Tension-based non-pneumatic tire
Abstract
non-pneumatic tires the present invention relates to a non-pneumatic tire to withstand a load under tension, comprising an inner ring generally annular, an outer ring generally annular and an interconnected mesh having a plurality of mesh elements and comprising a plurality of generally polygonal openings. the mesh elements are dimensioned, oriented and made of a material that facilitates twisting when subjected to a compression load. by twisting, those elements in a deformed part of the tire between a wheel and a region of contact with the ground where the tire comes into contact with a surface can assume a substantially reduced part of the load, if any. this causes the mesh elements in other parts of the interconnected mesh to operate under tension to support the load.

Term
1.5 yearsleft in the term
Expires 26 March 2028.
- Priority
- Filed
- Granted
- Today
- Expires
36 claims: 5 independent, 31 dependent
- 1Pneu não pneumático, para suportar carga, caracterizado pelo fato de que compreende:um anel interno anular que apresenta um eixo de rotação;um anel externo anular deformável;e uma malha interconectada que se estende entre os referidos anéis interno e externo, compreendendo a malha interconectada pelo menos duas camadas radialmente adjacentes de elementos de malha a cada seção transversal radial do citado pneu, definindo os elementos de malha uma pluralidade de aberturas poligonais e compreendendo pelo menos um elemento de malha que está em ângulo em relação a um plano que se estende radialmente através do eixo de rotação e pelo menos um elemento de malha tangencial que é transversal ao plano radial, em que, quando a carga é aplicada ao pneu não pneumático, elementos de malha em uma região acima do eixo de rotação são sujeitos a uma força de tração, tal que pelo menos 75% da dita carga é suportada por uma pluralidade dos referidos elementos de malha trabalhando sob tração, enquanto elementos de malha em uma região entre o eixo de rotação e uma região de contato com o solo são sujeitos a uma porção menor da carga quando comparados às porções remanescentes dos elementos de malha.
- 2Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que compreende adicionalmente uma camada de rolamento fixada numa superfície radialmente externa do referido anel externo.
- 3Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que a referida pluralidade de aberturas poligonais compreende uma primeira pluralidade de aberturas poligonais que apresenta um primeiro formato e uma segunda Petição 870190129771, de 09/12/2019, pág. 43/122 2/7 pluralidade de aberturas poligonais que apresenta um segundo formato diferente do citado primeiro formato.
- 4Pneu não pneumático, de acordo com a reivindicação 3, caracterizado pelo fato de que pelo menos uma da referida primeira pluralidade de aberturas poligonais e pelo menos uma da citada segunda pluralidade de aberturas poligonais são transversais, quando em movimento em qualquer direção radialmente para fora a partir do dito eixo de rotação.
- 5Pneu não pneumático, de acordo com a reivindicação 3, caracterizado pelo fato de que cada uma da referida primeira pluralidade de aberturas poligonais apresenta um primeiro limite interno espaçado a uma primeira distância radial e cada uma da citada segunda pluralidade de aberturas poligonais apresenta um segundo limite interno espaçado a uma segunda distância radial.
- 6Pneu não pneumático, de acordo com a reivindicação 5, caracterizado pelo fato de que pelo menos uma abertura poligonal da referida primeira pluralidade de aberturas poligonais é maior que pelo menos uma abertura poligonal da citada segunda pluralidade de aberturas poligonais.
- 7Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que um elemento de malha engata o referido anel interno em um dado local.
- 8Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que um elemento de malha engata o referido anel externo em um local dado.
- 9Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que a malha interconectada compreende interseções entre os referidos elementos de malha, unindo as citadas interseções pelo menos três elementos de malha.
- 10Pneu não pneumático, de acordo com a reivindicação Petição 870190129771, de 09/12/2019, pág. 44/122 3/7 1, caracterizado pelo fato de que o referido anel interno apresenta uma primeira espessura, o citado anel externo apresenta uma segunda espessura e os ditos elementos de malha apresentam uma terceira espessura.
- 11Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que compreende adicionalmente elementos de malha que se estendem numa direção radial em relação ao eixo de rotação.
- 12Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que cada uma da referida pluralidade de aberturas poligonais é orientada radialmente.
- 13Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que cada uma da referida pluralidade de aberturas poligonais apresenta pelo menos três lados.
- 14Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que a referida pluralidade de aberturas poligonais é em formato hexagonal.
- 15Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que compreende adicionalmente uma pluralidade de segmentos unidos, apresentando cada um uma largura mais estreita do que uma largura do referido pneu.
- 16Pneu não pneumático, de acordo com a reivindicação 15, caracterizado pelo fato de que um primeiro segmento unido é estabelecido circunferencialmente a partir de um segmento unido.
- 17Pneu não pneumático, de acordo com a reivindicação 15, caracterizado pelo fato de que um primeiro segmento unido apresenta uma malha interconectada que é similar a uma malha interconectada de um segundo segmento unido.
- 18Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que uma camada interna relativamente Petição 870190129771, de 09/12/2019, pág. 45/122 4/7 radial da referida pluralidade de aberturas poligonais compreende aberturas alternadas em formato de cunha.
- 19Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que cada uma da referida pluralidade de aberturas poligonais é simétrica em torno de um plano de simetria radial.
- 20Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que a referida malha interconectada compreende um elemento de malha contínuo, constante radialmente intermediário ao citado anel interno e a dito anel externo.
- 21Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que o referido anel interno é engatado de forma adesiva com a citada roda.
- 22Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que o referido anel interno é ligado quimicamente à citada roda.
- 23Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que o referido anel interno é conectado mecanicamente à citada roda.
- 24Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que os referidos elementos de malha compreendem componentes de reforço adicionais.
- 25Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que os referidos elementos de malha compreendem componentes de reforço adicionais.
- 26Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que compreende adicionalmente uma parede lateral ao longo de pelo menos uma parte da malha interconectada.
- 27Pneu não pneumático, de acordo com a reivindicação Petição 870190129771, de 09/12/2019, pág. 46/122 5/7 26, caracterizado pelo fato de que a parede lateral é fixada a pelo menos uma parte da referida malha interconectada.
- 28Pneu não pneumático, de acordo com a reivindicação 26, caracterizado pelo fato de que a referida parede lateral é formada integralmente com pelo menos uma parte da malha interconectada.
- 29Pneu não pneumático, de acordo com a reivindicação 26, caracterizado pelo fato de que a referida parede lateral apresenta um formato em domo que se estende em afastamento da malha interconectada.
- 30Pneu não pneumático, de acordo com a reivindicação 1, caracterizado pelo fato de que compreende adicionalmente uma camada de rolamento fixada a uma superfície radialmente externa do referido anel externo.
- 31Pneu não pneumático, de acordo com a reivindicação 30, caracterizado pelo fato de que a referida camada de rolamento compreende cintas de reforço.
- 32Pneu não pneumático, de acordo com a reivindicação 30, caracterizado pelo fato de que uma seção transversal da referida camada de rolamento tomada ao longo de um plano que se estende radialmente a partir do centro do pneu apresenta um formato arredondado.
- 33Pneu não pneumático, de acordo com a reivindicação 30, caracterizado pelo fato de que uma seção transversal da referida camada de rolamento tomada ao longo de um plano que se estende radialmente a partir do centro do pneu apresenta um formato de coroa.
- 34Pneu não pneumático, caracterizado pelo fato de que compreende:um anel interno anular que se fixa a uma roda, um anel externo anular, uma malha interconectada entre o referido anel interno anular e o citado anel externo anular e Petição 870190129771, de 09/12/2019, pág. 47/122 6/7 um eixo de rotação;a dita malha interconectada definindo uma pluralidade de abertura espaçadas circunferencialmente em torno do referido pneu e espaçadas radialmente a distâncias variadas a partir do citado eixo de rotação, em que, quando a carga é aplicada ao pneu não pneumático, elementos de malha em uma região acima do eixo de rotação são sujeitos a uma força de tração, tal que pelo menos 75% da dita carga é suportada por uma pluralidade dos referidos elementos de malha trabalhando sob tração, enquanto elementos de malha em uma região entre o eixo de rotação e uma região de contato com o solo são sujeitos a uma porção menor da carga quando comparados às porções remanescentes dos elementos de malha.
