WO2007106903A2

Polyunsaturated fatty acid production in heterologous organisms using pufa polyketide synthase systems

Abstract

Disclosed are novel acyl-CoA synthetases and novel acyltransferases, nucleic acid molecules encoding the same, recombinant nucleic acid molecules and recombinant host cells comprising such nucleic acid molecules, genetically modified organisms (microorganisms and plants) comprising the same, and methods of making and using the same. Also disclosed are genetically modified organisms (e.g., plants, microorganisms) that have been genetically modified to express a PKS-like system for the production of PUFAs (a PUFA PKS system or PUFA synthase), wherein the organisms have been modified to express an acyl-CoA synthetase, to express an acyl transferase, to delete or inactivate a fatty acid synthase (FAS) expressed by the organism, to reduce competition for malonyl CoA with the PUFA synthase or to increase the level of malonyl CoA in the organism, and in one aspect, to inhibit KASII or KASIII. Additional modifications, and methods to make and use such organisms, in addition to PUFAs and oils obtained from such organisms, are disclosed, alone with various products including such PUFAs and oils.

WO2007106903A2, drawing sheet 1
Sheet 1 of 20

Term

No projected expiry on record.

  1. Priority and filed
  2. Published
  3. Today

96 claims: 49 independent, 47 dependent

  1. 1
    What is claimed is:1. An isolated nucleic acid molecule comprising a nucleic acid sequence encoding an acyl-CoA synthetase (ACoAS) that catalyzes the conversion of long chain PUFA free fatty acids (FFA) to acyl-CoA, wherein the nucleic acid sequence encodes an acyl-CoA synthetase (ACoAS) that is at least 60% identical to an ACoAS having an amino acid sequence selected from the group consisting of: SEQ ID NO:83, SEQ ID NO:85, SEQ ID NO:87, SEQ ID NO:89, SEQ ID NO:91, SEQ ID NO:93, SEQ ID NO:95, SEQ ID NO:97 and SEQ ID NO:99.
  2. 2
    The isolated nucleic acid molecule of Claim 1, wherein the nucleic acid sequence encodes an acyl-CoA synthetase (ACoAS) having an amino acid sequence selected from the group consisting of:SEQ ID NO:83, SEQ ID NO:85, SEQ ID NO:87, SEQ ID NO:89, SEQ ID NO:91, SEQ ID NO:93, SEQ ID NO:95, SEQ ID NO:97 and SEQ ID NO:99.
  3. 3
    The isolated nucleic acid molecule of Claim 1, wherein the nucleic acid sequence encodes an amino acid sequence selected from the group consisting of:SEQ ID NO:83, SEQ ID NO:85 and SEQ ID NO:97.
  4. 4
    The isolated nucleic acid molecule of Claim 1, wherein the nucleic acid sequence is selected from the group consisting of:SEQ ID NO: 82, SEQ ID NO: 84, SEQ ID NO:86, SEQ ID NO:88, SEQ ID NO:90, SEQ ID NO:92, SEQ ID NO:94, SEQ ID NO:96, and SEQ ID NO:98.
  5. 5
    An isolated nucleic acid molecule comprising a nucleic acid sequence that encodes a protein that utilizes PUFA-CoA as substrates in forming phospholipids (PL) or triacylglycerols (TAG), wherein the protein comprises an amino acid sequence that is at least 60% identical to an amino acid sequence selected from the group consisting of:SEQ ID NO: 102, SEQ ID NO: 104, SEQ ID NO: 107, SEQ ID NO: 110, and SEQ ID NO: 113.
  6. 6
    The isolated nucleic acid molecule of Claim 5, wherein the nucleic acid sequence encodes a protein comprising an amino acid sequence selected from the group consisting of:SEQ ID NO: 102, SEQ ID NO: 104, SEQ ID NO: 107, SEQ ID NO: 110, and SEQ ID NO: 113.
  7. 7
    The isolated nucleic acid molecule of Claim 5, wherein the nucleic acid sequence encodes a protein comprising an amino acid sequence selected from the group consisting of SEQ ID NO:102 and SEQ ID NO: 104.
