Method of scarifying an interior surface of a pipeline
Claim Score by NHIP
Abstract
This application discloses an automated apparatus for scarifying the interior surface of a pipe or other similar elongated passageway. The apparatus includes a vehicle that propels itself down the inside of the pipe. A scarifying assembly is removably secured to the vehicle and uses arms to reach the walls of the pipe. At the end of each arm there is a fluid nozzle assembly equipped with fluid nozzles. The fluid nozzle assembly rotates or oscillates to scarify the pipe surface. The arms and fluid nozzle assembly interchange with other such scarifying assemblies depending on the shape or type of pipe and the desired scarifying technique. The apparatus is tethered to a source of fluid under pressure and a power source, both of which are located off-board the apparatus at a remote location. An operator supervises the operation of the apparatus, controlling the speed and direction of travel of the vehicle, the speed and direction of oscillation and rotation of the scarifying assembly, and the fluid pressure delivered by the fluid nozzles.A method for scarifying the interior surface of a pipe or other elongated passageway is disclosed. The method includes the steps of a) providing a vehicle having a scarifying assembly, which includes an assembly of nozzles; b) positioning the nozzle assembly so that the nozzles are proximate a first selected region of the interior surface of a pipe; c) rotating or oscillating the nozzle assembly; d) applying pressurized fluid to the nozzles; and e) moving the vehicle and/or the nozzle assembly to scarify a swath of the interior surface of the pipe.
Term
Term ended
Expired 30 July 2018, 8.2 years ago.
- Priority
- Filed
- Granted
- Expired
- Today
20 claims: 3 independent, 17 dependent
- 1Broadest claimClaim Score 51, average(NHIP)A method of scarifying an interior surface of a pipe to remove contaminants and corrosion products, comprising the following steps:a) providing a vehicle having a scarifying assembly coupled to a source of pressurized fluid, said scarifying assembly having a fluid nozzle assembly, said fluid nozzle assembly having a plurality of nozzles mounted at distal ends of respective nozzle branches, said fluid nozzle assembly being capable of one of rotation and oscillation, wherein said scarifying assembly is extendible such that said nozzles can be placed proximate the interior surface of the pipe;b) positioning said fluid nozzle assembly so that said nozzles are at a desired position proximate a first selected region of the interior surface of the pipe;c) rotating or oscillating said fluid nozzle assembly;d) applying pressurized fluid to said nozzles so that they each emit a jet of fluid that scarifies the interior surface of the pipe along the direction of travel of said vehicle;and e) moving one of said vehicle and said fluid nozzle assembly so as to scarify a swath of the interior surface of the pipe.
- 13A method of scarifying an interior surface of a pipe to remove contaminants and corrosion products, said method comprising the steps of:(a) providing a vehicle adapted to travel along a longitudinal axis of the pipe;(b) providing a scarifying assembly coupled to the vehicle, wherein said scarifying assembly comprises: i. a nozzle assembly, wherein the nozzle assembly comprises a plurality of nozzle branches and a plurality of nozzles mounted at distal ends of respective nozzle branches;and, ii. an exchanger coupled to the nozzle assembly wherein pressurized fluid provided to the exchanger is distributed to the nozzle branches and is emitted by the nozzles against the interior surface, wherein the exchanger causes at least one of rotation and oscillation of the nozzle assembly, and wherein said scarifying assembly is extendible such that said nozzles can be placed proximate the interior surface of the pipe;(c) positioning the nozzles at a desired position proximate a first selected region of the interior surface of the pipe;(d) providing a pressurized fluid to the exchanger, whereby a jet of fluid is emitted from each nozzle against the interior surface that scarifies the interior surface;(e) rotating or oscillating the nozzle assembly about an axis that is substantially parallel to the longitudinal axis of the pipe;and, (f) propelling the vehicle along the longitudinal axis of the pipe, thereby scarifying a swath on the interior surface along the direction of travel of the vehicle.
