Coat-in-place assemblies and methods to provide an aesthetically pleasing sprinkler assembly
Claim Score by NHIP
Abstract
Coat-in-place assemblies and methods to provide an aesthetically pleasing sprinkler assembly. A coat-in-place assembly includes a sprinkler body having a proximal portion and a distal portion, a thermally responsive trigger disposed adjacent the distal portion; and an escutcheon centered about the distal portion of the sprinkler body to define a void between the sprinkler axis and the escutcheon. A coating-inhibiting-cap encloses and protects the thermally responsive trigger between the sprinkler body and the cap. The cap extends into the void and is radially spaced inward relative to the escutcheon so as expose surfaces of the escutcheon for coating.

Term
8.1 yearsleft in the term
Expires 11 November 2034.
- Priority
- Filed
- Granted
- Today
- Expires
63 claims: 5 independent, 58 dependent
- 1A method of coating an escutcheon of a sprinkler assembly, the sprinkler assembly including a sprinkler and an escutcheon, the sprinkler including a body defining a sprinkler axis and a thermally responsive trigger supported by the body, the escutcheon including a first surface circumscribing an escutcheon axis, a second surface extending radially with respect to the escutcheon axis and a transition surface contiguous with the first and second surfaces, the method comprising:locating a coating-inhibitor about the thermally responsive trigger;mounting the escutcheon about the sprinkler;disposing a coating on at least a portion of the first surface, the second surface and the transition surface of the escutcheon while the coating-inhibitor is located about the thermally responsive trigger and the escutcheon is mounted about the sprinkler;and removing the coating-inhibitor after disposing the coating.
- 10A method of coating an escutcheon of a sprinkler assembly including a sprinkler body defining a sprinkler axis and a thermally responsive trigger supported by the body, the escutcheon including a first surface circumscribing an escutcheon axis, a second surface extending radially with respect to the escutcheon axis and a transition surface contiguous with the first and second surfaces, the escutcheon being disposed about the sprinkler body to define a void between the sprinkler axis and the first surface of the escutcheon, the method comprising:obtaining a coating-inhibitor;and distributing the coating-inhibitor to use in a coat-in-place assembly that includes the sprinkler assembly and the coating-inhibitor being engaged with one of a distal portion of the sprinkler body and the thermally responsive trigger to expose at least a portion of the first surface, the transition surface, and the second surface of the escutcheon for coating while the coating-inhibitor is engaged with one of a distal portion of the sprinkler body and the thermally responsive trigger and the escutcheon is disposed about the sprinkler body.
- 23A sprinkler assembly, comprising:an internal passageway having an inlet and an outlet spaced apart along a longitudinal sprinkler axis;a thermally responsive trigger disposed adjacent the outlet along the longitudinal axis;an outer wall around the internal passageway and the thermally responsive trigger;an escutcheon having a first end and a second end spaced apart along an escutcheon axis, the escutcheon having a first surface circumscribed about the escutcheon axis to define a central escutcheon opening for receiving the outer wall, the escutcheon having a second surface extending radially with respect to the first surface and circumscribed about the central escutcheon opening;and a removable cap for engaging with, via at least one of a friction fit and an interference fit, at least one of the outer wall, the thermally responsive trigger, and the escutcheon to enclose and protect the thermally responsive trigger, the cap including a handle portion for manipulation of the cap, the cap radially spaced inward relative to the first surface of the escutcheon so as to expose the first surface of the escutcheon.
- 42Broadest claimClaim Score 64, broad(NHIP)A method of coating an escutcheon of a sprinkler assembly, the sprinkler assembly including a sprinkler and an escutcheon, the sprinkler including a body defining a sprinkler axis and a thermally responsive trigger supported by the body, the escutcheon including a first surface circumscribing an escutcheon axis, a second surface extending radially with respect to the escutcheon axis and a transition surface contiguous with the first and second surfaces, the method comprising:locating a coating-inhibitor about the thermally responsive trigger;mounting the escutcheon about the sprinkler;disposing a coating on at least a portion of the first surface, the second surface and the transition surface of the escutcheon while the coating-inhibitor is located about the thermally responsive trigger and the escutcheon is mounted about the sprinkler;and removing the coating-inhibitor after disposing the coating.
- 51A method of coating an escutcheon of a sprinkler assembly including a sprinkler body defining a sprinkler axis and a thermally responsive trigger supported by the body, the escutcheon including a first surface circumscribing an escutcheon axis, a second surface extending radially with respect to the escutcheon axis and a transition surface contiguous with the first and second surfaces, the escutcheon being disposed about the sprinkler body to define a void between the sprinkler axis and the first surface of the escutcheon, the method comprising:obtaining a coating-inhibitor;and distributing the coating-inhibitor to use in a coat-in-place assembly that includes the sprinkler assembly and the coating-inhibitor being engaged with one of a distal portion of the sprinkler body and the thermally responsive trigger to expose at least a portion of the first surface, the transition surface, and the second surface of the escutcheon for coating while the coating-inhibitor is engaged with one of a distal portion of the sprinkler body and the thermally responsive trigger and the escutcheon is disposed about the sprinkler body.
