EP0467076A2

Structure manufactured on a photosensitively layered substrate by means of focussed laser radiation and method and apparatus for its fabrication.

Abstract

Geometrical pattern produced on a photosensitively coated substrate by focused laser radiation and a method and apparatus for its fabrication, in which, depending on a format which specifies the pattern elements and their exposure, a photosensitive coating on the substrate is exposed with the aid of at least one modulated and focused laser beam along scanning lines, arranged in parallel and at equal spacings from one another, at image element points arranged at equal spacings along the scanning lines, the designed geometrical spacing between adjacent image element points in a scanning line being at least a factor of four less than the spacing between adjacent scanning lines. <IMAGE>

EP0467076A2, drawing sheet 1
Sheet 1 of 7

Term

Term ended

Projected expiry passed 15 June 2011, 15.3 years ago.

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39 claims: 4 independent, 35 dependent

  1. c-de-0001
    1. A process for producing surface patterns, in particular structures which are for position and dimension of fundamental structural forms controlled in incremental steps which are substantially smaller than the dimension of the smallest fundamental structural shape, on a substrate, wherein - In response to a format that specifies the structure and exposure, by means of at least one modulated and focussed laser beam means disposed on the backing photosensitive layer along parallel, spaced at equal intervals scan lines equal in along the scan line spacing from one another having pixel is exposed, characterized in that - The pixel density is dimensioned to be larger in the direction of the scan line by a factor of at least four than the pixel density perpendicular to the scan lines.
  2. c-de-0004
    4. The method according to any one of claims 1 to 3, characterized in that - The power of the at least one laser beam is controlled by a modulation drive signal, which is selected from a plurality of predetermined modulation drive signals in dependence on the value of a digital power control signal, - The value of the power control signal of the exposure of the structure to be produced, which is specified in the input data corresponds.
  3. c-de-0005
    5. The method according to any one of claims 1 to 4, characterized in that - The modulation drive signal is changed only to another along the scan lines arranged at regular intervals pixel points;and - The value of the power control signal is then modified for a given beam position from the specified in the input data exposure when the perpendicular to the scan line spacing between an edge between two structural elements and the beam position is less than k times the distance between adjacent scan rows, where k is a constant.
  4. c-de-0006
    6. The method according to any one of claims 1 to 5, characterized in that for modification of the power control signal for a given beam position, an interpolation between the power values, which are given in the input data for the signal of the two structural elements, is carried out, wherein the weights for the two values ​​are functions of the direction perpendicular to the scan line spacing between the beam position and the edge.
  5. c-de-0008
    8. The method according to any one of claims 1 to 7, characterized in that the pixels in which the value of the modulation drive signal is changed, can be determined by a digital position signal.
  6. c-de-0009
    9. A method according one of claims 1 to 8, characterized in that the power control signal and the digital position signal for the formation of the modulation drive signal are used and paired data fields, namely form a power field and an item field.
  7. c-de-0011
    11. The method according to any one of claims 1 to 10, characterized in that the power control signal, a table look-shifting is performed before it is used for the modulation drive.
  8. c-de-0012
    12. The method according to any one of claims 8 to 10, characterized in that the digital position signal, a table look-shifting is performed before it is used to control the timing of the modulation drive signal.
  9. c-de-0014
    14. The method according to one of claims 1 to 11, characterized in that the data for the formation of the modulation drive signal will be read at regular time intervals, which are determined by a data delivery clock.
  10. c-de-0015
    15. The method according to any one of claims 1 to 14, characterized in that the distance between the two pixels corresponding time is dimensioned to be smaller than a period of the data delivery act.
  11. c-de-0016
    16. The method according to any one of claims 8 to 15, characterized in that at least two bits of the data field of the position during a cycle of the data delivery act are read in parallel from a data delivery memory.
  12. c-de-0017
    17. The method according to any one of claims 8 to 16, characterized in that the position field of two sub-fields, a clock cycle field for controlling a Datenliefertaktzyklusses, during which an event is timed, and a sub-clock cycle field for controlling the delay for the event inside the clock cycle composed becomes.
  13. c-de-0018
