></tgroup></table></tables>
Example 6. Waxy Maize: Effects of Heating Temperature and Time.
The effects of heat treating temperatures and times on the level of inhibition on waxy maize starch at pH 9.5 were evaluated and the results set out in the following table. The data show that inhibited samples can be obtained at heat treating temperatures between 100°-200°C, with more inhibition obtained at higher temperatures, or at longer times with lower temperatures. The starch samples heated at 200°C were highly inhibited (rising curves) or completely inhibited (no gelatinization). <tables id="tabl0009" num="0009"><table frame="all"><tgroup cols="5" rowsep="0"><colspec colnum="1" colname="col1" colwidth="26mm" /><colspec colnum="2" colname="col2" colwidth="38mm" /><colspec colnum="3" colname="col3" colwidth="28mm" /><colspec colnum="4" colname="col4" colwidth="22mm" /><colspec colnum="5" colname="col5" colwidth="25mm" /><thead valign="top"><row rowsep="1"><entry namest="col1" nameend="col5" align="left"><b>Waxy Maize pH 9.5</b><b>Effects of Heating Time and Temperature</b></entry></row><row rowsep="1"><entry align="center"><b>Heating Temp</b></entry><entry align="center"><b>Time at Heating Temp</b></entry><entry align="center"><b>Peak Viscosity</b><b>(BU)</b></entry><entry align="center"><b>Peak at 10'</b><b>(BU)</b></entry><entry align="center"><b>% Breakdown</b><b>± 2%</b></entry></row></thead><tbody><row><entry namest="col1" nameend="col2" align="center">control</entry><entry align="center">1135</entry><entry align="center">405</entry><entry align="center">64.3</entry></row><row><entry align="center">110°C</entry><entry align="center">22 hrs</entry><entry align="center">1185</entry><entry align="center">215</entry><entry align="center">18.1</entry></row><row><entry align="center">160°C</entry><entry align="center">0</entry><entry align="center">1055</entry><entry align="center">175</entry><entry align="center">16.6</entry></row><row><entry align="center">160°C</entry><entry align="center">120 min</entry><entry align="center">665</entry><entry align="center">5</entry><entry align="center">0.7</entry></row><row><entry align="center">175°C</entry><entry align="center">0</entry><entry align="center">850</entry><entry align="center">95</entry><entry align="center">11.2</entry></row><row><entry align="center">180°C</entry><entry align="center">0</entry><entry align="center">715</entry><entry align="center">35</entry><entry align="center">4.9</entry></row><row><entry align="center">190°C</entry><entry align="center">0</entry><entry align="center">555</entry><entry align="center">5</entry><entry align="center">0.9</entry></row><row><entry align="center">200°C</entry><entry align="center">0</entry><entry align="center">rising curve</entry><entry /><entry /></row><row rowsep="1"><entry align="center">200°C</entry><entry align="center">120 min</entry><entry align="center">flat curve</entry><entry /><entry /></row></tbody></tgroup></table></tables>
Example 7. Waxy Maize: Effect of Moisture and pH.
Waxy maize starch at initial pH 9.5 was evaluated for inhibition in the presence of between 1-2% moisture by weight of the sample by injecting saturated air into the chambers of the fluidized bed reactor. The results are set out in the following tables and show that more inhibition can be obtained when the starch is heat treated at anhydrous or substantially anhydrous conditions than if heat treated in the presence of moisture (note the lower percentage in viscosity breakdown for the anhydrous samples). <tables id="tabl0010" num="0010"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="27mm" /><colspec colnum="2" colname="col2" colwidth="26mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize pH 9.40 % Moisture</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1140</entry><entry align="center">410</entry><entry /><entry /><entry align="center">64</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">140</entry><entry align="center">0</entry><entry align="center">1260</entry><entry align="center">500</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">60</entry></row><row><entry align="center">150</entry><entry align="center">0</entry><entry align="center">1160</entry><entry align="center">540</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">45</entry></row><row><entry align="center">155</entry><entry align="center">0</entry><entry align="center">1100</entry><entry align="center">720</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">35</entry></row><row><entry align="center">160</entry><entry align="center">0</entry><entry align="center">1080</entry><entry align="center">840</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">22</entry></row><row><entry align="center">160</entry><entry align="center">0</entry><entry align="center">930</entry><entry align="center">825</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">11</entry></row><row><entry align="center">160</entry><entry align="center">15</entry><entry align="center">760</entry><entry align="center">740</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">3</entry></row><row><entry align="center">160</entry><entry align="center">30</entry><entry align="center">700</entry><entry align="center">690</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">1</entry></row><row><entry align="center">160</entry><entry align="center">45</entry><entry align="center">695</entry><entry align="center">690</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">1</entry></row><row><entry align="center">160</entry><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">490</entry><entry align="center">690</entry><entry align="center">ris.visc.*</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">605</entry><entry align="center">590</entry><entry align="center">414</entry><entry align="center">590</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">320</entry><entry align="center">580</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">200</entry><entry align="center">480</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup><tgroup cols="7" rowsep="0"><colspec colnum="1" colname="col1" colwidth="27mm" /><colspec colnum="2" colname="col2" colwidth="26mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><tbody><row><entry namest="col1" nameend="col7" align="justify">*Rising viscosity.</entry></row></tbody></tgroup></table></tables><tables id="tabl0011" num="0011"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="28mm" /><colspec colnum="2" colname="col2" colwidth="27mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize pH 9.4 1-2% Moisture</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1140</entry><entry align="center">410</entry><entry /><entry /><entry align="center">64</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">155</entry><entry align="center">0</entry><entry align="center">1215</entry><entry align="center">465</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">62</entry></row><row><entry align="center">160</entry><entry align="center">0</entry><entry align="center">1090</entry><entry align="center">530</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">51</entry></row><row><entry align="center">160</entry><entry align="center">15</entry><entry align="center">985</entry><entry align="center">740</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">25</entry></row><row><entry align="center">160</entry><entry align="center">30</entry><entry align="center">885</entry><entry align="center">700</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">21</entry></row><row><entry align="center">160</entry><entry align="center">45</entry><entry align="center">750</entry><entry align="center">530</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">29</entry></row><row><entry align="center">160</entry><entry align="center">60</entry><entry align="center">700</entry><entry align="center">480</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">31</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">685</entry><entry align="center">505</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">26</entry></row><row><entry align="center">160</entry><entry align="center">120</entry><entry align="center">610</entry><entry align="center">450</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">26</entry></row><row><entry align="center">160</entry><entry align="center">150</entry><entry align="center">580</entry><entry align="center">430</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">26</entry></row><row><entry align="center">160</entry><entry align="center">180</entry><entry align="center">530</entry><entry align="center">400</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">25</entry></row></tbody></tgroup></table></tables>
Example 8. corn starch: Effect of pH and Heating Time at 160°C.