- 35Pneu não pneumático, caracterizado pelo fato de que compreende:um anel interno anular que se fixa a uma roda, um anel externo anular, uma superfície radialmente externa engatando uma camada de rolamento, uma malha interconectada entre o referido anel interno anular e o citado anel externo anular, e um eixo de rotação;a dita malha interconectada definindo uma pluralidade de aberturas em formato hexagonal espaçadas circunferencialmente em torno do referido pneu e espaçadas radialmente a distâncias variáveis a partir do citado eixo de rotação, sendo uma primeira pluralidade de aberturas em formato quadrilateral adjacentes ao dito anel interno anular e uma segunda pluralidade de aberturas em formato quadrilateral adjacentes ao referido anel externo anular, sendo cada uma da citada primeira pluralidade de aberturas em formato quadrilateral e Petição 870190129771, de 09/12/2019, pág. 48/122 7/7 cada uma da dita segunda pluralidade de aberturas em formato quadrilateral separadas circunferencialmente de cada uma da referida primeira pluralidade de aberturas em formato quadrilateral e de cada uma da citada segunda pluralidade de aberturas em formato quadrilateral, respectivamente, por pelo menos uma da dita pluralidade de aberturas em formato hexagonal, em que, quando a carga é aplicada ao pneu não pneumático, elementos de malha em uma região acima do eixo de rotação são sujeitos a uma força de tração, tal que pelo menos 75% da dita carga é suportada por uma pluralidade dos referidos elementos de malha trabalhando sob tração, enquanto elementos de malha em uma região entre o eixo de rotação e uma região de contato com o solo são sujeitos a uma porção menor da carga quando comparados às porções remanescentes dos elementos de malha.
- 36Pneu não pneumático, de acordo com a reivindicação 35, caracterizado pelo fato de que a referida camada de rolamento compreende um rolamento reforçado por cinta.
Independent claims36
191 paragraphs, as filed
Invention Patent Descriptive Report for NON-PNEUMATIC TIRES.
Description Report [001] The present invention is a continuation in part of
US Patent Application 11 / 691,968, filed on March 27, 2007, the complete content of which is expressly incorporated herein by reference.
[002] This invention was carried out, in part, with support from the United States Government granted by the United States Army Research Laboratory under contracts number W911NF-06-02-0021 and W911Qx-08-C-0034. Accordingly, the United States may have some rights in this invention.
Background of the Invention
Field of Invention [003] The present Order is directed to a tire and, more particularly, to a non-pneumatic tire.
Description of Related Art [004] Historically, non-pneumatic or airless (NPT) tires have been made historically from an entirely solid substance. These solid tires made traveling uncomfortable for passengers and caused major damage to a vehicle's suspension, which had to compensate for a lack of flexibility in a solid tire. Finally, it was observed that by putting pressurized air into the tires, a more comfortable ride was created. However, together with their advantages, pneumatic tires still have some disadvantages.
[005] The material that contains standard pneumatic tires is susceptible to leakage of the pressurized air that you must maintain. This occurs both by leakage around the wheel rim and, to a lesser extent, when the rubber of the tire absorbs oxygen. As it turns out
Petition 870190129771, of 12/09/2019, p. 5/122
2/38 do, the pressure loss causes the tire to flatten in the area where the load is applied, subjecting a larger part of the tire to the load with each revolution and leading to faster tire degradation. In addition, a pressurized air tire is likely to be punctured leading to rapid release of pressurized air.
[006] With a focus on fuel efficiency, safety and comfort of travel, several attempts were made to address the problems associated with pneumatic tires while maintaining its advantages over non-pneumatic tires. As an example, the published Patent Application US 2006/0113016 by Cron et al., And assigned to Michelin, describes a non-pneumatic tire to which it refers commercially as Tweel ™. In Tweel ™ the tire is combined with the wheel. It is made up of four parts that are finally linked together: the wheel, a wheel spoke section, a reinforced annular band that surrounds the wheel spoke section and a rubber bearing part that comes into contact with the ground.
[007] Other alternatives to standard pneumatic tires were made, including obtaining solid tires from polyurethane instead of rubber and suspending reinforcement materials inside the polyurethane during molding. Another alternative is to use rods made of a thermoplastic that are subsequently reinforced with glass fibers. A third alternative is to use an electroactive polymer that is capable of changing the shape when an electric current is applied. This allows the tire to change shape or size based on road conditions using the car's electrical system.
Summary of the Invention [008] According to at least one embodiment described here, a new non-pneumatic tire is provided to support a load
Petition 870190129771, of 12/09/2019, p. 6/122
3/38 applied, the tire having an inner ring that is attached to a wheel with a rotation axis, an outer ring and an interconnected mesh between the inner ring and the outer ring. The interconnected mesh can be made of a material that is relatively more resistant in traction than in compression, in such a way that the part of the mesh between the wheel and a region of contact with the ground can swell or be subjected to a significant part smaller of the load, if any, while the rest of the load can be distributed across the rest of the interconnected grid. In one embodiment, the interconnected mesh can be attached directly to the wheel or the bearing layer.
[009] The interconnected mesh can be one of multiple possible shapes. In one embodiment, the mesh elements form multiple layers of polygonal openings generally adjusted to each other, such that there are at least two adjacent layers of openings spaced at different radial distances from each other when viewed at any radial section of the mesh. The openings of a layer can be similarly formatted compared to the openings of at least another layer, however they can also be formatted differently. In addition, openings on one layer can be formatted in a similar way to other openings on the same layer. Furthermore, while the openings of one layer can be shaped similarly to the openings of another layer, they can be formatted differently, such that the openings of a radially outer layer can be comparatively larger or smaller than the openings of a radially layer internal. In another embodiment, the openings in a layer are not formatted in a similar way to the openings in that same layer.
[0010] A bearing layer on the outer ring can
Petition 870190129771, of 12/09/2019, p. 7/122
4/38 comprise reinforcement straps and a layer of support material, which acts as a shear layer. As a pattern is formed by the tire, the support material between the reinforcement straps is subjected to a shear force. In this way, the support layer provides the bearing layer with increasing stiffness.
[0011] In accordance with yet another modality described here, a non-pneumatic tire is provided to support an applied load, the tire having a generally cylindrical component that attaches to an existing component of the wheel. An interconnected mesh and a generally radial outer surface, including a bearing layer, can be molded onto the cylindrical component, such that the cylindrical component, the mesh and the generally radial outer surface can be easily removed from the tire wheel components. for replacement or maintenance.
[0012] According to yet another modality described here, a non-pneumatic tire is provided to withstand an applied load, the tire having a generally cylindrical component that attaches to a single wheel plate. An interconnected mesh and a generally radial outer surface, including a bearing layer, can be molded onto the cylindrical component, such that the cylindrical component, the mesh and the generally radial outer surface can be easily removed from the wheel plate. tire for replacement or maintenance.
[0013] In accordance with yet another modality described here, a non-pneumatic tire is provided to support an applied load, the tire presenting a sidewall directly fixed or integrally formed with the interconnected mesh. The sidewall may have a lower stiffness than that of the elements of the interconnected mesh, such that the interconnected mesh supports most of the tire load. The side wall can be flexed or
Petition 870190129771, of 12/09/2019, p. 8/122
5/38 curved in the spaces between the elements of the interconnected mesh. [0014] According to yet another modality described here, a non-pneumatic tire is provided to support an applied load, the tire having a side wall only partially fixed or integrally formed with the interconnected mesh. The side wall may have a lower stiffness than that of the elements of the interconnected mesh and can be free to be flexed in those areas where it is not attached to the elements of the interconnected mesh. [0015] According to yet another modality described here, a non-pneumatic tire is provided to support an applied load, the tire presenting a side wall partially fixed or integrally formed with an interconnected mesh. The sidewall may have a dome or flexed shape which facilitates and influences the folding or flexing of the sidewall in a prescribed direction away from the tire.
