CA2932728C

Microbial oil, production method for microbial oil, concentrated microbial oil, and production method for concentrated microbial oil

Abstract

Provided are: a microbial oil containing a specific amount of at least one polyunsaturated fatty acid which has a carbon number of at least 20 and which is in a fatty acid alkyl ester state and/or a free fatty acid state, and a specific amount of a thermally produced fatty acid which has a carbon number of 16-22 and which is in a fatty acid alkyl ester state and/or a fatty acid state; a method for manufacturing said microbial oil, said method comprising the preparation of a feed oil containing at least one polyunsaturated fatty acid which has a carbon number of at least 20, which is in an alkyl ester state and/or a free fatty acid state, and which is obtained from a microbial biomass, the precision distillation of the feed oil under specific conditions, and the acquisition of the microbial oil; a concentrated microbial oil obtained using said manufacturing method and a manufacturing method for the concentrated microbial oil; and a therapeutic or preventative agent for inflammatory ailments that includes said microbial oil or concentrated microbial oil.

Term

8.2 yearsleft in the term

Expires 4 December 2034.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

56 claims: 2 independent, 54 dependent

  1. 1
    A microbial oil, comprising a mixture of fatty acid alkyl esters or free fatty acids obtainable by performing hydrolysis or alkyl esterification on a crude oil obtained from a microbial biomass of microbe capable of producing dihomo-y-linolenic acid, followed by a heating process including rectification under conditions including a column bottom temperature of from 160°C to 230°C and a minimum pressure in the distillation column of from 0.1 Pa to 30 Pa, the microbial oil comprising dihomo-y-linolenic acid in fatty acid alkyl ester form and/or in free fatty acid form at a content of at least 50% by weight of the total weight of fatty acids in the oil;and in which the content of thermally-produced fatty acid having from 16 to 22 carbon atoms, generated due to heat associated with distillation, is from 0.0001% by weight to 3.0% by weight of the total weight of fatty acids in the microbial oil.
  2. 4
    The microbial oil according to any one of claims 1 to 3, wherein the total content of saturated fatty acid having 22 carbon atoms and saturated fatty acid having 24 caibon atoms is at most 6.0% by weight of the total weight of fatty acids in toe oil. 5 The microbial oil according to any one of claims 1 to 4, wherein toe total content of saturated fatty acid having 22 carbon atoms and saturated fatty acid having 24 carbon atoms is at most 10/100 the content of toe dihomo-y-linolenic acid, by weight
  3. 5
    6. The microbial oil according to any one of claims 1 to 5, wherein the content of saturated fatty acid having 24 carbon atoms is at most 3.0% by weight of toe total weight of fatty acids in toe oil. Date Reçue/Date Received 2022-08-29
  4. 6
    7. The microbial oil according to any one of claims 1 to 6, wherein the content of saturated fatty acid having 24 carbon atoms is at most 4/100 toe content of toe dihomo-γlinolenic acid, by weight.
  5. 7
    8. The microbial oil according to any one of claims 1 to 7, wherein toe microbial oil has a content of other saturated or unsaturated fatty acid, having a partition number (PN) from 2 less than up to 2 greater than that of dihomo-y-linolenic acid and a number of carbon atoms different from toe number of carbon atoms of dihomo-y-linolenic acid, of at most 10.0% by weight of toe total weight of fatty acids in toe oil, wherein the partition number used is an index related to separation in liquid chromatography and is determined from toe number of carbon atoms and toe number of double bonds of the free fatty acid according to the formula PN = [number of carbon atoms] -(2 x [number of double bonds])
  6. 8
    9. The microbial oil according to claim 8, wherein the content of toe other saturated or unsaturated fatty acid is at most 15/100 of toe content of toe dtoomo-y-lmolenic acid, by weight
  7. 10