Independent claims5
34 paragraphs in 6 sections, as filed
PRIORITY DATA AND INCORPORATION BY REFERENCE
0001More than one reissue application of U.S. Pat. No. 9,931,660 has been filed. This application is a reissue of U.S. patent application Ser. No. 14/992,311, filed Jan. 11, 2016, now U.S. Pat. No. 9,931,660. This application is also a reissue divisional of U.S. patent application Ser. No. 16/791,562, filed Feb. 14, 2020, which is an application for reissue of U.S. patent application Ser. No. 14/992,311, filed Jan. 11, 2016, now U.S. Pat. No. 9,931,660, issued Apr. 3, 2018, which is a Divisional Application of U.S. patent application Ser. No. 14/538,500, filed on Nov. 11, 2014, which claims the benefit of priority to U.S. Provisional Patent Application No. 62/005,800, filed on May 30, 2014, each of which is incorporated by reference in their entirety.
TECHNICAL FIELD
0002The present invention relates generally to fire protection devices and more specifically to concealed fire protection sprinklers used preferably, for example, in concrete ceilings and/or other institutional, commercial or residential installations.
BACKGROUND ART
0003Concealed-type fire protection sprinklers, which discharge a fire fighting fluid such as water, gas or other chemical agent, can be designed to protect a variety of occupancies, both commercial and residential. Generally, the concealed nature of these sprinklers obscures the internal components of the sprinkler from view for at least aesthetic reasons depending upon the given installation. Accordingly, these sprinklers can provide a flushed mounting that is aesthetically pleasing because of its low profile and concealment of internal components. Generally, this type of flush-mounted sprinkler includes a sprinkler body in which its internal operating components are concealed by a thermally responsive trigger. Surrounding the sprinkler body and a thermally responsive cover plate assembly is an escutcheon that conceals the sprinkler body projecting from the wall and/or provides a transition to the mounting surface. An exemplary sprinkler includes U.S. Pat. No. 6,152,236. Another example of such a sprinkler s shown TYCO FIRE PRODUCTS LP Technical Data Sheet 651 entitled “RAVEN 5.6K Institutional Sprinklers Pendent and Horizontal Sidewall Quick Response, Standard and Extended Coverage” (August 2013), which is incorporated by reference in its entirety. Currently, known escutcheons described in TYCO Data Sheet TFP651 come in three available finishes: white, grey, chrome coated or electropolished. In addition to its appealing shape, it may be desirable to paint the escutcheon at some point after installation. For example, if the wall or surface to which the sprinkler and escutcheon are mounted is painted a new color, it may be desirable to change the color of the installed escutcheon accordingly. However, due to the close fit of the escutcheon around the cover plate, painting the escutcheon has been avoided to avoid paint from interfering with the thermal responsiveness of the cover plate or other operational components of the sprinkler.
DISCLOSURE OF INVENTION
0004The present invention is directed to a sprinkler assembly and method of installation that can be subsequently coated or treated to provide an aesthetically pleasing installed appearance. One preferred embodiment of a method of installation provides for a sprinkler assembly having a sprinkler body, a thermally responsive trigger and an escutcheon for in-place coating of the escutcheon mounted preferably in an operative position over the sprinkler body and trigger installed and located in a cored through hole in a wall of a protection area. As used herein, “operative position” describes the installed relative position of a component(s) to another component or structure that is desired, designed, or required in order that the component(s) operates as intended when in service. The escutcheon includes a first end and a second end spaced from the first end along the sprinkler axis. The escutcheon preferably includes a first surface circumscribed about the escutcheon axis to define a central opening for receipt of the sprinkler body, a second surface extending radially and more preferably obliquely with respect to the escutcheon axis and a transition surface continuous with the first and second surfaces and circumscribing the escutcheon axis at the first end of the escutcheon. The escutcheon is preferably a pushed-on escutcheon for mounting about the sprinkler body; preferably defines with the body one or more voids between the sprinkler assembly axis and the first surface of the escutcheon. The preferred method further includes locating a coating-inhibitor preferably embodied as a cap in the voids about the thermally responsive trigger. The preferred cap has a base defining a center and a periphery with a cap wall extending along the periphery of the base to surround a cap axis extending through the center perpendicular to the base. The cap wall is preferably spaced from the transition surface of the escutcheon so as to expose the transition and second surfaces to the protection area. The preferred method includes coating at least the transition and second surfaces of the escutcheon; and removing the cap to place the sprinkler assembly into service.
0005A preferred coat-in-place assembly provides an aesthetically pleasing sprinkler. The coat-in-place assembly includes a sprinkler body having a thermally responsive trigger, an escutcheon and a coating-inhibitor preferably embodied as a cap. The sprinkler body has a proximal portion and a distal portion. A thermally responsive trigger is disposed substantially perpendicular to the longitudinal axis to conceal the chamber of the body. A preferred escutcheon has a first surface circumscribed about the escutcheon axis to define a central escutcheon opening for receiving the sprinkler body. The preferred escutcheon has a second surface extending radially and more preferably obliquely with respect to the first surface and circumscribed about the central escutcheon opening such that the second surface is substantially frustoconical and a transition surface continuous between the first and second surfaces. The first surface of the escutcheon is preferably centered about the distal portion of the sprinkler body to define a void between the sprinkler axis and the first surface of the escutcheon. A preferred coating-inhibiting cap has a cover surface and an outer periphery engaging one of the distal portion of the sprinkler body and the thermally responsive trigger to enclose and protect the trigger between the sprinkler body and the cap. With the peripheral surface of the cap extending into the void and being preferably radially spaced inward relative to the first surface of the escutcheon, the transition and second surface of the escutcheon are exposed for painting.