Brief Description of the Drawings [0016] These and other characteristics of the present achievements will be made clearer by reading the detailed description below and with reference to the accompanying drawings of the achievements, in which:
[0017] Figure 1 is a front view of a non-deformed non-pneumatic tire;
[0018] Figure 2 is a front view of the non-pneumatic tire of the
Figure 1 being deformed, when subjected to a load;
[0019] Figure 3 is a sectional perspective view of the non-deformed non-pneumatic tire taken along line 3-3 in Figure 1;
[0020] Figure 4 is a front view of another embodiment of a non-deformed non-pneumatic tire;
[0021] Figure 5 is a front view of yet another embodiment of a non-deformed non-pneumatic tire;
Petition 870190129771, of 12/09/2019, p. 9/122
6/38 [0022] Figure 6 is a front view of an additional embodiment of a non-deformed non-pneumatic tire;
[0023] Figure 7 is a front view of yet another embodiment of a non-deformed non-pneumatic tire;
[0024] Figure 8 is a front view of another embodiment of a non-deformed non-pneumatic tire;
[0025] Figure 9 is a front view of yet another embodiment of a non-deformed non-pneumatic tire;
[0026] Figure 10 is a front view of an additional embodiment of a non-deformed non-pneumatic tire;
[0027] Figure 11 is a sectional view of a state-of-the-art rolling part attached to a non-pneumatic tire, taken along line 11-11 in Figure 2;
[0028] Figure 12 is a sectional view of another bearing part attached to a non-pneumatic tire, taken along line 11-11 in Figure 2;
[0029] Figure 13 is a sectional view of yet another bearing part attached to a non-pneumatic tire, taken along line 11-11 in Figure 2;
[0030] Figure 14 is a perspective view of a non-deformed non-pneumatic tire with segments established in circumference;
[0031] Figure 15 is a sectional perspective view of the non-deformed non-pneumatic tire, taken along line 15-15 in Figure 4;
[0032] Figure 16 is a front view of the non-deformed non-pneumatic tire as seen from line 16-16 in Figure 14;
[0033] Figure 17 is a perspective view of the non-pneumatic tire of Figure 1;
Petition 870190129771, of 12/09/2019, p. 12/102
7/38 [0034] Figure 18 is an exploded sectional view of the interconnected mesh of the non-pneumatic tire of Figure 17;
[0035] Figure 19 is a cross-sectional view of a non-pneumatic tire shear layer modality;
[0036] Figure 20 is a cross-sectional view of a non-pneumatic tire shear layer modality;
[0037] Figure 21 is a perspective view of a non-pneumatic tire embodiment incorporating a cylinder and two wheel components;
[0038] Figure 22 is an exploded view of the embodiment of Figure
21;
[0039] Figure 23 is a perspective view of an embodiment of a non-pneumatic tire that incorporates a cylinder and a wheel plate;
[0040] Figure 24 is an exploded view of the embodiment of Figure
23;
[0041] Figure 25 is a perspective view of a non-pneumatic tire modality, including a side wall integrated with the interconnected mesh;
[0042] Figure 26 is a left side view of the side wall of Figure 25;
[0043] Figure 27 is a perspective view of a non-pneumatic tire modality, including a side wall integrated with the interconnected mesh;
[0044] Figure 28 is a left side view of the side wall of Figure 27;
[0045] Figure 29 is a graphical comparison of the relative stresses in the traction-based non-pneumatic tire against the percentage of the tire that experiences the stresses compared to another traction-based non-pneumatic tire;
Petition 870190129771, of 12/09/2019, p. 12/112
8/38 [0046] Figure 30 is a graphical comparison of the deformation compared to another non-pneumatic tire based on traction.
Detailed Description of the Preferred Embodiments [0047] Figures 1, 2 and 3 illustrate an embodiment of a non-pneumatic tire (10) showing certain characteristics and advantages according to an embodiment of the present invention. In the illustrated embodiment, the non-pneumatic tire (10) comprises a generally annular inner ring (20) that engages a wheel (60) on which the tire (10) is mounted. The wheel (60) has a rotation axis (12) around which the tire (10) rotates. The generally annular inner ring (20) comprises an inner surface (23) and an outer surface (24) and can be made of cross-linked or non-cross-linked polymers. In one embodiment, the generally annular inner ring (20) can be made of a thermoplastic material such as a thermoplastic elastomer, a thermoplastic urethane or a thermoplastic vulcanized. In another embodiment, the generally annular inner ring (20) can be made of rubber, polyurethane and / or other suitable material. In this Order, the term polymer means cross-linked or non-cross-linked polymers.
[0048] For smaller applied loads, L, the inner ring usually annular (20), can be fixed in an adhesive way or can be subjected to some change in the chemical structure allowing it to connect to the wheel (60). For higher applied loads, L, the generally annular inner ring (20) can be attached to the wheel (60) by some form of mechanical connection such as a combination fit, although a mechanical connection can be used to also support smaller loads . The mechanical fixation can provide both the wheel (60) and the generally annular inner ring (20) with extra resistance to withstand the greater applied load, L. In addition, a mechanical connection has the added benefit of ease of interchange. For example, if the non-pneumatic tire
Petition 870190129771, of 12/09/2019, p. 12/122
9/38 (10) needs to be replaced, the generally annular inner ring (20) can be detached from the wheel (60) and replaced. The wheel (60) can then be removed from the vehicle's axle, allowing the wheel (60) to be reused. In another embodiment, the generally annular inner ring (20) can be connected to the wheel (60) by a combination of a mechanical connection with an adhesive.
[0049] With reference also to Figures 1, 2 and 3, the non-pneumatic tire (10) also comprises a generally annular outer ring (30) that surrounds an interconnected mesh (40) (discussed below). The outer ring (30) can be configured to deform in an area around and including a region of contact with the ground (32) (see Figure 2), which reduces vibration and increases comfort when traveling. However, since, in some embodiments, the non-pneumatic tire (10) does not have a sidewall, the outer ring usually annular (30), combined with the interconnected mesh (40), can also add lateral stiffness to the tire (10 ), in such a way that the tire (10) does not deform in an unacceptable way in parts far from the region of contact with the ground (32).
[0050] In one embodiment, the inner ring generally annular (20) and an outer ring generally annular (30) are made of the same material as the interconnected mesh (40). The generally annular inner ring (20) and the generally annular outer ring (30) and the interconnected mesh (40) can be obtained by injection or compression molding, moldable polymer or any other method known in the art and can be formed at the same time. time, in such a way that its fixation is formed by the material comprising the inner ring (20), the outer ring (30) and the interconnected mesh (40) by cooling and sedimentation.
[0051] As shown in Figures 1, 2 and 3, the interconnected mesh (40) of the non-pneumatic tire (10) connects the inner ring
Petition 870190129771, of 12/09/2019, p. 12/13
10/38 generally annular (20) to the outer ring generally annular (30). In the illustrated embodiment, the interconnected mesh (40) comprises at least two radially adjacent layers (56, 58) of mesh elements (42) that define a plurality of generally polygonal openings (50). In other words, with at least two adjacent layers (56, 58), a slice across any radial part of the non-pneumatic tire (10) extending from the axis of rotation (12) to the generally annular outer ring (30 ) passes through or across at least two generally polygonal openings (50). The polygonal openings (50) can form various shapes, some of which are shown in Figures 4-10. In many of the embodiments, most of the generally polygonal openings (50) can be generally hexagonal in shape with six sides. However, it is possible that each of the plurality of generally polygonal openings (50) has at least three sides. In one embodiment, the plurality of generally polygonal openings (50) is generally hexagonal or hexagonal in shape circumferentially separated by openings that are generally trapezoidal in shape, as can be seen in Figure 1, giving the interconnected mesh (40) a shape that can resemble a hive.
[0052] A preferred range of angles between any two elements of the interconnected mesh (moving radially from the tire rolling part to the wheel) can be between 80 and 180 degrees (see, for example, the mesh elements in Figure 1 ). Other tracks are also possible.
[0053] Continuing with reference to the modality illustrated in
Figures 1, 2 and 3, the interconnected mesh (40) can be arranged in such a way that a mesh element (42) connects to the generally annular inner ring (20) at any point along the generally annular inner ring (20) such that a first set occurs
Petition 870190129771, of 12/09/2019, p. 12/14
11/38 of connections (41) along the generally annular inner ring (20). Likewise, a mesh element (42) can connect to the generally annular outer ring (30) at any given point or line along an inner surface (33) of the generally annular outer ring (30), such that a second set of connections (43) occurs along the generally annular outer ring (30). However, more than one mesh element (42) can be connected to the generally annular inner ring (20) or to the generally annular outer ring (30) at any given point or line.
[0054] As shown in Figures 4-10, the interconnected mesh (40) can additionally comprise intersections (44) between the mesh elements (42) in order to distribute the applied load, L, over the entire interconnected mesh (40) . In these illustrated embodiments, each intersection (44) joins at least three mesh elements (42). However, in other embodiments, the intersections (44) can join more than three mesh elements (42), which can assist in the additional distribution of stresses and deformations experienced by the mesh elements (42).
[0055] Continuing with reference to Figures 1, 2 and 3, the mesh elements (42) can have an angle in relation to a radial plane (16) containing the axis of rotation (12) that also passes through the element mesh (42). By forming the angle of the mesh elements (42), the applied load, L, which is generally applied perpendicular to the axis of rotation (12), can be applied eccentrically to the mesh element (42). This can create a rotating or folding component of a load applied on each of the mesh elements (42), facilitating the changing of these mesh elements (42) subjected to a compression load. Similarly located, the mesh elements (42) can also be placed at an angle
Petition 870190129771, of 12/09/2019, p. 12/152
12/38 in approximately the same proportion and in the same direction in relation to the radial planes (16). Preferably, however, the consecutive mesh elements (42) in the circumference, excluding the tangential mesh elements (45) of a layer of a plurality of generally polygonal openings (50) are placed at an angle of about the same magnitude, in the however, measured in opposite directions around radial planes, such that the mesh elements (42) are generally mirror images around the radial plane (16) with each other.
