Three-phase irradiation blood-treatment process.

Field of the Invention

This invention relates to the field of treating cells with photoactivatable compounds and radiation which activates the compound thereby affecting the cells and specifically, relates to clinically useful systems for the extracorporeal treatment of blood cells, especially leukocytes, with UV radiation.

Backaround to the Invention

It is well-known that a number of human disease states may be characterized by the overproduction of certain types of leukocytes, including lymphocytes, in comparison to other populations of cells which normally comprise whole blood. Excessive or abnormal lymphocyte populations result in numerous adverse effects to patients including the func- tonal impairment of bodily organs, leukocyte mediated autoimmune diseases and leukemia related disorders many of which often ultimately result in fatality.

U.S. Patent Nos. 4,321,919; 4,398,906; 4,428,744; and 4,464,166 to Edelson describe methods for treating blood whereby the operation or viability of certain cellular populations may be moderated thereby providing relief for these patients. In general, the methods comprise treating the blood with a dissolved photoactivatable drug, such as psoralen, which is capable of forming photoadducts with DNA in the presence of U.V. radiation. It is believed that covalent bonding results between the psoralen and the lymphocyte nucleic acid thereby effecting metabolic inhibition of the thusly treated cells. Following extracorporeal radiation, the cells are returned to the patient where they are thought to be cleared by natural processes but at an accelerated pace believed attributable to disruption of membrane integrity, alteration of DNA within the cell, or the like conditions often associated with substantial loss of cellular effectiveness or viability.

Although a number of photoactivatable compounds in the psoralen class are known, 8-methoxy psoralen is presently the compound of choice. An effective radiation for this compound, and many psoralens in general, is the ultraviolet spectrum in the range of approximately 320 to 400 nanometers, alternatively referred to as the U.V.A. spectrum. As' the development of photoactivatable compounds proceeds, it may be expected that changes in the preferred activation radiation spectrum will be necessary. Suitable selection of radiation sources will, of course, increase treatment efficiency and is contemplated as an obvious optimization procedure for use with the inventions disclosed herein.

Although Edelson's methods have been experimentally shown to provide great relief to patients suffering from leukocyte mediated diseases, numerous practical problems remained and required solutions. In particular, Edelson fails to prove a suitable apparatus for applying radiation to the cells, e.g. via a treatment station, in an economical and efficacious mannot, or a system for incorporating a treatment station providing for the treatment of a patient in a clinically acceptable format

Conventional techniques for photoactivating compounds associated with cells have relied on a plurality of devices including flasks, filtration columns, spectrophotometer cuvettes, and petri dishes. The sample to be irradiated is added to the containers and the container placed adjacent to the radiation source. Such systems tend to be laboratory curiosities as they fail to provide the necessary safeguards intrinsically necessary where patient bodily fluids are con- cemed, particularly since these fluids must be returned to the patient thereby necessitating strict avoidance of contamination. Further, such methods tend to be volume limited, are characterized by many mechanical manipulations and are generally unacceptable from a clinical and regulatory viewpoint It is an object of the present invention to provide methods and apparatus suitable for use with the Edelson methods to overcome the limitations associated with the conventional expedients.

Copending European application No. 84306667.1 (publication No. 0138489) (Inventor: Tayfor)describes a preferred form of a practical device for coupling the radiation provided by commercially available light sources, such as the so-called "black-light" fluorescent tubes, to cells for treatment by Edelson's photoactivated drug methods. In summary, the disposable cassette desribed therein comprises a plurality of fluorescent tube-like light sources such as the U.V.A. emitting Sylvania F8TS/BLB bulb, which are individually, coaxially mounted in tubes of larger diameter which are, in turn, coaxially mounted in sealing arrangement within second outer tubes of even larger diameter thereby forming a structure having two generally elongated, cylindrical cavities about each radiation source. The inner cavity preferably communicates with the atmosphere thereby facilitating cooling of the radiation source. The second tube forming the outer cavity further comprises inlet and outlet means for receiving and discharging, respectively, the cells to be irradiated. A plurality of these structures are "ganged" and suitable connections made between inlets and outlets of adjacent members to provide for serpentine flow of cells through each outer cavity. Thus, continuous flow of the cells through the plurality of cavities surrounding the centrally disposed radiation sources facilitates thorough treatment of the cells. Additional, detailed description of the Taylor device may be obtained by direct reference to the published European application, the relevant aspects of which are fully incorporated herein by reference.

To be fully practical, however, the Taylor device requires a clinically acceptable instrument to house the device and to provide the cells to be treated in an appropriate form. It is an object of the present invention to provide such a device.