    11. The microbial oil according to any one of claims 1 to 10, wherein toe thermallyproduced fatty acid comprises at least one of a first substance having a retention time with a peak appearing within a range of from 1.001 to 1.011 and a second substance having a retention time with a peak appearing within a range of from 1.013 to 1.027 in gas chromatography analysis performed under the following conditions on an ethyl ester of the thermally-produced fatty acid, where toe retention time of ethyl dihomo-y-linolenate is defined as 1:Device: 6890N Network GC system (Agilent Technologies);Column: DB-WAX, length 30 m x inside diameter 0.25 mm x film thickness 0.25 pm (Agilent Technologies);Column temperature conditions: 2.5 minutes at 60°C —> heated at 20°C/min —>180°C — >heated at 2°C/min —> 15 minutes at 230°C;Inlet temperature conditions: 210°C, splitless, split vent sampling time 1.5 min, purge flow rate 40 mL /min;Date Reçue/Date Received 2022-08-29 Injection conditions: injection volume IgL, sample concentration 1 mg/mL or less;Detector;flame ionization detector (FID);Detector temperature: 280°C;and Carrier gas conditions: helium, linear velocity 24 cm/min.
  8. 11
    12. The microbial oil according to claim 11, wherein the total content of the first substance and 1he second substance is from 0.001% by weight to 2.8% by weight of die total weight of fatty acids in the oil.
  9. 12
    13. The microbial oil according to any one of claims 8 to 12, wherein the content of monounsaturated fatty acid having 18 carbon atoms is at most 7.0% by weight of toe total weight of fatty acids in toe oil.
  10. 13
    14. The microbial oil according to any one of claims 8 to 13, wherein toe content of monounsaturated fatty acid having 18 carbon atoms is at most 10/100 of the content of toe dihomo-y-linolenic acid, by weight.
  11. 14
    15. The microbial oil according to any one of claims 8 to 14, wherein toe content of diunsaturated fatty acid having 18 carbon atoms is at most 7/100 of toe content of toe dihomo-ylinolenic acid, by weight.
  12. 15
    16. The microbial oil according to any one of claims 8 to 15, wherein toe total content of monounsaturated fatty acid having 18 carbon atoms and diunsaturated fatty acid having 18 carbon atoms is at most 15/100 of the content of the dihomo-y-linolenic acid, by weight.
  13. 16
    17. The microbial oil according to any one of claims 8 to 16, wherein toe content of saturated fatty acid having 18 carbon atoms is at most 11/100 of toe content of toe dihomo-ylinolenic acid, by weight.
  14. 18
    19. A production method for microbial oil according to any one of claims 1 to 17, comprising;providing a starting oil containing dihomo-y-linolenic acid in alkyl ester form and/or in free fatty acid form, obtainable from microbial biomass;and performing purification on the starting oil by rectification under conditions including a column bottom temperature of from 160°C to 230°C and a minimum pressure in a distillation column of from 0.1 Pa to 30 Pa.
  15. 19
    20. A production method for microbial oil according to any one of claims 1 to 17, comprising:providing a starting oil containing dihomo-y-linolenic acid in alkyl ester form and/or in free fatty acid form, obtainable from microbial biomass;and performing rectification on the starting oil using a distillation column containing structured packing under conditions including a column bottom temperature of from 160°C to 230°C and a minimum pressure in the distillation column of from 0.1 Pa to 30 Pa.
  16. 20
    21. A production method for microbial oil according to any one of claims 1 to 17, comprising:providing a starting oil containing dihomo-y-linolenic acid in alkyl ester form and/or in free fatty acid form, obtainable from microbial biomass;and performing rectification on the starting oil using a distillation column containing structured packing, under conditions including a column bottom temperature and a minimum pressure in the distillation column corresponding to dihomo-y-linolenic acid, wherein the column bottom temperature in the distillation column is from 160°C to 230°C, and the minimum pressure in the distillation column is from 0.1 Pa to 30 Pa.
  17. 21
    22. The production method according to any one of claims 19 to 21, wherein the rectification comprises a plurality of cycles of rectification under mutually differing conditions for die column bottom temperature and the minimum pressure in the distillation column.
  18. 22