  8. 8
    The isolated nucleic acid molecule of Claim 5, wherein the nucleic acid sequence is selected from the group consisting of SEQ ID NO:100, SEQ ID NO: 102, SEQ ID NO: 103, SEQ ID NO: 105, SEQ ID NO: 106, SEQ ID NO: 108, SEQ ID NO: 109, SEQ ID NO:l l l, and SEQ ID NO:112.
  9. 9
    An isolated protein encoded by the nucleic acid molecule of any one of Claims 1 to 8.
  10. 10
    A recombinant nucleic acid molecule, comprising the nucleic acid molecule according to any one of Claims 1 to 8, operatively linked to an expression control sequence.
  11. 11
    A recombinant host cell comprising the recombinant nucleic acid molecule of Claim 10.
  12. 12
    The recombinant host cell of Claim 11, wherein the host cell is a microorganism.
  13. 13
    The recombinant host cell of Claim 11, wherein the host cell is a plant cell.
  14. 14
    A genetically modified organism, wherein the organism has been genetically modified to express the isolated nucleic acid molecule of any one of Claims 1 to 8.
  15. 15
    A genetically modified organism, wherein the organism has been genetically modified to express at least one isolated nucleic acid molecule of any one of Claims 1 to 4.
  16. 16
    A genetically modified organism, wherein the organism has been genetically modified to express at least one isolated nucleic acid molecule of any one of Claims 5 to 8.
  17. 17
    A genetically modified organism, wherein the organism has been genetically modified to express at least one isolated nucleic acid molecule of any one of Claims 1 to 4 and at least one isolated nucleic acid molecule of any one of Claims 5 to 8.
  18. 18
    A genetically modified organism, wherein the organism has been genetically modified to express at least one isolated nucleic acid molecule of Claim 3 and at least one isolated nucleic acid molecule of Claim 7.
  19. 19
    The genetically modified organism of any one of Claims 14 to 18, wherein the organism expresses a PUFA synthase and a phosphopantetheinyl transferase (PPTase).
  20. 20
    The genetically modified organism of Claim 19, wherein the organism has been genetically modified to express the synthase and the PPTase.
  21. 21
    A genetically modified organism, wherein the organism expresses a PUFA synthase that produces at least one polyunsaturated fatty acid (PUFA) and a phosphopantetheinyl transferase (PPTase), and wherein the organism contains a genetic modification to express one or more heterologous acyl-CoA synthetases (ACoAS) or a homologue thereof that catalyzes the conversion of long chain PUFA free fatty acids (FFA) to acyl-CoA.
  22. 22
    The genetically modified organism of Claim 21, wherein the organism is transformed with a nucleic acid molecule comprising a nucleic acid sequence encoding an acyl-CoA synthetase (ACoAS) or a homologue thereof from an organism that endogenously expresses a PUFA synthase.
  23. 23
    The genetically modified organism of Claim 21, wherein the organism is transformed with a nucleic acid molecule comprising a nucleic acid sequence encoding an acyl-CoA synthetase (ACoAS) or a homologue thereof from Crypthecodinium cohnii, wherein the ACoAS or homologue thereof catalyzes the conversion of long chain PUFA free fatty acids (FFA) to acyl-CoA.
  24. 24
    The genetically modified organism of Claim 21, wherein the organism is transformed with a nucleic acid molecule comprising a nucleic acid sequence encoding an acyl-CoA synthetase (ACoAS) or a homologue thereof from a Thraustochytriales microorganism, wherein the ACoAS or homologue thereof catalyzes the conversion of long chain PUFA free fatty acids (FFA) to acyl-CoA.
  25. 25
    The genetically modified organism of Claim 21, wherein the organism is transformed with a nucleic acid molecule comprising a nucleic acid sequence encoding an acyl-CoA synthetase (ACoAS) or a homologue thereof from Schizochytrium, wherein the ACoAS or homologue thereof catalyzes the conversion of long chain PUFA free fatty acids (FFA) to acyl-CoA.