0006Another preferred method of coating a sprinkler assembly includes obtaining a coating-inhibitor and distributing the coating-inhibitor to use in a coat-in-place assembly that includes the sprinkler assembly. Obtaining the coating-inhibitor preferably includes obtaining a cap including a base defining a center point and a periphery about the center point. A cap wall extending along the periphery of the base about the center point and extending axially from the base preferably substantially parallel to a cap axis passing through the center point perpendicular to the base. At least one tab preferably extends axially from one of the base or the cap wall. The preferred method includes locating the cap wall in the void about the thermally responsive trigger; and distributing the inhibitor for forming a coat-in-place assembly to coat at least the second surface and the transition surface.
BRIEF DESCRIPTION OF DRAWINGS
0007The accompanying drawings, which are incorporated her and constitute part of this specification, illustrate exemplary embodiments of the invention, and together, with the general description given above and the detailed description given below, serve to explain the features of the invention. It should be understood that the preferred embodiments are some examples of the invention as provided by the appended claims.
0008<figref idref="DRAWINGS">FIG. <b>1</b></figref> is an illustrative embodiment of a preferred sprinkler assembly and coating-inhibiting-cap combination.
0009<figref idref="DRAWINGS">FIG. <b>1</b>A</figref> is a detailed view of the preferred sprinkler assembly and coating-inhibiting-cap combination of <figref idref="DRAWINGS">FIG. <b>1</b></figref>.
0010<figref idref="DRAWINGS">FIG. <b>2</b></figref> is a perspective view of a preferred embodiment of a coating-inhibiting-cap for use in the combination of <figref idref="DRAWINGS">FIG. <b>1</b></figref>.
0011<figref idref="DRAWINGS">FIG. <b>3</b></figref> is a perspective view of another preferred embodiment of a coating-inhibiting-cap for use in the combination of <figref idref="DRAWINGS">FIG. <b>1</b></figref>.
0012<figref idref="DRAWINGS">FIG. <b>4</b>A</figref> is an exploded view of a first embodiment for combining the sprinkler assembly and cap of <figref idref="DRAWINGS">FIG. <b>2</b></figref>.
0013<figref idref="DRAWINGS">FIG. <b>4</b>B</figref> is an exploded view of a second embodiment for combining the sprinkler assembly and cap of <figref idref="DRAWINGS">FIG. <b>2</b></figref>.
0014<figref idref="DRAWINGS">FIGS. <b>5</b>A-<b>5</b>C</figref> provide an illustrative embodiment of coating a sprinkler assembly using the cap of <figref idref="DRAWINGS">FIG. <b>1</b></figref>.
MODE(S) FOR CARRYING OUT THE INVENTION
0015Shown in <figref idref="DRAWINGS">FIG. <b>1</b></figref> is an installed preferred sprinkler assembly <b>10</b> mounted within and against a wall <b>5</b> with a preferred coating-inhibitor <b>100</b> engaged with the assembly. An installed sprinkler assembly <b>10</b> is coupled to fluid supply piping (not shown) and extends through a cored hole formed in the wall <b>5</b> to provide a preferred flushed mounting against the wall surface to protect an area internal to the wall, i.e., the protection area. As used herein, “wall,” unless otherwise indicated, can be either a vertically extending wall or an overhead ceiling of the protection area. Accordingly, the installed fire protection sprinkler assemblies can be in any one of a pendent or sidewall orientation.
0016Generally, each installed sprinkler assembly <b>10</b> includes a sprinkler body <b>12</b> with a thermally responsive trigger <b>14</b> surrounded by an escutcheon <b>16</b>. The coating-inhibitor <b>100</b> is engaged with the sprinkler assembly to be disposed about and over at the least the thermally responsive trigger <b>14</b>. As used herein a “coating-inhibitor” <b>100</b> is a structure provided for more preferably engaging the sprinkler body <b>12</b> and/or the escutcheon <b>16</b> to surround and more particularly enclose and protect the thermally responsive trigger <b>14</b> and/or other internal operational components of the sprinkler assembly during a coating treatment, such as for example, painting. With the operational components protected, the escutcheon <b>16</b> and its external surfaces are exposed for treatment to provide an aesthetically pleasing sprinkler assembly. Accordingly, the preferred coating-inhibitor provides methods of preparing an installed sprinkler assembly for external treatment or coating application, e.g., providing a coat-in-place sprinkler assembly.
0017The sprinkler body <b>12</b>, trigger <b>14</b> and surrounding escutcheon <b>16</b> of the preferred sprinkler assembly <b>10</b> are centrally and coaxially aligned along the sprinkler assembly axis A-A. The preferred escutcheon <b>16</b> has a first end <b>18</b>a and a second end <b>18</b>b spaced apart along an escutcheon axis coaxially aligned with the assembly axis A-A. The escutcheon has an internal first surface <b>16</b>a surrounding and more preferably circumscribing the escutcheon axis to define a central escutcheon opening <b>22</b> for housing the sprinkler body <b>12</b> and trigger <b>14</b>. The first surface <b>16</b>a generally extends parallel to the sprinkler assembly axis A-A and can include additional features, as described herein, for engaging the sprinkler body <b>12</b>. The escutcheon has a second surface <b>16</b>b extending radially from the escutcheon axis and more preferably extending obliquely with respect to the first surface and preferably circumscribed about the central escutcheon opening <b>22</b> such that the second surface <b>16</b>b is substantially frustoconical, preferably defining a first escutcheon diameter at the first end <b>18</b>a and a second escutcheon diameter at the second end <b>18</b>b that is greater than the first escutcheon diameter.