- 20A method of scarifying an interior surface of a pipe to remove contaminants and corrosion products, said method comprising the steps of:(a) providing a vehicle adapted to travel along a longitudinal axis of the pipe;(b) providing a scarifying assembly coupled to the vehicle, wherein said scarifying assembly comprises: i. a nozzle assembly, wherein the nozzle assembly comprises a plurality of nozzle branches and a plurality of nozzles mounted at distal ends of respective nozzle branches;and, ii. an exchanger coupled to the nozzle assembly wherein pressurized fluid provided to the exchanger is distributed to the nozzle branches and is emitted by the nozzles against the interior surface;iii. an arm, wherein the nozzle assembly is attached to a distal end of the arm, wherein said scarifying assembly is extendible such that said nozzles can be placed proximate the interior surface;(c) positioning the nozzles at a desired position proximate a first selected region of the interior surface by extending the arm;(d) providing a pressurized fluid to the exchanger, whereby a jet of fluid is emitted from each nozzle against the interior surface that scarifies the interior surface;(e) rotating or oscillating the nozzle assembly about an axis that is substantially parallel to the longitudinal axis of the pipe by rotating the arm about the longitudinal axis of the pipe;and, (f) propelling the vehicle along the longitudinal axis of the pipe, thereby scarifying a swath on the interior surface along the direction of travel of the vehicle.
Independent claims3
85 paragraphs in 6 sections, as filed
RELATED APPLICATION
0001This application is a continuation-in-part of U.S. patent application Ser. No. 09/126,113, filed Jul. 30, 1998, now U.S. Pat. No. 6,206,016, the contents of which are incorporated herein by reference.
FIELD OF THE INVENTION
0002The present invention relates to an apparatus for scarifying the interior surface of a pipe or other similar elongated passageway.
BACKGROUND OF THE INVENTION
0003Pipes used to carry liquids and gases commonly transport all types of materials including water, natural gas, solid and liquid sewage, as well as various other accumulations from the pipe.
0004The interior surface of a pipeline carrying solids, liquids and gases generally degrades over time as the pipe walls interact chemically and physically with the substances flowing through them. Over time, these pipes require servicing and cleaning.
0005In particular, a sewer system's interior walls corrode and deteriorate because corrosive materials contaminate the surface degrading the metal and concrete used to build the sewer. The corrosive material arises from both the sewage and wastewater itself, and also from the digestive by-products of bacteria found in the sewage that proliferate in the anaerobic environment. The corrosion causes the walls of the sewer pipe to physically decay, eventually reducing their overall thickness.
0006The principal source of corrosion is sulfuric acid, which arises as a product of the materials transported in a sewer pipe and the sewer environment itself. Various metal sulfates found in the sewage quickly convert into hydrogen sulfide by: reducing to sulfide ions in the waste water, combining with hydrogen in the water and outgassing above the liquid as hydrogen sulfide gas. Additional hydrogen sulfide originates from bacteria containing contaminants that accumulate on the relatively rough concrete below the maximum liquid level. Bacteria found in these accumulations thrive in the anaerobic sewer environment producing hydrogen sulfide gas as a respiratory bi-product. Oxygen from the liquid below and oxygen condensing from the water in the air react with the hydrogen sulfide on the pipeline walls creating the highly corrosive sulfuric acid. The sulfuric acid attacks the calcium hydroxide in the concrete sewer walls leaving calcium sulfates, which ultimately crumble and fall off of the interior of the wall substantially reducing its thickness.
0007The waste water level varies over the course of a 24-hour period. The flow is at its lowest level between 1:00 AM and 6:00 AM in the morning but it rises distinctly in the daytime and the pipe may operate near capacity. Because of the gaseous nature of the hydrogen sulfide, the pipe walls are predominately corroded in the portions of the wall above the minimum liquid level. Portions of:the walls which are always below the water level are not subjected to such high concentrations of hydrogen sulfide gas or sulfuric acid and consequently do not experience the same levels of decay.
0008Eventually the sewer walls must be restored or they can suffer permanent damage leading to great expense. The restoration process is a two-step operation that consists of first scarifying the interior surface of the pipe and then applying a protective coating over the newly scarified pipe surface. Scarifying involves the removal of all of the contaminants and the outer layer of corrupted concrete from the interior surface of a sewer pipe or other elongated passageway.
0009Attempting to apply a protective coating without first scarifying the pipe surface is futile because it does not stop the decay that has already began underneath the coating. Furthermore, the protective coating itself does not adhere well to the contaminated surface. Thus, scarifying is an essential element of the restoration process.
0010As previously mentioned, a sewer system typically operates at high capacity during the day with decreasing flow overnight. In order to restore the sewer pipes without diverting the flow (a costly and sometimes impossible alternative), a bulk of the work must be done at night during the brief period when the flow is at a minimum. As previously outlined, the restoration process involves both scarifying the pipe surface and applying a protective coat. In practice, the rate of restoration is impaired because manual scarification takes a proportionally greater amount of time than does the application of the protective coat.
