Nova Patents
WO2013000031A1

Dual fuel conversion

Abstract

Conversion of an internal combustion engine fitted with a direct injection liquid fuel delivery system to a dual fuel system so that the engine can selectively operate on a primary liquid fuel or a secondary fuel. In a typical application, the primary liquid fuel comprises gasoline and the secondary fuel comprises a liquefied gaseous fuel such as LPG delivered to the engine in a liquid phase. The direct injection liquid fuel delivery system comprises a plurality of liquid fuel direct injectors (15) incorporated in a fuel rail (17) and operable in response to control signals received from an engine control unit (ECU), which is typically the OEM unit (21). The fuel rail (17) communicates with a liquid fuel supply line (13) to receive fuel delivery to the fuel injectors (15) and is fitted with a fuel pressure sensor (23). The conversion provides a dual fuel direct injection system (30) having a gaseous fuel supply (33) including a delivery line (35). The delivery line (35) communicates with a fuel selection valve (37) installed in the liquid fuel supply line (13). With this arrangement, either liquid fuel or a liquid phase of the gaseous fuel can be selectively delivered to the fuel rail (17) and the fuel injectors 15, according to the setting of the fuel selection valve 37. The conversion further involves installation of a supplementary control means in the form of a supplementary ECU (41) which operates in conjunction with the OEM ECU (21). The supplementary ECU (41) is configured to intercept signals from the pressure sensor (23) and to deliver a corresponding interception signal to the OEM ECU (21) to cause the OEM ECU to operate the fuel injectors (15) in a manner designated by supplementary ECU (41).

WO2013000031A1, drawing sheet 1
Sheet 1 of 2

Term

No projected expiry on record.

  1. Priority
  2. Filed
  3. Published
  4. Today

32 claims: 13 independent, 19 dependent

  1. 1
    The Claims Defining the Invention are as Follows:1. A method for delivering a secondary fuel for use by an internal combustion engine, the method comprising providing a supply of the secondary fuel, delivering a metered quantity of the secondary fuel to the engine through a fuel injector operating under the control of a control means adapted to receive a fuel pressure input indicative of the fuel pressure, and substituting the indication of the fuel pressure when the secondary fuel is being delivered through the fuel injector with a substitute input causing the control means to operate the fuel injector in a timing regime appropriate for the secondary fuel.
  2. 4
    A method for the liquid phase injection of a gaseous fuel directly into a combustion chamber of an internal combustion engine, the method comprising providing a supply of gaseous fuel, delivering a metered quantity of gaseous fuel in a liquid phase into the combustion chamber through a fuel injector operating under the control of a control means adapted to receive a fuel pressure input indicative of fuel pressure, and substituting the indication of fuel pressure when gaseous fuel is being delivered in liquid phase through the fuel injector with a substitute input causing the control means to operate the fuel injector in a timing regime appropriate for the liquid phase injection of the gaseous fuel.
  3. 5
    The method according to any one of the preceding claims wherein the control means comprises a primary electronic control unit (ECU).
  4. 7
    The method according to any one of the preceding claims wherein there is further provided a supplementary control means adapted to intercept and interfere with certain signals associated with the primary electronic control unit.
  5. 9
    The method according to any one of the preceding claims further comprising selective operation of the engine in a liquid fuel mode, whereby the primary liquid fuel is delivered directly into the combustion chamber of the engine.
  6. 13
    The method according to any one of the preceding claims further comprising setting a fuel selection valve for delivery of the gaseous fuel in a liquid phase to a fuel rail to which the fuel injector is connected when the fuelling requirement for the engine is gaseous fuel.
  7. 14
    The method according to any one of the preceding claims wherein the supplementary control means samples pressure signals from a pressure sensor and also samples injector control signals from the primary control means to obtain an indication of engine speed and also a notional primary liquid fuel demand corresponding thereto, determines the required gaseous fuel demand corresponding to the notional primary liquid fuel demand, determines the change in the operating parameters of the fuel injector in order to deliver the required amount of gaseous fuel in a liquid phase, and determines an interception signal to be sent to the primary control means to cause the primary control means to operate the fuel injector in a manner reflecting the required change in operating parameters to deliver the required amount of gaseous fuel in its liquid phase.
  8. 18
    A method of selectively supplying a first fuel and a second fuel from respective fuel sources to a combustion chamber of an internal combustion engine, the method comprising providing a common fuel rail to selectively supply one of the first and second fuels to a fuel delivery injector operating under the control of a control means;providing a valve operable for selectively communicating each of the fuel sources with the fuel rail;providing the control means with a fuel pressure input indicative of the pressure of the selected fuel;and causing the control means to operate the fuel injector in a regime appropriate for the selected fuel;wherein when the selected fuel comprises the second fuel the method further comprises substituting the indication of the fuel pressure when the second fuel is being delivered through the fuel injector with a substitute input causing the control means to operate the fuel injector in a regime appropriate for the second fuel.
  9. 19
    An internal combustion engine configured for operation in accordance with the method according to any one of the preceding claims.
  10. 20
    A dual fuel system for fuelling an internal combustion engine, the dual fuel system comprising a primary fuel system for injection of a metered quantify of a primary fuel to the engine and a secondary fuel system for injection of a metered quantify of second fuel to the engine, the two fuel systems being configured for selective direct injection of the respective fuel through a common fuel injector.
  11. 24
    A dual fuel system for fuelling an internal combustion engine, the dual fuel system comprising a liquid fuel system for injecting a metered quantify of a primary liquid fuel into a combustion chamber of the engine and a gaseous fuel system for liquid phase injection of a metered quantify of gaseous fuel into a combustion chamber of the engine, the two fuel systems being configured for direct injection of the respective fuel into the combustion chamber through a common fuel injector.
  12. 25
    A dual fuel system for fuelling an internal combustion engine, the dual fuel system comprising a fuel injector for delivering fuel into a combustion chamber of the engine, a fuel rail for selectively delivering a first fuel and a second fuel to the fuel injector, control means for operating the fuel injector in a timing regime appropriate for the selected fuel, the control means comprising a first control unit and a second control unit, wherein the first control unit is operable to determine the timing regime for operation of the injector for delivery of the first fuel in response to an indication of the fuel pressure and wherein the second control unit is operable to deliver a substituted indication of fuel pressure to the first control means when the second fuel is being delivered through the fuel injector, the substituted indication causing the control means to operate the fuel injector in a timing regime appropriate for the second fuel.
  13. 29
    A conversion system for modifying an internal combustion engine fitted with a direct injection liquid fuel delivery system to a dual fuel system so that the engine can selectively operate on a primary liquid fuel or a secondary gaseous fuel, the dual fuel system comprising a liquid fuel system for directly injecting a metered quantify of the primary liquid fuel into a combustion chamber of the engine and a gaseous fuel system for the direct liquid phase injection of a metered quantify of gaseous fuel into a combustion chamber of the engine, the two fuel systems being configured for injection of the respective fuel into the combustion chamber through a common fuel injector.