0018The escutcheon <b>16</b> also defines a transition surface <b>16</b>c that is preferably continuous or contiguous with the first and second surface <b>16</b>a, <b>16</b>b. Moreover, the transition surface <b>16</b>c preferably circumscribes the central opening <b>22</b> to define an inlet at the first end <b>18</b>a to the central opening <b>22</b>. The transition surface <b>16</b>c is preferably curved or radiused between the first and second surfaces <b>16</b>a, <b>16</b>b but may be alternatively stepped or discontinuous. Accordingly in one preferred embodiment, the transition surface <b>16</b>c can present a substantially convex surface to the protection area. Given the preferred flush type mounting of the preferred installed sprinkler assembly <b>10</b>, the transition surface <b>16</b>c is a visible external portion of the escutcheon <b>16</b> and therefore would be preferably accessible for painting or treatment in a manner described herein.
0019In the preferred method of coating and providing a preferably aesthetically pleasing installed sprinkler assembly, the coating-inhibitor <b>100</b> engages the sprinkler assembly so as to leave the surfaces of the escutcheon <b>16</b> sufficiently exposed and accessible for coating either by hand or machine using a brush, roller, spray or any other application equipment to apply or dispose any one of a coat, paint, stain, wall paper, adhesive, fluid or any other coating material. Generally, the preferred cap <b>100</b> includes a base <b>102</b>, a cap wall <b>104</b>, and one or more engagement elements, such as for example, engagement tab(s) <b>106</b>, to engage any one of the sprinkler assembly <b>10</b> or thermally responsive trigger <b>14</b>. The cap <b>100</b> also preferably includes a handle portion <b>108</b> for manipulating the cap into and out of engagement with the assembly. The base portion <b>102</b> preferably includes the handle portion <b>108</b>. Preferably the handle portion is formed with the base <b>102</b> and extends centrally and axially along the cap axis B-B in a direction opposite the cap wall <b>104</b>. The handle portion <b>108</b> preferably presents an elongate member that can be grasped by hand for handling and manipulation of the cap <b>100</b>. Alternatively, the handle portion <b>108</b> can be configured as a hook or eyelet (not shown) that can be engaged by a correspondingly shaped tool.
0020The preferred sprinkler assembly <b>10</b> provides for one or more voids, receiving openings, ports or slots into which the cap <b>100</b> may temporarily engage and remain during the coating process and be later removed to place the system into service. More particularly, the preferred assembly <b>10</b> provides for void(s) between the sprinkler axis A-A and the escutcheon <b>16</b> to locate and/or house the cap <b>100</b>. More preferably, the cap wall <b>104</b> and/or the cap engagement tab(s) <b>106</b> are preferably disposed in the void between the sprinkler body <b>12</b> and the escutcheon <b>16</b>. Alternatively or in addition, the cap wall <b>104</b> and/or the cap engagement tab(s) <b>106</b> are preferably disposed in the void between the thermally responsive trigger <b>14</b> and the escutcheon <b>16</b>. The engagement of the cap <b>100</b> and the sprinkler assembly <b>10</b> is preferably sufficient to maintain the cap <b>100</b> in place under opposing forces, such as for example, the force of gravity or the coating operation. Accordingly in one preferred aspect, the cap <b>100</b> forms one of a close, frictional or interference fit with one or more of the sprinkler body <b>12</b>, trigger <b>14</b> and escutcheon <b>16</b>. For example, the tabs <b>106</b> can engage receiving slots formed about the sprinkler body <b>12</b> in a manner described herein. Alternatively or additionally in a preferred arrangement, the first surface <b>16</b>a of the escutcheon <b>16</b> defines an inner diameter proximate the transition surface <b>16</b>c and the cap wall <b>104</b> defines an outer diameter less than the inner diameter of the escutcheon yet sufficient to form the preferred fit. In an alternative arrangement, the upper surface of the cap wall <b>104</b> can extend radially outward for engaging a portion of the first surface <b>16</b>a of the escutcheon <b>16</b> to form the desired interference fit while engaging or not engaging the sprinkler body <b>12</b> and trigger <b>14</b>.
0021The cap <b>100</b> and its wall <b>104</b> are preferably spaced and more preferably spaced radially inward from the transition surface <b>16</b>c of the escutcheon to expose the transition surface and the preferably oblique second surface <b>16</b>b for coating. The cap wall <b>104</b> is preferably substantially annular and substantially centered about the sprinkler axis A-A. The cap wall <b>104</b> defines a first radius R<b>1</b> relative to the assembly axis A-A that is less than a second radius R<b>2</b> defined by the first surface <b>16</b>a of the escutcheon relative to the assembly axis A-A, to define a preferred annular gap therebetween. The preferred annular gap is sufficient to form the coat-in-place assembly for coating the external surfaces of the escutcheon including at least frustoconical second surface <b>16</b>b and the transition surface <b>16</b>c. More preferably, the gap is sufficient to permit a coating material, such as paint, to enter the gap and coat at least a portion of the first surface <b>16</b>a of the escutcheon <b>16</b>. Accordingly, the preferred annular cap wall <b>104</b> is dimensioned to be disposed about or otherwise circumscribe the thermally responsive trigger <b>14</b>. Moreover, the annular cap wall <b>104</b> can be dimensioned to define a diameter greater than, equal to or less than the maximum diameter or width of the outer surface of the sprinkler body <b>12</b> so long as the preferred cap <b>100</b> and annular wall <b>104</b> protect the trigger <b>14</b> and internal operational components of the sprinkler assembly <b>10</b> yet provide the preferred gap relative to the first surface <b>16</b>a of the escutcheon <b>16</b> to facilitate the coating process.