  26. 26
    The genetically modified organism of Claim 21, wherein the organism is transformed with the nucleic acid molecule of any one of Claims 1 to 4.
  27. 27
    The genetically modified organism of any one of Claims 21 to 26, wherein the organism contains an additional genetic modification to delete or inactivate a fatty acid synthase (FAS) expressed by the organism.
  28. 28
    The genetically modified organism of any one of Claims 21 to 27, wherein the organism contains an additional genetic modification to reduce competition for malonyl CoA with the PUFA synthase or to increase the level of malonyl CoA in the organism.
  29. 29
    The genetically modified organism of any one of Claims 21 to 28, wherein the organism contains an additional genetic modification to express one or more heterologous proteins from an organism that endogenously produces PUFAs, wherein the protein utilizes PUFA-CoA as substrates in forming phospholipids (PL) or triacylglycerols (TAG).
  30. 30
    A genetically modified organism, wherein the organism expresses a PUFA synthase that produces at least one polyunsaturated fatty acid (PUFA) and a phosphopantetheinyl transferase (PPTase), and wherein the organism contains a genetic modification to delete or inactivate a fatty acid synthase (FAS) expressed by the organism.
  31. 31
    The genetically modified organism of Claim 30, wherein the organism contains an additional genetic modification to reduce competition for malonyl CoA with the PUFA synthase or to increase the level of malonyl CoA in the organism.
  32. 32
    A genetically modified organism, wherein the organism expresses a PUFA synthase that produces at least one polyunsaturated fatty acid (PUFA) and a phosphopantetheinyl transferase (PPTase), and wherein the organism contains a genetic modification to reduce competition for malonyl CoA with the PUFA synthase or to increase the level of malonyl CoA in the organism.
  33. 33
    The genetically modified organism of Claim 32, wherein the organism contains an additional genetic modification to delete or inactivate a fatty acid synthase (FAS) expressed by the organism.
  34. 34
    A genetically modified organism, wherein the organism expresses a PUFA synthase that produces at least one polyunsaturated fatty acid (PUFA) and a phosphopantetheinyl transferase (PPTase), wherein the organism contains a genetic modification to express one or more heterologous proteins from an organism that endogenously produces PUFAs, wherein the protein utilizes PUFA-CoA as substrates in forming phospholipids (PL) or triacylglycerols (TAG).
  35. 35
    The genetically modified organism of Claim 34, wherein the protein is a DAGAT or an LPAAT.
  36. 36
    The genetically modified organism of Claim 34, wherein the organism is transformed with a nucleic acid molecule comprising a nucleic acid sequence encoding a protein from a Thraustochytrid or a Labyrinthulid that utilizes PUFA-CoA as substrates in forming phospholipids (PL) or triacylglycerols (TAG).
  37. 37
    The genetically modified organism of Claim 34, wherein organism is transformed with a nucleic acid molecule comprising a nucleic acid sequence encoding a protein from Schizochytrium that utilizes PUFA-CoA as substrates in forming phospholipids (PL) or triacylglycerols (TAG).
  38. 38
    The genetically modified organism of Claim 34, wherein the organism is transformed with a nucleic acid molecule of any one of Claims 5 to 8.
  39. 39
    The genetically modified organism of any one of Claims 34 to 39, wherein the organism comprises an additional modification to express one or more heterologous acyl-CoA synthetases (ACoAS) or a homologue thereof that catalyzes the conversion of long chain PUFA free fatty acids (FFA) to acyl-CoA.
  40. 40
    The genetically modified organism of any one of Claims 34 to 40, wherein the organism contains an additional genetic modification to delete or inactivate a fatty acid synthase (FAS) expressed by the organism.
  41. 41
    The genetically modified organism of any one of Claims 34 to 41, wherein the organism contains an additional genetic modification to reduce competition for malonyl CoA with the PUFA synthase or to increase the level of malonyl CoA in the organism.
  42. 42
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from a Thraustochytrid or a Labyrinthulid.
  43. 43
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from a Thraustochytriales microorganism.
