WO2015073141A1

Hydrophilic-oleophobic copolymer composition and uses thereof

Abstract

Provided herein are copolymers and copolymer compositions that are both hydrophilic and oleophobic. The copolymers include structural units derived from a fluoroalkyl monomer and a zwitterionic monomer. It further relates to membranes formed by coating a porous substrate with ihe copoiymeric compositions. The copolymeric coating imparts hydrophilicity and oleophobicity/oil-tolerance to the membranes. The uses of such membranes as microiiltration membrane or ultrafiltration membrane are also provided.

WO2015073141A1, drawing sheet 1
Sheet 1 of 36

Term

No projected expiry on record.

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1 claim: 0 independent, 1 dependent

  1. 1
    CLAIMS:1. A copolymer comprising: 1 to 50 mole % of a structural unit of formula I;and 25 to 99 mole % of a structural unit of formula II, wherein R1 is a linear or branched C1-C30 fluoroalkyl group;R2 and R3 are independently at each occurrence a hydrogen, or a linear or branched C1-C4 alkyl group;either R4 and R5 are independently at each occurrence a linear or branched C1-C12 alkyl group, a C5-C12 carbocyclic group, or a C5-C12 heterocyclic group, and R6 and R7 are independently at each occurrence a linear or branched C1-C12 alkylene group, a linear or branched C2-C12 alkenylene group, a linear or branched C2-C12 alkylnlene group, a C5-C12 carbocyclic group, or a C5-C12 heterocyclic group, or at least two of R4, R5, R6, or R7 together with the nitrogen atom to which they are attached form a heterocyclic ring containing 5 to 7 atoms;X is independently at each occurrence an–O– or–NH–;Y is a sulfite group or a carboxylate group;and m and n are independently at each occurrence an integer ranging from 1 to 5. 2. The copolymer of claim 1, comprising 1 to 30 mole % of the structural unit of formula I;and 25 to 99 mole % of the structural unit of formula II. 3. The copolymer of claim 2, comprising 1 to 29 mole % of the structural unit of formula I;and 71 to 99 mole % of the structural unit of formula II. 4. The copolymer of claim 3, comprising 1 to 25 mole % of the structural unit of formula I;and 75 to 99 mole % of the structural unit of formula II. 5. The copolymer of claim 4, wherein R1 is a linear or branched C3-C10 fluoroalkyl group. 6. The copolymer of claim 5, wherein R2 and R3 are independently at each occurrence a hydrogen, or a methyl group. 7. The copolymer of claim 6, wherein R4 and R5 are independently at each occurrence a linear or branched C1-C3 alkyl group. 8. The copolymer of claim 7, wherein R6 and R7 are independently at each occurrence a linear C1-C5 alkylene group. 9. The copolymer of claim 8, wherein X is–O–. 10. The copolymer of claim 9, wherein m and n are independently at each occurrence an integer ranging from 2 to 4. 11. The copolymer of claim 1, comprising 1 to 10 mole % of the structural unit of formula I;and 90 to 99 mole % of the structural unit of formula II. 12. The copolymer of claim 11, wherein R1 is a linear C5-C8 fluoroalkyl group;R2, R3, R4, and R5 are methyl groups;R6 is a C1 alkylene group;R7 is a linear C3 alkylene group;X is–O–;Y is an sulfite group;m is interger 2;and n is integer 1. 13. The copolymer of claim 12, wherein R1 is a C5-C8 perfluroalkyl group. 14. The copolymer of claim 13, wherein R1 is–C6F13. 15. A copolymer comprising structural units derived from a mixture of ethylenically unsaturated monomers comprising 1 to 50 mole % of fluroalkyl monomer of formula III and 25 to 99 mole % of zwitterionic monomer of formula IV, wherein R1 is a linear or branched C1-C30 fluoroalkyl group;R2 and R3 are independently at each occurrence a hydrogen, or a linear or branched C1-C4 alkyl group;either R4 and R5 are independently at each occurrence a linear or branched C1-C12 alkyl group;a C5-C12 carbocyclic group, or a C5-C12 heterocyclic group, and R6 and R7 are independently at each occurrence a linear or branched C1-C12 alkylene group, a linear or branched C2-C12 alkenylene group, a linear or branched C2-C12 alkylnlene group, a C5-C12 carbocyclic group, or a C5-C12 heterocyclic group, or at least two of R4, R5, R6, or R7 together with the nitrogen atom to which they are attached form a heterocyclic ring containing 5 to 7 atoms;X is independently at each occurrence an–O– or–NH–;Y is an anionic group;and m and n are independently at each occurrence an integer ranging from 1 to 5. 16. The copolymer of claim 15, wherein the fluoroalkyl monomer has a structure of formula V. Formula V 17. The copolymer of claim 16, wherein zwitterionic monomer has a structure of formula VI. 18. A composition comprising a copolymer, wherein the copolymer comprises 1 to 50 mole % of a structural unit of formula VII;and 25 to 99 mole % of a structural unit of formula VIII, wherein R1 is a linear C5-C8 fluoroalkyl group. 19. The composition of claim 18, wherein the copolymer comprises 1 to 10 mole % of a structural unit of formula VII;and 90 to 99 mole % of a structural unit of formula VIII. 20. The compostion of claim 19, wherein R1 is–C6F13. 21. The composition of claim 20, wherein the copolymer comprises a strutctural unit of formula IX. 22. The composition of claim 19, further comprising a solubilizing agent. 23. A membrane comprising: a porous substrate an optionally a coating attached to the porous substrate wherein at least one of the porous substrate or the coating comprises a copolymer comprising 1 to 50 mole % of a structural unit of formula VI, and 25 to 99 mole % of a structural unit of formula VII, wherein R1 is a linear C5-C8 fluoroalkyl group. 24. The membrane of claim 23, wherein the porous substrate has a pore size ranging from about 0.01 micron to about 50 micron. 25. The membrane of claim 24, wherein the porous substrate comprises a polymer selected from the group consisting of polytetrafluoroethylene, expanded polytetrafluoroethylene, polysulfone, polyethersulfone, polypropylene, polyvinylidine fluoride, polyamide, polystyrene, polyethylene, polyacrylonitrile, cellulose-based materials and combinations thereof. 26. The membrane of claim 25, wherein the porous substrate is expanded polytetrafluoroethylene. 27. The membrane of claim 26, wherein the copolymer comprises 1 to 10 mole % of a structural unit of formula VII;and 90 to 99 mole % of a structural unit of formula VIII. 28. The membrane of claim 27, wherein R1 of the copolymer is–C6F13. 29. The membrane of claim 28, wherein the membrane has a contact angle of up to about 20° for water, and a contact angle of at least about 60° for a hydrocarbon. 30. A method of treating a contaminated water comprising: providing the contaminated water comprising water and oil;providing the membrane of claim 23;and passing the contaminated water through the membrane of claim 23 to generate a treated water. 31. The method of claim 30, wherein the contaminated water is a produced water. 32. The method of claim 30, wherein the contaminated water comprises total organic components in a range between 1 and 1000 ppm. 33. The method of claim 32, wherein the contaminated comprises free un- dissolved oil in a range between 1 and 500 ppm, total dissolved solids in a range between 5000 and 200000 ppm, and total suspended solids in a range between 1 and 2000 ppm. 34. The method of claim 33, wherein the concentration of the suspended solids in the treated water is lower than that of the contaminated water.