0022Ease of accessibility to the transition surface <b>16</b>c becomes more desired when the painting operation is controlled at a distance, for example, when the sprinkler assembly is installed in a pendent arrangement at the ceiling and the painter is operating below with a roller brush. To further facilitate access to the transition surface <b>16</b>c, the preferred cap <b>100</b> presents a low profile relative to the escutcheon and its first end <b>18</b>a. Once installed, the base <b>102</b> of the cap defines an inner surface <b>102</b>a exposed to the trigger <b>14</b> and an outer surface <b>102</b>b exposed to the protection area. The outer surface <b>102</b>b of the cap <b>100</b> is preferably axially spaced from the transition surface at a distance Y to allow at least the second and transition surfaces <b>16</b>b, <b>16</b>c of the escutcheon <b>16</b> to be coated by roller or spray.
0023Shown in <figref idref="DRAWINGS">FIGS. <b>2</b> and <b>3</b></figref> are respectively preferred alternate embodiments of the coating-inhibitor <b>100</b>, <b>100</b>′, each of which is preferably embodied as a cap. In each of the preferred embodiments of the cap <b>100</b>, <b>100</b>′ the base <b>102</b> preferably defines a center point of the cap and a periphery about the center point. The cap wall <b>104</b> extends along the periphery of the base <b>102</b> about the center point and extends axially from the base <b>102</b> substantially parallel to a cap axis B-B passing through the center point perpendicular to the base <b>102</b>. The base <b>102</b> preferably defines a circular periphery and the wall <b>104</b> preferably circumscribes the cap axis B-B. The base <b>102</b> and cap wall can define alternate geometries provided the cap <b>100</b> can engage the installed sprinkler assembly in a manner as described herein. In the preferred embodiment of <figref idref="DRAWINGS">FIGS. <b>2</b> and <b>3</b></figref>, the base <b>102</b> is perpendicular to the axis B-B such that the cap <b>100</b> defines a cap height h and internal cap depth that is constant over the surface of the base <b>102</b>. Alternatively, the base can includes a first portion disposed orthogonal to the cap axis, and one or more portions disposed between the cap wall and the first portion extending obliquely with respect to the cap axis such that the cap height h and internal cap depth varies over the surface of the base <b>102</b> with the cap base <b>102</b> tapering narrowly in the direction of the cap axis B-B. Preferred embodiments of the cap described herein are formed from a plastic material, preferably polypropylene, or alternatively polyethylene or other formable plastic material with the cap walls and base having a preferred thickness t surrounding the operative components of the sprinkler assembly. The preferred annular cap wall <b>104</b> defines an outer diameter and more preferably defines a preferred outer diameter ratio to cap wall thickness of 20:1 to 45:1.
0024At least one or more engagement tabs <b>106</b> extends preferably axially from one of the base <b>102</b> or the cap wall <b>104</b>. In the preferred embodiment shown in <figref idref="DRAWINGS">FIG. <b>2</b></figref>, the cap <b>100</b> includes three tabs <b>106</b>a, <b>106</b>b, <b>106</b>c extending axially from the cap wall <b>104</b>. Alternatively, the cap <b>100</b> can include any one of two, four, five or more tabs. The preferred three tabs <b>106</b>a, <b>106</b>b, <b>106</b>c are preferably angularly spaced about the cap axis to engage the correspondingly angularly spaced slots of the sprinkler assembly <b>10</b> formed between the sprinkler body <b>12</b> and the escutcheon <b>16</b>. More preferably, the one or more engagement tabs <b>106</b> forms an appropriate fit within receiving slots formed about a preferred embodiment of the sprinkler body <b>12</b> and the escutcheon <b>16</b>. In one preferred embodiment, two adjacent tabs <b>106</b> are preferably angularly spaced apart by 130 degrees with one adjacent tabs are preferably angularly spaced by 100 degrees. Each of the tabs <b>106</b>a, <b>106</b>, <b>106</b>c defines a length L, a width W, with the preferred thickness t for insertion in a slot formed along the outer surface of the annular wall of the sprinkler body so as to enclose the chamber and the trigger between the sprinkler body and the cover surface of the cap in a manner as described herein. Preferred embodiments of the cap <b>100</b> define a tab length to thickness ratio ranging from about 6:1 to 12:1.
0025Shown in <figref idref="DRAWINGS">FIG. <b>3</b></figref> is an alternate embodiment of the sprinkler cap <b>100</b>′ in which a single central tab <b>106</b> extends axially from the first or inner surface <b>102</b>a of the base <b>102</b>. In one preferred aspect, the central tab <b>106</b> preferably tapers narrowly from the base <b>102</b> in the axial direction. The central tab <b>106</b> is preferably configured for inserting or engaging and forming the desired fit within a central opening in the trigger <b>14</b>.