0011Consequently, it is an object of this invention to provide a new and improved scarifying apparatusmethod. Such an apparatusa method will improve the rate of scarifying of the pipeline's interior walls making restoration without diversion a cost-effective possibility.
0012It is another object of this invention to provide a scarifying apparatusmethod to automate the process of scarification to ensure that the same intensity of scarification is applied to the entire surface without the quality variation that is inherent in manual execution.
SUMMARY OF THE INVENTION
0013These and other objects of the invention are provided in a new and improved scarifying apparatusmethod. In general, references to pipe include a sewer pipe or other similar elongated passageway. As described in the background, scarifying involves the removal of all contaminants and the outer layer of corrupted concrete from the interior surface of a pipe.
0014The scarifying apparatus of this invention includes a vehicle that is capable of traversing the interior of a pipe and a scarifying assembly removably secured to the vehicle. As the vehicle moves, the scarifying assembly scarifies a selected region of the interior surface of a pipe.
0015In general, the scarifying assembly may include a fluid coupler having a flow control valve coupled between a source of pressurized fluid and a fluid nozzle. The fluid nozzle may direct a jet of pressurized fluid against the interior surface of a pipe.
0016The scarifying assembly may further include an arm mounted at one end to the vehicle chassis, a fluid nozzle assembly rotatably mounted to the arm, and an exchanger coupled between the fluid coupler and the fluid nozzle assembly.
0017The scarifying assembly arm and/or fluid nozzle assembly may be adjustable so as to position that fluid nozzle assembly in proximity to the interior surface of a pipe. The exchanger may distribute fluid from the fluid coupler to the various components of the fluid nozzle assembly.
0018The fluid nozzle assembly may further comprise a plurality of branches that may be rotatably attached to the exchanger. The branches may be rotatable about a common axis and may conduct fluid from the exchanger. Each of the branches may be equipped with at least one fluid nozzle. The fluid nozzles may be operative to receive pressurized fluid from the branches and expel it against the interior surface of a pipe.
0019The scarifying apparatus is adaptable to scarify the interior surface of a pipe in many different fashions. A first scarifying assembly is adjustable so that one of the scarifying assembly arm and/or the fluid nozzle assembly is positionable so as to locate the fluid nozzles adjacent to the interior surface of the pipe and to scarify a longitudinal swath of the interior of a pipe in a direction of travel of the vehicle.
0020Alternatively, the scarifying assembly arm and/or fluid nozzle assembly may be configured so as to rotate about an axis substantially parallel to the longitudinal axis of the pipe, so that the pressurized fluid expelled from the fluid nozzles impacts an entire circumferential swath of the interior surface of a pipe.
0021The scarifying assembly arm and/or fluid nozzle assembly may also be positionable so as to locate the nozzles adjacent to a bottom surface of the pipe. The pressurized fluid expelled by the nozzles may then clean a longitudinal swath along the bottom surface of a pipe.
0022The vehicle may comprise a chassis, a track assembly, a motor and a power coupler. The chassis of the vehicle may be adjustable to accommodate pipes having various shapes and sizes. The chassis also supports the scarifying assembly. The track assembly operates to propel the vehicle along a longitudinal direction of the pipe. A motor may be mounted on the chassis and coupled to the track assembly so as to drive the track assembly. A power coupler may be mounted on the chassis to conduct power from a power source to the vehicle and the scarifying assembly.
0023The power source may be of any type, but preferably, the power source may be electric or hydraulic. Advantageously, the power source may be located on-board the apparatus or may be at an off-board location remote from the vehicle.
0024The vehicle may further comprise a mechanical, electric or electromechanical appliance that manages the power coupler and the motor so as to control the speed and direction of motion of the vehicle. The appliance may be manipulated by user input that may be direct or from a remote source.
0025The vehicle may also be equipped and operated so as to index or advance in steps along a longitudinal direction of the pipe. The vehicle may move forward or reverse in an indexed manner.
0026The power coupler may be utilized to provide power to an actuator. The actuator may be used to move the scarifying assembly with respect to the vehicle. The scarifying assembly may include a second mechanical, electric, or electromechanical appliance that manages the actuator to control the speed and direction of the scarifying assembly as it moves with respect to the vehicle. Again, the appliance may be manipulated by user input that may be direct or from a remote source. The actuator may move the scarifying assembly in a manner which is fully rotational, oscillatory, or both rotational and oscillatory.
