Nova Patents
WO2005014183A1

Polymer-assisted deposition of films

Abstract

A polymer assisted deposition process for deposition of metal oxide films and the like is presented. The process includes solutions of one or more metal precursor and soluble polymers having binding properties for the one or more metal precursor. After a coating operation, the resultant coating is heated at high temperatures to yield metal oxide films and the like. Such films can be epitaxial in structure and can be of optical quality. The process can be organic solvent-free.

WO2005014183A1, drawing sheet 1
Sheet 1 of 17

Term

No projected expiry on record.

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1 claim: 0 independent, 1 dependent

  1. 1
    WHAT IS CLAIMED IS:1. A process of preparing a uniform highly ordered metal oxide film comprising: applying a homogenous solution, said solution containing a soluble metal precursor and a soluble polymer in a suitable solvent, onto a substrate to form a polymer and metal containing layer thereon, said polymer characterized as having metal binding properties;and, heating said substrate in an oxygen-containing atmosphere at temperatures and for time characterized as sufficient to remove said polymer from said polymer and metal containing layer and form a uniform highly ordered metal oxide film. 2. The process of claim 1 wherein said homogenous solution is prepared by mixing the soluble polymer in the suitable solvent, adding at least one soluble metal precursor into the mixture and purifying the homogenous solution by ultrafiltration with an ultrafiltration membrane so as to remove impurities, anions and cations capable of passing through said ultrafiltration membrane. 3. The process of claim 1 wherein said metal is selected from the group consisting of alkali metals, alkaline earth metals, main group metals, transition metals, and lanthanide metals. 4. The process of claim 1 wherein said metal is selected from the group consisting of main group metals, lanthanide metals and alkaline earth metals. 5. The process of claim 1 wherein said uniform highly ordered metal oxide film is characterized as nanocrystalline. 6. The process of claim 1 wherein said uniform highly ordered metal oxide film is characterized as epitaxial. 7. The process of claim 1 wherein said uniform highly ordered metal oxide fihn is characterized as polycrystalline. 8. The process of claim 6 wherein said uniform highly ordered metal oxide film further includes nanoparticles. 9. The process of claim 8 wherein said nanoparticles are of silicon. 10. The process of claim 1 wherein said uniform highly ordered metal oxide film is further characterized as porous and said process includes heating said substrate in an oxygen-containing atmosphere at temperatures, rates and time characterized as sufficient to remove said polymer from said polymer and metal containing layer and form a porous metal oxide film. 11. The process of claim 2 wherein said uniform highly ordered metal oxide film includes at least two of said metals. 12. The process of claim 1 wherein said uniform highly ordered metal oxide film is epitaxial europium oxide and said substrate is selected from the group consisting of lanthanum aluminum oxide, strontium titanate and lanthanum strontium aluminum tantalate. 13. The process of claim 1 wherein said solvent is selected from the group consisting of water, lower alcohols, acetone, tetrahydrofuran, polyproylene carbonate, acetonitrile, ethylacetate, acetic acid, and mixtures thereof. 14. The process of claim 1 wherein said solvent is selected from the group consisting of water and lower alcohols. 15. The process of claim 13 wherein said solvent is water and is organic-solvent free. 16. The process of claim 13 wherein said solution further includes a metal- binding ligand or salts thereof. 17. The process of claim 16 wherein said metal-binding ligand is EDTA or salts thereof. 18. The process of claim 1 wherein said uniform highly ordered metal oxide film includes zinc oxide. 19. The process of claim 1 wherein said uniform highly ordered metal oxide film includes titanium oxide. 20. The process of claim 19 wherein said titanium oxide is of a rutile form. 21. The process of claim 1 wherein said uniform highly ordered metal oxide film includes zirconium oxide. 22. The process of claim 19 wherein said titanium oxide is of an anatase form. 23. The process of claim 1 wherein said uniform highly ordered metal oxide film is a yttrium barium copper oxide film. 24. The process of claim 15 wherein said uniform highly ordered metal oxide film is a yttrium barium copper oxide film. 25. The process of claim 23 wherein said yttrium barium copper oxide film is epitaxial and is a superconductor. 26. The process of claim 24 wherein said yttrium barium copper oxide film is epitaxial and is a superconductor. 27. The process of claim 1 wherein said soluble polymer is selected from the group consisting of polyethylenimine, carboxylated polyethylenimine, other PEI derivatives, polyacryhc acid, polypyrolidone, and poly(ethylene-maleic acid). 28. The process of claim 1 wherein said soluble polymer is selected from the group consisting of polyethylenimine, carboxylated polyethylenimine, and other PEI derivatives. 29. The process of claim 1 said uniform highly ordered metal oxide film is barium titanium oxide. 30. The process of claim 1 said uniform highly ordered metal oxide film is strontium titanium oxide. 31. The process of claim 1 wherein said solution is applied by a process selected from the group consisting of spin coating, dipping, spraying and ink jetting onto said substrate. 32. The process of claim 1 wherein said metal oxide is hafnium oxide. 