  44. 44
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from an organism selected from the group consisting of:Schizochytrium, Thraustochytrium, Ulkenia, and Labyrinthula.
  45. 45
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from Schizochytrium.
  46. 46
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from an organism selected from the group consisting of Schizochytrium sp. American Type Culture Collection (ATCC) No. 20888, Thraustochytrium 23B ATCC No. 20892, and a mutant of any of said microorganisms.
  47. 47
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from a marine bacterium.
  48. 48
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises at least one functional domain from a PUFA synthase from an organism selected from the group consisting of Shewanella, Moritella and Photobacterium.
  49. 49
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase consists of one or more proteins comprising:a) at least one enoyl-ACP reductase (ER) domain;b) at least four acyl carrier protein (ACP) domains;c) at least two β-ketoacyl-ACP synthase (KS) domains;d) at least one acyltransferase (AT) domain;e) at least one β-ketoacyl-ACP reductase (KR) domain;f) at least two FabA-like β-hydroxyacyl-ACP dehydrase (DH) domains;and g) at least one chain length factor (CLF) domain;h) at least one malonyl-CoA:ACP acyltransferase (MAT) domain.
  50. 50
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase consists of one or more proteins comprising:a) two enoyl ACP-reductase (ER) domains;b) eight or nine acyl carrier protein (ACP) domains;c) two β-keto acyl-ACP synthase (KS) domains;d) one acyltransferase (AT) domain;e) one ketoreductase (KR) domain;f) two FabA-like β-hydroxy acyl-ACP dehydrase (DH) domains;g) one chain length factor (CLF) domain;and h) one malonyl-CoA:ACP acyltransferase (MAT) domain.
  51. 51
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase is a bacterial PUFA synthase that produces PUFAs at temperatures of at least about 25 0 C, and wherein the PUFA synthase consists of one or more proteins comprising:a) at least one enoyl ACP-reductase (ER) domain;b) at least six acyl carrier protein (ACP) domains;c) at least two β-keto acyl-ACP synthase (KS) domains;d) at least one acyltransferase (AT) domain;e) at least one ketoreductase (KR) domain;f) at least two FabA-like β-hydroxy acyl-ACP dehydrase (DH) domains;g) at least one chain length factor (CLF) domain;h) at least one malonyl-CoA:ACP acyltransferase (MAT) domain;and i) at least one 4'-phosphopantetheinyl transferase (PPTase) domain.
  52. 52
    The genetically modified organism of any one of Claims 21 to 42, wherein the PUFA synthase comprises or is encoded by one or more sequences selected from the group consisting of:any one of SEQ ID NOs: 1-32 and any one of SEQ ID NOs:35-80.
  53. 53
    The genetically modified organism of any one of Claims 21 to 52, wherein one or more nucleic acid sequences encoding the PUFA synthase has been optimized to improve the expression of the PUFA synthase in the organism.
  54. 54
    The genetically modified organism of any one of Claims 21 to 53, wherein the organism produces at least one polyunsaturated fatty acid (PUFA) selected from the group consisting of:EPA (C20:5, n-3), DHA (C22:6, n-3), DPA (C22:5, n-6 or n-3), ARA (C20:4, n-6), GLA (C18:3, n-6), and/or SDA (C18:4, n-3)).
  55. 55
    The genetically modified organism of any one of Claims 21 to 53, wherein the organism produces at least one polyunsaturated fatty acid (PUFA) selected from the group consisting of:DHA, EPA and DPAn-6.
  56. 56
    The genetically modified organism of any one of Claims 21 to 53, wherein the organism produces DHA and DPAn-6.
  57. 57
    The genetically modified organism of any one of Claims 21 to 53, wherein the organism produces ARA.
  58. 58
    The genetically modified organism of any one of Claims 21 to 53, wherein the total fatty acid profile in the organism comprises at least 0.5% by weight of said at least one PUFA produced by the PUFA synthase.
  59. 59
    The genetically modified organism of any one of Claims 21 to 58, wherein the organism is a microorganism.
