Semiconductor device having deep trench charge compensation regions and method
Claim Score by NHIP
Abstract
In one embodiment, a semiconductor device is formed in a body of semiconductor material. The semiconductor device includes a charge compensating trench formed in proximity to active portions of the device. The charge compensating trench includes a trench filled with various layers of semiconductor material including opposite conductivity type layers.

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Expired 15 February 2025, 1.6 years ago.
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40 claims: 6 independent, 34 dependent
- 1Broadest claimClaim Score 73, broad(NHIP)A semiconductor device comprising:a body of semiconductor material;and a charge compensation region including a trench formed in the body of semiconductor material, wherein the trench comprises a pair of opposite conductivity type single crystal semiconductor layers overlying surfaces of the trench, and wherein a first intrinsic layer separates the pair, and wherein a passivation liner is formed overlying an outermost one of the pair.
- 9A semiconductor device comprising:a body of semiconductor material;and a trench formed in the body of semiconductor material;a first layer comprising a single crystal semiconductor material formed overlying surfaces of the trench, wherein the first layer comprises a first conductivity type;a first intrinsic layer formed overlying the first layer;a second layer comprising a single crystal semiconductor material formed overlying the first intrinsic layer, wherein the second layer comprises a second conductivity type, and wherein the first intrinsic layer is configured to reduce intermixing of dopants between the first and second layers;and a passivation layer formed overlying the second layer to form a charge compensation region.
- 13A semiconductor device comprising:a body of semiconductor material having first and second opposing major surfaces;a trench formed in the body of semiconductor material;a first semiconductor layer of a first conductivity type formed adjoining surfaces of the trench;a first intrinsic layer formed adjoining the first semiconductor layer;a second semiconductor layer of a second conductivity type formed adjacent to the first intrinsic to form a charge compensated region;a passivation layer formed overlying the second semiconductor layer;a first doped region in the body of semiconductor material formed adjacent the charge compensated region, wherein the first doped region comprises the second conductivity type;a second doped region formed in the first doped region and comprising the first conductivity type;and a control electrode formed adjacent the first and second doped regions.
- 20A semiconductor device comprising:a substrate of a first conductivity type;a semiconductor layer overlying the substrate, wherein the semiconductor layer has a major surface spaced apart from the substrate;a vertically-oriented conductive region of the first conductivity type adjacent the major surface and extending towards the substrate;a horizontally-oriented doped region of the first conductivity type adjacent to the major surface;a body region of a second conductivity type adjacent to another portion of the major surface, wherein the horizontally-oriented doped region adjoins the body region and the vertically-oriented conductive region;a conductive layer configured to reduce gate to drain capacitance;and a gate electrode spaced apart from and electrically insulated from the body region and the horizontally-oriented doped region.
- 29A semiconductor device structure comprising:a body of semiconductor material including a substrate of a first conductivity type and a semiconductor layer in spaced relationship with the substrate and having a major surface;a body region of a second conductivity type adjacent the major surface;a first conductive layer of the first conductivity type adjacent the major surface and extending vertically towards the substrate, wherein the first conductive layer is spaced apart from the body region and configured to provide a vertical current path for the semiconductor device;a second conductive layer of the first conductivity type adjacent the major surface and laterally adjoining the body region and the first conductive layer, wherein the second conductive layer is configured as a low resistance horizontal current path for the semiconductor device;and an insulated gate electrode adjacent the body region and the second conductive layer.
- 40A semiconductor device structure comprising:a body of semiconductor material including a substrate of a first conductivity type and a semiconductor layer in spaced relationship with the substrate and having a major surface;a body region of a second conductivity type adjacent the major surface;a first conductive layer of the first conductivity type adjacent the major surface and extending vertically towards the substrate, wherein the first conductive layer is spaced apart from the body region and configured to provide a vertical current path for the semiconductor device;a doped region of the first conductivity type adjacent the major surface and horizontally adjoining the body region and the first conductive layer, wherein the doped region is configured as a low resistance horizontal current path for the semiconductor device;and an insulated gate electrode adjacent the body region and the doped region.
Independent claims6
77 paragraphs in 4 sections, as filed
RELATED U.S. APPLICATION DATA
0001The present application is a reissue application of U.S. Pat. No. 7,902,601, from which Continuation Reissue Application No. 14/019,375 claims priority under 35 U.S.C. §120. More than one reissue application has been filed for U.S. Pat. No. 7,902,601. U.S. Pat. No. 7,902,601 issued from a divisional application based on prior U.S. application Ser. No. 11/582,889 now U.S. Pat. No. 7,482,220 filed on Oct. 19, 2006, which is a continuation-in-part application based on U.S. application Ser. No. 11/057,140 now U.S. Pat. No. 7,176,524 filed on Feb. 15, 2005. Both of these documents are hereby incorporated by reference, and priority thereto for common subject matter is hereby claimed.
BACKGROUND OF THE INVENTION
0002This invention relates generally to semiconductor devices, and more specifically to power switching devices and methods of their manufacture.
0003Metal-oxide semiconductor field effect transistors (MOSFETs) are a common type of power switching device. A MOSFET device includes a source region, a drain region, a channel region extending between the source and drain regions, and a gate structure provided adjacent to the channel region. The gate structure includes a conductive gate electrode layer disposed adjacent to and separated from the channel region by a thin dielectric layer.
0004When a MOSFET device is in the on state, a voltage is applied to the gate structure to form a conduction channel region between the source and drain regions, which allows current to flow through the device. In the off state, any voltage applied to the gate structure is sufficiently low so that a conduction channel does not form, and thus current flow does not occur. During the off state, the device must support a high voltage between the source and drain regions.
0005Today's high voltage power switch market is driven by two major parameters: breakdown voltage (BVdss) and on-state resistance (Rdson). For a specific application, a minimum breakdown voltage is required, and in practice, designers typically can meet a BVdss specification. However, this is often at the expense of Rdson. This trade-off in performance is a major design challenge for manufacturers and users of high voltage power switching devices.
0006Recently, superjunction devices have gained in popularity to improve the trade-off between Rdson and BVdss. In a conventional n-channel superjunction device, multiple heavily-doped diffused n-type and p-type regions replace one lightly doped n-type epitaxial region. In the on state, current flows through the heavily doped n-type regions, which lowers Rdson. In the off or blocking state, the heavily doped n-type and p-type regions deplete into or compensate each other to provide a high BVdss. Although superjunction devices look promising, significant challenges still exist in manufacturing them.
0007Another problem with present high voltage power switch products is that they typically require a large input (e.g., gate or control electrode) charge for switching from one state to another. This requirement places, among other things, an extra burden on peripheral control circuitry.
0008Accordingly, high voltage power switching device structures and methods of manufacture are needed that provide lower Rdson, high BVdss, and that reduce input charge.