0027Where the actuator is not powered, the exchanger may use energy from the pressurized fluid to move the scarifying assembly with respect to the vehicle. The apparatus may then include a third mechanical, electric, or electromechanical appliance that manages the exchanger to control the speed and direction of the scarifying assembly as it moves with respect to the vehicle. Again, the appliance may be manipulated by user input that may be direct or from a remote source. The exchanger may move the scarifying assembly in a manner which is fully rotational, oscillatory, or both rotational and oscillatory.
0028Advantageously, the vehicle may be equipped with guiding bars affixed to the chassis at one end and having wall engaging attachments at the other end. The wall engaging attachments move along the interior surface of the pipe and maintain the orientation of the vehicle along a longitudinal axis of the pipe. Preferably the guiding bars are adjustable so as to extend from the vehicle to the interior surface of the pipe. The guiding bars may be individually adjustable to accommodate pipes having various shapes and sizes.
0029Further, the vehicle may be equipped with a cab to safely hold a human operator.
0030In a second aspect of this invention, there is provided an apparatusa method for spraying the interior surface of a pipe. The apparatus includes a vehicle and a spraying system. The vehicle may be adapted for travel along a longitudinal direction of the interior of the pipe and the spraying system, connected at one end to the vehicle, may move with respect to the vehicle and thereby apply spray to a selected region of the pipe's interior surface as the vehicle travels longitudinally along the inside of the pipe.
BRIEF DESCRIPTION OF THE DRAWINGS
0031<figref idref="DRAWINGS">FIG. 1</figref> is a side view of a first embodiment of the invention depicting a vehicle and a scarifying assembly consisting of an arm and a fluid nozzle assembly.
0032<figref idref="DRAWINGS">FIG. 2</figref> is a front view of a first embodiment depicting an arm in a vertical orientation.
0033<figref idref="DRAWINGS">FIG. 3</figref> is a top view of a first embodiment of the invention depicting a fluid nozzle assembly.
0034<figref idref="DRAWINGS">FIG. 4</figref> is a front view of a first embodiment of the invention depicting an arm extended at a radial angle to reach an interior surface of a pipe.
0035<figref idref="DRAWINGS">FIG. 5</figref> is a side view of a second embodiment of the invention depicting an arm mounted vertically on the front of a vehicle and branches of a fluid nozzle assembly pointing radially at an interior surface of a pipe.
0036<figref idref="DRAWINGS">FIG. 6</figref> is a front view of a second embodiment of the invention depicting an arm mounted vertically on the front of a vehicle and branches of a fluid nozzle assembly pointing radially at an interior surface of a pipe.
0037<figref idref="DRAWINGS">FIG. 7</figref> is a top view of the apparatus employed by a second embodiment of the invention.
0038<figref idref="DRAWINGS">FIG. 8</figref> is a top view of a fluid nozzle assembly employed in a first and third embodiment of the invention.
0039<figref idref="DRAWINGS">FIG. 9</figref> is a side view of a fluid nozzle assembly employed in a first and third embodiment of the invention.
0040<figref idref="DRAWINGS">FIG. 10</figref> is a side view of a third embodiment of the invention depicting a principal arm and subsidiary arms each having a fluid nozzle assembly.
0041<figref idref="DRAWINGS">FIG. 11</figref> is a front view of a third embodiment of the invention depicting a principal arm and subsidiary arms each having a fluid nozzle assembly.
0042<figref idref="DRAWINGS">FIG. 12</figref> is a top view of the apparatus employed by a third embodiment of the invention.
0043<figref idref="DRAWINGS">FIG. 13</figref> depicts a swath of an interior surface of a pipe scarified by a first embodiment of the invention.
0044<figref idref="DRAWINGS">FIG. 14</figref> is a side view of the apparatus employed by a fourth embodiment of the invention employed for scarifying a bottom surface of a pipe.
0045<figref idref="DRAWINGS">FIG. 15</figref> is a front view of the apparatus employed by a fourth embodiment of the invention.
0046<figref idref="DRAWINGS">FIG. 16</figref> is a top view of the apparatus employed by a fourth embodiment of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
0000Definitions
0047Pipe: a sewer pipe or other similar elongated passageway.