0026Accordingly, the configuration of the cap <b>100</b>, the sprinkler body <b>12</b> and trigger <b>14</b> can define the manner in which the cap surrounds, engages and/or contacts the sprinkler body <b>12</b> and/or trigger <b>14</b>, so long as the cap <b>100</b> and sprinkler body <b>12</b> cooperate to encompass and protect the trigger <b>14</b> and internal components of the sprinkler assembly <b>10</b> while leaving the escutcheon <b>16</b> and its external surfaces exposed for coating, painting or other surface treatment. The preferred cap <b>100</b> and its cap wall <b>104</b> can be spaced about the distal peripheral surface of the sprinkler body <b>12</b>, engage the distal periphery of the sprinkler body <b>12</b>; or engage the distal end surface of the sprinkler body <b>12</b>.
0027The assemblies and methods described herein include a preferred method of providing an aesthetically pleasing sprinkler assembly having a push-on escutcheon. More preferably provided are methods of obtaining a coating-inhibitor for locating the cap in the void about the thermally responsive trigger; and distributing the cap for forming a preferably coat-in-place assembly to coat at least the second surface and the transition surface. As used herein, “obtaining” includes manufacturing, purchasing or otherwise acquiring one or more caps for protecting the trigger and operational components of the sprinkler assembly for coating. With the cap(s) obtained, the caps can be distributed, sold, exchanged or otherwise disseminated for use in new or existing sprinkler assembly installations to provide the preferred in-place treatments described herein.
0028Shown in <figref idref="DRAWINGS">FIGS. <b>4</b>A and <b>4</b>B</figref> are alternate exploded views of preferred sprinkler assembly installations. More specifically, in <figref idref="DRAWINGS">FIG. <b>4</b>A</figref> the preferred sprinkler body <b>12</b> is coupled to a fluid supply line within a cored through hole of the wall <b>5</b>. The sprinkler body <b>12</b> and thermally responsive cover plate <b>14</b> is installed at an appropriate depth relative to the mounting surface <b>5</b>a so that upon actuation an internal fluid deflecting member is properly located from the mounting surface <b>5</b>a to distribute water or other firefighting fluid to address a fire in the protection area. The sprinkler body shown is a preferred embodiment of a sprinkler body <b>12</b> having angularly disposed engagement slots <b>32</b> about the body <b>12</b>. A preferred cap <b>100</b> engages the sprinkler body with the engagement tabs <b>106</b> fitted within the slots <b>32</b> of the sprinkler body <b>12</b>. With the sprinkler body <b>12</b> installed and cap <b>100</b> appropriately engaged, an escutcheon <b>16</b> is preferably pushed over the combined cap and sprinkler body to its preferred operative position with the first end <b>18</b>a of the escutcheon about the trigger <b>14</b> to permit proper thermal response by the thermally responsive trigger <b>14</b> and the second end <b>18</b>b of the escutcheon flush against the mounting surface <b>5</b>a. With reference to <figref idref="DRAWINGS">FIGS. <b>5</b>A-<b>5</b>C</figref>, the completed sprinkler assembly <b>10</b> with cap <b>100</b> encloses and protects the thermally responsive trigger <b>14</b> and the internal components of the installed sprinkler assembly <b>10</b> while exposing the visible surfaces of the escutcheon <b>16</b> for coating such as for example, painting or other aesthetically pleasing treatment. Once the paint or coating material has dried, the cap <b>100</b> can be removed and the sprinkler assembly and its system car be placed into service with the escutcheon coated as schematically shown.
0029Shown in <figref idref="DRAWINGS">FIG. <b>4</b>B</figref> is an alternate installation. The preferred sprinkler body <b>12</b> is coupled to the fluid supply line within the cored through hole of a all <b>5</b>. Again, the sprinkler body <b>12</b> and thermally responsive cover plate <b>14</b> are installed at an appropriate depth relative to the mounting surface <b>5</b>a so that upon actuation an internal fluid deflecting member is properly located from the mounting surface <b>5</b>a to distribute water or other firefighting fluid to address a fire in the protection area. As shown, the escutcheon <b>16</b> is pushed over the sprinkler body and preferably pushed to its operative position with its first end <b>18</b>a disposed about the trigger <b>14</b> and with the second end <b>18</b>b of the escutcheon positioned flush against the mounting surface <b>5</b>a to permit proper thermal response by the thermally responsive trigger <b>14</b>. With the escutcheon <b>16</b> centered about the sprinkler body <b>12</b> and trigger <b>14</b>, the cap <b>100</b> is inserted into the voids formed between the sprinkler body <b>12</b> and the escutcheon <b>16</b> and engage the preferred slots <b>32</b> formed about the sprinkler body <b>12</b>. Referring again to <figref idref="DRAWINGS">FIGS. <b>5</b>A-<b>5</b>C</figref>, the completed sprinkler assembly <b>10</b> with cap <b>100</b> enclose and protect the thermally responsive trigger <b>14</b> and the internal components of the installed sprinkler assembly <b>10</b> while exposing the visible surfaces of the escutcheon <b>16</b> for coating such as for example, painting or other aesthetically pleasing treatment. Once the paint or coating material has dried, the cap <b>100</b> can be removed and the sprinkler assembly and its system can be placed into service with the escutcheon coated as schematically shown.