    23. The production method according to claim 22, wherein the rectification comprises low-temperature rectification at a column bottom temperature of from 160°C to 220°C and a minimum pressure in die distillation column of from 0.1 Pa to 30 Pa;and high-temperature rectification at a column bottom temperature of from 170°C to 230°C and a minimum pressure in the distillation column of from 0.1 Pa to 30 Pa. Date Reçue/Date Received 2022-08-29
  19. 23
    24. The production method according to claim 23, wherein foe column bottom temperature in foe high-temperature rectification is from 3°C to 20°C higher than foe column bottom temperature of foe low-temperature rectification.
  20. 24
    25. The production method according to any one of claims 20 to 24, wherein foe specific surface area per unit of foe structured packing is from 125 m 2 /m 3 to 1700 m 2 /m 3
  21. 29
    30. The medicament of claim 29, for use in preventing or treating inflammatory disease.
  22. 30
    31. The medicament according to claim 30, for use as an anti-allergic agent or an anti-inflammatory agent
  23. 33
    34. A microbial oil, comprising a mixture of fatty acid alkyl esters or free fatty acids obtainable by performing hydrolysis or alkyl esterification on a crude oil obtained from a microbial biomass of microbe capable of producing dihomo-y-linolenic acid, followed by a heating process including distillation, the microbial oil comprising dihomo-y-linolenic acid in fatty acid alkyl ester form and/or in free fatty acid form at a content of at least 50% by weight of the total weight of fatty acids in the oil;and in which the content of thermally-produced fatty acid having from 16 to 22 carbon atoms, generated due to heat associated with distillation, is from 0.0001% by weight to 3.0% by weight of the total weight of fatty acids in the microbial oiL
  24. 34
    35. A microbial oil according to claim 34, wherein the content of the dihomo-y-linolenic acid is from 80% by weight to 98% by weight of the total weight of fatty acids in the oil.
  25. 36
    37. A microbial oil according to claim 36, wherein the content of the thermallyproduced fatty acid is from 0.1% by weight to 1.0% by weight of the total weight of fatty acids in the oil.
  26. 37
    38. A microbial oil according to any one of claims 34 to 37, wherein the total content of saturated fatty acid having 22 carbon atoms and saturated fatty acid having 24 carbon atoms is at most 6.0% by weight of the total weight of fatty acids in the oil, or the total content of saturated fatty acid having 22 carbon atoms and saturated fatty acid having 24 carbon atoms is at most 10/100 die content of die dihomo-y-linolenic acid, by weight.
  27. 38
    39. A microbial oil according to any one of claims 34 to 38, wherein the content of saturated fatty acid having 24 carbon atoms is at most 3.0% by weight of the total weight of fatty acids in die oil, or the content of saturated fatty acid having 24 carbon atoms is at most 4/100 the content of the dihomo-y-linolenic acid, by weight. Date Reçue/Date Received 2022-08-29
  28. 39
    40. A microbial oil according to any one of claims 34 to 39 wherein the microbial oil has a content of other saturated or unsaturated fatty acid, having a partition number PN from 2 less than up to 2 greater than that of dihomo-y-linolenic acid and a number of carbon atoms different from the number of carbon atoms of dihomo-y-linolenic acid, of at most 10.0% by weight of the total weight of fatty acids in the oil, wherein the partition number used is an index related to separation in liquid chromatography and is determined from the number of carbon atoms and the number of double bonds of the free fatty acid according to the formula PN = [number of carbon atoms] - (2 χ [number of double bonds]).
  29. 40
    41. A microbial oil according to claim 40 wherein toe content of the other saturated or unsaturated fatty acid is at most 15/100 of the content of toe dihomo-y-linolenic acid, by weight
  30. 42