BRIEF DESCRIPTION OF THE DRAWINGS
0009<figref idref="DRAWINGS">FIG. 1</figref> illustrates an enlarged partial cross-sectional view of a switching device in accordance with the present invention;
0010<figref idref="DRAWINGS">FIGS. 2-7</figref> illustrate enlarged partial cross-sectional views of the switching device of <figref idref="DRAWINGS">FIG. 1</figref> at various stages of fabrication;
0011<figref idref="DRAWINGS">FIG. 8</figref> is graph showing a breakdown voltage characteristic for the switching device of <figref idref="DRAWINGS">FIG. 1</figref>;
0012<figref idref="DRAWINGS">FIG. 9</figref> is a graph showing on-state resistance characteristic for the switching device of <figref idref="DRAWINGS">FIG. 1</figref>;
0013<figref idref="DRAWINGS">FIG. 10</figref> illustrates an enlarged partial top view of a cell structure suitable for a switching device in accordance with the present invention;
0014<figref idref="DRAWINGS">FIG. 11</figref> illustrates an enlarged partial cross-sectional view of a switching device and edge termination structure in accordance with the present invention;
0015<figref idref="DRAWINGS">FIG. 12</figref> illustrates an enlarged partial top view of an alternative trench isolation structure in accordance with the present invention;
0016<figref idref="DRAWINGS">FIG. 13</figref> illustrates an enlarged partial cross-sectional view of the trench isolation structure of <figref idref="DRAWINGS">FIG. 12</figref> taken along reference line <b>13</b>-<b>13</b> at an early stage of fabrication;
0017<figref idref="DRAWINGS">FIG. 14</figref> illustrates an enlarged partial cross-sectional view of the structure of <figref idref="DRAWINGS">FIG. 13</figref> after further processing;
0018<figref idref="DRAWINGS">FIG. 15</figref> illustrates an enlarged partial cross-sectional view of a further trench isolation structure in accordance with the present invention;
0019<figref idref="DRAWINGS">FIG. 16</figref> illustrates an enlarged partial cross-sectional view of an alternative embodiment of a charge compensation trench structure; and
0020<figref idref="DRAWINGS">FIG. 17</figref> illustrates an enlarged partial cross-sectional view of a further embodiment of a charge compensation trench structure.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
0021For ease of understanding, elements in the drawing figures are not necessarily drawn to scale, and like element numbers are used where appropriate throughout the various figures. While the discussion below describes an n-channel device, the invention also pertains to p-channel devices, which may be formed by reversing the conductivity type of the described layers and regions.
0022In addition, the device of the present invention may embody either a cellular design (where the body regions are a plurality of cellular regions) or a single body design (where the body region is compromised of a single region formed in an elongated pattern, typically in a serpentine pattern). However, the device of the present invention will be described as a cellular design throughout the description for ease of understanding. It should be understood that it is intended that the present invention encompass both a cellular design and a single base design.
0023<figref idref="DRAWINGS">FIG. 1</figref> shows an enlarged partial cross-sectional view of an insulated gate field effect transistor (IGFET), MOSFET, superjunction device, or switching device or cell <b>10</b> in accordance with the present invention. By way of example, device <b>10</b> is among many such devices integrated with logic and/or other components into a semiconductor chip as part of a power integrated circuit. Alternatively, device <b>10</b> is among many such devices integrated together to form a discrete transistor device.
0024Device <b>10</b> includes a region of semiconductor material <b>11</b>, which comprises for example, an n-type silicon substrate <b>12</b> having a resistivity in a range of approximately 0.001 to about 0.005 ohm-cm, and may be doped with arsenic. In the embodiment shown, substrate <b>12</b> provides a drain contact. A semiconductor layer <b>14</b> is formed in or on substrate <b>12</b>, and in accordance with the present invention is lightly doped n-type or p-type, or contains negligible amounts of impurities (i.e., is intrinsic). In an exemplary embodiment, layer <b>14</b> is formed using conventional epitaxial growth techniques. In an exemplary embodiment suitable for a 750 volt device, layer <b>14</b> is p-type with a dopant concentration of about 1.0×10<sup>13 </sup>atoms/cm<sup>3 </sup>to about 5.0×10<sup>13 </sup>atoms/cm<sup>3</sup>, and has a thickness on the order of about 40 microns. The thickness of layer <b>14</b> is increased or decreased depending on the desired BVdss rating of device <b>10</b>. It is understood that other materials may be used for body of semiconductor material <b>11</b> or portions thereof including silicon-germanium, silicon-germanium-carbon, carbon doped silicon, or the like.
0025Device <b>10</b> also includes an n-type region or blanket layer <b>17</b> formed in or adjacent to upper or major surface <b>18</b> of region of semiconductor material <b>11</b>. N-type region <b>17</b> provides a low resistance current path for device <b>10</b> as will be described in more detail below. In an exemplary embodiment, n-type region <b>17</b> has a maximum concentration on the order of about 6.0×10<sup>16 </sup>atoms/cm<sup>3</sup>, and a depth of about 0.4 microns. Optionally, a p-type region or blanket layer <b>19</b> is formed in or adjacent to major surface <b>18</b>, and is below or adjacent to n-type region <b>17</b>. P-type region <b>19</b> provides better control of the pn junction between n-type region <b>17</b> and semiconductor layer <b>14</b>, and provides charge compensation for n-type region <b>17</b> under full depletion conditions. In an exemplary embodiment, p-type region <b>19</b> has surface concentration of about 5.0×10<sup>15 </sup>atoms/cm<sup>3</sup>, and a depth of about 0.8 microns.
0026Device <b>10</b> further includes filled trenches, semiconductor material filled trenches, epitaxial filled regions or trenches, charge compensating trench regions, deep trench charge compensation regions, charge compensating filled trenches or charge compensation regions <b>22</b> in accordance with the present invention. Charge compensating filled trenches <b>22</b> include a plurality of layers or multiple layers of semiconductor material, including layers of opposite conductivity type, which are preferably separated by an intrinsic or buffer semiconductor layer or layers. The intrinsic layer functions, among other things, to prevent intermixing of the opposite conductivity type layers (i.e., the two charge layers), which would negatively impact the conduction efficiency of device <b>10</b> in the on state.
0027In an exemplary embodiment, filled trenches <b>22</b> include multiple layers or stacked layers of semiconductor material formed using epitaxial growth techniques. For example, filled trenches <b>22</b> include an n-type layer <b>23</b> formed on, over, or adjoining the trench walls or surfaces adjacent to body of semiconductor material <b>11</b>. An intrinsic semiconductor or buffer layer <b>24</b> is formed on, over, or adjoining n-type layer <b>23</b>, a p-type layer <b>26</b> is formed on, over, or adjoining intrinsic semiconductor layer <b>24</b>, and an intrinsic semiconductor or buffer layer <b>27</b> is formed on, over, or adjoining p-type layer <b>26</b>. Intrinsic layer <b>24</b> functions, among other things, to prevent the mixing of layers <b>23</b> and <b>26</b>, which, as stated previously, improves the conduction efficiency of device <b>10</b>. Intrinsic layer <b>27</b> functions, among other things, to fill the remainder of the trench. For an n-channel device and in accordance with the present invention, n-type layers <b>23</b> provide a primary vertical low resistance current path from the channel to the drain when device <b>10</b> is in an on state. When device <b>10</b> is an off state, n-type layers <b>23</b> and p-type layers <b>26</b> compensate each other in accordance with the present invention to provide an increased BVdss characteristic. It is understood that additional n-type and p-type layers may be used, and preferably separated by additional intrinsic or buffer layers.
0028By way of example, n-type layers <b>23</b> and p-type layers <b>26</b> each have a dopant concentration on the order of about 2.0×10<sup>16 </sup>to about 4.0×10<sup>16 </sup>atoms/cm<sup>3</sup>, and each have a thickness of about 0.1 microns to about 0.3 microns. In an exemplary embodiment, intrinsic semiconductor or buffer layers <b>24</b> and <b>27</b> are undoped or very lightly doped p-type with a dopant concentration of less than about 2.0×10<sup>14 </sup>atoms/cm<sup>3</sup>, and each has a thickness of about 0.5 microns to about 1.0 microns. The thickness of layer <b>27</b> is adjusted, for example, to fill the balance of the trench.