0030Referring again to <figref idref="DRAWINGS">FIGS. <b>4</b>A and <b>4</b>B</figref>, the preferred sprinkler body <b>12</b> preferably includes a proximal portion <b>12</b>a and a distal portion<b>12</b>b. The proximal portion <b>12</b>a of the sprinkler body preferably includes an external thread for coupling the sprinkler body to the branch or fluid supply line <b>40</b> of a sprinkler system containing a fire fighting fluid. Preferred embodiments of the sprinkler body <b>12</b> include an inlet, an outlet with an internal passageway extending therebetween from the proximal portion <b>12</b>a to the distal portion<b>12</b>b. The distal portion <b>12</b>b preferably includes an annular wall <b>30</b> defining an opening preferably at the distal end of the body <b>12</b>. The annular wall <b>30</b> includes an outer surface and an inner surface to define an internal chamber accessible by the opening. The chamber is preferably configured for housing internal operational components of the sprinkler body <b>12</b>, including for example, a deflector assembly <b>24</b> for distribution of the firefighting fluid discharged from the sprinkler body outlet in an actuated state of the sprinkler assembly. As previously described the outer surface of the annular wall <b>30</b> preferably includes one or more and preferably three or more tool engaging notches, as seen for example in <figref idref="DRAWINGS">FIG. <b>4</b>B</figref>, which preferably define the preferred engagement slots <b>32</b> for receiving the one or more tabs <b>106</b> of a preferred cap as previously described.
0031In a preferred embodiment of the sprinkler assembly <b>10</b>, the preferred thermally responsive trigger <b>14</b> includes a first plate member and a second plate member coupled to the first plate member to further form a thermally responsive cover plate assembly. The cover plate assembly <b>14</b> is preferably supported by the sprinkler body adjacent the opening at the distal et d of the sprinkler body. In an unactuated state of the sprinkler body <b>12</b>, the preferred thermally responsive trigger <b>14</b> conceals the distal opening and components of the sprinkler body <b>12</b> contained within its chamber.
0032A particular sprinkler body <b>12</b> and thermally responsive cover plate assembly <b>14</b> for use in the methods and assemblies described herein is the sprinkler body and thermally responsive link shown and described in TYCO FIRE PRODUCTS, LP Technical Data Sheet, TFP651. Further details of the preferred sprinkler body <b>12</b> and thermally responsive trigger <b>14</b> are shown and described in PCT International Patent Application Publications WO2008/067421 and WO2010/141948, each of which is incorporated by reference in its entirety. Exemplary installation and operation of a preferred sprinkler body <b>12</b> is shown and described in the referenced materials.
0033Still referring to <figref idref="DRAWINGS">FIG. <b>4</b>A</figref>, a preferred push-on escutcheon <b>16</b> includes a plurality of radially disposed barbs <b>230</b> that engages the distal portion of the sprinkler body <b>12</b> and more preferably engages the annular wall <b>30</b> of the preferred sprinkler body <b>12</b> in the sprinkler assembly <b>10</b>. The barbs <b>230</b> are preferably resilient with a central portion that is biased inward to engage the sprinkler body <b>12</b>. In one preferred embodiment, the resilient barbs <b>230</b> can present a convex profile such that, collectively, the barbs <b>230</b> define an internal circumference that forms an interference fit about the sprinkler body <b>12</b>. The escutcheon <b>16</b> can be alternatively configured to provide the self-centering arrangement about the sprinkler body.
0034While the present invention has been disclosed with reference certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.
Contents6
4 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| CN1642659A | Cites | China | Applicant |
| JP2001161852A | Cites | Japan | Applicant |
| JP2001161852A | Cites | Japan | Search report |
| US2006037761A1 | Cites | United States of America | Search report |
| WO2008067421A2 | Cites | World Intellectual Property Organization (WIPO) | Applicant |
| US2008197133A1 | Cites | United States of America | Applicant |
| WO2010141948A1 | Cites | World Intellectual Property Organization (WIPO) | Applicant |
| US2010263883A1 | Cites | United States of America | Applicant |
| US2017319884A1 | Cites | United States of America | Applicant |
| US4066129A | Cites | United States of America | Applicant |
| US4825805A | Cites | United States of America | Applicant |
| US5447338A | Cites | United States of America | Applicant |
| US6044912A | Cites | United States of America | Applicant |
| US6103974A | Cites | United States of America | Applicant |
| US6131822A | Cites | United States of America | Applicant |
| US6152236A | Cites | United States of America | Applicant |
| US6484809B1 | Cites | United States of America | Applicant |
| US7540330B2 | Cites | United States of America | Applicant |
| US8646539B2 | Cites | United States of America | Applicant |
| US9616450B2 | Cites | United States of America | Search report |
| US20060037761A1 | Cites | United States of America | Search report |
| US20080197133A1 | Cites | United States of America | Applicant |