    43. A microbial oil according to any one of claims 34 to 42, wherein the thermally-produced fatty acid comprises at least one of a first substance having a retention time with a peak appearing within a range of from 1.001 to 1.011 and a second substance having a retention time with a peak appearing within a range of from 1.013 to 1.027 in gas chromatography analysis performed under toe following conditions on an ethyl ester of the thermally-produced fatty acid, where the retention time of ethyl dihomo-y-linolenate is defined as 1 :Device: 6890N Network GC system (Agilent Technologies);Column: DB-WAX, length 30 m χ inside diameter 0.25 mm χ film thickness 0.25 gm (Agilent Technologies);Column temperature conditions: 2.5 minutes at 60°C -* heated at 20°C/min -♦ 180°C -♦ heated at 2°C/min -* 15 minutes at 230°C;Inlet temperature conditions: 210°C, splitless, split vent sampling time 1.5 min, purge flow rate 40 mL/min;Injection conditions: injection volume 1 gL, sample concentration 1 mg/mL or less;Detector: flame ionization detector (FID);Detector temperature: 280°C;and Carrier gas conditions: helium, linear velocity 24 cm/min. Date Reçue/Date Received 2022-08-29
  31. 43
    44. A microbial oil according to claim 43 wherein the total content of the first substance and the second substance is from 0.001% by weight to 2.8% by weight of the total weight of fatty acids in the oil.
  32. 44
    45. A microbial oil according to any one of claims 40 to 44, wherein the content of monounsaturated fatty acid having 18 carbon atoms is at most 7.0% by weight of the total weight of fatty acids in die oil, or wherein the content of monounsaturated fatty acid having 18 carbon atoms is at most 10/100 of the content of the dihomo-Y-linolenic acid, by weight
  33. 45
    46. A microbial oil according to any one of claims 40 to 45, wherein the content of diunsaturated fatty acid having 18 carbon atoms is at most 7/100 of die content of die dihomo-^linolenic acid, by weight.
  34. 46
    47. A microbial oil according to any one of claims 40 to 46, wherein the total content of monounsaturated fatty acid having 18 carbon atoms and diunsaturated fatty acid having 18 carbon atoms is at most 15/100 of the content of the dihomo-Y-linolenic acid, by weight.
  35. 47
    48. A microbial oil according to any one of claims 40 to 47, wherein the content of saturated fatty acid having 18 carbon atoms is at most 11/100 of the content of the dihomo-Ylinolenic acid, by weight.
  36. 49
    50. A production method for a microbial oil according to any one of claims 34 to 49, comprising:(a) providing a starting oil containing dihomo-Y-lmolenic acid in alkyl ester form and/or in free fatty acid form, obtainable from microbial biomass;and (b) performing rectification on the starting oil using a distillation column containing structured packing, under conditions including a column bottom temperature and a minimum pressure in the distillation column corresponding to dihomo-Y-linolenic acid, wherein the column Date Reçue/Date Received 2022-08-29 bottom temperature in the distillation column is from 160°C to 230°C, and the minimum pressure in the distillation column is from 0.1 Pa to 30 Pa.
  37. 50
    51. A production method according to claim 50 wherein the rectification comprises a plurality of cycles of rectification under mutually differing conditions for the column bottom temperature and the minimum pressure in the distillation column.
  38. 51
    52. A production method according to claim 51 wherein the specific surface area per unit of die structured packing is from 125 m 2 /m 3 to 1700 m 2 /m 3 .
  39. 53
    54. Use of a microbial oil according to any one of claims 34 to 49 in a food product, supplemenζ cosmetic, or animal food, or in a production method for a food product, supplement, medicament, cosmetic, or animal food.
  40. 54
    55. Composition comprising a microbial oil according to any one of claims 34 to 49 and a pharmaceutically acceptable carrier, for use as a medicament for preventing or treating inflammatory disease.
  41. 55
    56. Composition according to claim 55, for use as an anti-allergic agent or antiinflammatory agent.
  42. 56
    57. Composition according to claim 56 for use as an anti-inflammatory agent, and wherein the inflammatory disease to be prevented or treated is at least one skin inflammatory disease selected from rashes, hives, blisters, wheal and eczema, or skin inflammatory disease caused by at least one selected from exposure to radiation, autoimmune diseases and uremic pruritus, or wherein the inflammatory disease to be prevented or treated is at least one inflammatory disease selected from atopic dermatitis, allergic contact dermatitis, irritant contact dermatitis, photocontact dermatitis, systemic contact dermatitis, rheumatism, psoriasis and lupus.
Independent claims42