0029A body or doped region <b>31</b> is formed in semiconductor layer <b>14</b> between and in proximity or adjacent to filled trenches <b>22</b>, and extends from major surface <b>18</b>. In an exemplary embodiment, body region <b>31</b> comprises p-type conductivity, and has a dopant concentration suitable for forming an inversion layer that operates as conduction channels <b>45</b> of device <b>10</b> as described below. Body region <b>31</b> extends from major surface <b>18</b> to a depth of about 1.0 to about 5.0 microns. An n-type source region <b>33</b> is formed within or in body region <b>31</b> and extends from major surface <b>18</b> to a depth of about 0.2 microns to about 0.5 microns. A p-type body contact or contact region <b>36</b> is also formed in body region <b>31</b>, and provides a lower contact resistance to body region <b>31</b> at major surface <b>18</b>. In addition, contact region <b>36</b> lowers the sheet resistance of body region <b>31</b> under source region <b>33</b>, which suppresses parasitic bipolar effects.
0030A first dielectric layer <b>41</b> is formed over or adjoining portions of major surface <b>18</b>. In an exemplary embodiment, dielectric layer <b>41</b> comprises a thermal oxide layer having a thickness of about 0.1 microns to about 0.2 microns. A second dielectric layer <b>42</b> is formed over dielectric layer <b>41</b>. In an exemplary embodiment, second dielectric layer <b>42</b> comprises silicon nitride, and has a thickness of about 0.1 microns.
0031Gate dielectric layers <b>43</b> are formed over or adjoining other portions of major surface <b>18</b> adjacent to body region <b>31</b>. In an exemplary embodiment, gate dielectric layer <b>43</b> comprises silicon oxide, and has a thickness of about 0.05 microns to about 0.1 microns. In alternative embodiments, gate dielectric layer <b>43</b> comprises silicon nitride, tantalum pentoxide, titanium dioxide, barium strontium titanate, or combinations thereof including combinations with silicon oxide, or the like.
0032In accordance with an embodiment of the present invention, a doped polycrystalline semiconductor layer, conductive layer, or ground plane layer <b>46</b> is formed over dielectric layers <b>41</b> and <b>42</b>, and contacts p-type layers <b>26</b> through openings <b>47</b> formed in dielectric layers <b>41</b> and <b>42</b>. In an exemplary embodiment, conductive layer <b>46</b> comprises a polysilicon layer, has a thickness of about 0.1 microns, and has p-type conductivity for an n-channel device. When heat treated, p-type dopant from conductive layer <b>46</b> diffuses into filled trenches <b>22</b> to form p-type doped regions <b>52</b>, which enhance ohmic contact to p-type layers <b>26</b>. In an alternative embodiment, conductive layer <b>46</b> comprises amorphous silicon, a metal, a silicide, or combinations thereof including combinations with polysilicon. If a metal is used for conductive layer <b>46</b>, p-type dopant is first implanted or deposited through openings <b>47</b> to form p-type doped regions <b>52</b> to enhance ohmic contact to p-type layers <b>26</b>. Conductive layer <b>46</b> preferably is tied or coupled directly or indirectly to a conductive contact or source contact layer <b>63</b> as shown in <figref idref="DRAWINGS">FIG. 1</figref>.
0033In accordance with the present invention, conductive layer <b>46</b> functions, among other things, as a ground plane to provide a path for minority carriers to be swept from or out of the device faster and more efficiently, which reduces the input charge required for switching device <b>10</b> from one state to another and enhances switching speed. Additionally, as will be explained in more detail below, conductive layer <b>46</b> is further used as part of an edge termination structure in accordance with the present invention.
0034A third dielectric layer <b>48</b> is formed over conductive layer <b>46</b>, and a fourth dielectric layer <b>51</b> is formed over third dielectric layer <b>48</b>. In an exemplary embodiment, dielectric layer <b>48</b> comprises silicon nitride (e.g., about 0.05 microns in thickness), and dielectric layer <b>51</b> comprises a deposited silicon oxide (e.g., about 0.7 microns in thickness). A conductive layer <b>53</b> is formed over dielectric layer <b>51</b>, and comprises for example, n-type polysilicon (e.g., about 0.3 microns in thickness).
0035Conductive spacer gate regions, vertical spacer gate regions, or spacer defined gate regions <b>57</b> are formed over gate dielectric layers <b>43</b>, and are isolated from conductive layer <b>46</b> by dielectric spacers <b>59</b>. Conductive spacer gate regions <b>57</b> together with gate dielectric layers <b>43</b> form a control electrode or gate structure <b>58</b>. Conductive spacer gate regions <b>57</b> comprise, for example, n-type polysilicon, and are about 0.8 microns in thickness. In an exemplary embodiment, dielectric spacers <b>59</b> comprise silicon nitride, and are about 0.1 microns in thickness. Spacer gate regions <b>57</b> are coupled to conductive layer <b>53</b> to provide a conductive gate structure, which controls the formation of channel <b>45</b> and the conduction of current in device <b>10</b>. In the embodiment shown, a conductive connective portion <b>77</b> couples spacer gate regions <b>57</b> to conductive layers <b>53</b>. Conductive connective portions <b>77</b> comprise for example, n-type polysilicon. A spacer gate region refers to a control electrode formed with gate material deposited on one surface to control a channel formed on another perpendicular surface. In the case of device <b>10</b>, channels <b>45</b> are formed at surface <b>18</b>, which is considered a horizontal surface. The control electrode film used to form spacer gate regions <b>57</b> is deposited along vertical surfaces <b>68</b>, which are perpendicular to surface <b>18</b>.
0036Conductive spacer gate regions <b>57</b> in accordance with the present invention provide a minimal gate to drain overlap compared to conventional devices, thereby significantly reducing gate charge. Additionally, in device <b>10</b> the electrical routing for the gate is provided by conductive layer <b>53</b>, which is elevated above major surface <b>18</b> thereby further reducing gate charge. Further, conductive layer <b>46</b> functions, among other things, as a ground plane interposed between the gate and drain regions to further reduce gate to drain capacitance. These features of the present invention provide enhanced switching speed and reduced input charge requirements.
0037A fifth dielectric layer <b>61</b> is formed over portions of device <b>10</b>, and comprises for example, silicon nitride having thickness of about 0.05 microns. An interlayer dielectric (ILD) layer <b>62</b> is formed over portions of device <b>10</b>, and comprises for example, a deposited silicon oxide having a thickness of about 0.8 microns. An opening is formed in the dielectric layers to provide a contact to device <b>10</b> for source contact layer <b>63</b>. As shown, a portion of major surface <b>18</b> is etched so that source contact layer <b>63</b> makes contact to both source regions <b>33</b> and body region <b>36</b>. In an exemplary embodiment, source contact layer <b>63</b> comprises an aluminum silicon alloy or the like. A drain contact layer <b>66</b> is formed on an opposing surface of region of semiconductor material <b>11</b>, and comprises, for example, a solderable metal structure such a titanium-nickel-silver, chrome-nickel-gold, or the like.