[0056] Each of the openings within the plurality of generally polygonal tubular openings (50) may, but not necessarily, be of similar shape. Figure 7, for example, shows a first plurality of generally polygonal openings (50) which is different in shape from a second plurality of generally polygonal openings (51). In this embodiment, at least one opening of the first plurality of generally polygonal openings (50) can be smaller than at least one opening of the second plurality of generally polygonal openings (51). Figure 7 also shows that each opening generally polygonal in the first plurality of generally polygonal openings (50) has an internal boundary (57) spaced at a radial distance, Ri, from the axis of rotation (12) and each opening generally polygonal in the second plurality with generally polygonal openings (51), it has a second internal limit (59) spaced at a radial distance, R2, which may be greater than R1, from the axis of rotation (12).
[0057] The number of openings (50) within the interconnected mesh (40) may vary. For example, the interconnected mesh (40) can have five standardized openings of different sizes 16 times for a total of 80 cells, as in Figure 1. In other embodiments, other numbers of openings (50) can be
Petition 870190129771, of 12/09/2019, p. 12/162
13/38 used other than 16. For example, in preferred embodiments, the interconnected mesh (40) can include between 12-64 cell patterns. Other numbers outside this range are also possible.
[0058] As shown in Figures 7 and 8, the openings in a radially inner layer (56) can be formatted in a similar way compared to those in a radially outer layer (58), but they can be sized differently from those openings, such that the generally polygonal openings (50) increase in size when moving from opening to opening in a radially outward direction. However, turning to Figure 10, a second plurality of generally polygonal openings (51) in a radially outer layer (58) can also be smaller than those in a first plurality of generally polygonal openings (50) in a radially inner layer (56). ). In addition, the second plurality of generally polygonal openings may be either separated circumferentially from each other by a third plurality of generally polygonal openings (53) or may be greater in number than the first plurality of generally polygonal openings (50), or both .
[0059] As noted above, Figures 1-9 show various variations of a plurality of generally polygonal openings (50) that are generally hexagonal in shape. As shown, these openings can be symmetrical in one direction or in two directions, or, in another mode, they are not symmetrical. For example, in Figure 1, the radial symmetry planes (14) divide in half several of the generally polygonal openings (50). These openings are generally symmetrical around the radial symmetry planes (14). However, the interconnected mesh (40) of the tire (10) can also be generally symmetrical as a whole, around radial symmetry planes. In
Petition 870190129771, of 12/09/2019, p. 12/172
14/38 By comparison, a second plurality of generally polygonal openings (14) can be generally symmetrical around similar radial planes of symmetry (14). In addition, as shown in Figures
7-8, a second plurality of generally polygonal openings may be generally symmetrical around lines tangential to a cylinder commonly centered with the axis of rotation (12), providing a second degree of symmetry.
[0060] The mesh elements (42) can have lengths that vary significantly from one modality to another or in the same modality. For example, the interconnected mesh (40) in Figure 7 comprises mesh elements (42) that are generally shorter than the mesh elements of the interconnected mesh in Figure 6. As a result, the interconnected mesh (42) may appear more dense in Figure 7, with more mesh elements (42) and more generally polygonal openings (50) in a given tire arch (10). In comparison, Figures 9 and 10 both show interconnected meshes (40) whose mesh elements (42) vary substantially in length within the same interconnected mesh. In Figure 9, mesh elements (42) radially inward facing are generally shorter than mesh elements (42) located comparatively facing radially outward. However, Figure 10 shows mesh elements (42) facing radially inward that are substantially longer than their mesh elements (42) facing radially outward. As a result, the interconnected mesh (40) of Figure 9 appears denser inwardly than the interconnected mesh (42) of Figure 10.
[0061] Remaining with Figure 10, an interconnected mesh (40) is shown such that the mesh elements (42) define a radially inner layer (56) of generally polygonal openings (50), which is larger than a radially layer external (58) of
Petition 870190129771, of 12/09/2019, p. 12/182
15/38 openings generally polygonal (50). The radially inner layer (56) may comprise alternating wedge-shaped openings (55) which may or may not be similarly shaped. As shown, a second plurality of generally polygonal openings (51) can be separated from the first plurality of generally polygonal openings (50) by a mesh element (42) generally continuous from the interconnected mesh (40) spaced at a distance radial generally constant of the axis of rotation (12). The mesh element (42) generally continuous and generally constant can assist in providing additional stiffness to the non-pneumatic tire (10) in regions that are resistant to deformation.
[0062] With reference back to Figure 2, the combination of the geometry of the interconnected mesh (40) and the material chosen in the interconnected mesh (40) can allow an applied load, L, to be distributed among all the mesh elements (42 ). In view of the fact that the mesh elements (42) are preferably relatively thin and can be made of a material that is relatively fragile to compression, these elements (42) which are subjected to compressive forces may show a tendency to shift. These elements are usually between the applied load, L, which generally passes through the axis of rotation (12) and the region of contact with the ground (32) and is represented as a twisted section (48) in Figure 2.
[0063] In one embodiment, some or all of the mesh elements (42) can be provided with fragile sections (for example, previously folded) or thin in such a way that the mesh elements (42) preferably fold and / or are carried to bend in a certain direction. For example, in one embodiment, the mesh elements are influenced in such a way that they generally fold in an outward direction. In this way, the mesh elements do not
Petition 870190129771, of 12/09/2019, p. 12/192
16/38 come into contact or rub against each other as they twist. In addition, the position of the fragile or thin part can be used to control the location of the fold or twist in order to avoid this contact.
[0064] When twisting occurs, the remaining mesh elements (42) may experience a tensile force. It is these mesh elements (42) that support the applied load L. Although relatively thin, because the mesh elements (42) may have a high tensile modulus, E, they may show a lesser tendency to deformation, however, in instead, they can assist in maintaining the shape of the bearing layer (70). In this way, the bearing layer (70) can support the applied load L on the tire (10) as the applied load L is transmitted by traction through the mesh elements (42). The bearing layer (70), in turn, acts as an arc and provides support. Likewise, the bearing layer (70) is preferably rigid enough to support the mesh elements (42) that are under tension and support the load L. Preferably, a substantial amount of said applied load L is supported by the plurality of said mesh elements working under tension. For example, in one mode, at least 75% of the load is supported in traction, in another mode at least 85% of the load is supported in traction and in another mode at least 95% of the load is supported in traction. In other modes, less than 75% of the load can be supported in traction.
[0065] Although the inner ring generally annular (20), the outer ring generally annular (30), and the interconnected mesh (40) can be made of the same material; they can all have different thicknesses. That is, the inner ring generally annular may have a first thickness, ti, the outer ring generally annular may
Petition 870190129771, of 12/09/2019, p. 12/20
17/38 have a second thickness, t0, and the interconnected mesh can have a third thickness, te. As shown in Figure 1, in one embodiment, the first thickness ti can be less than the second thickness t0. However, the third thickness, te, can be less than the first thickness, ti, or that the second thickness, t0. This illustrated arrangement is presently preferred as the mesh element (42) twists more easily when subjected to a compressive force, while an inner ring generally annular (20) and the outer ring generally annular (30) relatively thinner they can advantageously assist in maintaining the lateral rigidity of the non-pneumatic tire (10) in a non-twisted region for better resistance to deformation.
[0066] The thickness, te, of the mesh elements (42) may vary depending on the predetermined load capacity requirements. For example, as the applied load, L, increases the mesh elements may increase in thickness, te, in order to provide an increased tensile strength, reducing the size of the openings in the plurality of generally polygonal openings (50). However, the thickness, te, must not increase too much in such a way as to inhibit the twisting of the mesh elements (42) subjected to a compression load. As with the choice of material, the thickness, te, can increase significantly with the increase in the applied load L. For example, in certain non-limiting modalities, each mesh element (42) of the interconnected mesh (40) can have a thickness, between about 1 millimeter (0.04 inches) and 2.5 millimeters (0.1 inch) ) thick for tire loads of about 0-453 kg (0-1,000 lbs), between about 2.5 millimeters and 6.3 millimeters (0.1 and 0.25 inches) thick for loads of about 226-2,265 kg (500-5,000 lbs) and between 6.3 and 12.7 millimeters (0.25 and 0.5 inches) thick for
Petition 870190129771, of 12/09/2019, p. 12/21
18/38 loads of approximately 906 kg (2,000 lbs) or above. Those skilled in the art will recognize that these thicknesses can be reduced or increased in modified designs.