  60. 60
    The genetically modified organism of Claim 59, wherein the microorganism endogenously expresses a PUFA PKS system.
  61. 61
    The genetically modified organism of Claim 59, wherein the microorganism is selected from the group consisting of a Thraustochytriales microorganism and a marine bacterium.
  62. 62
    The genetically modified organism of Claim 59, wherein the microorganism has been genetically modified to express the PUFA PKS system.
  63. 63
    The genetically modified organism of Claim 59, wherein the microorganism is a yeast or a bacterium.
  64. 64
    The genetically modified organism of any one of Claims 21 to 53, wherein the organism is a plant or a plant cell.
  65. 65
    The genetically modified organism of Claim 64, wherein expression of the PUFA synthase and the PPTase is targeted to the plastid of the plant or plant cell.
  66. 66
    The genetically modified organism of Claim 64, wherein the plant is an oil seed plant.
  67. 67
    The genetically modified organism of Claim 64, wherein the plant is a dicotyledonous plant.
  68. 68
    The genetically modified organism of Claim 64, wherein the plant is selected from the group consisting of:canola, soybean, rapeseed, linseed, corn, safflower, sunflower and tobacco.
  69. 69
    The genetically modified organism of Claim 64, wherein the total fatty acids produced by said PUFA synthase, other than said at least one PUFA, comprises less than about 10% by weight of the total fatty acids produced by said plant or plant cell.
  70. 70
    The genetically modified organism of Claim 64, wherein the total fatty acids produced by said PUFA synthase, other than said at least one PUFA, comprises less than about 5% by weight of the total fatty acids produced by said plant or plant cell.
  71. 71
    The genetically modified organism of Claim 64, wherein the total fatty acid profile in the plant, part of the plant, or plant cell comprises at least about 0.5% by weight of at least one polyunsaturated fatty acid (PUFA) having at least twenty carbons and four or more carbon-carbon double bonds, and wherein the total fatty acid profile in the plant or part of the plant contains less than 5% in total of all of the following PUFAs:gamma-linolenic acid (GLA;18:3, n-6), PUFAs having 18 carbons and four carbon-carbon double bonds, PUFAs having 20 carbons and three carbon-carbon double bonds, and PUFAs having 22 carbons and two or three carbon-carbon double bonds.
  72. 72
    The genetically modified organism of Claim 64, wherein the total fatty acid profile in the plant, part of the plant, or plant cell comprises at least about 0.5% by weight of at least one polyunsaturated fatty acid (PUFA) having at least twenty carbons and four or more carbon-carbon double bonds, and wherein the total fatty acid profile in the plant or part of the plant contains less than 1% of each of the following PUFAs:gamma-linolenic acid (GLA;18:3, n-6), PUFAs having 18 carbons and four carbon-carbon double bonds, PUFAs having 20 carbons and three carbon-carbon double bonds, and PUFAs having 22 carbons and two or three carbon-carbon double bonds.
  73. 73
    The genetically modified organism of Claim 64, wherein the total fatty acid profile in the plant, part of the plant, or plant cell comprises at least about 0.5% by weight of at least one polyunsaturated fatty acid (PUFA) having at least twenty carbons and four or more carbon-carbon double bonds, and wherein the total fatty acid profile in the plant or part of the plant contains less than 2% of gamma-linolenic acid (GLA; 18:3, n-6) and dihomo- gamma-linolenic acid (DGLA or HGLA;20:3, n-6).
  74. 74
    The genetically modified organism of Claim 73, wherein the total fatty acid profile in the plant, part of the plant, or plant cell contains less than 1% by weight of gamma- linolenic acid (GLA; 18:3, n-6) and dihomo-gamma-linolenic acid (DGLA or HGLA;20:3, n-6).
  75. 75
    The genetically modified organism of Claim 64, wherein the total fatty acid profile in the plant, part of the plant, or plant cell comprises at least about 0.5% by weight of at least one polyunsaturated fatty acid (PUFA) having at least twenty carbons and four or more carbon-carbon double bonds, and wherein the total fatty acid profile in the plant or part of the plant contains less than 1% of gamma-linolenic acid (GLA; 18:3, n-6).