0038The operation of device <b>10</b> proceeds as follows. Assume that source terminal <b>63</b> is operating at a potential V<sub>S </sub>of zero volts, spacer gate regions <b>57</b> receive a control voltage V<sub>G</sub>=5.0 volts, which is greater than the conduction threshold of device <b>10</b>, and drain terminal <b>66</b> operates at drain potential V<sub>D</sub>=5.0 volts. The values of V<sub>G </sub>and V<sub>S </sub>cause body region <b>31</b> to invert under spacer gate regions <b>57</b> to form channels <b>45</b>, Which electrically connect source regions <b>33</b> to layer <b>17</b>. A device current I<sub>S </sub>flows from source terminal <b>63</b> and is routed through source regions <b>33</b>, channel <b>45</b>, layer <b>17</b>, n-type layers <b>23</b> to drain terminal <b>66</b>. Hence, current I<sub>S </sub>flows vertically through n-type layers <b>23</b> to produce a low on resistance. In one embodiment, I<sub>S</sub>=1.0 amperes. To switch device <b>10</b> to the off state, a control voltage V<sub>G </sub>of less than the conduction threshold of device is applied to spacer gates <b>57</b> (e.g., V<sub>G</sub><5.0 volts). This removes channels <b>45</b>, I<sub>S </sub>no longer flows through device <b>10</b>, and conductive layer <b>46</b> sweeps minority carriers out of the device. In the off state, n-type layers <b>23</b> and p-type layers <b>26</b> compensate each other as the depletion region from the primary blocking junction spreads, which enhances BVdss. In one embodiment, the primary blocking junction is formed by body region <b>31</b> and semiconductor layer <b>14</b> when layer <b>14</b> is n-type. In another embodiment, the primary blocking junction is formed by semiconductor layer <b>14</b> and substrate <b>12</b> when layer <b>14</b> is p-type.
0039Turning now to <figref idref="DRAWINGS">FIGS. 2-7</figref>, a process for forming device <b>10</b> in accordance with the present invention is described. <figref idref="DRAWINGS">FIG. 2</figref> shows an enlarged partial cross-sectional view of device <b>10</b> at an early stage of fabrication. In an early step, a dielectric layer <b>40</b> is formed over major surface <b>18</b>, and optional p-type region <b>19</b> is ion implanted into semiconductor layer <b>14</b> through dielectric layer <b>40</b>. In an exemplary embodiment, boron is implanted at a dose of about 5.0×10<sup>11 </sup>atoms/cm<sup>2 </sup>and an implant energy of 600 KeV to form p-type layer <b>19</b>. Next n-type layer <b>17</b> is ion implanted into semiconductor layer <b>14</b> through dielectric layer <b>40</b>. In an exemplary embodiment, phosphorous is implanted at a dose of about 2.0×10<sup>12 </sup>atoms/cm<sup>2 </sup>and an implant energy of 600 KeV to form n-type layer <b>17</b>.
0040Masking layer <b>71</b> is then formed over major surface <b>18</b> and patterned to form openings <b>72</b>. Dielectric layer <b>40</b> is then etched using conventional techniques to expose portions of body of semiconductor material <b>11</b> through openings <b>72</b>. By way of example, openings <b>72</b> have a width <b>74</b> on the order of about 3.0 microns to about 5.0 microns. Next, trenches <b>122</b> are etched through layers <b>17</b>, <b>19</b>, and <b>14</b>. In an exemplary embodiment, trenches <b>122</b> extend into at least a portion of substrate <b>12</b>. The depth of trenches <b>122</b> is determined by the thickness of semiconductor layer <b>14</b>, which is a function of BVdss. In an exemplary embodiment, Deep Reactive Ion Itching (DRIE) etching with a fluorine or chlorine based chemistry is used to form trenches <b>122</b>. Several techniques are available for DRIE etching including cryogenic, high density plasma, or Bosch DRIE processing. In an exemplary embodiment, trenches <b>122</b> have substantially vertical sidewalls. In an alternative embodiment, trenches <b>122</b> have a tapered profile where the width of the trench at the trench lower surface is less than width <b>74</b>. Masking layer <b>71</b> is removed after trenches <b>122</b> are formed using conventional etch techniques. Although trenches <b>122</b> are stated as plural, it is understood that trenches <b>122</b> may be a single continuous trench or connected trench matrix (e.g., such as that shown in <figref idref="DRAWINGS">FIG. 10</figref> and described below). Alternatively, trenches <b>122</b> may be a plurality of individual trenches with closed ends and separated by portions of body of semiconductor material <b>11</b>.
0041<figref idref="DRAWINGS">FIG. 3</figref> shows an enlarged partial cross-sectional view of device <b>10</b> at a further stage of processing. At this point, layers of semiconductor material are formed, grown, or deposited in trenches <b>122</b> as a first stage in forming filled trenches <b>22</b>. In an exemplary embodiment, semiconductor epitaxial growth techniques are used to fill trenches <b>122</b>.
0042In a first step, a thin thermal oxide is formed on the sidewalls of trenches <b>122</b> to remove any surface damage caused by the DRIE step. The thin thermal oxide is then removed using conventional isotropic etching techniques. Next, body of semiconductor material <b>11</b> is placed into an epitaxial growth reactor and pre-cleaned as a first step of the epitaxial growth process. When silicon is the selected semiconductor material for the fill layers (e.g., layers <b>23</b>, <b>24</b>, <b>26</b>, and <b>27</b>), silicon source gases such as SiHCl<sub>3</sub>, SiH<sub>2</sub>Cl<sub>2</sub>, SiH<sub>4 </sub>or Si<sub>2</sub>H<sub>6 </sub>are suitable for forming these layers. In the embodiment shown, blanket layers are grown (i.e., the layers are grown over major surface <b>18</b> in addition to trenches <b>122</b>). In an alternative embodiment, selective epitaxial growth techniques are used to form layers <b>23</b>, <b>24</b>, <b>26</b>, and <b>27</b> so that these layers are not formed over dielectric layer <b>40</b>.
0043N-type layer <b>23</b> is grown first along the surfaces of trenches <b>122</b>, with arsenic being a suitable dopant source. In an exemplary embodiment, n-type layer <b>23</b> has a dopant concentration on the order of about 2.0×10<sup>16 </sup>to about 4.0×10<sup>16 </sup>atoms/cm<sup>3</sup>, and a thickness of about 0.1 microns to about 0.3 microns.