To date and for clinical use-approval related purposes, the Edelson methods have been performed utilizing a generally impractical and unwieldy apparatus consisting of a large, desk-size metal box containing a series of flexible, relatively transparent plastic bags through which patient blood was pumped. As the blood flowed through each bag, it was irradiated on either side by a plurality of ultraviolet emitting, standard sized, "fluorescent" type tubes housed within the box. Blood flow was generated by means of a separate pump located nearby and connected to the plastic bags as well as source and drain reservoirs by flexible tubing.

Prior to treatment, it has been found preferable to perform leukocyte enriching operations for the purpose of removing substantial portions of red blood cells from the treatment circuit With the preliminary experimental apparatus, leukocyte enrichment was obtained by centrifuging batch quantities of blood in large volume centrifuge tubes and then dispensing the supernatant plasma into the source bag for treatment Thus, the Edelson methods have been carried out to date via a cumbersome series of labor intensive, error-prone steps, often exposing the patient's blood to numerous potential sources of contamination during its travels to and from equipment, none of which was designed to optimize the Edelson procedures. Excessive time delays and extensive mechanical manipulations were further exacerbated by the typically divergent locations of various pieces of equipment, necessitated by their space consuming construction. These considerations have resulted in lengthy treatment times and, due to the numerous physical manipulations required, have concommittantly and unacceptably increased the risk of loss or contamination of patient's blood.

It is an object of the present invention to provide methods and apparatus for increasing patient safety thereby also raising his comfort level as well as meeting regulatory acceptability standards.

It is another object of the present invention to provide a complete treatment system which contains all the elements necessary for the withdrawal, separation, and treatment of the patient's blood in a compact and clinically acceptable size and to provide the system in a mobile and automated format thereby reducing the risk of inadvertent contamination while concurrently facilitating the ease with which treatment may be given.

It is still another object of the present invention to provide a suitably automated instrument which can be monitored and operated by less trained personnel thereby lowering treatment costs in accordance with the recently enacted fiscal policies.

It is yet still another object to provide a treatment system suitable for use in the clinical arena whereby the acceptability of the Edelsen procedures may be augmented so that a greater number of patients may be meaningfully treated.

Brief DescriDtion of the Drawinas

These and still other objects of the invention will become apparent upon study of the accompanying drawings wherein: <ul id="ul0001" list-style="none"><li>Figure 1 illustrates a preferred configuration of the system in the collection and separation mode;</li><li>Figure 2 depicts the system in the treatment mode;</li><li>Figure 3 shows the control panel for the system.</li></ul>

Summary of the Invention

In accordance with the principles and objects of the present invention there are provided methods for extracor- poreally photoactivating a photoactivatable reagent in contact with blood cells comprising the steps of collecting and separating on a continuous basis blood from a patient while the patient is connected to the apparatus, returning undesired blood portions obtained during separation, disconnecting the patient from the treatment system while the desired portion is photoactivatably treated whereupon the thusly treated cells are returned to the patient. Thus, the present invention seeks to broadly maximize a patient's safety as well as optimize procedurally the various aspects of such photoactivation treatment by breaking the entire procedure down into three phases or modes. The apparatus, in the first mode, collects and separates blood on a continuous basis as it is withdrawn from the patient and to return unwanted portions to the patient all of which are accomplished while the patient remains connected to the apparatus. Thereafter, prior to energizing the irradiation sources for photoactivating the photoactivatable reagent in contact with the desired blood portion, the patient is disconnected from the machine thereby isolating him electrically and physically from the energizing high voltages, a potential source of harm. Following photoactivation, the treated cells may then be facilely returned to the patient utilizing a variety of techniques, the preferred being a simple drip chamber gravity feed infusion line.

Figures 1, 2, and 3 show various aspects of the apparatus developed by the assignee hereof for extracor- poreally treating a patient based in part upon the scientific discoveries of Edelson. The design, construction and operation of the apparatus 10 is the result of a number of separate inventions some of which form the subject matter of copending European patent application No. (Ref: ECP 103, Inventor King) entitled "Automated Photophonesis Blood Portion Control Methods and Apparatus", filed concurrently with this application, and of the following United States patent applications, which are assigned to the present Applicants and were all filed on 29th October, 1984.

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The relevant parts of these applications are fully incorporated herein by reference.