[0067] In addition to the mesh elements (42) that are generally angled with respect to the radial planes (16) that pass through the axis of rotation (12), the interconnected mesh (40) can also include tangential mesh elements (45) , as shown in Figures 1-9. The tangential mesh elements (45) can be oriented in such a way that they are generally aligned with tangents to cylinders or circles centered on the axis of rotation (12). Tangential mesh elements (45) are preferred as they aid in the distribution of applied load L. For example, when applied load L is applied, the mesh elements (42) in a region above the axis of rotation (12 ) are subjected to a tractive force. Without the tangential mesh elements (45), the interconnected mesh (40) may try to deform due to the fact that it has other stretched mesh elements (42), orienting itself in a generally radial direction, resulting in stress concentrations in localized areas . However, being oriented in a generally tangential direction, the tangential mesh elements (45) distribute the applied load, L, throughout the rest of the interconnected mesh (40), thus minimizing stress concentrations.
[0068] Remaining in Figures 1-9, the plurality of generally polygonal openings (50) is shown where each of said generally polygonal openings (50) of the plurality is radially oriented. As noted above, the generally polygonal openings (50) can be oriented in such a way that they are symmetrical around radial symmetry planes (14) that pass through the axis of rotation (12). This arrangement can facilitate installation by allowing the tire (10) to still function properly
Petition 870190129771, of 12/09/2019, p. 12/22
19/38 even if it is installed backwards since it must behave in the same way regardless of its installation orientation. [0069] As shown in Figure 1, the generally annular outer ring (30) may have a radially outer surface (34) to which a bearing layer (70) is attached. The fixation can be performed in an adhesive way or using other methods commonly available in the art. In addition, as seen in Figures 11-13, the bearing layer (70) can comprise reinforcement straps (72) incorporated in order to add increased total rigidity to the non-pneumatic tire (10), where the incorporation of reinforcement straps ( 72) is performed according to methods commonly available in the art. Reinforcement straps (72) can be made of steel or other materials for increasing strength.
[0070] Figures 11-13 show several possible examples of the arrangement of reinforcement straps (72) in the bearing layer (70). Figure 11 is a version showing a bearing (74) in an outermost radial part of the tire (10). Moving radially inward there is a plurality of reinforcement strips (72a), a layer of support material (76), which forms a shear layer, and a plurality of reinforcement strips (72b). In this embodiment, the reinforcement straps (72a, 72b) are arranged in such a way that each strap is at a generally constant radial distance from the axis of rotation (12).
[0071] Returning to the mode of Figure 12, a bearing layer (70) similar to that of Figure 11 is shown. However, the mode of Figure 12 shows the layer of support material (76) being roughly divided into two in one generally radial direction by at least one transverse reinforcement strap (72c). The support material can be rubber, polyurethane or similar compound in such a way that as a contact part is formed
Petition 870190129771, of 12/09/2019, p. 12/23
20/38 with the soil by the tire, the support material (76) between the reinforcement straps (72) is subjected to a shear force. In this way, the support layer (76) provides the bearing layer (70) with increased stiffness.
[0072] The bearing layer (70) of Figure 13 resembles that of Figure 11, but comprises two additional groupings of reinforcement straps (72). In addition to the plurality of reinforcement strips (72a, 72b) generally radially constant, the bearing layer (70) in Figure 13 includes transverse reinforcement strips (72d, 72e). The transverse reinforcement straps (72d, 72e) include at least one reinforcement strap (72d) next to an internal surface longitudinally and at least one reinforcement strap (72e) next to an external surface longitudinally, in such a way that the reinforcement (72a, 72b, 72d, 72e) usually contain the layer of support material (76) in a generally rectangular shaped box.
[0073] The reinforcement strips (72) and the support material (76), as described above, generally form a shear layer. As a region of contact with the ground is formed by the tire, the support material (76) between the reinforcement straps is subjected to a shear force. In this way, the support layer (75) provides the bearing layer with increased stiffness.
[0074] In one embodiment, the shear layer (support material) (76) has a thickness that is in the range of about 0 inch (ie, without shear layer) to about 2.5 centimeters (1 inch) in thickness (as measured over a radius extending from the axis of rotation). In other heavy load applications, the shear layer (76) may be more than 2.5 centimeters (1 inch) thick.
[0075] The interconnected mesh (40), the inner ring generally annular (20) and the outer ring generally annular (30) can be
Petition 870190129771, of 12/09/2019, p. 12/24
21/38 molded all at once to produce a product that presents the width or depth of the finished non-pneumatic tire. However, the interconnected mesh (40), the generally annular inner ring (20) and the generally annular outer ring (30) can be manufactured in stages and then assembled as shown in the embodiments of Figures 14-16. In these Figures, each segment (18) has an interconnected mesh (40) showing the same pattern as the non-pneumatic tire (10) in Figure 1.
[0076] Figure 14 shows a perspective view of an embodiment in which the tire (10) comprises a plurality of segments (18). Each segment (18) can have a generally uniform width, Ws, however, they can also have different widths in modified embodiments. The segments (18) can be made from the same mold in such a way as to produce interconnected meshes (40) generally identical, however they can also be made from different molds to produce variable patterns of interconnected meshes (40). In addition, as noted in Figures 14, 15 and 16, the segments (18) can be circumferentially established with each other in such a way that a plurality of generally polygonal openings (50a) of a segment (18) is not generally aligned with a plurality of generally polygonal openings (50b) shaped similarly to a radially adjacent segment (19). The segments can alternate in such a way that each other segment (18) is generally aligned. In another mode, the segments do not alternate. Figure 15 shows a modality with seven segments (18), where the first, third, fifth and seventh segments (18a, 18c, 18e, 18g) are generally aligned with each other, the second, fourth and sixth segments (18b, 18d, 18f) are generally aligned, but the two groups of segments are not generally aligned as a whole.
Petition 870190129771, of 12/09/2019, p. 12/25
22/38
In addition, Figure 15 is a sectional view showing two radially adjacent segments (18, 19) that are not generally aligned. This stack orientation can assist with twisting around the ground contact region (32), can reduce vibration and noise, and can provide greater torsional rigidity to the non-pneumatic tire (10).
[0077] The choice of materials used for the interconnected mesh (40) can be an important consideration. In one embodiment, the material that is used will easily twist under compression, but be able to withstand the load required in traction. Preferably, the interconnected mesh (40) is made of a cross-linked or non-cross-linked polymer, such as a thermoplastic elastomer, a thermoplastic urethane, or a thermoplastic vulcanized. More frequently, in one embodiment, the interconnected mesh (40) can preferably be made of a relatively hard material with a durometer measurement of about 80A-95A and, in a 92A (40D) mode with a high tensile modulus, E , from about 21 MPa or about 3,050 psi or in other embodiments between about 20, 68 MPa (3,000 psi) and about 55.16 MPa (8,000 psi). However, the traction module can vary significantly for rubber or other elastomeric materials, so this is a very general approach. In addition, durometer and traction module requirements can vary widely with load capacity requirements.
[0078] The polymeric materials discussed above for the interconnected mesh (40), the inner ring (20), and / or the outer ring (30) can additionally include additives configured to increase the performance of the tire (10). For example, in one embodiment, polymeric materials may include one or more of the following: antioxidants, light stabilizers, plasticizers, acid scavengers, lubricantPetition 870190129771, from 12/09/2019, pg. 12/26
23/38, polymer processing aids, anti-block additives, anti-static, anti-microbial additives, chemical fillers, peroxides, dyes, optical bleaches, fillers and reinforcements, nucleating agents, and / or additives for recycling purposes. [0079] Other advantages can be obtained when using a polymeric material such as polyurethane for the manufacture of the non-pneumatic tire (10), instead of the rubber of traditional tires. A manufacturer of the illustrated achievements may need only a fraction of the square footage of the work area and capital investment required to manufacture rubber tires. The amount of specialized work required can be significantly less than that of a rubber tire plant. In addition, the waste produced by the manufacture of the components of a polyurethane material can be substantially less than when using rubber. This is also reflected in the comparative cleaning of polyurethane plants, allowing them to be built without the need for insulation, so transport costs can be reduced. In addition, products made from polyurethane can be more easily recycled.