33. The process of claim 1 wherein said uniform highly ordered metal oxide film is a conformal coating upon said substrate. 34. A composition of matter comprising a homogeneous solution of at least two metal precursors and a soluble polymer, said polymer characterized as having binding properties for said at least two metal precursors, wherein said at least two metal precursors are present in a pre-selected ratio. 35. The composition of claim 34 wherein said soluble polymer is selected from the group consisting of polyethylenimine, carboxylated polyethylenimine, polyacryhc acid, polypyrolidone, and poly(ethylene-maleic acid). 36. The composition of claim 35 wherein said solution includes a solvent selected from the group consisting of water, lower alcohols, acetone, tetrahydrofuran, polyproylene carbonate, acetonitrile, ethylacetate, acetic acid, and mixtures thereof. 37. The composition of claim 35 wherein said solvent is water and is organic- solvent free. 38. The composition of matter of claim 35 wherein said polymer is polyethylenimine or a polyethylenimine derivative. 39. A composition of matter comprising a homogenous solution of one or more metal precursors, a soluble polyethylenimine or polyethylenimine derivative, and a metal binding ligand or salt thereof, said polyethylenimine or polyethylenimine derivative characterized as having binding properties for said one or more metal precursors and said metal selected from the group consisting of alkali metals, alkaline earth metals, main group metals, transition metals other than copper, and lanthanide metals. 40. The composition of matter of claim 39 wherein said solution is aqueous and has a pH in the range of from about 4 to about 8. 41. An article of manufacture comprising: a substrate;and, a uniform conformal coating of a polymer and metal containing layer thereon, said polymer and metal containing layer characterized as having a sufficient metal content whereby heating said substrate in an oxygen-containing atmosphere, a reducing atmosphere or an inert atmosphere at 250°C to 1100°C for a sufficient time removes said polymer from said polymer and metal containing layer to form a uniform highly ordered film, said polymer and metal containing layer further characterized as including a metal binding ligand or salt thereof, and said polymer having binding properties for said metal. 42. The article of claim 41 wherein said metal binding ligand or salt thereof is EDTA or a salt thereof. 43. The article of claim 41 wherein said polymer is polyethylenimine or a polyethylenimine derivative. 44. An article of manufacture comprising: a substrate;and, a uniform conformal coating of a polymer and metal containing layer thereon, said polymer and metal containing layer characterized as having a sufficient metal content whereby heating said substrate in an oxygen-containing atmosphere at 250°C to 1100°C for a sufficient time removes said polymer from said polymer and metal containing layer to form a uniform highly ordered metal oxide film, where said polymer is selected from the group consisting of polyethylenimine and polyethylenimine derivatives having binding properties for said metal, and said metal is selected from the group consisting of alkali metals, alkaline earth metals, main group metals, transition metals other than copper, and lanthanide metals. 45. A process of preparing a uniform highly ordered fihn selected from the group consisting of metal phosphates, metal borides, metal fluorides, metal silicates, metal chalcogenides and metal pnictogenides comprising: applying a homogenous solution, said solution containing a soluble metal precursor, a soluble polymer and a precursor selected from the group consisting of a phosphate precursor, a boride precursor, a fluoride precursor, a silicate precursor, a chalcogenide precursor and a pnictogenide precursor, onto a substrate to form a polymer, metal and phosphate, boride, silicate, chalcogenide or pnictogenide containing layer thereon, said polymer characterized as having metal binding properties;and, heating said substrate in a reducing atmosphere or an inert atmosphere at temperatures and for time characterized as sufficient to remove said polymer from said polymer, metal and phosphate containing layer and form a uniform highly ordered film selected from the group consisting of a metal phosphate film, a metal boride film, a metal silicate film, a metal chalcogenide film and a metal pnictogenide film. 46. A process of preparing a uniform metal film comprising: applying a homogenous solution, said solution containing a soluble metal precursor and a soluble polymer in a suitable solvent, onto a substrate to form a polymer and metal containing layer thereon, said polymer characterized as having metal binding properties;and, heating said substrate in a reducing atmosphere or an inert atmosphere at temperatures and for time characterized as sufficient to remove said polymer from said polymer and metal containing layer and form a uniform metal film. 47. The article of claim 46 wherein said metal is palladium. 48. A process of preparing a uniform highly ordered metal nitride film comprising: applying a homogenous solution, said solution containing a soluble metal precursor and a soluble polymer, onto a substrate to form a polymer and metal containing layer thereon, said polymer characterized as having metal binding properties;and, heating said substrate in an ammonia atmosphere, a reducing atmosphere or an inert atmosphere at temperatures and for time characterized as sufficient to remove said polymer from said polymer and metal containing layer and form a uniform highly ordered metal nitride film.