The operation of the device and performance of the methods can be divided into three basic phases or modes,depicted in part by Figures 1 and 2. The first phase is shown substantially in Figure 1 wherein the patient is connected at the point shown such as by veni-puncture or the like methods well-known and developed to a high degree in the dialysis arts. Patient blood, as it flows to the apparatus 10 (aftemateiy referred to herein as the puvaphoresis apparatus or system) is preferably infused, under control of pump 11, with an anti-coagulent agent contained in container 20 hung from stand 15. Control of the flow of patient blood to the remainder of apparatus 10 is controlled largely by clamping means 16a which has the dual function of also controlling flow in the reverse direction as well as flow to return container 21; damp 16a acting as an "or" valve. Normally the blood flows through tubing 24 through blood pump 12 into a continuous centrifuge 13. . This continuous centrifuge, available commercially from suppliers such as Dideco and others, is preferably capable of continuously separating blood based on the differing densities of the individual blood components. "Continuously", as used herein means that as blood flows into the centrifuge through line 24, it accumulates within the rotating centrifuge bowl and is separated so that low density components are emitted after a certain minimum volume has been reached within the centrifuge bowl and as additional blood is added. Thus, the continuous centrifuge in effect acts as a hybrid between a pure online system and a pure batch system. This occurs because the centrifuge bowl has a capacity to hold most, if not all, of the most dense portion, typically erythrocytes or red blood cells while emitting lower density portions such as plasma and leukocytes white blood cells) as whole blood is continuously added. At some point, however, the reservoir volume of the centrifuge is filled with the higher density components and further separation cannot be effectively obtained. Prior to that point, the operator, by viewing the uppermost portion of the centrifuge bowl through magnifying observation point port 14 of the centrifuge cover, can detect qualitatively when the centrifuge emits plasma (as opposed to priming solution), leukocyte enriched portions and nonleukocyte enriched portions such as erythrocytes. Based on the operator's observations, he or she enters through control panel 19 (specifically via panel portion 42) the identification of the individual blood portions as they are emitted from the centrifuge. Based on this information, entered by keys 44 (e.g. PLASMA, BUFFY COAT or leukocyte enriched portion) on control panel 19, (shown in Figure 3) the apparatus 10 controls valve mechanism 16c to direct the leukocyte enriched portion and a predetermined volume of plasma into plasma-leukocyte enriched container 22 while excess plasma, air, priming fluids, erythrocytes etc. are directed to container 23.

Once the centrifuge is no longer capable of further separation due to the attainment of its capacity, the operator directs that the bowl be emptied (see Figure 3) by suitable data key entry and the contents of container 23 and centrifuge 13 are advantageously pumped into return container 21 by means of pump 12 under the control of valves 16a and c. The foregoing steps may be repeated a number of times or cycles before the desired volume of leukocyte enriched blood and plasma is obtained for further treatment, in each instance the undesired portions being first collected in container 23 and then pumped to return container 21.

Between cycles, the erythrocyte enriched portion which is pumped into return bag 21 is gravity fed back to the patient through a drip infusion operation and controlled by valve 16b. It is preferred that gravity feed be employed rather than pumping the blood back to the patient via pump ₁2 in order to avoid potential pressurization problems at the infusion insertion site at the patient, and also to avoid foaming or other air related dangers.

As may be already appreciated, when initially set up, line 2₄ may be expected to contain sterilized air which is preferably removed by suitable priming operations utilizing the anti-coagulation agent in container 20; both the air and the priming solution being collected in container 23.

Also to be noted is the predetermination of the desired leukocyte enriched volume and plasma volume to be collected within container 22 as well as the number of cycles to be employed to collect same. These volumes are selected largely in accorance with the individual volume capacities of the containers as well as the treatment cassette to be described later. Accordingly, these volumes are selected in order to preferably optimize handling efficiency and to ensure patient safety. For instance, one preferred selection would be as follows: 250 ml total buffy coat or leukocyte enriched portion and 300 ml of plasma to be collected within container 22. This might require any number of cycles preferably on the order of say three or four bearing in mind that the more cycles that are selected, the tower the total volume of blood withdrawn from the patient at any one time, within mimimum capacity limits of the centrifuge bowl, thus increasing the patient's capacity to withstand temporary blood volume depletions and the treatment procedure generally. Aftematety, more cycles will also permit more discriminating selection of leukocyte enriched blood as it is emitted from the centrifuge. The buffy coat and plasma volumes as well as the number of cycles are typically physician selected and accordingly, the controls governing the selections are preferably placed within the apparatus 10, such as behind doors 18 where their inadvertent alteration may be avoided especially since no operator interaction is required with respect to these data inputs.

