WO2022011069A1

Display articles with diffractive, antiglare surfaces and thin, durable antireflection coatings

Abstract

A display article is described herein that includes: a substrate comprising a thickness and primary surface; a diffractive surface region defined by the primary surface; and an antireflective coating disposed on the diffractive surface region. The diffractive surface region comprises structural features that comprise different heights in a multimodal distribution. The substrate exhibits a sparkle of < 4%, and a transmittance haze of < 20%, each from an incident angle of 0°. The antireflection coating comprises a plurality of alternating high refractive index and low refractive index layers. Further, each of the low index layers comprises a refractive index of ≤ about 1.8, and each of the high index layers comprises a refractive index of > 1.8. The article exhibits a first-surface average visible specular reflectance of less than 0.2% at an incident angle of 20°, and a maximum hardness of ≥ 8 GPa in a Berkovich Indenter Hardness Test.

WO2022011069A1, drawing sheet 1
Sheet 1 of 40

Term

No projected expiry on record.

  1. Priority
  2. Filed
  3. Published
  4. Today

37 claims: 6 independent, 31 dependent

  1. 1
    What is claimed is:1. A display article, comprising: a substrate comprising a thickness and a primary surface;a diffractive surface region defined by the primary surface;and an antireflective coating disposed on the diffractive surface region defined by the primary surface of the substrate, wherein the diffractive surface region comprises a plurality of structural features that comprises a plurality of different heights in a multimodal distribution, wherein the substrate exhibits a sparkle of less than 4%, as measured by pixel power deviation (PPD 140 ) at an incident angle of 0° from normal, and a transmittance haze of less than 40% from an incident angle of 0° from normal, wherein the antireflective coating comprises a plurality of alterating high refractive index and low refractive index layers, wherein each of the low refractive index layers comprises a refractive index of less than or equal to about 1.8, and each of the high refractive index layers comprises a refractive index of greater than 1.8, wherein the article exhibits a first-surface average specular reflectance (%R) of less than 0.2% at an incident angle of 20° from normal in the visible spectrum from about 450 nm to 650 nm, and further wherein the article exhibits a maximum hardness of 8 GPa or greater, as measured by a Berkovich Indenter Hardness Test over an indentation depth of 50 nm or greater.
  2. 4
    The display article according to any one of claims 1 -3, wherein one of the low refractive index layers is disposed directly on the primary surface of the substrate.
  3. 5
    The display article according to any one of claims 1-4, wherein each low refractive index layer comprises SiO 2 or SiO x .
  4. 6
    The display article according to any one of claims 1-5, wherein the antireflective coating further comprises a scratch resistant layer which is the thickest high refractive index layer, wherein the scratch resistant layer comprises one of Si 3 N 4 , SiN x and SiO x N y having a physical thickness from 50 nm to 200 nm, and further wherein the antireflective coating has a total of three (3) to six (6) layers.
  5. 9
    The display article according to any one of claims 1-8, wherein the plurality of structural features further comprises a first portion of structural features having a first average height and a second portion of structural features having a second average height.
  6. 11
    The display article according to any one of claims 1-10, wherein the substrate comprises a glass substrate or a glass-ceramic substrate.
  7. 12
    The display article according to any one of claims 1-11, wherein the sparkle is less than 2%, as measured by PPD 140 at an incident angle of 0° from normal.
  8. 13
    The display article according to any one of claims 1-12, wherein the transmittance haze is less than 10% from an incident angle of 0° from normal.
  9. 14
    The display article according to any one of claims 1-13, wherein the first-surface average specular reflectance (%R) is less than 0.1% at an incident angle of 20° from normal in the visible spectrum from about 450 nm to 650 nm.
  10. 15
    A consumer electronic product, comprising:a housing comprising a front surface, a back surface and side surfaces;electrical components at least partially within the housing, the electrical components comprising a controller, a memory, and a display, the display at or adjacent to the front surface of the housing;and a cover substrate disposed over the display, wherein at least one portion of the housing or the cover substrate comprises the article of any one of claims 1-14.
  11. 16
