AU2020201397B2

Coating compositions for containers and other articles and methods of coating

Abstract

This invention provides a polymer, which is preferably a polyether polymer, for use in coating 5 compositions. Containers comprising the polymer and methods of making such containers are also provided. The invention further provides powder coating compositions including the polymer, which have utility in a variety of coating end uses, including, for example, valve and pipe coatings.

AU2020201397B2, drawing sheet 1
Sheet 1 of 28

Term

13.4 yearsleft in the term

Expires 26 February 2040.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

20 claims: 16 independent, 4 dependent

  1. 1
    CLAIMS A powder coating composition, comprising:a base powder comprising a polyether polymer formed by reacting ingredients including: (i) an extender comprising a polyacid, a phenol compound having both a phenol hydroxyl group and a carboxylic group, a dihydric phenol that does not include substituent groups at ortho ring positions relative to the phenol hydroxyl groups, or a combination thereof;and (ii) a diepoxide compound that includes one or more segments of the below Formula (I): wherein: each of the oxygen atoms depicted in Formula (I) is present in an ether linkage;each R 1 is independently a group having at least one carbon atom, a sulfurcontaining group, or any other suitable group having an atomic weight of at least 15 daltons that is non-reactive with an oxirane group at a temperature of less than 200°C;v is independently 1 to 4;w is 4;at least one of the phenylene groups depicted in Formula (I) includes an R 1 attached to the ring at an ortho position relative to the depicted oxygen atom;R 2 , if present, is a divalent group;n is 0 or 1;with the proviso that if n is 0, the phenylene groups depicted in Formula (I) can optionally join to form a fused ring, in which case w is 3;and 2020201397 13 Oct 2020 two or more R 1 and/or R 2 groups can join to form one or more cyclic groups;wherein the powder coating composition is suitable for use in forming an adherent coating.
  2. 5
    The powder coating composition of any one of claims 1 to 4, wherein the powder coating composition includes at least 50 weight percent, based on total resin solids, of the polyether polymer.
  3. 6
    The powder coating composition of any one of claims 1 to 5, wherein the polyether polymer has a number average molecular weight of at least 1,500.
  4. 7
    The powder coating composition of any one of claims 1 to 6, wherein the base powder has a median particle size of at least 20 to less than 150 microns.
  5. 8
    The powder coating composition of any one of claims 1 to 7, wherein the powder coating composition includes at least 90 weight percent, based on total resin solids, of the polyether polymer.
  6. 9
    The powder coating composition of any one of claims 1 to 8, wherein each phenylene group of Formula (I) includes R'’s attached to the ring at both ortho positions relative to the ether oxygen atom. 2020201397 13 Oct 2020
  7. 10
    The powder coating composition of any one of claims 1 to 9, wherein each R 1 is free of halogen atoms.
  8. 11
    The powder coating composition of any one of claims 1 to 9, wherein the polymer is free of halogen atoms.
  9. 12
    The powder coating composition of any one of claims 1 to 11, wherein each R 1 independently includes 1 or 2 carbon atoms.
  10. 13
    The powder coating composition of any one of claims 1 to 12, wherein the diepoxide compound comprises a diepoxide of 4,4'-methylenebis(2,6-dimethylphenol).
  11. 14
    The powder coating composition of any one of claims 1 to 13, wherein n is 1 and R 2 is -CH 2 -.
  12. 15
    The powder coating composition of any one of claims 1 to 14, wherein the extender comprises a dihydric phenol that does not include substituent groups at ortho ring positions relative to the phenol hydroxyl group.
  13. 16
    The powder coating composition of any one of claims 1 to 14, wherein the extender comprises hydroquinone, catechol, resorcinol, or a mixture thereof.
  14. 17
    The powder coating composition of any one of claims 1 to 16, wherein the diepoxide compound comprises a diepoxide of 4,4'-methylenebis(2,6-dimethylphenol) and the extender comprises hydroquinone.
  15. 18
    The powder coating composition of any one of claims 1 to 17, wherein the polyether polymer does not include any segments derived from a dihydric phenol that exhibits a log Relative Proliferative Effect value in the MCF-7 cell proliferation assay greater than -2.0.
  16. 19
    An article, comprising:a metal substrate of an article for conveying or storing liquid;and a cured thermoset coating disposed on at least a portion of the metal substrate, wherein the coating is formed from the powder coating composition of any one of claims 1 to 18. 2020201397 13 Oct 2020
Independent claims16