Referring now to Figure 2, a second tubing set for the operational second mode is shown with the leukocyte enriched container 22 connected via tubing line 24' through valving 16c, blood pump 12 to the treatment cassette behind door 17 with a return line 36 to reservoir container 35. The tubing set for the second mode will also preferably include container 34 for providing a priming solution for again evacuating air contained within tubing set 24' and the cassette treatment module described in copending application of Taylor, EP-A-O 138489. In brief summary, the Taylor cassette comprises a plurality of ganged cylindrical cavities each of which is concentrically mounted around a cylindrical irradiation source in turn powered by apparatus 10.

In operation, and with respect to Figure 3, the exposure time on the right hand portion of the panel 43 is set in accordance with physician determined criteria via knob 41. The central control means of the apparatus 10, calculates and displays (50) via central processing unit and memory stored software, the exposure time remaining at the onset of irradiation treatment and as the treatment progresses. Section 43 of the control panel also includes three operator controlled entry data keys 44 whereby the first step, PRIME, may be initiated whereupon the priming solution from container 3₄ is pumped via blood pump 12 through tubing set 24' and the treatment cassette emptying into reservoir 3₅. Thereafter, the operator, by pushing START in section 43, initiates actual photoirradiation treatment whereupon the leukocyte enriched portion of the blood collected within container 22 is pumped through tubing set 24' in accordance with suitably altered valve 16c through blood pump 12 to the treatment cassette and return line 36 to reservoir 35.

The treatment cassete container assembly 17 further comprises bubble detectors connected to the central control means for detecting the presence of air about to enter the treatment cassette. The presence of the air indicates the complete evacuation of container 22 and signals the end of the first treatment pass. Thereafter, the central control means reverses the direction of blood pump 12 and draws blood from container 35 back through the treatment cassette through the blood pump and to container 22. The actual direction of the blood flow through the treatment cassette is of no significance as flow in either direction is equally photoactivated. An advantage gained by reversing direction (as opposed to constant cycling in the same direction) is the hydrodynamic mixing of blood as it is passed through the container. Such mixing is thought to result in a more thorough treatment of the individual cells because the statistical probability that each cell will be individually contacted by irradiation is increased. This process of blood flow until container 22 or 35 is emptied and then reversal thereof is continued until the desired exposure time is attained. At that point, the treated blood portion is then preferably returned to blood container 22 and the tubing set 24' discarded. Container 22 is then ideally removed to stand 15 and a third tubing set connected to container 22 for reinfusion of the treated blood portion into the patient During the second operational mode when the actual irradiation treatment is performed as depicted by Figure 2, the patient is preferably disconnected from the machine thereby adding to his (or her) comfort level by permitting him freedom to move about but also concom- mitantly, increasing his safety level as he (or she) is not connected to the machine when the high voltages, necessary to drive the irradiation sources, are present

To further decrease the risk of contamination to the patient blood and blood portions, each time a connection is made or broken, it is preferably only done once. Thus, container 22 would have three connection ports; one for the first mode collection of the leukocyte enriched blood portion, one for the second mode treatment phase shown by Figure 2, and the third for the third operational mode wherein treated blood is reinfused to the patient.

With particular reference to Figure 3, the control panel 19 of the apparatus 10 is shown with the key board entry buttons 4₄ each ideally having a light 45 which, when lit, preferably indicates the stage of the operation. As will be noted, the key board entry buttons 44 are preferably placed in sequential order thereby assisting the operator in teaming the system and performing the steps in the correct order. Indeed, the central control means will preferably be programmed to prevent out of step sequences from being attempted. Display 46 indicates the volume of leukocyte enriched blood as it is collected in container 22. Although not shown, there is preferably also included a manual override switch contained within apparatus 10 such as behind access doors 18 (see Figures 1 and 2) for allowing an experienced operator to select any step out of sequence in the unlikely circumstance that such may be necessary to return all blood to the patient in the event of a machine failure.

The central portion of panel 19 contains power switch 51 as well as blood pump speed control 40 whereby the operator may select the speed with which the blood is withdrawn from the patient and pumped through the system during either collection or treatment phases. Also included in the central section are lights 47 and 49. Alphanumeric display 49 indicates alarms and status regarding the machines sequential operations. Status lights 47 are preferably provided in green, yellow, and red colors in order to provide at a glance the overall operating status of apparatus 10. Further included is a mute reset button 48 for quieting an audible alarm activated in the event an alarm condition occurs and operator input is required.