    A display article, comprising:a substrate comprising a thickness and a primary surface;a diffractive surface region defined by the primary surface;and an antireflective coating disposed on the diffractive surface region defined by the primary surface of the substrate, wherein the diffractive surface region comprises a plurality of structural features comprising a pitch of less than 125 μm and a fill fraction from 30% to 70%, each structural feature comprising a diameter from 5 μm to 120 μm, wherein the substrate exhibits a sparkle of less than 4%, as measured by pixel power deviation (PPD 140 ) at an incident angle of 0° from normal, and a transmittance haze of less than 40% from an incident angle of 0° from normal, wherein the antireflective coating comprises a plurality of alternating high refractive index and low refractive index layers, wherein each of the low refractive index layers comprises a refractive index of less than or equal to about 1.8, and each of the high refractive index layers comprises a refractive index of greater than 1.8, wherein the article exhibits a first-surface average specular reflectance (%R) of less than 0.2% at an incident angle of 20° from normal in the visible spectrum from about 450 nm to 650 nm, and further wherein the article exhibits a maximum hardness of 8 GPa or greater, as measured by a Berkovich Indenter Hardness Test over an indentation depth of 50 nm or greater.
  12. 19
    The display article according to any one of claims 16-18, wherein one of the low refractive index layers is disposed directly on the primary surface of the substrate.
  13. 20
    The display article according to any one of claims 16-19, wherein each low refractive index layer comprises SiO 2 or SiO x .
  14. 21
    The display article according to any one of claims 16-20, wherein the antireflective coating further comprises a scratch resistant layer which is the thickest high refractive index layer, wherein the scratch resistant layer comprises one of Si 3 N 4 , SiN x and SiO x N y having a physical thickness from 50 nm to 200 nm, and further wherein the antireflective coating has three (3) to six (6) layers.
  15. 22
    The display article according to any one of claims 16-21, wherein the substrate comprises a glass substrate or a glass-ceramic substrate.
  16. 23
    The display article according to any one of claims 16-22, wherein the sparkle is less than 2%, as measured by PPD 140 at an incident angle of 0° from normal.
  17. 24
    The display article according to any one of claims 16-23, wherein the transmittance haze is less than 10% from an incident angle of 0° from normal.
  18. 25
    The display article according to any one of claims 16-24, wherein the first-surface average specular reflectance (%R) is less than 0.1% at an incident angle of 20° from normal in the visible spectrum from about 450 nm to 650 nm.
  19. 26
    The display article according to any one of claims 16-25, wherein a first portion of the plurality of structural features comprises pillars having a first average height from 50 nm to 250 nm.
  20. 27
    The display article according to any one of claims 16-25, wherein a first portion of the plurality of structural features comprises holes having a first average depth from 50 nm to 250 nm.
  21. 28
    The display article according to any one of claims 16-27, wherein the fill fraction is from40% to 55%.
  22. 29
    The display article according to any one of claims 16-28, wherein each structural feature further comprises an aspect ratio of greater than or equal to 50.
  23. 30
    A consumer electronic product, comprising:a housing comprising a front surface, a back surface and side surfaces;electrical components at least partially within the housing, the electrical components comprising a controller, a memory, and a display, the display at or adjacent to the front surface of the housing;and a cover substrate disposed over the display, wherein at least one portion of the housing or the cover substrate comprises the article of any one of claims 16-29.
  24. 31
    A display article, comprising:a substrate comprising a thickness and a primary surface;a diffractive surface region defined by the primary surface;and an antireflective coating disposed on the diffractive surface region defined by the primary surface of the substrate, wherein the diffractive surface region comprises a plurality of structural features comprising a pitch of less than 125 μm, and a fill fraction from 30% to 70%, wherein each structural feature comprises a height or depth of from 50 nm to 250 run, wherein the antireflective coating comprises a plurality of alternating high refractive index and low refractive index layers, wherein each of the low refractive index layers comprises a refractive index of less than or equal to about 1.8, and each of the high refractive index layers comprises a refractive index of greater than 1.8, wherein the article exhibits a first-surface average specular reflectance (%R) of less than 0.2% at an incident angle of 20° from normal in the visible spectrum from about 450 nm to 650 nm, and further wherein the article exhibits a maximum hardness of 8 GPa or greater, as measured by a Berkovich Indenter Hardness Test over an indentation depth of 50 nm or greater.
  25. 35
    The display article according to any one of claims 31-34, wherein each structural feature further comprises an aspect ratio of greater than or equal to 50.
  26. 36
    The display article according to any one of claims 31-35, wherein the substrate comprises a glass substrate or a glass-ceramic substrate.
  27. 37
    A consumer electronic product, comprising:a housing comprising a front surface, a back surface and side surfaces;electrical components at least partially within the housing, the electrical components comprising a controller, a memory, and a display, the display at or adjacent to the front surface of the housing;and a cover substrate disposed over the display, wherein at least one portion of the housing or the cover substrate comprises the article of any one of claims 31-36.
Independent claims27