The effects of initial pH and heat treating times at 160°C on the level of inhibition on samples of corn starch at its naturally occurring pH, and at an initial pH 9.5, were evaluated and the results set out in the following tables. The data show that very high levels of inhibition can be obtained at basic pH (note increasing viscosity) compared to natural pH, and that more inhibition is obtained with longer heat-treating times. <tables id="tabl0012" num="0012"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="22mm" /><colspec colnum="2" colname="col2" colwidth="19mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Corn natural pH</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">640</entry><entry align="center">420</entry><entry /><entry /><entry align="center">34</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">560</entry><entry align="center">370</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">34</entry></row><row><entry /><entry align="center">30</entry><entry align="center">510</entry><entry align="center">330</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">35</entry></row><row><entry /><entry align="center">60</entry><entry align="center">500</entry><entry align="center">400</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">20</entry></row><row><entry /><entry align="center">90</entry><entry align="center">450</entry><entry align="center">360</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">20</entry></row><row><entry /><entry align="center">120</entry><entry align="center">410</entry><entry align="center">335</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">18</entry></row></tbody></tgroup></table></tables><tables id="tabl0013" num="0013"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="23mm" /><colspec colnum="2" colname="col2" colwidth="18mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Corn pH 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">660</entry><entry align="center">550</entry><entry /><entry /><entry align="center">17</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">990</entry><entry align="center">900</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">9</entry></row><row><entry /><entry align="center">30</entry><entry align="center">940</entry><entry align="center">910</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">3</entry></row><row><entry /><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">20</entry><entry align="center">910</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">20</entry><entry align="center">690</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">20</entry><entry align="center">510</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables>
Example 9. Potato Starch: Effect of pH.
The effect of initial pH on the level of inhibition on samples of potato starch at naturally occurring pH and at initial pH 9.5 was evaluated and the results set out in the following tables.
The Brabender data at naturally occurring pH indicate that starch degradation, rather than inhibition, occurred as heat treating progressed. This example illustrates that thermal inhibition can be a function of both pH and the starting starch. In this case, thermal inhibition of potato starch appears to be more dependent on pH compared to other starches (for example, waxy maize). Therefore, the conditions required for dehydration and successful thermal inhibition of potato starch are more strict in order to avoid hydrolysis and degradation.
Dehydration and heat treating in the basic pH range, however, provided inhibited starches that maintained high viscosities, and at heat treating times over 90 minutes, provided highly inhibited starches as indicated by a continuous increasing viscosity. <tables id="tabl0014" num="0014"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="18mm" /><colspec colnum="2" colname="col2" colwidth="19mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Potato natural pH</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">785</entry><entry align="center">310</entry><entry /><entry /><entry align="center">61</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">125</entry><entry align="center">0</entry><entry align="center">560</entry><entry align="center">360</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">36</entry></row><row><entry align="center">160</entry><entry align="center">0</entry><entry align="center">240</entry><entry align="center">140</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">42</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">22</entry><entry align="center">15</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">32</entry></row><row><entry align="center">160</entry><entry align="center">180</entry><entry align="center">20</entry><entry align="center">18</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">10</entry></row></tbody></tgroup></table></tables><tables id="tabl0015" num="0015"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="23mm" /><colspec colnum="2" colname="col2" colwidth="18mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Potato pH 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">690</entry><entry align="center">390</entry><entry /><entry /><entry align="center">43</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">640</entry><entry align="center">480</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">25</entry></row><row><entry /><entry align="center">30</entry><entry align="center">940</entry><entry align="center">795</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">15</entry></row><row><entry /><entry align="center">60</entry><entry align="center">1020</entry><entry align="center">900</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">12</entry></row><row><entry /><entry align="center">90</entry><entry align="center">995</entry><entry align="center">945</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">5</entry></row><row><entry /><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">800</entry><entry align="center">980</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">650</entry><entry align="center">870</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">180</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">350</entry><entry align="center">680</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables>
Example 10. Waxy Maize with Endogenous Protein: Effect of Protein, Time, and Temperature