0044Next, intrinsic or buffer layer <b>24</b> is grown over n-type layer <b>23</b>, and is either undoped (except for those trace impurities typically present in the silicon source material and/or residual dopant gases remaining in the reactor chamber after the previous growth step), or is very lightly doped p-type with a dopant concentration of less than about 2.0×10<sup>14 </sup>atoms/cm<sup>3</sup>. Layer 24 has a thickness of about 0.5 microns to about 1.0 microns. P-type layer <b>26</b> is then grown over layer <b>24</b>, with a boron dopant source being suitable. In an exemplary embodiment, p-type layer <b>26</b> has a dopant concentration on the order of about 2.0×10<sup>16 </sup>to about 4.0×10<sup>16 </sup>atoms/cm<sup>3</sup>, and a thickness of about 0.1 microns to about 0.3 microns. Intrinsic or buffer layer <b>27</b> is then grown over p-type layer <b>26</b>, and is either undoped (except for those trace impurities typically present in the silicon source material and/or residual dopant gases remaining in the reactor chamber after the previous growth step), or is very lightly doped p-type with a dopant concentration of less than about 2.0×10<sup>14 </sup>atoms/cm<sup>3</sup>. Layer <b>27</b> has a thickness of about 0.5 microns to about 1.0 microns. It should be understood that the thicknesses of layers <b>23</b>, <b>24</b>, <b>26</b>, and <b>27</b> are adjusted depending on the width of trenches <b>122</b>. In an exemplary embodiment, the thicknesses of these layers are such that the resultant epitaxial layers overfill trenches <b>122</b>. When a blanket epitaxial growth process is used, layers <b>27</b>, <b>26</b>, <b>24</b>, and <b>23</b> are subsequently planarized with chemical mechanical polishing techniques, etch-back techniques, combinations thereof, or the like. During the planarization process, epi layers <b>27</b>, <b>26</b>, <b>24</b>, and <b>23</b> are planarized down or back to major surface <b>18</b> to form filled trenches <b>22</b>. In an exemplary embodiment, the planarization process removes dielectric layer <b>40</b> as well. An additional etching step may be used to further remove any residual dielectric material from layer <b>40</b>. If selective epitaxial growth or selective etch back techniques are used, dielectric layer <b>40</b> may remain, and would replace layer <b>41</b> as described hereinafter.
0045<figref idref="DRAWINGS">FIG. 4</figref> shows an enlarged partial cross-sectional view of device <b>10</b> after further processing. First dielectric layer <b>41</b> is formed over major surface <b>18</b>, and comprises for example, a silicon oxide about 0.1 microns to about 0.2 microns thick. A thermal oxide grown at about 750 degrees Celsius is suitable. In an optional step, a sputter etch step is used to smooth the upper or exposed surface of first dielectric layer <b>41</b>. Next, second dielectric layer <b>42</b> is formed over dielectric <b>41</b>, and comprises, for example, about 0.1 microns of silicon nitride. A contact photolithography and etch step is then used to form openings <b>47</b> through second dielectric layer <b>42</b> and first dielectric layer <b>41</b>. This exposes a portion of major surface <b>18</b> above filled trenches <b>22</b> as shown in <figref idref="DRAWINGS">FIG. 4</figref>. In an exemplary embodiment, opening <b>47</b> has a width <b>49</b> on the order of about 0.5 microns to about 1.0 microns.
0046Conductive layer <b>46</b> is then formed over second dielectric layer <b>42</b> and contacts or couples to filled trenches <b>22</b> through openings <b>47</b>. In an exemplary embodiment, conductive layer <b>46</b> comprises about 0.1 microns of polysilicon, and is either deposited doped or undoped. If conductive layer <b>46</b> is deposited initially undoped, conductive layer <b>46</b> is subsequently doped using, for example, ion implantation techniques. In this exemplary embodiment, conductive layer <b>46</b> is doped with boron to provide a contact to p-type layer <b>26</b>. A boron ion implant dose of about 5.0×10<sup>15 </sup>to about 1.0×10<sup>16 </sup>atoms/cm<sup>2 </sup>with an implant energy of about 60 KeV is sufficient for doping conductive layer <b>26</b>. During a subsequent heat treatment step, dopant from conductive layer <b>46</b> diffuses into filled trenches <b>22</b> to form p-type regions <b>52</b>.
0047Next, third dielectric layer <b>48</b> is formed over conductive layer <b>46</b>, and fourth dielectric layer <b>51</b> is formed over third dielectric layer <b>48</b>. Third dielectric layer <b>48</b> comprises, for example, silicon nitride (e.g., about 0.05 microns in thickness), and dielectric layer <b>51</b> comprises a deposited oxide (e.g., about 0.7 microns in thickness). Conductive layer <b>53</b> is then formed over fourth dielectric layer <b>51</b>, and comprises for example, n-type polysilicon (e.g., about 0.3 microns in thickness). A protective layer <b>54</b> is formed over conductive layer <b>53</b>, and comprises for example, about 0.15 microns of silicon nitride.
0048A photolithographic and etch step is done to etch through portions of layers <b>54</b>, <b>53</b>, <b>51</b>, <b>48</b>, <b>46</b> and <b>42</b> to provide opening <b>70</b>. This also forms pedestal stack structures <b>56</b>, which are comprised of portions of layers <b>42</b>, <b>46</b>, <b>48</b>, <b>51</b>, <b>53</b> and <b>54</b>. In an exemplary embodiment, opening <b>70</b> has a width <b>73</b> on the order of about 5.0 microns to about 8.0 microns.
0049<figref idref="DRAWINGS">FIG. 5</figref> shows an enlarged partial cross-sectional view of device <b>10</b> after additional processing steps that form dielectric spacers <b>59</b>. In an exemplary embodiment, a silicon nitride film is deposited over pedestal stack structures <b>56</b> and first dielectric layer <b>41</b>. By way of example, a silicon nitride film about 0.1 microns thick is deposited using chemical vapor deposition techniques. Next, a conventional anisotropic etch back step is used to remove portions of the silicon nitride layer over pedestal stack structures <b>56</b> and first dielectric layer <b>41</b> while leaving portions of the silicon nitride layer on sidewalls or vertical surfaces <b>68</b> of pedestal stack structures <b>56</b> to form dielectric spacers <b>59</b>.
0050A silicon oxide wet etch is then used to remove portions of dielectric layer <b>41</b> within opening <b>70</b>. By way of example, a diluted hydrofluoric acid (e.g., 50:1) is used to etch dielectric layer <b>41</b>. In an exemplary embodiment, the etch time is prolonged (e.g., 8 to 15 minutes) in order to undercut or remove material from dielectric layer <b>41</b> from beneath dielectric spacers <b>59</b> to form recessed portions <b>74</b>. Recessing dielectric layer <b>41</b> in this manner ensures that channels <b>45</b> (shown in <figref idref="DRAWINGS">FIG. 1</figref>) formed in body region <b>31</b> extend into layer <b>17</b> to allow channel current to flow more efficiently. In an exemplary embodiment, portions <b>74</b> are recessed under dielectric spacers <b>59</b> a distance of about 0.1 microns. A thermal silicon oxide is then grown on major surface <b>18</b> within opening <b>70</b> to thickness of about 0.08 microns to form gate dielectric layer <b>43</b>.
0051<figref idref="DRAWINGS">FIG. 6</figref> shows an enlarged partial cross-sectional view of device <b>10</b> after further processing. A conformal layer of semiconductor material is deposited over device <b>10</b> to a thickness of about 0.1 microns to about 0.15 microns. Boron dopant in then introduced through opening <b>70</b> and the conformal layer of semiconductor material into major surface <b>18</b> to provide p-type dopant for body region <b>31</b>. In an exemplary embodiment, the conformal layer of semiconductor material comprises undoped polysilicon, and the boron is implanted through the undoped polysilicon into layer <b>17</b>. An ion implant dose of about 1.0×10<sup>13 </sup>atoms/cm<sup>2 </sup>and an implant energy of about 160 KeV is suitable for a 650 volt device. After the implant step, a clean or etch process is used to clean the surface of the conformal layer of semiconductor material.
0052A second conformal layer of semiconductor material is then deposited over the first conformal layer and both layers are etched to provide spacer gates <b>57</b>. In an exemplary embodiment, the second conformal layer of semiconductor material comprises about 0.8 microns of n-type polysilicon, which may be doped during the deposition process or doped subsequently using ion implantation or other doping techniques. After spacer gates <b>57</b> are formed, an additional 0.015 microns of gate dielectric (e.g., silicon oxide) is added to the surface of spacer gates <b>57</b> and exposed portions of gate oxide <b>43</b>.