[0080] Cross-linked and non-cross-linked polymers, including polyurethane and other non-rubber elastomeric materials, can operate at colder temperatures, resulting in less wear and extended tire fatigue life (10). In addition, the choice of materials for the interconnected mesh (40) and outer ring (30) can significantly reduce displacement resistance, leading to about a 10% reduction in fuel consumption. Polyurethane has a better resistance to abrasion and, therefore, better wear by rolling than a traditional rubber tire and, unlike rubber, is inert, making it resistant to oxidation
Petition 870190129771, of 12/09/2019, p. 12/27
24/38 or reaction with other materials that cause the rubber to harden or even crack.
[0081] In another embodiment shown in Figures 17 and 18, the interconnected mesh (40) comprises mesh elements (42) that also contain reinforcement components (46) such as carbon fibers, KEVLAR®, or some additional reinforcement material for provide additional tensile strength to the interconnected mesh (40). The properties of the reinforcement components (46) for certain embodiments may include high tensile strength, low compressive strength, low weight, good fatigue life and an ability to bond to the material from which the interconnected mesh is made (40).
[0082] With reference again to the bearing and shear layers, in the embodiments shown in Figures 19 and 20, a crown (Figure 19) or rounded (Figure 20) configuration of the bearing layer components (70) can be used to prevent or reduce excessive drag at the edges of the rolling and shear layer (70) during travel or during vehicle curves. By giving the bearing layer a curved or crowned geometry, as shown in Figures 19 and 20, the bearing along the outer edges of the tire will not wear out as quickly, and the tire life can be extended.
[0083] Therefore, for example, and with reference to Figure 19, in at least one embodiment the bearing layer (70) may comprise layers of internal bands (78a and 78b). The strap layer (78<sup>The</sup>) can be wider than the belt layer (78b), giving the bearing layer (70) a generally crown or round shape. A layer of support material (76) can be placed between the strap layers (78a and 78b).
[0084] With reference to Figure 20, in at least another embodiment the bearing layer (70) may comprise layers of
Petition 870190129771, of 12/09/2019, p. 12/28
25/38 straps (80a, 80b). Both strap layers (80a) and (80b) can be curved to give the bearing layer (70) a generally crown or round shape. Again, a layer of support material (76) can be placed between the strap layers (80a) and (80b).
[0085] The bearing layer (70) of Figures 11-13, 19 and 20 described above can be manufactured in a similar way to pneumatic tires. For example, in one embodiment, each layer of the rolling layer can be manufactured separately in rolls. The thickness of the rollers may vary. In at least one embodiment, some of the rollers may be rubber, while other rollers may comprise a steel strap that is coated with a rubber compound and configured for a particular strap angle for a particular tire. Each of the rollers can be taken to a tire making machine, and placed on the machine in a particular order. The last layer can generally comprise a thick layer of rubber to be used as an external bearing for the tire.
[0086] After placing each layer, the complete assembly can be taken into a mold. The outside diameter of the mold may have the inverse pattern of the bearing engraved itself. The mold can be heated to a temperature that allows the rubber to easily deform and / or flow. The assembly can be placed in the mold, and pressure can be applied from the inside to force the bearing against the outer wall of the mold, which converts the thick outer layer into a standardized bearing. The assembly can settle inside the mold under heat and pressure for a specific period of time, allowing the rubber layers to vulcanize and generally transform from several individual layers into a solid layer.
Petition 870190129771, of 12/09/2019, p. 12/29
26/38 [0087] Once the bearing layer as described above is produced, the bearing layer (70) can be connected to the interconnected mesh (40). Several methods can be used. For example, at least one arrangement comprises multi-component molding of the interconnected mesh (40) directly on the surface facing radially into the bearing layer (70). An adhesive can be sprayed on the inner diameter of the bearing layer (70) and on the outer diameter of the wheel (60) of the tire. In one embodiment, a mold can then be filled with liquid urethane. The adhesive in the bearing layer (70) and wheel (60) of the tire (10) can form a connection with the urethane. Once the urethane is cured and hardened, the interconnected mesh (40) will be molded to both the bearing layer (74) and the tire wheel (60).
[0088] In another embodiment, the interconnected mesh (40) can first be obtained separately in its own mold. The outer diameter of the interconnected mesh (40) or the generally annular outer ring (30) can be formed in such a way that it is slightly larger than the inner diameter of the bearing layer (70). An adhesive can be applied to the outside diameter of the interconnected mesh (40). The interconnected mesh (40) can then be temporarily compressed in such a way that it can be placed on the bearing layer (70). Once the interconnected mesh is positioned correctly, the compression on the interconnected mesh (40) can be removed. The interconnected mesh (40) can then be spread out and brought into contact with the bearing layer (70). This method can reduce residual traction (caused by the shrinkage of the mesh material as it is cured) this can occur by molding the interconnected mesh (40) and fixing it to the bearing layer (70) at the same time as discussed above.
Petition 870190129771, of 12/09/2019, p. 12/30
27/38 [0089] As mentioned above, the tire (10) can be attached to the wheel (60) of a vehicle. In at least one embodiment, a generally cylindrical component can be attached to the wheel (60) of the non-pneumatic tire. For example, with reference to Figures 21 and 22, an embodiment of a non-pneumatic tire (110) can comprise comprise a hollow metal (or other material) cylinder (112) configured for attachment to an existing HMMWV or other components (114, 116) of the vehicle wheel. The cylinder (112) can include a flange part (118) that extends towards the inner hollow part of the cylinder (112). The flange (118) may have holes (119a) that align with the holes (119b) in the wheel components (114, 116), thus facilitating the attachment of the cylinder (112) to the wheel (114, 116) rivets or other fasteners (not shown). Although the embodiment shown describes a flange (118) that extends circumferentially around the inside of the cylinder (112), in other embodiments the flange (118) can extend around only a part of the inside of the cylinder (112). In still other embodiments, there may be a plurality of flanges spaced around the interior of the cylinder (112).
[0090] At least a part of the cylinder (112) can be coupled to the generally annular inner ring (20) as described above. In this way, an interconnected mesh (40) and a generally annular outer ring (30), such as any shown in Figures 1-18, can be attached to the outside, or to the radially outwardly facing surface, of the cylinder (112) through molding, adhesion or other fixation methods. The cylinder (112), the interconnected mesh (40), the inner ring (20), and the generally annular outer ring (30) can then be attached to the wheel (112, 114).
[0091] The tire configuration of Figures 21 and 22 provides an advantage in tire maintenance and replacement. For example, the
Petition 870190129771, of 12/09/2019, p. 12/31
28/38 cylinder (112) and wheel components (114, 116) can be easily removed from each other by removing rivets or other fasteners. Once the rivets are removed, the tire (10) can be quickly handled, and / or parts of the tire (10) can be quickly and easily replaced.
[0092] With reference to Figures 23 and 24, another embodiment of a non-pneumatic tire (210) may comprise a metallic (or other material) cylinder (212). The cylinder (212), similarly to the cylinder (112) of the previous embodiment, can include a flange (216) with holes configured to secure the cylinder (212) with the wheel plate (214). As with the cylinder (112), the inner ring (20), the interconnected mesh (40) and the generally annular outer ring (30), like any of those shown in figures 1-18, can be attached to the radially facing surface out of the cylinder (212) by molding, adhesion, or other fixation methods. The single metal wheel plate (214) can be quickly and easily removed from the rest of the tire in order to service the tire or replace parts.
[0093] In yet another embodiment, the interconnected mesh and the generally annular outer ring, like any of those shown in Figures 1-18, can be directly attached to an existing wheel rim (not shown) without using a cylinder such as the cylinder (112) or (212). In this way, instead of removing any rivets and replacing or handling different parts of the tire, the tire can simply be discarded when it is worn out.
[0094] In addition, in yet another modality, an interconnected mesh can be directly fixed by a wheel, rolling layer, or both. For example, a wheel and a bearing layer may comprise one or both of the Feta type joints. The wheel and the bearing layer can then be inserted
Petition 870190129771, of 12/09/2019, p. 12/32
29/38 in a mold with the material comprising the interconnected mesh filling the joints. In this case, the surfaces generally directed radially outward of the wheel comprise the generally annular inner surface of the tire, and the inner surface generally radially inward of the bearing layer comprises the generally annular outer ring. For this reason, when the interconnected mesh settles, the interconnected mesh is directly associated, avoiding the need to connect or otherwise fix the interconnected mesh to the generally annular outer ring.
[0095] Non-pneumatic tires, including those using an interconnected mesh as discussed above, may also incorporate the use of a sidewall or other structure capable of covering and protecting the interconnected mesh (40) and tire (10). The use of a sidewall helps to ensure that debris, water or other material does not enter the tire, including the interconnected mesh area, and interfere with the tire's functionality and performance. The side wall can also help prevent damage to the mesh due to projectiles or other debris.