The effects of the presence of protein, and heat treating times and temperatures on inhibition on samples of waxy maize containing 3.95% endogenous protein, adjusted to pH 8.5 and 9.5, and on samples containing 1.52% endogenous protein, adjusted to pH 7.5 and 9.5, were evaluated and the results set out in the following tables. The data show that the presence of protein leads to higher levels of inhibition than are attained in samples without protein. The results also show that the protein level, the pH and the time and the temperature for heat treating all have an independent and a cumulative effect on the level of inhibition, so that inhibition increases as the protein, pH, time, and temperature increase. <tables id="tabl0016" num="0016"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="37mm" /><colspec colnum="2" colname="col2" colwidth="37mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 3.95% endogenous protein pH 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">940</entry><entry align="center">400</entry><entry /><entry /><entry align="center">57</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">125</entry><entry align="center">0</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">660</entry><entry align="center">680</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">125</entry><entry align="center">30</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">710</entry><entry align="center">750</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">140</entry><entry align="center">0</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">540</entry><entry align="center">600</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">0</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">350</entry><entry align="center">375</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">30</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">260</entry><entry align="center">295</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">220</entry><entry align="center">275</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">180</entry><entry align="center">255</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">100</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">130</entry><entry align="center">200</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">150</entry><entry align="center">210</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">150</entry><entry align="center">190</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">180</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">130</entry><entry align="center">180</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables><tables id="tabl0017" num="0017"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="37mm" /><colspec colnum="2" colname="col2" colwidth="37mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 1.52% endogenous protein pH 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1030</entry><entry align="center">300</entry><entry /><entry /><entry align="center">71</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">125</entry><entry align="center">0</entry><entry align="center">1090</entry><entry align="center">540</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">50</entry></row><row><entry align="center">125</entry><entry align="center">15</entry><entry align="center">1080</entry><entry align="center">650</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">40</entry></row><row><entry align="center">140</entry><entry align="center">0</entry><entry align="center">1010</entry><entry align="center">840</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">17</entry></row><row><entry align="center">160</entry><entry align="center">30</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">480</entry><entry align="center">575</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">340</entry><entry align="center">610</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">255</entry><entry align="center">540</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">120</entry><entry align="center">340</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">120</entry><entry align="center">330</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables><tables id="tabl0018" num="0018"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="37mm" /><colspec colnum="2" colname="col2" colwidth="37mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 3.95% endogenous protein pH 8.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">740</entry><entry align="center">235</entry><entry /><entry /><entry align="center">68</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">125</entry><entry align="center">0</entry><entry align="center">1005</entry><entry align="center">550</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">45</entry></row><row><entry align="center">125</entry><entry align="center">15</entry><entry align="center">935</entry><entry align="center">700</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">25</entry></row><row><entry align="center">140</entry><entry align="center">0</entry><entry align="center">705</entry><entry align="center">610</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">13</entry></row><row><entry align="center">160</entry><entry align="center">0</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">470</entry><entry align="center">480</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">30</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">380</entry><entry align="center">455</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">290</entry><entry align="center">430</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">235</entry><entry align="center">410</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">210</entry><entry align="center">380</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables><tables id="tabl0019" num="0019"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="36mm" /><colspec colnum="2" colname="col2" colwidth="36mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 1.52% endogenous proteinpH 7.6</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1100</entry><entry align="center">240</entry><entry /><entry /><entry align="center">78</entry></row><row><entry align="center">Temp °C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">125</entry><entry align="center">0</entry><entry align="center">1230</entry><entry align="center">480</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">---</entry></row><row><entry align="center">140</entry><entry align="center">0</entry><entry align="center">950</entry><entry align="center">730</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">23</entry></row><row><entry align="center">140</entry><entry align="center">0</entry><entry align="center">660</entry><entry align="center">570</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">14</entry></row><row><entry align="center">160</entry><entry align="center">30</entry><entry align="center">535</entry><entry align="center">505</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">6</entry></row><row><entry align="center">160</entry><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">480</entry><entry align="center">415</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">490</entry><entry align="center">430</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">465</entry><entry align="center">435</entry><entry align="center">ris.visc.</entry></row><row><entry align="center">160</entry><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">435</entry><entry align="center">420</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables>
Example 11. Waxy Maize Substituted with Propylene Oxide: Effect of Etherification and pH.
Waxy maize samples reacted with 7% and at 3% by weight propylene oxide, at naturally occurring pH and at pH 9.5, were evaluated for inhibtion and the results set out in the following tables.
The data show that substituted starches, in this case etherified starches, can be thermally inhibited by this process and that higher inhibition can be achieved at higher pH.