0053In an exemplary embodiment, the etch step exposes dielectric layer <b>54</b> and the upper portions of dielectric spacers <b>59</b>. Protective layer <b>54</b> and the upper portions of dielectric spacers <b>59</b> are then etched so that protective layer <b>54</b> is removed, and upper portions of dielectric spacers <b>59</b> are removed between spacer gates <b>57</b> and conductive layers <b>53</b>.
0054In a further step, conductive material such as polysilicon is deposited to provide connective conductive portions <b>77</b>. Connective conductive portions <b>77</b> couple or electrically connect spacer gates <b>57</b> to conductive layers <b>53</b>. An n-type doping step is then done to dope connective conductive portions <b>77</b>, and to provide dopant for source regions <b>33</b>. In an exemplary embodiment, an arsenic implant dose of 3.0×10<sup>15 </sup>atoms/cm<sup>2 </sup>with an implant energy of 80 KeV is used for this doping step.
0055<figref idref="DRAWINGS">FIG. 7</figref> shows an enlarged partial cross-sectional view of device <b>10</b> after further steps in fabrication. Fifth dielectric layer <b>61</b> is deposited, and comprises for example, about 0.05 microns of silicon nitride. ILD layer <b>62</b> is then deposited over fifth dielectric layer <b>61</b>. In an exemplary embodiment, ILD layer <b>62</b> comprises a deposited silicon oxide about 0.8 microns in thickness. An optional ILD taper etch is used to taper portions <b>62</b>a of ILD layer <b>62</b>, which helps with step coverage for subsequently formed layers.
0056Next, a conventional photolithographic and etch step is used to form contact opening <b>81</b>, which exposes a portion of major surface <b>18</b>. Contact region <b>36</b> is then formed through opening <b>81</b> using a p-type ion implantation step. By way of example, a boron ion implant dose of 3.0×10<sup>14 </sup>atoms/cm<sup>2 </sup>and an implant energy of 80 KeV is used. A conformal spacer layer is then deposited and etched to form spacers <b>82</b>. In an exemplary embodiment, a 0.3 micron layer of silicon nitride is deposited and etched to form spacers <b>82</b>. A rapid anneal step is used at this point to activate and diffuse the various ion implants. For example, device <b>10</b> is exposed to a temperature of about 1030 degrees Celsius for about 45 seconds.
0057An etch step is then used to remove a portion of major surface <b>18</b> to form recessed portion <b>84</b>. This allows source contact layer <b>63</b> to contact both source regions <b>33</b> and contact region <b>36</b>, which shorts these regions together. Spacers <b>82</b> are then removed. In subsequent processing, source contact layer <b>63</b> is deposited and patterned. Substrate <b>12</b> is then optionally thinned, and drain contact layer <b>66</b> is deposited to provide the structure shown in <figref idref="DRAWINGS">FIG. 1</figref>. Although not shown in <figref idref="DRAWINGS">FIGS. 2-7</figref>, a photolithographic and etch step is used during the fabrication stages described for example. In <figref idref="DRAWINGS">FIGS. 4-6</figref> to expose portions of conductive layer <b>46</b> to provide openings where source contact region <b>63</b> couples to conductive layer <b>46</b> as shown in <figref idref="DRAWINGS">FIG. 1</figref>. It is further understood that other conductive layers such as silicide layers may be formed before depositing source contact layer <b>63</b>.
0058<figref idref="DRAWINGS">FIG. 8</figref> is a graph depicting breakdown voltage (BVdss) characteristics for device <b>10</b> in accordance with the present invention, and in accordance with the processing parameters described herein. As shown in <figref idref="DRAWINGS">FIG. 8</figref>, device <b>10</b> exhibited a nominal breakdown voltage from drain to source of about 750 volts. Additionally and as shown in <figref idref="DRAWINGS">FIG. 8</figref>, device further exhibited low leakage below breakdown.
0059<figref idref="DRAWINGS">FIG. 9</figref> is a graph depicting on-state resistance (Rdson) characteristics for device <b>10</b> in accordance with the present invention, and in accordance with the processing parameters described herein. Device <b>10</b> exhibits excellent Rdson characteristics compared to conventional superjunction devices with similar BVdss, which have typical Rdson values on the order of 36 milli-ohm cm<sup>2</sup>.
0060<figref idref="DRAWINGS">FIG. 10</figref> shows an enlarged partial cross-sectional view of a cell structure <b>300</b> suitable for device <b>10</b> in accordance with the present invention. Cell structure <b>300</b> is shown with a filled trench <b>322</b> in accordance with one embodiment of the present invention that surrounds a plurality <b>314</b> of polygonal shaped regions of semiconductor layer <b>14</b> where the active devices or cells are formed. It is understood that the polygonal shaped regions may have rounded corners, and that other shapes including round, square, rectangular, or the like are suitable. One feature of cell structure <b>300</b> is that it provides for a high packing density, which improves Rdson and current carrying capability. In accordance with present invention filled trenches <b>322</b> include n-type layers <b>23</b>, intrinsic layers <b>24</b> and <b>27</b>, and p-type layers <b>26</b>.
0061<figref idref="DRAWINGS">FIG. 11</figref> is an enlarged partial cross-sectional view of another portion of device <b>10</b>, which shows an optional edge termination structure <b>100</b> in accordance with the present invention. One of the features of termination structure <b>100</b> is that it incorporates the basic components of device <b>10</b>, which saves on processing costs. Termination structure <b>100</b> includes a conductive contact layer or conductive layer <b>146</b>, which is formed over and adjacent to major surface <b>18</b>. In an exemplary embodiment, conductive contact layer <b>146</b> comprises the same material as conductive layer <b>46</b>, and is formed at the same time. For example, conductive contact layer <b>146</b> comprises p-type polysilicon. After a heat treatment, p-type dopant diffuses from conductive contact layer <b>146</b> to form p-type doped layer <b>152</b>, which counter-dopes n-type layer <b>17</b> and couples to optional p-type layer <b>19</b>. <figref idref="DRAWINGS">FIG. 11</figref> further shows conductive contact layer <b>146</b> coupled to source contact layer <b>63</b> through opening <b>91</b>.
0062An isolation trench <b>103</b> is formed at the periphery of device <b>10</b>, and comprises, for example, an etched trench <b>106</b> that is filled with a dielectric material <b>108</b>. Optionally, a thermal oxide layer <b>110</b> is formed first to line the sidewalls and/or the lower surface of isolation trench <b>103</b>.
0063In an alternative embodiment and as shown in <figref idref="DRAWINGS">FIG. 11</figref>, isolation trench <b>103</b> further includes layers of semiconductor material, which are formed at the same time as filled trenches <b>22</b>. By way of example, the layers of semiconductor material include n-type layer <b>23</b>, intrinsic or buffer layer <b>24</b>, p-type layer <b>26</b>, and intrinsic or buffer layer <b>27</b> as described in conjunction with <figref idref="DRAWINGS">FIG. 1</figref>. If the layers of semiconductor material are excluded, then trench <b>106</b> is formed separately from filled trenches <b>22</b> during fabrication.