[0096] With reference to Figures 25 and 26, a side wall (310) can be fixed to or integrated with the interconnected mesh (40). In at least one embodiment, the side wall (310) can be attached directly to at least one side of the interconnected mesh (40). The side wall (310) can be entirely flat when viewed from its side, as shown in Figure 26, in such a way that it can be fixed directly to the edges of each or all of the mesh elements (42) exposed along from the outside of the tire (10). The side wall (310) can be manufactured separately as a part and then be attached to the interconnected mesh (40) or the side wall can be integrated directly into the mesh mold
Petition 870190129771, of 12/09/2019, p. 12/33
30/38 interconnected during the production of the mesh (40).
[0097] Continuing with reference to Figures 25 and 26, the side wall (310) can cover all, or only a part of, the side of the interconnected mesh (40). By fixing or integrating a sidewall (310) in at least part of the interconnected mesh (40), debris or other material can be prevented from entering the area of the interconnected mesh of the tire (10) and interfering with the mesh elements ( 42).
[0098] The side wall (310) can be made of the same material as that of the interconnected mesh (40), or the material can be different, such as rubber. In some embodiments, the material for both the interconnected mesh (40) and the side wall (310) is molded polyurethane. In addition, in some embodiments, the side wall (310) may have a lower stiffness than that of the interconnected mesh elements (42). Due to its lower stiffness, the sidewall (310) as shown in Figures 25 and 26, will not generally support any of the loads acting on the tire (10). Instead, the side wall (310) may bend or flex while applying load to the areas between the elements of the interconnected mesh (42), allowing the elements of the interconnected mesh (42) to continue to support the loads acting on the tire (10). In other embodiments, the side wall (310) can support a load.
[0099] In an additional modality and continuing with reference to Figures 25 and 26, the side wall (310) can be fixed or integrated with the interconnected mesh (40) only in the vicinity of the generally annular inner ring (20) and the ring external ring usually (30). In these embodiments, the side wall (310) is not fixed or integrated with some of the interconnected mesh elements (42) located between the generally annular inner ring (20) and the surface
Petition 870190129771, of 12/09/2019, p. 12/34
External 31/38 generally annular (30). This allows the side wall (310) to be free to flex and bend in the region between the generally annular inner ring (20) and the generally annular outer ring (30), rather than just those areas between the interconnected mesh elements (42 ).
[00100] With reference to Figures 27 and 28, an additional embodiment of a side wall (410) may have a flexed shape generally in dome, as opposed to the flat shape of the side wall (410) as shown in Figure 26. In this embodiment, the side wall (410) can be fixed or integrated with the interconnected mesh (40) as discussed above in the vicinity of both the generally annular inner ring (20) and the generally annular outer ring (30). The domed shape of the side wall (410), as illustrated in Figure 28, induces the side wall (410) to deform in a prescribed direction (that is, away from the mesh (40)), as opposed to twisting or deformation in the direction of the mesh (40) and interconnected mesh elements (42). Just as with the previous modalities, the side wall (410) and interconnected mesh (40) can be made of the same material, or of different materials. In some embodiments, the material of the interconnected mesh (40) is molded polyurethane, the material of the side wall (410) is rubber.
[00101] In yet other additional embodiments, the side walls (310, 410) described above can be obtained separately in the interconnected mesh, and can be removed from the tire for maintenance and / or replacement. For example, the sidewall (310, 410) can be maintained at the location adjacent to the interconnected mesh (40) by a flange or flanges surrounding the tire (10). The flanges (not shown) can be made of a material with low rigidity in order to prevent the flanges from interfering with the functionality and performance of the interconnected mesh elements (42). Flanges can be
Petition 870190129771, of 12/09/2019, p. 12/22
32/38 fixed to or integrated with the interconnected mesh (40) or other parts of the tire (10). In at least some embodiments, the side wall can slide out of the flange clamp. In still other embodiments, the flanges can bend or flex, allowing the side wall to be inserted or removed. In still other embodiments, the side wall can be flexible enough to bend and be inserted into the stationary flanges.
[00102] Still additional realizations, instead of a real wall along the side (s) of the interconnected mesh (40), the interconnected mesh (40) can be filled partially or totally with a filling, for example, a foam material. In at least one embodiment, the foam may comprise polyurethane foam. By filling the interconnected mesh (40) with foam or similar material, debris can be prevented from entering the areas between the interconnected mesh elements (42), which debris can substantially interfere with the functionality and performance of the tire. At the same time, the foam can be flexible. In this way, the foam itself will generally withstand any loads on the tire, rather than allowing the interconnected mesh elements of the tire to continue to support the loads. In addition, in other modified modes, the filler can be used to support part of the load. As mentioned above, non-foam materials can also be used.
[00103] Still in additional realizations, non-pneumatic tires can incorporate side walls similar to those of pneumatic tires. The side walls can be vulcanized to the bearing parts of the outer ring generally annular and additionally mounted to the wheel rim after the formation of the interconnected mesh.
[00104] The thickness of the side wall may vary, depending on
Petition 870190129771, of 12/09/2019, p. 12/36
33/38 factors including, but not limited to, the expected applied loads that the tire will be subjected to during use, as well as the strength and flexibility of the material. For example, in at least one embodiment, a sidewall made of rubber may have a thickness of approximately 0.09375. In at least some embodiments, the thickness of the sidewall can also vary for each individual sidewall.
[00105] Advantageously, the non-pneumatic tire modalities described above exhibit many of the same performance characteristics as traditional pneumatic tires. For example, the non-pneumatic tire can demonstrate a general displacement and traction quality similar to today's pneumatic tires. The non-pneumatic tire (10) can also have costs, weight, load-bearing capacity and service life similar to current pneumatic tires.
[00106] However, the non-pneumatic tires of the achievements described here demonstrate several advantages over standard pneumatic tires. For example, in addition to virtually eliminating tire bursts and tire deflation. The ability of the generally annular outer ring (30) and the interconnected mesh (40) to deform in an area around the ground contact region (32), as shown in Figure 2, reduces the stresses placed on the wheel ( 60) when it reaches a protuberance, hole or similar obstacle, thus making the non-pneumatic tire (10) and wheel (60) less susceptible to damage. Without requiring air pressure to maintain its functionality, the interconnected mesh (40) of the non-pneumatic tire (10) may also be better able to withstand damage caused by projectiles. If a part of the interconnected mesh (40) is damaged, the applied load L, which is usually applied perpendicular to the axis of rotation (12), can be transferred
Petition 870190129771, of 12/09/2019, p. 37/122
34/38 for the remaining elements in such a way that a vehicle using non-pneumatic tires (10) is not immediately disabled. Furthermore, since the non-pneumatic tire (10) cannot be over or under inflated, the region of contact with the ground (32) remains generally constant, increasing fuel efficiency compared to traditional pneumatic tires.
[00107] The generally annular outer ring (30), combined with the interconnected mesh (40), can demonstrate higher lateral stiffness compared to standard pneumatic tires, especially in the mode in which the bearing layer (70) is attached. For this reason, although the overall ride quality may be similar to that of standard pneumatic tires, the non-pneumatic tire (10) can achieve improved cornering ability. The non-pneumatic tire (10) may also require less maintenance, avoiding the need to check and maintain air pressure.
[00108] In addition, an important advantage of using a non-pneumatic tire compared to a standard tire is the elimination of flat tires. If a part of the mesh is compromised, the load will be distributed through the other elements of the mesh due to the fact that the mesh is interconnected, prolonging the tire's useful life. In addition, because it does not carry any significant load along the region of contact with the ground when the tire comes into contact with a surface, it results in a smoother travel, since the non-pneumatic tire is less susceptible to shock and vibration.
[00109] In addition to its benefits over traditional pneumatic tires, the non-pneumatic tire (10) can exhibit multiple advantages over other non-pneumatic tires. Most of these other non-pneumatic tires have a rigid rim and a solid tire section
Petition 870190129771, of 12/09/2019, p. 12/38
35/38 and are in production for low speed applications. In comparison with these tires, the non-pneumatic tire (10) can be significantly lighter. The interconnected mesh (40) can allow the non-pneumatic tire to absorb impacts significantly better, resulting in a more comfortable ride. In addition, other non-pneumatic tires are not usable at high speeds due to the amount of vibration that is generated. Some of the conventional non-pneumatic tires work by placing the part of the tire between the applied load L and the contact surface in compression. This causes the tire section and its internal structure to deform under load. When the body to which the tire is attached is not in motion, this part of the tire remains deformed under static load. Over time, this can cause semi-permanent deformation of the tire causing reduced performance, increased noise vibration and poorer fuel efficiency, among other things. In contrast, the twisted section (48) bears very little, if any, load in such a way that the tire can remain statically deformed for a moment and does not experience any appreciable semi-permanent deformation.