In addition to propylene oxide, other suitable etherifying agents known and used in the art can be used to etherify starches before or after thermal inhibition. Exemplary etherifying agents are be acrolein, epichlorohydrin and combinations of epichlorohyrin and propylene oxide. <tables id="tabl0020" num="0020"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="26mm" /><colspec colnum="2" colname="col2" colwidth="24mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 7% natural PO pH</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1420</entry><entry align="center">395</entry><entry /><entry /><entry align="center">72</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1030</entry><entry align="center">380</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">63</entry></row><row><entry /><entry align="center">30</entry><entry align="center">800</entry><entry align="center">530</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">34</entry></row><row><entry /><entry align="center">60</entry><entry align="center">685</entry><entry align="center">430</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">37</entry></row><row><entry /><entry align="center">90</entry><entry align="center">635</entry><entry align="center">340</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">46</entry></row><row><entry /><entry align="center">120</entry><entry align="center">620</entry><entry align="center">340</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">45</entry></row><row><entry /><entry align="center">150</entry><entry align="center">565</entry><entry align="center">300</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">47</entry></row><row><entry /><entry align="center">180</entry><entry align="center">540</entry><entry align="center">280</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">48</entry></row></tbody></tgroup></table></tables><tables id="tabl0021" num="0021"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="22mm" /><colspec colnum="2" colname="col2" colwidth="20mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 7% pH PO 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1420</entry><entry align="center">395</entry><entry /><entry /><entry align="center">72</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1360</entry><entry align="center">960</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">29</entry></row><row><entry /><entry align="center">30</entry><entry align="center">1010</entry><entry align="center">950</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">6</entry></row><row><entry /><entry align="center">60</entry><entry align="center">1030</entry><entry align="center">930</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">10</entry></row><row><entry /><entry align="center">90</entry><entry align="center">910</entry><entry align="center">890</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">2</entry></row><row><entry /><entry align="center">120</entry><entry align="center">843</entry><entry align="center">830</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">2</entry></row><row><entry /><entry align="center">180</entry><entry align="center">800</entry><entry align="center">792</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">1</entry></row></tbody></tgroup></table></tables><tables id="tabl0022" num="0022"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="26mm" /><colspec colnum="2" colname="col2" colwidth="24mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 3% PO natural pH</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1155</entry><entry align="center">280</entry><entry /><entry /><entry align="center">76</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">900</entry><entry align="center">360</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">60</entry></row><row><entry /><entry align="center">30</entry><entry align="center">570</entry><entry align="center">370</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">35</entry></row><row><entry /><entry align="center">60</entry><entry align="center">480</entry><entry align="center">350</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">27</entry></row><row><entry /><entry align="center">90</entry><entry align="center">440</entry><entry align="center">300</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">32</entry></row><row><entry /><entry align="center">120</entry><entry align="center">375</entry><entry align="center">235</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">37</entry></row><row><entry /><entry align="center">150</entry><entry align="center">310</entry><entry align="center">185</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">40</entry></row><row><entry /><entry align="center">180</entry><entry align="center">300</entry><entry align="center">180</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">40</entry></row></tbody></tgroup></table></tables><tables id="tabl0023" num="0023"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="22mm" /><colspec colnum="2" colname="col2" colwidth="20mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 3% PO pH 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1155</entry><entry align="center">280</entry><entry /><entry /><entry align="center">76</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1220</entry><entry align="center">960</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">21</entry></row><row><entry /><entry align="center">30</entry><entry align="center">1020</entry><entry align="center">950</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">7</entry></row><row><entry /><entry align="center">60</entry><entry align="center">880</entry><entry align="center">865</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">2</entry></row><row><entry /><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">750</entry><entry align="center">790</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">620</entry><entry align="center">780</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">510</entry><entry align="center">750</entry><entry align="center">ris.visc.</entry></row><row><entry /><entry align="center">180</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">400</entry><entry align="center">700</entry><entry align="center">ris.visc.</entry></row></tbody></tgroup></table></tables>
Example 12. Waxy Maize Substituted with Acetyl Groups: Effect of Esterification and pH.
Waxy maize samples at naturally occurring pH and at pH 8.5, reacted with 1% by weight acetic anhydride, were evaluated for inhibition and the results set out in the following tables.
The data show that substituted starches, in this case esterified starches, can be inhibited to varying degrees and that higher inhibition can be obtained at higher pH.
In addition to acetic anhydride, other common esterifying agents known and used in the art can be used to esterify starches before or after thermal inhibition. Exemplary esterifying agents are acetic anhydride, a combination of acetic anhydride and adipic anhydride, monosodium orthophosphate, 1-octyl succinic anhydride, a combination of 1-octyl succinic anhydride and aluminum sulfate, phosphorus oxychloride, a combination of phohphorus oxychloride and either acetic anhydride or vinyl acetate, sodium trimetaphosphate, a combination of sodium trimetaphosphate and sodium tripolyphosphate, succinic anhydride, and vinyl acetate. <tables id="tabl0024" num="0024"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="35mm" /><colspec colnum="2" colname="col2" colwidth="34mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 1% acetic anhydride natural pH</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1480</entry><entry align="center">490</entry><entry /><entry /><entry align="center">67</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1030</entry><entry align="center">570</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">45</entry></row><row><entry /><entry align="center">30</entry><entry align="center">880</entry><entry align="center">650</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">26</entry></row><row><entry /><entry align="center">60</entry><entry align="center">720</entry><entry align="center">510</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">29</entry></row><row><entry /><entry align="center">120</entry><entry align="center">605</entry><entry align="center">490</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">19</entry></row><row><entry /><entry align="center">180</entry><entry align="center">545</entry><entry align="center">460</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">16</entry></row></tbody></tgroup></table></tables><tables id="tabl0025" num="0025"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="33mm" /><colspec colnum="2" colname="col2" colwidth="32mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 1% acetic anhydride pH 8.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1480</entry><entry align="center">490</entry><entry /><entry /><entry align="center">67</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1170</entry><entry align="center">560</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">52</entry></row><row><entry /><entry align="center">30</entry><entry align="center">970</entry><entry align="center">725</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">25</entry></row><row><entry /><entry align="center">60</entry><entry align="center">875</entry><entry align="center">600</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">31</entry></row><row><entry /><entry align="center">120</entry><entry align="center">690</entry><entry align="center">490</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">29</entry></row><row><entry /><entry align="center">180</entry><entry align="center">585</entry><entry align="center">545</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">7</entry></row></tbody></tgroup></table></tables>
Example 13. waxy Maize Crosslinked with POCl<sub>3</sub>: Effect of Crosslinking and pH.