0064In an exemplary embodiment, dielectric material <b>108</b> comprises a silicon oxide formed using spin-on glass (SOG), BPSG, PSG, and/or TEOS deposition techniques. After the oxide is formed, the upper surface of the dielectric region is planarized using etch back or chemical mechanical planarization techniques, combinations thereof, or the like. In an exemplary embodiment, trench <b>106</b> has width of about 30 microns to about 100 microns, and is formed using techniques similar to those used to form trenches <b>122</b> described in conjunction with <figref idref="DRAWINGS">FIG. 2</figref>. The sidewalls of trench <b>106</b> may be substantially vertical, or tapered such that the width at the bottom of trench <b>106</b> is less than the width at the top of trench <b>106</b>. By way of example, dielectric material <b>108</b> and/or dielectric layer <b>110</b> extends to a depth or distance below semiconductor layer <b>14</b> as shown in <figref idref="DRAWINGS">FIG. 11</figref>.
0065In an alternative embodiment when layers <b>23</b>, <b>24</b>, <b>26</b>, <b>27</b> are included with isolation trench <b>103</b>, an n-type region <b>109</b> is incorporated into substrate <b>12</b> below trench <b>106</b> to reduce any current leakage problems associated with die separation.
0066In accordance with the present invention, when semiconductor layer <b>14</b> comprises p-type conductivity, the primary junction for BVdss is pn junction <b>114</b> formed by semiconductor layer <b>14</b> and n-type substrate <b>12</b>. This feature simplifies edge termination structure <b>100</b>, and saves on space. For example, conventional devices require a distance of about 1 to 3 times the thickness of the epitaxial layer for the termination structure. In the present invention, this distance is reduced to about one half the thickness.
0067In this embodiment, junction <b>114</b> is more planar than in conventional devices because the junction depletes up from substrate <b>12</b> instead of down and across from body region <b>31</b>. Furthermore, since conductive contact layer <b>146</b> is coupled to semiconductor layer <b>14</b> through doped regions <b>152</b> and <b>19</b>, junction <b>114</b> laterally extends to the edge of device <b>10</b>. In this way, an optimized planar junction with optimized BVdss is realized. Isolation trench <b>103</b> functions, among other things, to passivate junction <b>114</b>.
0068<figref idref="DRAWINGS">FIG. 12</figref> shows an enlarged partial top view of an alternative isolation trench <b>203</b> in accordance with the present invention. Region <b>131</b> designates that portion of device <b>10</b> used for the termination structure as described in conjunction with <figref idref="DRAWINGS">FIG. 11</figref>, and region <b>132</b> designates that portion of device <b>10</b> used for the active structure as described in <figref idref="DRAWINGS">FIG. 1</figref>. Isolation trench <b>203</b> includes a plurality or matrix of pillars or shapes <b>117</b> that are formed when the isolation trench is etched. In an exemplary embodiment, adjacent rows of shapes <b>117</b> are offset with respect to each other as shown in <figref idref="DRAWINGS">FIG. 12</figref> so that shapes <b>117</b> are substantially equidistant from each other. In an exemplary embodiment, pillars <b>117</b> are spaced apart about 5 microns to about 15 microns.
0069By way of example, shapes <b>117</b> are pillars or regions of portions of body of semiconductor material <b>11</b>. In an exemplary embodiment, shapes <b>117</b> are comprised of substrate <b>12</b>, semiconductor layer <b>14</b>, p-type layer <b>19</b>, n-type layer <b>17</b>, and dielectric layer <b>41</b>, and have a width or diameter of about 0.8 microns to about 1.0 microns. This is more clearly shown in <figref idref="DRAWINGS">FIG. 13</figref>, which is an enlarged cross-sectional view of a portion of isolation trench <b>203</b> taken along reference line <b>13</b>-<b>13</b> of <figref idref="DRAWINGS">FIG. 12</figref>. <figref idref="DRAWINGS">FIG. 13</figref> shows isolation trench <b>203</b> prior to the formation of dielectric material <b>208</b>. Conventional photolithographic and etch techniques are used to form trenches <b>206</b> and shapes <b>117</b>. For example, DRIE is used with a fluorine or chlorine based chemistry.
0070After trench <b>206</b> and shapes <b>117</b> are formed, dielectric layer <b>210</b> is formed as shown in <figref idref="DRAWINGS">FIG. 14</figref>. By way of example, dielectric layer <b>210</b> comprises a thermally grown silicon oxide. Next, dielectric layer <b>208</b> is deposited and planarized. In an exemplary embodiment, dielectric layer <b>208</b> comprises a spin-on glass. In accordance with the present invention, shapes <b>117</b> reduce dishing effects when dielectric layer <b>208</b> is deposited, which provides a more planar surface, better passivation, and a more reliable device. Shapes <b>117</b> may be round, square, rectangular, polygonal, trapezoidal, elliptical, triangular, combinations thereof, or the like. The shapes may further include rounded corners.
0071<figref idref="DRAWINGS">FIG. 15</figref> shows an enlarged partial cross-sectional view of adjacent or a plurality of isolation trenches <b>203</b>a and <b>203</b>b depicted as portions of two devices separated by a scribe grid or region <b>461</b>. In this embodiment, adjacent devices <b>10</b> on a semiconductor wafer include scribe grid <b>461</b> that comprises body of semiconductor material <b>11</b> instead of dielectric materials <b>208</b> and <b>210</b> being continuous between adjacent die. This allows a die separation device such as a dicing saw to separate the die along centerline <b>463</b>, which provides for more robust die separation.
0072<figref idref="DRAWINGS">FIG. 16</figref> shows an enlarged partial cross-sectional view of an alternative embodiment of a charge compensating trench region, deep trench charge compensation region, charge compensating filled trench or charge compensation region <b>122</b>. Charge compensation trench <b>122</b> is similar to trench <b>22</b> except that a dielectric layer or passivation layer or liner <b>171</b> is formed as an innermost layer or region or core of the structure. That is, passivation liner <b>171</b> is formed overlying the outermost epitaxial layer (e.g., layer <b>27</b>) within the trench region.
0073In one embodiment, liner <b>171</b> is configured to compensate for, protect against, or overcome lattice imperfections that may occur in the outermost epitaxially grown layer (e.g., layer <b>27</b>) as it is formed. Of particular concern is the growth interface that is left when outermost layer <b>27</b> fills the trench. The growth interface may have a large concentration of imperfections. Such imperfections lead to undesired stresses, or trap unwanted impurities in certain applications, which lead to undesired conduction channels or short circuit paths in a charge compensated structure (e.g., structure <b>10</b>). Liner <b>171</b> is configured to increase electrical resistance at the core of the charge compensation structure, which prevents unwanted current flow at high electric fields or at high temperatures.
0074Liner <b>171</b> comprises for example, an oxide, a nitride, or a combination of oxide(s) and nitride(s). In one embodiment, liner <b>171</b> comprises a dry oxide. In one embodiment, a conventional pre-diffusion clean step is used prior to forming liner <b>171</b>.
0075<figref idref="DRAWINGS">FIG. 17</figref> shows an enlarged partial cross-sectional view of an alternative embodiment of a charge compensating trench region, deep trench charge compensation region, charge compensating filled trench or charge compensation region <b>222</b>. Charge compensation trench <b>222</b> is similar to trench <b>122</b> except that a dielectric layer or passivation layer or liner <b>271</b> is formed leaving a gap, void, or air gap <b>272</b> as the innermost region or core of the structure. In one embodiment, gap <b>272</b> extends from major surface <b>18</b> into semiconductor layer <b>14</b> as shown in <figref idref="DRAWINGS">FIG. 17</figref>. In an alternative embodiment, gap <b>272</b> only occupies a portion of the core.