  76. 76
    The genetically modified organism of Claim 64, wherein the total fatty acid profile in the plant, part of the plant, or plant cell contains less than 0.5% by weight of gamma-linolenic acid (GLA; 18:3, n-6).
  77. 77
    An oil obtained from the genetically modified organism of any one of Claims 21 to 76.
  78. 78
    A method to produce an oil comprising at least one polyunsaturated fatty acid (PUFA), comprising growing the organism of any one of 21 to 76.
  79. 79
    An oil produced by the method of Claim 78.
  80. 80
    A plant oil comprising detectable amounts of DHA (docosahexaenoic acid (C22:6, n-3)), and DPA (docosapentaenoic acid (C22:5, n-6), wherein the ratio of DPAn-6 to DHA is 1:1 or greater than 1:1, wherein the plant oil is obtained from the plant or plant cell of any one of Claims 64 to 76.
  81. 81
    Seed obtained from the plant of any one of Claims 64 to 76.
  82. 82
    The oil of any one of Claims 77, 79 or 80, wherein the oil contains at least one polyunsaturated fatty acid (PUFA) selected from the group consisting of:EPA (C20:5, n-3), DHA (C22:6, n-3), DPA (C22:5, n-6 or n-3), ARA (C20:4, n-6), GLA (C18:3, n-6), and/or SDA (C18:4, n-3)).
  83. 83
    The oil of any one of Claims 77, 79 or 80, wherein the oil contains at least one polyunsaturated fatty acid (PUFA) selected from the group consisting of:EPA (C20:5, n-3), DHA (C22:6, n-3), DPA (C22:5, n-6 or n-3), or DTA (C22:4, n-6).
  84. 84
    The oil of any one of Claims 77, 79 or 80, wherein the oil contains at least one polyunsaturated fatty acid (PUFA) selected from the group consisting of:EPA (C20:5, n-3), DHA (C22:6, n-3), and/or DPA (C22:5, n-6 or n-3).
  85. 85
    A food product that contains an oil of any one of Claims 77, 79 or 80, or the seed from Claim 81.
  86. 86
    A pharmaceutical product that contains an oil of any one of Claims 77, 79 or 80.
  87. 87
    A method to produce an oil comprising at least one PUFA, comprising recovering an oil from the seed of Claim 81.
  88. 88
    A method to produce an oil comprising at least one PUFA, comprising recovering an oil from the genetically modified organism of any one of Claims 21 to 76.
  89. 89
    A method to produce at least one polyunsaturated fatty acid (PUFA), comprising growing the genetically modified organism of any one of Claims 21 to 76.
  90. 90
    A method to produce at least one polyunsaturated fatty acid (PUFA), comprising obtaining or recovering the PUFA from the genetically modified organism of any one of Claims 21 to 76.
  91. 91
    A method to provide a supplement or therapeutic product containing at least one PUFA to an individual, comprising providing to the individual genetically modified organism or a part thereof of any one of Claims 21 to 76, seeds of Claim 81, an oil of Claim 77, 79 or 80, a food product of Claim 85, or a pharmaceutical product of Claim 86.
  92. 92
    A process for transforming an organism to express PUFAs, comprising transforming an organism with nucleic acid molecules encoding a PUFA synthase, with a nucleic acid molecule encoding a phosphopantetheinyl transferase (PPTase), and with at least one nucleic acid molecule according to any one of Claims 1 to 8.
  93. 93
    The process of Claim 92, wherein the organism contains a genetic modification to delete or inactivate a fatty acid synthase (FAS) expressed by the organism.
  94. 94
    The process of Claim 92, wherein the organism contains a genetic modification to reduce competition for malonyl CoA with the PUFA synthase or to increase the level of malonyl CoA in the organism.
  95. 95
    The process of Claim 92, wherein the organism is a plant.
  96. 96
    The process of Claim 92, wherein the organism is a microorganism.
Independent claims96