Waxy maize samples, crosslinked with POCl<sub>3</sub> at 0.02% by weight, at naturally occurring pH and at pH 9.5 were evaluated for inhibition and the results set out in the following tables. The data show decreasing viscosity and almost no breakdown in viscosity with longer heat treating times, indicating that crosslinked starches can be made even more inhibited by this process. The data also show that increasing the pH further increases inhibition. <tables id="tabl0026" num="0026"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="26mm" /><colspec colnum="2" colname="col2" colwidth="24mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize POCl<sub>3</sub> natural pH</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">830</entry><entry align="center">820</entry><entry /><entry /><entry align="center">1</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">750</entry><entry align="center">742</entry><entry align="center">730</entry><entry align="center">720</entry><entry align="center">1</entry></row><row><entry /><entry align="center">30</entry><entry align="center">635</entry><entry align="center">522</entry><entry align="center">630</entry><entry align="center">580</entry><entry align="center">2</entry></row><row><entry /><entry align="center">60</entry><entry align="center">550</entry><entry align="center">525</entry><entry align="center">550</entry><entry align="center">465</entry><entry align="center">5</entry></row><row><entry /><entry align="center">90</entry><entry align="center">425</entry><entry align="center">415</entry><entry align="center">420</entry><entry align="center">360</entry><entry align="center">2</entry></row><row><entry /><entry align="center">120</entry><entry align="center">335</entry><entry align="center">315</entry><entry align="center">330</entry><entry align="center">280</entry><entry align="center">6</entry></row><row><entry /><entry align="center">150</entry><entry align="center">280</entry><entry align="center">260</entry><entry align="center">280</entry><entry align="center">210</entry><entry align="center">7</entry></row><row><entry /><entry align="center">180</entry><entry align="center">205</entry><entry align="center">200</entry><entry align="center">200</entry><entry align="center">180</entry><entry align="center">2</entry></row></tbody></tgroup></table></tables><tables id="tabl0027" num="0027"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="22mm" /><colspec colnum="2" colname="col2" colwidth="20mm" /><colspec colnum="3" colname="col3" colwidth="13mm" /><colspec colnum="4" colname="col4" colwidth="20mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize POCl<sub>3</sub> PH 9.5</b></entry><entry namest="col3" nameend="col6" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">92°C</entry><entry align="center">92°C + 30'</entry><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">830</entry><entry align="center">820</entry><entry /><entry /><entry align="center">1</entry></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">750</entry><entry align="center">720</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">4</entry></row><row><entry /><entry align="center">30</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">630</entry><entry align="center">660</entry><entry align="center">ris. visc.</entry></row><row><entry /><entry align="center">60</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">400</entry><entry align="center">635</entry><entry align="center">ris. visc.</entry></row><row><entry /><entry align="center">90</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">330</entry><entry align="center">520</entry><entry align="center">ris. visc.</entry></row><row><entry /><entry align="center">120</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">180</entry><entry align="center">530</entry><entry align="center">ris. visc.</entry></row><row><entry /><entry align="center">150</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">110</entry><entry align="center">470</entry><entry align="center">ris. visc.</entry></row><row><entry /><entry align="center">180</entry><entry align="center">---</entry><entry align="center">---</entry><entry align="center">100</entry><entry align="center">470</entry><entry align="center">ris. visc.</entry></row></tbody></tgroup></table></tables>
Example 14. Waxy Maize: Adjustment of Starch pH in Fluid Bed by sparging NH<sub>3</sub> into Fluidizing Gas N<sub>2</sub>.
Waxy maize samples at an initial moisture content of 10.9% were introduced to a fluidized bed reactor, with a nitrogen fluidizing gas containing ammonia in the concentrations specified in the tables. The samples were evaluated for the effect of the ammonia gas on the level of inhibition. Comparing the results to those obtained in Example 5 at pH 9.5, it can be seen that ammonia gas is effective to raise the pH of the starch and prevent hydrolysis, but is not as effective as direct pH adjustment of the starch in preventing hydrolysis and promoting inhibition. <tables id="tabl0028" num="0028"><table frame="all"><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="23mm" /><colspec colnum="2" colname="col2" colwidth="21mm" /><colspec colnum="3" colname="col3" colwidth="23mm" /><colspec colnum="4" colname="col4" colwidth="23mm" /><colspec colnum="5" colname="col5" colwidth="25mm" /><colspec colnum="6" colname="col6" colwidth="18mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 0.1% NH<sub>3</sub> in N<sub>2</sub></b></entry><entry namest="col3" nameend="col4" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry><entry rowsep="0" align="center">Final pH</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry /><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1040</entry><entry align="center">200</entry><entry align="center">81</entry><entry /></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">965</entry><entry align="center">450</entry><entry align="center">53</entry><entry align="center">8.7</entry></row><row><entry /><entry align="center">60</entry><entry align="center">625</entry><entry align="center">420</entry><entry align="center">33</entry><entry align="center">8.6</entry></row><row><entry /><entry align="center">120</entry><entry align="center">440</entry><entry align="center">325</entry><entry align="center">26</entry><entry align="center">8.9</entry></row><row><entry /><entry align="center">180</entry><entry align="center">340</entry><entry