[00110] Compared to other non-pneumatic tires based on traction, the tire (10) can demonstrate even more benefits. The non-pneumatic tire (10) may experience lower stresses and deformations under load conditions than other non-pneumatic tires based on traction, as can be seen in Figures 29 and 30. Because it allows air to flow through the tire (10) and around the mesh elements (42), the design of the interconnected mesh (40) can result in less heat generation as well as less fatigue, extending the tire's life (10). The ability of the interconnected mesh (40) to twist around the region of contact with
Petition 870190129771, of 12/09/2019, p. 12/39
36/38 the ground (32), thus causing less reaction force when passing over an obstacle, can also result in less vibration and better displacement. Despite the ability of the interconnected mesh (40) to twist, it can also be relatively rigid when compared to the internal structure of other non-pneumatic tires based on traction. This can result in less noise being generated, resulting in quieter travel. This can also cause the non-pneumatic tire (10) to experience better starting and stopping performance.
Example [00111] In an exemplary non-limiting embodiment, a non-pneumatic tire (10) has the interconnected mesh (40) with a configuration shown in Figures 1 and 2. The tire (10) has a radius of about 24 centimeters (9, 5 inches) and the wheel (60) has a radius of about 11 centimeters (4 3/8 inches).
[00112] In general, the force required for the twisting of a column is governed by the equation: F_retorcedura = (KEITTA2) / IA2, where K = a constant whose value depends on how the ends of the column are fixed, E = tensile modulus , I = area of moment of inertia and I = the unsupported length of the column.
[00113] If each mesh element (42) of the interconnected mesh (40) is modeled as its own thin column, the radially innermost elements will be fixed at one end and free to move laterally at the other end. In this example, K = 1/4.
[00114] In this Example, the interconnected mesh (40) and the generally annular outer ring (30) are made of a similar material having a tensile modulus, E, of about 21 MPa or 3050 psi.
[00115] The tire (10) can have a width of 20.3 centimeters (8 inches), each mesh element (42) of the mesh
Petition 870190129771, of 12/09/2019, p. 40/122
37/38 interconnected (40) can have a thickness between about 1 millimeter (0.04 inch) and 2.5 millimeter (0.1 inch) for tire loads of about 0-453 kg (0-1,000 lbs) , between about 2.5 millimeters (0.1 and 0.25 inches) thick for loads of about 226-2,265 kg (5005,000 lbs), and between 6.3 and 12.7 millimeters (0.25 and 0 Inches) for loads of approximately 906 kg (2,000 lbs) or above. A thickness of about 2 millimeters (0.08 inches) will be used for this Example. In this case, the area of the moment of inertia, I = (w * hA3) / 12, where w = the width of each mesh element (42), 20 centimeters (8 inches) and h = the thickness, 2 millimeters (0, 08 inch). In this way, I is about 0.000341 inchA4.
[00116] Using the tire and wheel spokes mentioned above, and observing the interconnected mesh pattern (40), as seen in Figures 1 and 2, each mesh element (42) can have an approximate length of about 24 - 11 centimeters (9.5 4.375) / 4, or approximately 3.25 centimeters (1.28 inches). [00117] Based on these numbers, F_retorcedura = (KEIDA2) / IA2 = about 0.72 (1.59 lbs). In addition, the mesh elements (42) of the interconnected mesh (40) are angled with respect to a radial direction to facilitate twisting, which can further reduce the twisting.
[00118] In this Order, the non-pneumatic tire (10) is subjected to a load, L, of approximately 113 kg (250 lbs). The load L is distributed through the mesh elements (42) in such a way that not all the load, L, is supported by a single mesh element (42). However, the mesh elements (42) most directly aligned with the load direction, L, must support most of the load. Since L is significantly greater than F_retorcedura, the mesh elements (42) of the interconnected mesh (40) that are
Petition 870190129771, of 12/09/2019, p. 41/122
38/38 subjected to a compressive force will twist and not support the load, L.
[00119] While the above description of the modalities of the invention allows a person skilled in the art to realize and use what is presently considered the best mode, these experts [00120] in the art will understand and appreciate the existence of variations, combinations and equivalents typical specific achievements and methods presented here. The invention should not, therefore, be limited by the modality and method described above, but by all modalities and methods within the scope and spirit of the invention as claimed.
17 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14 Sheet 15 Sheet 16 Sheet 17
35 members in 9 offices
Priority claims9
| Document | Office | Kind | Date |
|---|---|---|---|
| 11691968 | United States of America | – | |
| 69196807 | United States of America | A | |
| 69196807 | United States of America | A | |
| 2008058308 | United States of America | W | |
| 2008058308 | United States of America | W | |
| 11691968 | – | – | – |
| PCTUS2008058308 | – | – | – |
| US20070691968 | – | – | – |
| WO2008US58308 | – | – | – |
Members35
| Document | Office | Kind | |
|---|---|---|---|
| WO2008118983A1 | World Intellectual Property Organization (WIPO) | A1 | |
| US2008314486A1 | United States of America | A1 | |
| US2009283185A1 | United States of America | A1 | |
| EP2139701A1 | European Patent Office (EPO) | A1 | |
| MX2009009940A | Mexico | A | |
| CN101687433A | China | A | |
| JP2010522666A | Japan | A | |
| US8104524B2 | United States of America | B2 | |
| US8109308B2 | United States of America | B2 | |
| EP2139701A4 | European Patent Office (EPO) | A4 | |
| US2012234445A1 | United States of America | A1 | |
| US2012241062A1 | United States of America | A1 | |
| EP2556968A1 | European Patent Office (EPO) | A1 | |
| CN101687433B | China | B | |
| EP2139701B1 | European Patent Office (EPO) | B1 | |
| HK1182058A | Hong Kong, China | A | |
| HK1182058A1 | Hong Kong, China | A1 | |
| EP2556968B1 | European Patent Office (EPO) | B1 | |
| BRPI0809050A2 | Brazil | A2 | |
| ES2496100T3 | Spain | T3 | |
| US9004127B2 | United States of America | B2 | |
| BRPI0809050A8 | Brazil | A8 | |
| US10086654B2 | United States of America | B2 | |
| US2018361792A1 | United States of America | A1 | |
| US2018361793A1 | United States of America | A1 | |
| US2018361794A1 | United States of America | A1 | |
| USD855015S | United States of America | S | |
| BRPI0809050B1This record | Brazil | B1 | |
| BR122019009673B1 | Brazil | B1 | |
| BR122019009686B1 | Brazil | B1 | |
| US10710411B2 | United States of America | B2 | |
| BR122019009681B1 | Brazil | B1 | |
| BR122019009692B1 | Brazil | B1 | |
| US11014407B2 | United States of America | B2 | |
| US2021323352A1 | United States of America | A1 |
10 legal events, as the office reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]GrantedPRAZO DE VALIDADE: 10 (DEZ) ANOS CONTADOS A PARTIR DE 03/03/2020, OBSERVADAS AS CONDICOES LEGAIS.B16A | B16A | |
| Decision: intention to grant [chapter 9.1 patent gazette]B09A | B09A | |
| Patent application procedure suspended [chapter 6.1 patent gazette]B06A | B06A | |
| Formal requirements before examination [chapter 6.20 patent gazette]B06T | B06T | |
| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]B06F | B06F | |
| Requested transfer of rights approvedB25A | B25A | |
| Requested transfer of rights approvedB25A | B25A | |
| Requested transfer of rights approvedB25A | B25A | |
| Entry of change of name and/or headquarter and transfer of application, patent and certificate of addition of invention: publication cancelledB25L | B25L | |
| Requirement related to requested transfer of rightsB25C | B25C |
Numbers
- Publication
- PI0809050
- Publication, DOCDB
- PI0809050
- Publication, EPODOC
- BRPI0809050
- Application
- 9050
- Application, DOCDB
- PI0809050
- Application, EPODOC
- BR2008PI09050
Titles2
- Portuguese
- PNEUS NÃO PNEUMÁTICOS
- English
- NON-PNEUMATIC TIRES
Classification
- CPC, 5
- B60B9/00
- B60B9/04
- B60C7/22
- Y10T152/10387
- Y10T152/10297
- IPC, 1
- B60B9 04