Other features may be readily apparent from the drawings such as the preferable inclusion of casters and caster brakes for enhancing the mobility of the apparatus. Further, upper access door 18 will preferably include mechanical means for assisting in the securement of containers 22, 23, 3₄, and 35. It may also optionally be outfitted with a transparent or translucent opening in the area beneath container 22 for providing at a glance information regarding the illumination status of the irradiation treatment cassette during the treatment phase. For instance, if the window is of sufficient size, the operator may readily determine that each irradiation source within the treatment cassette is illuminated as desired. Naturally, the material comprising such window is preferably selected in order to contain harmful radiation, if any, within apparatus 10.

Safety of the patient as well as efficiency of operation can be maximized by reducing the operation into three clearly demarcated phases. The first phase, with the patient connected to the apparatus, collects blood from the patient and separates it into the desired leukocyte enriched portion and plasma. The remaining blood portions, essentially erythrocyte enriched, and excess plasma, if any, obtained from the separation processes are then reinfused to the patient. The patient is then disconnected from the apparatus and the tubing set, used during the collection or first phase, discarded with the exception of container 22 having the leukocyte enriched blood portion.

The second phase of the operation then commences with the connection of the irradiation tubing set including the treatment cassette of Taylor or other similar irradiation treatment module. The irradiation tubing set will further preferably contain a reservoir such as container 35 shown in Figure 2 and in the most preferred embodiment, also container 3₄ having a priming solution. The leukocyte enriched portion, mixed with a predetermined volume of plasma, is then irradiated in the treatment cassette or other suitable irradiation station until a predetermined level of photoactivation is achieved. The irradiated blood portion is then preferably returned to the original leukocyte container 22 and the second phase terminated upon disconnection of container 22 from the irradiation tubing set The tubing set is then preferably discarded as it is no longer used in the three phase patient treatment procedure and indeed, is preferably not used again in order to avoid possible inter- patient contamination or other sterilization related problems.

The third phase comprises the connection of an infusion tubing set to container 22 for return of the irradiated leukocyte enriched blood portion to the patient This is preferably accomplished by simple gravity feed such as by the attachment of the container to stand 15 on the apparatus 10 or to any standard I.V. stand as may be suitable and appropriate in the circumstances.

By splitting the process into these three broad phases, a number of unobvious advantages are gained. Foremost among them, is the attainment of patient safety by preventing at all times the possible electrical shock hazard to the patient from the high voltages required for standard irradiation sources. This is prevented because at no time during the first phase, i.e. the only phase during which the patient is connected to the apparatus 10, is there a possible fluid connection between the patient and the-irradiation treatment station or cassette. Such a fluid connection (indeed only possible if a leakage should occur in the area of the treatment cassette) with the irradiation electrical power source can only occur during the second phase and by which time the patient has already been disconnected from the apparatus. Furthermore, the tubing set complexity is reduced by providing three separate tubing sets for each phase of the operation thereby reducing costs of the tubing set, reducing the difficulty in their manufacture, and reducing the difficulty in their attachment and installation on apparatus 10.

Another unobvious result from dividing the procedure into three phases is the reduction of apparatus complexity in the form of fewer valves and pumps which would otherwise be required. For instance, if one attempted to combine the first and second phases, the resulting complicated tubing set would require multiple pumps and many more additional valves for separately controlling the flow through the centrifuge and the flow through the irradiation treatment station since these could not now be accomplished with a single pump. Complicated tubing sets and numerous pumps and valves greatly increase the risk of breakdowns as well as leakage and contamination to the patient blood thereby undermining the value of the treatment and ultimately dispensing with objects and principles of the present invention.

Still another problem is solved by the instant invention and this concerns the development of an apparatus and treatment system which may be readily performed by technicians without the need of advanced degrees or other detailed instruction. By breaking the system into three phases, at least two of which are clearly separated on the control panel 19, and the third not requiring the apparatus at all, the technician is more readily capable of grasping the individual sequence of steps and accomplishing the desired irradiation treatment safely, efficaciously, and rapidly. Thus, the complement of personnel capable of performing the photoactivation patient treatment procedures is expanded. It is hoped that this will enhance the acceptability of the Edelson procedures within the clinical environments thereby benefiting more patients.

Finally, the three phase process of the instant invention facilitates the design of a patient treatment assembly 10 which has fewer parts, is more easily manufactured and thus available at lower cost, an important criteria in view of recent fiscal constraints placed on the clinical environment Further, the instant invention allows for simpler tubing sets which in turn may be more readily manufactured and offered at lower cost.

From the foregoing description, one of ordinary skill will readily appreciate that numerous insignificant changes regarding procedural details and the like may be made without departing from either the spirit or scope of the instant invention.