align="center">290</entry><entry align="center">15</entry><entry align="center">8.8</entry></row><row><entry /><entry align="center">240</entry><entry align="center">300</entry><entry align="center">250</entry><entry align="center">17</entry><entry align="center">8.4</entry></row></tbody></tgroup></table></tables><tables id="tabl0029" num="0029"><table frame="all"><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="22mm" /><colspec colnum="2" colname="col2" colwidth="20mm" /><colspec colnum="3" colname="col3" colwidth="23mm" /><colspec colnum="4" colname="col4" colwidth="23mm" /><colspec colnum="5" colname="col5" colwidth="25mm" /><colspec colnum="6" colname="col6" colwidth="18mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 1% NH<sub>3</sub> in N<sub>2</sub></b></entry><entry namest="col3" nameend="col4" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry><entry rowsep="0" align="center">Final pH</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry /><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1040</entry><entry align="center">200</entry><entry align="center">81</entry><entry /></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1100</entry><entry align="center">460</entry><entry align="center">58</entry><entry align="center">8.9</entry></row><row><entry /><entry align="center">60</entry><entry align="center">670</entry><entry align="center">470</entry><entry align="center">30</entry><entry align="center">8.8</entry></row><row><entry /><entry align="center">120</entry><entry align="center">505</entry><entry align="center">405</entry><entry align="center">20</entry><entry align="center">8.9</entry></row><row><entry /><entry align="center">180</entry><entry align="center">410</entry><entry align="center">345</entry><entry align="center">16</entry><entry align="center">8.9</entry></row><row><entry /><entry align="center">210</entry><entry align="center">380</entry><entry align="center">320</entry><entry align="center">16</entry><entry align="center">9.8</entry></row></tbody></tgroup></table></tables><tables id="tabl0030" num="0030"><table frame="all"><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="23mm" /><colspec colnum="2" colname="col2" colwidth="21mm" /><colspec colnum="3" colname="col3" colwidth="23mm" /><colspec colnum="4" colname="col4" colwidth="23mm" /><colspec colnum="5" colname="col5" colwidth="25mm" /><colspec colnum="6" colname="col6" colwidth="18mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize 10% NH<sub>3</sub> in N<sub>2</sub></b></entry><entry namest="col3" nameend="col4" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry><entry rowsep="0" align="center">Final pH</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry /><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry align="center">1040</entry><entry align="center">200</entry><entry align="center">81</entry><entry /></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1020</entry><entry align="center">390</entry><entry align="center">62</entry><entry align="center">9.7</entry></row><row><entry /><entry align="center">60</entry><entry align="center">730</entry><entry align="center">410</entry><entry align="center">44</entry><entry align="center">9.6</entry></row><row><entry /><entry align="center">120</entry><entry align="center">540</entry><entry align="center">360</entry><entry align="center">33</entry><entry align="center">9.6</entry></row><row><entry /><entry align="center">180</entry><entry align="center">415</entry><entry align="center">310</entry><entry align="center">25</entry><entry align="center">10.2</entry></row><row><entry /><entry align="center">240</entry><entry align="center">330</entry><entry align="center">270</entry><entry align="center">18</entry><entry align="center">10.4</entry></row></tbody></tgroup></table></tables>
Example 15. Waxy Maize: Adjustment of pH in Fluid Bed by spraying Na<sub>2</sub>CO<sub>3</sub>.
Waxy maize samples were introduced to a fluidized bed reactor and sprayed with a 25% solution of sodium carbonate, while the fluidizing gas was being introduced, in order to raise the pH. The samples were then brought from ambient temperature to 160°C in less than three hours, and held at 160°C for the times specified in the table.
The samples were evaluated for inhibition. The data show that this technique is successful for raising the pH of the samples in order to prevent acid hydrolysis and promote inhibition. <tables id="tabl0031" num="0031"><table frame="all"><tgroup cols="6"><colspec colnum="1" colname="col1" colwidth="22mm" /><colspec colnum="2" colname="col2" colwidth="20mm" /><colspec colnum="3" colname="col3" colwidth="23mm" /><colspec colnum="4" colname="col4" colwidth="23mm" /><colspec colnum="5" colname="col5" colwidth="25mm" /><colspec colnum="6" colname="col6" colwidth="18mm" /><thead valign="top"><row><entry namest="col1" nameend="col2" rowsep="0" align="center"><b>Waxy Maize with Na<sub>2</sub>CO<sub>3</sub></b></entry><entry namest="col3" nameend="col4" align="center">Viscosity in Brabender Units</entry><entry rowsep="0" align="center">% Bkdn ± 2%</entry><entry rowsep="0" align="center">Final pH</entry></row><row><entry namest="col1" nameend="col2" align="left" /><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry /><entry /></row><row><entry namest="col1" nameend="col2" align="center">Control</entry><entry rowsep="0" align="center">1040</entry><entry rowsep="0" align="center">200</entry><entry rowsep="0" align="center">81</entry><entry rowsep="0" /></row><row><entry align="center">Temp 160°C</entry><entry align="center">Time min</entry><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry /><entry align="center">0</entry><entry align="center">1000</entry><entry align="center">500</entry><entry align="center">50</entry><entry align="center">9.4</entry></row><row><entry /><entry align="center">30</entry><entry align="center">750</entry><entry align="center">530</entry><entry align="center">29</entry><entry align="center">9.2</entry></row><row><entry /><entry align="center">60</entry><entry align="center">645</entry><entry align="center">500</entry><entry align="center">22</entry><entry align="center">9.1</entry></row><row><entry /><entry align="center">180</entry><entry align="center">465</entry><entry align="center">400</entry><entry align="center">14</entry><entry align="center">9</entry></row></tbody></tgroup></table></tables>
Example 16: Waxy Maize: Effect of Fluidizing Gas.