    18. The method according to one of claims 1 to 17, characterized in that the modulation drive signal does not change more than once during a respective Liefertaktzyklusses.
  14. c-de-0019
    19. The method according to any one of claims 1 to 18, characterized in that a is applied by the at least one laser beam to be exposed coating of photoresist on the surface of the pad.
  15. c-de-0020
    20. The method according to any one of claims 1 to 19, characterized in that only two different exposures are used for the structure.
  16. c-de-0022
    22. The method according to one of claims 1 to 21, characterized in that the parallel scan lines one by repeated linear one-dimensional deflection of the laser beam focusing lens (15) and a linear relative displacement of the surface of the substrate with respect to the focussed laser beam with constant speed in direction are generated in substantially perpendicular to the one-dimensional deflection of the laser beam in adjacent strips.
  17. c-de-0026
    26. An apparatus for writing patterns on a photosensitive surface of a substrate with - One or more sources (13.5) for one or more modulated laser beams (1);- At least one focusing lens (15) for focusing the at least one laser beam onto the photosensitive surface (3);- A deflection device (14) for generating a scanning effect between the light source and the focusing lens;and - A mechanical means (17, 19) for moving the surface relatively with respect to the at least one scanning laser beam (1);marked by - Data input means (20) for receiving data in a format structure (10), the geometric properties of the structure (16) is specified along with its exposure;- A data processing means (21) for converting the geometry data into a compressed intermediate format (22);- A digital storage device (23), in which the compressed converted data (22) held on the structure who the;- A data providing means (24) for processing the stored data into an internal data format, consisting of a pair of data contents, of which a data content (7) for the beam power (performance data) and a data content (25) for the position (position data) of where the beam power is changed, are provided;- A modulator drive logic (6) for fetching data from the data supply means (24) and changing the modulation drive signal in dependence on the performance data after a certain delay by the position data, - Wherein the modulator drive logic (6), the modulation drive signal to the arranged at regular intervals along the scan lines of pixels is changed, and the distance between two adjacent pixels by a factor of at least four is smaller than the distance between two adjacent scan lines;and - Corresponds to the value of the power control signal of the exposure of the structure to be produced, which is specified in the input data.
  18. c-de-0029
    29. The device according to any one of claims 26 to 28, characterized in that for the mechanical relative movement between the surface of the substrate (3) and the scanning laser beam (1) in at least one direction, an electric linear motor (17) is provided.
  19. c-de-0030
    30. Device according to one of claims 26 to 29, characterized in that the substrate (3) of a mechanical air-bearing stage (19) is supported.
  20. c-de-0031
    31. The device according to one of claims 26 to 30, characterized in that the laser beam (1) by acousto-optic deflection (deflection device 14) receives its scanning movement.
  21. c-de-0032
    32. Device according to one of claims 1 to 30, characterized in that the substrate (3) is a photomask starting material.
  22. c-de-0033
    33. Device according to one of claims 26 to 32, characterized in that the deflector (14) between the laser light source (13) and said focusing lens (15) is arranged.
  23. c-de-0034
    34. On a substrate by exposure of a photosensitive layer prepared with laser light surface pattern, in particular structure, consisting or consisting of several, arranged in parallel lines pixels, characterized in that the pixel density in a scan line (502) by at least four times sized larger than the pixel density perpendicular to the scan lines.
  24. c-de-0037
    37. Structure according to one of claims 34 to 36, characterized in that the scan lines (502) to the scan lines extending strips (503) are arranged in perpendicular, whose width corresponds to the length of the scan lines (502) and that a plurality of strips (503) for the formation of structural elements (16) are arranged side by side.
  25. c-de-0038
    38. A structure according to any one of claims 34 to 37, characterized in that the exposure for respective in regelmäßiden intervals (A1) from one another along the scan lines (502) arranged pixel points (8) is changed when the to the scan lines ( 502) vertical distance between an edge between two structural elements (12) and the beam position is less than k times the spacing between adjacent scan lines, where k is a constant.
  26. c-de-0039
    39. Structure according to one of claims 34 to 38, characterized in that said modified exposure value of each pixel, an interpolation between the power values, which are given in the input data for the signal of the two structural elements (12), wherein the weights for the two values ​​are functions of the scan lines (502) vertical spacing between the pixel position and the edge.
Independent claims26