0076In summary, a new switching device structure having deep trench charge compensation has been described including a method of manufacture. Also, a ground plane structure has been described that is suitable for the device of the present invention as well as other semiconductor devices. In addition, edge termination structures have been described that are suitable for the device of the present invention as well as other semiconductor devices.
0077Although the invention has been described and illustrated with reference to specific embodiments thereof, it is not intended that the invention be limited to these illustrative embodiments. Those skilled in the art will recognize that modifications and variations can be made without departing from the spirit of the invention. Therefore, it is intended that this invention encompass all such variations and modifications as fall within the scope of the appended claims.
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| US20050280085A1 | Cites | United States of America | Applicant |
| Deboy, G., et al. “A New Generation of High Voltage MOSFETs Breaks the Limit Line of Silicon”, IEDM '98, Dec. 6-9, 1998 p. 683-5. | Non-patent | – | Applicant |
| Lorenz L., et al., “COOLMOS(TM)—a new Miesone in High Voltage Power MOS”, ISPSD '99, May 26-28, 1999, p. 3-10. | Non-patent | – | Applicant |
| Rub M., et al., “A Novel Tench Concept for the Fabrication of Compensaton Devices”, ISPD '03, Apr. 14-17, 2003 p. 203-6. | Non-patent | – | Applicant |
| Deboy, G., et al. "A New Generation of High Voltage MOSFETs Breaks the Limit Line of Silicon", IEDM '98, Dec. 6-9, 1998 p. 683-5. | Non-patent | – | Applicant |
| Lorenz L., et al., "COOLMOS(TM)-a new Miesone in High Voltage Power MOS", ISPSD '99, May 26-28, 1999, p. 3-10. | Non-patent | – | Applicant |
| Rub M., et al., "A Novel Tench Concept for the Fabrication of Compensaton Devices", ISPD '03, Apr. 14-17, 2003 p. 203-6. | Non-patent | – | Applicant |
17 members in 4 offices
Priority claims3
| Document | Office | Kind | Date |
|---|---|---|---|
| 5714005 | United States of America | A | |
| 58288906 | United States of America | A | |
| 33573008 | United States of America | A |
Members17
| Document | Office | Kind | |
|---|---|---|---|
| US2006180947A1 | United States of America | A1 | |
| CN1822389A | China | A | |
| TW200631180A | Taiwan Province of China | A | |
| US7176524B2 | United States of America | B2 | |
| US2007034947A1 | United States of America | A1 | |
| HK1093117A1 | Hong Kong, China | A1 | |
| CN101165863A | China | A | |
| TW200820419A | Taiwan Province of China | A | |
| US7482220B2 | United States of America | B2 | |
| US2009096021A1 | United States of America | A1 | |
| US7902601B2 | United States of America | B2 | |
| CN1822389B | China | B | |
| TWI377674B | Taiwan Province of China | B | |
| TW201251031A | Taiwan Province of China | A | |
| USRE44547EThis record | United States of America | E | |
| TWI464883B | Taiwan Province of China | B | |
| USRE45365E | United States of America | E |
56 transactions on the USPTO file
Allowed without a rejection on record.
- Non-final rejections
- 0
- Final rejections
- 0
- RCEs
- 0
- Appeals
- 0
Over time
Point at a mark for the transactionTransactions
| Event | Code | |
|---|---|---|
| Payment of Maintenance Fee, 12th Year, Large EntityM1553 | M1553 | |
| Payment of Maintenance Fee, 8th Year, Large EntityM1552 | M1552 | |
| Recordation of Patent Grant MailedPGM/ | PGM/ | |
| Email NotificationEML_NTR | EML_NTR | |
| Issue Notification MailedAllowedWPIR | WPIR | |
| Email NotificationEML_NTR | EML_NTR | |
| Printer Rush- No mailingTCPB | TCPB | |
| Mail Miscellaneous Communication to ApplicantMM327 | MM327 | |
| Dispatch to FDCD1935 | D1935 | |
| Miscellaneous Communication to Applicant - No Action CountM327 | M327 | |
| Email NotificationEML_NTR | EML_NTR | |
| Mail Response to 312 Amendment (PTO-271)MN271 | MN271 | |
| Application Is Considered Ready for IssuePILS | PILS | |
| Response to Amendment under Rule 312N271 | N271 | |
| Pubs Case Remand to TCPUBTC | PUBTC | |
| Email NotificationEML_NTR | EML_NTR | |
| Printer Rush- No mailingTCPB | TCPB | |
| Mail Miscellaneous Communication to ApplicantMM327 | MM327 | |
| Issue Fee Payment VerifiedN084 | N084 | |
| Issue Fee Payment ReceivedIFEE | IFEE | |
| Amendment after Notice of Allowance (Rule 312)AllowedA.NA | A.NA | |
| Miscellaneous Communication to Applicant - No Action CountM327 | M327 | |
| Pubs Case Remand to TCPUBTC | PUBTC | |
| Reference capture on IDSRCAP | RCAP | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Information Disclosure Statement (IDS) FiledM844 | M844 | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Email NotificationEML_NTR | EML_NTR | |
| Mail PUB Notice of non-compliant IDSMM327-B | MM327-B | |
| PUB Notice of non-compliant IDSM327-B | M327-B | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Email NotificationEML_NTR | EML_NTR | |
| Filing Receipt - CorrectedFLRCPT.C | FLRCPT.C | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Notice of AllowanceAllowedMN/=. | MN/=. | |
| Notice of Allowance Data Verification CompletedAllowedN/=. | N/=. | |
| Reasons for AllowanceEX.R | EX.R | |
| Preliminary AmendmentA.PE | A.PE | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Notice of Reissue Published in Official GazetteNRE. | NRE. | |
| Email NotificationEML_NTR | EML_NTR | |
| Application Is Now CompleteCOMP | COMP | |
| Filing ReceiptFLRCPT.O | FLRCPT.O | |
| Application Dispatched from OIPEOIPE | OIPE | |
| Cleared by OIPE CSRL194 | L194 | |
| Reference capture on IDSRCAP | RCAP | |
| Electronic Information Disclosure StatementEIDS. | EIDS. | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Preliminary AmendmentA.PE | A.PE | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| IFW Scan & PACR Auto Security ReviewSCAN | SCAN | |
| Initial Exam Team nnIEXX | IEXX |
8 legal events, as the office reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| AssignmentAS | AS | |
| AssignmentAS | AS | |
| Maintenance fee paymentMAFP | MAFP | |
| Maintenance fee paymentMAFP | MAFP | |
| AssignmentAS | AS | |
| AssignmentAS | AS | |
| AssignmentAS | AS | |
| Fee paymentFPAY | FPAY |
Numbers
- Publication
- RE044547
- Application
- 13659077
Titles
- English
- Semiconductor device having deep trench charge compensation regions and method
Classification
- CPC, 16
- H10W10/031
- H10W10/30
- Y10S257/90
- H10D62/114
- H10D62/112
- H10D62/111
- H10D62/104
- H10D62/127
- H10D62/157
- H10D62/393
- H10D64/111
- H10D64/256
- H10D64/518
- H10D30/0293
- H10D30/0295
- H10D30/665
- IPC, 3
- H01L29 66
- H10D48 36
- H10D84 03