The effect of the fluidizing gas on the level of inhibition was evaluated on waxy maize samples at pH 9.5 fluidized with nitrogen gas and with air. The samples were tested for inhibition and the data show that a higher rate of inhibition is attained when air is used as a fluidizing gas compared to nitrogen. <tables id="tabl0032" num="0032"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="32mm" /><colspec colnum="2" colname="col2" colwidth="13mm" /><colspec colnum="3" colname="col3" colwidth="20mm" /><colspec colnum="4" colname="col4" colwidth="25mm" /><colspec colnum="5" colname="col5" colwidth="13mm" /><colspec colnum="6" colname="col6" colwidth="20mm" /><colspec colnum="7" colname="col7" colwidth="25mm" /><thead valign="top"><row><entry align="center"><b>Waxy Maize pH 9.5</b></entry><entry namest="col2" nameend="col4" align="center"><b>Nitrogen</b></entry><entry namest="col5" nameend="col7" align="center"><b>Air</b></entry></row><row><entry align="center">160°C Time (min)</entry><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">% Bkdn ± 2%</entry><entry align="center">Peak</entry><entry align="center">Peak + 10'</entry><entry align="center">% Bkdn ± 2%</entry></row></thead><tbody><row><entry align="center">0</entry><entry align="center">1055</entry><entry align="center">880</entry><entry align="center">16.6</entry><entry align="center">1055</entry><entry align="center">880</entry><entry align="center">16.6</entry></row><row><entry align="center">30</entry><entry align="center">1150</entry><entry align="center">920</entry><entry align="center">20</entry><entry align="center">825</entry><entry align="center">800</entry><entry align="center">3</entry></row><row><entry align="center">60</entry><entry align="center">985</entry><entry align="center">870</entry><entry align="center">11.7</entry><entry align="center">705</entry><entry align="center">700</entry><entry align="center">0.7</entry></row><row><entry align="center">90</entry><entry align="center">875</entry><entry align="center">810</entry><entry align="center">7.4</entry><entry align="center">690</entry><entry align="center">690</entry><entry align="center">0</entry></row><row><entry align="center">120</entry><entry align="center">865</entry><entry align="center">815</entry><entry align="center">5.9</entry><entry align="center">665</entry><entry align="center">660</entry><entry align="center">0.7</entry></row><row><entry align="center">180</entry><entry align="center">820</entry><entry align="center">755</entry><entry align="center">7.9</entry><entry align="center">630</entry><entry align="center">620</entry><entry align="center">1.6</entry></row></tbody></tgroup></table></tables>
Example 17: Effect of High Amylose Content
Samples of a high amylose containing starch (Hylon V) at natural pH and pH 9.5 were evaluated for the effect of high amylose content on inhibition. Due to the high levels of amylose, it was necessary to use a pressurized Visco/amylo/Graph (C.W. Brabender, Hackensack, NJ) to obtain Brabender curves. Samples were slurried at 10% starch solids, heated to 120°C and held for 30 minutes. The data show that inhibition was obtained only on the high pH sample. <tables id="tabl0033" num="0033"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="35mm" /><colspec colnum="2" colname="col2" colwidth="12mm" /><colspec colnum="3" colname="col3" colwidth="19mm" /><colspec colnum="4" colname="col4" colwidth="16mm" /><colspec colnum="5" colname="col5" colwidth="12mm" /><colspec colnum="6" colname="col6" colwidth="19mm" /><colspec colnum="7" colname="col7" colwidth="16mm" /><thead valign="top"><row><entry rowsep="0" align="center"><b>High Amylose Corn</b></entry><entry namest="col2" nameend="col4" align="center">natural pH</entry><entry namest="col5" nameend="col7" align="center">pH 9.5</entry></row><row><entry /><entry align="center">peak</entry><entry align="center">peak + 10'</entry><entry align="center">% Bkdn</entry><entry align="center">peak</entry><entry align="center">peak + 10'</entry><entry align="center">% Bkdn</entry></row><row><entry align="center">Control</entry><entry rowsep="0" align="center">1180</entry><entry rowsep="0" align="center">525</entry><entry rowsep="0" align="center">55.5</entry><entry rowsep="0" align="center">1180</entry><entry rowsep="0" align="center">525</entry><entry rowsep="0" align="center">55.5</entry></row><row><entry align="center">160°C Time (min)</entry><entry /><entry /><entry /><entry /><entry /><entry /></row></thead><tbody><row><entry align="center">0</entry><entry align="center">700</entry><entry align="center">235</entry><entry align="center">66</entry><entry /><entry /><entry /></row><row><entry align="center">120</entry><entry align="center">282</entry><entry align="center">25</entry><entry align="center">91</entry><entry align="center">290</entry><entry align="center">225</entry><entry align="center">22</entry></row></tbody></tgroup></table></tables>
Example 18: Waxy Maize and Tapioca: Acid Converted (not according to the invention)
Samples of waxy maize and tapioca starch were slurried in 1.5 parts water. The slurries were placed in a 52°C water bath, with agitation, and allowed to equilibrate for one hour. Concentrated HCI was added at 0.8% on the weight of the samples. The samples were allowed to convert at 52°C for one hour. The pH was then adjusted to 5.5 with sodium carbonate, then to pH 8.5 with sodium hydroxide. The samples were recovered by filtering and air drying (approximately 11% moisture). The starches in 50g amounts were placed in an aluminum tray, covered and placed into a forced draft oven at 140°C for 5.5 hours. The starches were evaluated for inhibition and the results set out in the following table and show that converted starches can be thermally inhibited by this process. <tables id="tabl0034" num="0034"><table frame="all"><tgroup cols="7"><colspec colnum="1" colname="col1" colwidth="51mm" /><colspec colnum="2" colname="col2" colwidth="12mm" /><colspec colnum="3" colname="col3" colwidth="19mm" /><colspec colnum="4" colname="col4" colwidth="16mm" /><colspec colnum="5" colname="col5" colwidth="12mm" /><colspec colnum="6" colname="col6" colwidth="19mm" /><colspec colnum="7" colname="col7" colwidth="16mm" /><thead valign="top"><row><entry rowsep="0" align="center"><b>Acid Converted starches</b></entry><entry namest="col2" nameend="col4" align="center">Waxy Maize</entry><entry namest="col5" nameend="col7" align="center">Tapioca</entry></row><row><entry /><entry align="center">peak</entry><entry align="center">peak + 10'</entry><entry align="center">% Bkdn</entry><entry align="center">peak</entry><entry align="center">peak + 10'</entry><entry align="center">% Bkdn</entry></row></thead><tbody><row><entry align="center">unmodified</entry><entry align="center">1380</entry><entry align="center">250</entry><entry align="center">81.9</entry><entry align="center">810</entry><entry align="center">225</entry><entry align="center">72.2</entry></row><row><entry align="center">acid converted</entry><entry align="center">640</entry><entry align="center">110</entry><entry align="center">82.3</entry><entry align="center">432</entry><entry align="center">115</entry><entry align="center">73.4</entry></row><row><entry align="center">thermally inhibited acid converted</entry><entry align="center">805</entry><entry align="center">728</entry><entry align="center">9.6</entry><entry align="center">495</entry><entry align="center">350</entry><entry align="center">29.3</entry></row></tbody></tgroup></table></tables>
Example 19. Use of Thermally Inhibited Waxy Maize, Natural pH, In Food.