| US20100263883A1 | Cites | United States of America | Applicant |
| US20170319884A1 | Cites | United States of America | Applicant |
| CN1642659 | Cites | China | Applicant |
| JP2001161852 | Cites | Japan | Applicant |
| WO2008067421A2 | Cites | World Intellectual Property Organization (WIPO) | Applicant |
| WO2010141948A1 | Cites | World Intellectual Property Organization (WIPO) | Applicant |
| English language machine translation of JP2001161852 to Toshiaki Tonomura with JP2001161852, Sep. 11, 2017, 22 pages. | Non-patent | – | Applicant |
| IFW, U.S. Appl. No. 62/005,800, filed May 30, 2014. | Non-patent | – | Applicant |
| International Preliminary Exam Authority, International Preliminary Report on Patentability of PCT/US2015/032981, dated Jun. 13, 2016, May 12, 2016 Article 34 Amendment, 18 pages. | Non-patent | – | Applicant |
| International Searching Authority, International Search Report and Written Opinion issued in PCT/U52015/032981, dated Sep. 22, 2015, 12 pages. | Non-patent | – | Applicant |
| Tyco Fire Products, Datasheet, Raven 5.6K Institutional Sprinklers Pendent and Horizontal Sidewall Quick Response, . . . Extended Coverage, TFP 651, Jan. 2012, 10 pages. | Non-patent | – | Applicant |
| U.S. Appl. No. 62/005,800, filed May 30, 2014. | Non-patent | – | Applicant |
| English language machine translation of JP2001161852 to Toshiaki Tonomura with JP200116852, Sep. 11, 2017, 22 pages. | Non-patent | – | Applicant |
| English language machine translation of JP2001161852 to Toshiaki Tonomura with JP2001161852, Sep. 11, 2017, 22 pages. | Non-patent | – | Applicant |
| IFW, U.S. Appl. No. 62/005,800, filed May 30, 2014. | Non-patent | – | Applicant |
| International Preliminary Exam Authority, International Preliminary Report on Patentability of PCT/US2015/032981, dated Jun. 13, 2016, May 12, 2016 Article 34 Amendment, 18 pages. | Non-patent | – | Applicant |
| International Searching Authority, International Search Report and Written Opinion issued in PCT/U52015/032981, dated Sep. 22, 2015, 12 pages. | Non-patent | – | Applicant |
| Tyco Fire Products, Datasheet, Raven 5.6K Institutional Sprinklers Pendent and Horizontal Sidewall Quick Response, . . . Extended Coverage, TFP 651, Jan. 2012, 10 pages. | Non-patent | – | Applicant |
| U.S. Appl. No. 62/005,800, filed May 30, 2014. | Non-patent | – | Applicant |
| English language machine translation of JP2001161852 to Toshiaki Tonomura with JP200116852, Sep. 11, 2017, 22 pages. | Non-patent | – | Applicant |
28 members in 12 offices
Priority claims4
| Document | Office | Kind | Date |
|---|---|---|---|
| 201462005800 | United States of America | P | |
| 201414538500 | United States of America | A | |
| 201614992311 | United States of America | A | |
| 202016791562 | United States of America | A |
Members28
| Document | Office | Kind | |
|---|---|---|---|
| CA2950753A1 | Canada | A1 | |
| US2015343474A1 | United States of America | A1 | |
| WO2015184141A1 | World Intellectual Property Organization (WIPO) | A1 | |
| US2016121363A1 | United States of America | A1 | |
| SG11201610039TA | Singapore | A | |
| SG11201610039TA | Singapore | A | |
| AU2015266911A1 | Australia | A1 | |
| KR20170013923A | Republic of Korea | A | |
| IL249241A0 | Israel | A0 | |
| IL249241D0 | Israel | D0 | |
| CN106488787A | China | A | |
| EP3148708A1 | European Patent Office (EPO) | A1 | |
| US9616450B2 | United States of America | B2 | |
| BR112016028059A2 | Brazil | A2 | |
| US9931660B2 | United States of America | B2 | |
| RU2016151787A | Russian Federation | A | |
| RU2016151787A | Russian Federation | A | |
| SA516380403A | Saudi Arabia | A | |
| RU2016151787A3 | Russian Federation | A3 | |
| EP3148708B1 | European Patent Office (EPO) | B1 | |
| AU2015266911B2 | Australia | B2 | |
| AU2020203708A1 | Australia | A1 | |
| SA516380403B1 | Saudi Arabia | B1 | |
| SA7041B1 | Saudi Arabia | B1 | |
| IL249241A | Israel | A | |
| IL249241B | Israel | B | |
| CN114796951A | China | A | |
| USRE49607EThis record | United States of America | E |
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4 recorded assignments at the USPTO, latest first
- Now
Now: Held by
TYCO FIRE PRODUCTS LP - 2022-02-25
Assignment of assignors interest.
Ownership change- From
- CONNERY, LUKE STEVENSONBRIGHENTI, JEFFREY MARTINBROWN, KENNETH ROBERT
and 1 moreShow fewer
BEAGEN, JOSEPH W. - To
- TYCO FIRE PRODUCTS LP
Recorded 2022-02-25, Signed 2015-06-15
- 2022-02-25
Assignment of assignors interest.
Ownership change- From
- KANNAN, BHARANIKRISHNASWAMY, MANIKANDAN
- To
- TYCO FIRE & SECURITY INDIA PRIVATE LTD.
Recorded 2022-02-25, Signed 2016-02-25
- 2022-02-25
Assignment of assignors interest.
Ownership change- From
- TYCO FIRE & SECURITY INDIA PRIVATE LTD
- To
- TYCO FIRE & SECURITY GMBH
Recorded 2022-02-25, Signed 2016-03-15
- 2022-02-25
Assignment of assignors interest.
Ownership change- From
- TYCO FIRE & SECURITY GMBH
- To
- TYCO FIRE PRODUCTS LP
Recorded 2022-02-25, Signed 2018-09-27
6 legal events, as the office reported them to INPADOC
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Numbers
- Publication
- RE049607
- Application
- 17681553
Titles
- English
- Coat-in-place assemblies and methods to provide an aesthetically pleasing sprinkler assembly
Classification
- CPC, 5
- B05B12/20
- A62C31/02
- B05D1/32
- A62C35/68
- B05B15/16
- IPC, 6
- B05D1 32
- B05B15 00
- B05B12 20
- B05B15 16
- A62C31 02
- A62C35 68