This example describes the preparation of a barbecue sauce containing a thermally inhibited waxy maize starch at its naturally occurring pH (pH 6), heat treated at 160°C for 150 minutes (T-I starch). The ingredients in percent by weight are as follows: <tables id="tabl0035" num="0035"><table frame="all"><tgroup cols="2" rowsep="0"><colspec colnum="1" colname="col1" colwidth="36mm" /><colspec colnum="2" colname="col2" colwidth="13mm" /><tbody><row><entry>T-I starch</entry><entry align="center">2.5%</entry></row><row><entry>sugar</entry><entry align="center">3.0</entry></row><row><entry>salt</entry><entry align="center">0.3</entry></row><row><entry>paprika</entry><entry align="center">0.2</entry></row><row><entry>chili powder</entry><entry align="center">0.2</entry></row><row><entry>cinnamon</entry><entry align="center">0.2</entry></row><row><entry>ground cloves</entry><entry align="center">0.2</entry></row><row><entry>tomato puree</entry><entry align="center">47.4</entry></row><row><entry>minced onion</entry><entry align="center">5.3</entry></row><row><entry>Worcestershire sauce</entry><entry align="center">6.6</entry></row><row><entry>water</entry><entry align="center">26.2</entry></row><row><entry>vinegar</entry><entry align="center">7.9</entry></row><row rowsep="1"><entry>TOTAL</entry><entry align="center">100.0</entry></row></tbody></tgroup></table></tables>
The sauce is heated to 85°C, held for 15 minutes, and cooled overnight at room temperature. The sauce will have a smooth, non-cohesive texture.
Statement of Utility
The granular thermally inhibited starches prepared by this process can be used in food products or in industrial products wherever chemically crosslinked starches are used. The major advantage of these starches is that they have the inhibited characteristics of chemically crosslinked starches without the use of chemical reagents. A further advantage is that these thermally-inhibited starches and flours are substantially sterilized by the thermal inhibition process and remain sterile when properly stored. It is also an advantage that when a starch with naturally occurring freeze-thaw stability is thermally inhibited by this process, the thermally inhibited starch retains its freeze-thaw stability.
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| European patent in force as of 2002-01-01IF02 | IF02 | GB | |
| Corresponds to:REF | REF | EP | |
| Designated contracting statesAK | AK | EP | |
| Corresponds to:REF | REF | EP | |
| (expected) grantORIGINAL CODE: 0009210GRAA | GRAA | EP | |
| Despatch of communication of intention to grant a patentORIGINAL CODE: EPIDOS IGRAGRAH | GRAH | EP | |
| Despatch of communication of intention to grantORIGINAL CODE: EPIDOS AGRAGRAG | GRAG | EP | |
| Despatch of communication of intention to grant a patentORIGINAL CODE: EPIDOS IGRAGRAH | GRAH | EP | |
| Despatch of communication of intention to grantORIGINAL CODE: EPIDOS AGRAGRAG | GRAG | EP | |
| Despatch of communication of intention to grantORIGINAL CODE: EPIDOS AGRAGRAG | GRAG | EP | |
| First examination report despatched17Q | 17Q | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Information on inventor provided before grant (corrected)RIN1 | RIN1 | EP | |
| Request for examination filed17P | 17P | EP | |
| Designated contracting statesAK | AK | EP | |
| Public reference made under article 153(3) epc to a published international application that has entered the european phaseORIGINAL CODE: 0009012PUAI | PUAI | EP |
Numbers
- Publication
- 0721471
- Publication, DOCDB
- 0721471
- Publication, EPODOC
- EP0721471
- Application
- 95908555
- Application, DOCDB
- 95908555
- Application, EPODOC
- EP19950908555
Titles3
- German
- THERMISCH INHIBIERTE STÄRKEN UND MEHLE UND VERFAHREN ZU IHRER HERSTELLUNG
- English
- THERMALLY INHIBITED STARCHES AND FLOURS AND PROCESS FOR THEIR PRODUCTION
- French
- FARINES ET AMIDONS THERMIQUEMENT INHIBES ET PROCEDE DE PRODUCTION
Classification
- CPC, 25
- A23G9/34
- A21D2/186
- A21D6/00
- A21D6/003
- A23C9/137
- A23G3/346
- A23G9/52
- A23G2200/06
- C08B30/12
- C08B30/14
- A23P20/12
- A23L29/212
- A23L29/219
- A23L29/225
- A23L21/15
- A23L21/18
- A23L7/198
- A23L7/111
- A23L7/165
- A23L9/10
- A23L19/09
- A23L19/18
- A23L27/60
- A23L27/63
- A23L23/00
- IPC, 22
- C08B31 12
- A21D6 00
- A21D2 18
- A23C9 137
- A23G3 34
- A23G9 32
- A23G9 34
- A23G9 52
- A23L1 00
- A23L1 0522
- A23L1 18
- A23L7 10
- A23L7 109
- A23L9 10
- A23L19 00
- A23L19 18
- A23L21 15
- A23L21 18
- A23L23 00
- A23L27 60
- C08B30 12
- C08B30 14
Designated states10
- Contracting states, 10
- Austria
- Belgium
- Germany
- Denmark
- Spain
- France
- United Kingdom
- Italy
- Netherlands (Kingdom of the)
- Sweden