0048Scarify/Scarifying: removal of all contaminants and the outer layer of corrupted concrete from the interior surface of a pipe.
0000First Embodiment
0049Referring to <figref idref="DRAWINGS">FIGS. 1 to 4</figref>, <b>8</b> and <b>9</b>, a first embodiment of the scarifying apparatusmethod is shown comprising a vehicle <b>18</b> and a scarifying assembly <b>19</b>.
0050The vehicle <b>18</b> includes a chassis <b>2</b> mounted onto the top of a track assembly <b>1</b>. The track assembly <b>1</b> allows the vehicle <b>18</b> to move longitudinally along the bottom floor of a pipe <b>34</b> (see <figref idref="DRAWINGS">FIG. 13</figref>). The track assembly <b>1</b> is propelled along rollers <b>3</b> by a hydraulic motor (not shown) mounted onto the chassis <b>2</b>. All components mounted onto the chassis <b>2</b> are removably secured to the chassis <b>2</b> but could be affixed thereto. Although the vehicle <b>18</b> has been described with reference to a track assembly <b>1</b>, any actuator capable of moving the vehicle <b>18</b> under power from a motor will suffice.
0051The hydraulic motor is powered by an external hydraulic reservoir (not shown) coupled to the scarifying apparatus through a hydraulic coupler (not shown) that is also mounted to the chassis <b>2</b>. It should be noted that, although this embodiment has been described with reference to a hydraulic motor, any power providing means, either external/remote, on-board or any combination thereof, but preferably exhaustless, may be used.
0052The vehicle <b>18</b> is capable of moving in the direction of arrow <b>16</b> or <b>17</b>. An on-board battery <b>4</b> powers hydraulic switches (not shown) that control the speed and direction of motion of the vehicle <b>18</b>. The battery <b>4</b> may also be located remotely from the vehicle <b>18</b>. The motor, hydraulic coupler and hydraulic switches are covered with plate <b>5</b> to protect their sensitive parts from debris dislodged during scarification.
0053In general, the vehicle <b>18</b> has a height and width sufficient to allow the vehicle to move along the interior of a pipe <b>34</b>. The chassis <b>2</b> is laterally adjustable so that its width may be adjusted depending on the diameter or width of a pipe <b>34</b>. Furthermore, the dimensions of the vehicle <b>18</b> are sufficiently small to allow the vehicle to pass through access openings to a sewer pipe.
0054The scarifying apparatus includes a scarifying assembly <b>19</b> consisting of an arm <b>7</b> and a fluid nozzle assembly <b>10</b>. The arm <b>7</b> is axially extendible by telescoping. Alternatively, the arm <b>7</b> can be replaced with one of several arms, each of different length. The replacement arm is selected to position a distal end of the arm <b>7</b> proximate an interior surface of a pipe. The arm <b>7</b> includes two telescoping pipes in which the upper portion <b>12</b> has a smaller diameter than the body of the arm <b>7</b> and slides down into the body of the arm <b>7</b>. A piston <b>26</b> controls the extension, and contraction, of the arm <b>7</b>. The extensibility of the arm <b>7</b> permits the arm <b>7</b> to be extended or contracted to accommodate pipes of various sizes and shapes.
0055The arm <b>7</b> pivots on hinge <b>25</b> in a lateral direction so that it can reach any transverse angle between about 0° and 180°. Consequently, the scarifying assembly <b>19</b> can be pivoted to position the fluid nozzle assembly <b>10</b> to scarify a desired swath along a length of a pipe <b>34</b>. A stabilizing bar <b>8</b> is used to counteract the weight of the arm <b>7</b> as it is extended radially.
0056The width between the tracks of the track assembly <b>1</b> can be adjusted to position the vehicle <b>18</b> longitudinally in pipes of various shapes and sizes. The scarifying assembly <b>19</b> may be easily removed from the chassis <b>2</b> of the vehicle <b>18</b> and the chassis <b>2</b> collapsed to its minimum width to allow the chassis <b>2</b> to pass through a small aperture such as a manhole to enter a pipe <b>34</b>.
0057The fluid nozzle assembly <b>10</b> is mounted at the distal end of the arm <b>7</b>. A fluid coupler <b>9</b> with a flow control valve (not shown) is coupled to an external source of fluid under pressure (not shown). The pressurized fluid is fed into an exchanger/actuator <b>13</b>.
0058Referring to <figref idref="DRAWINGS">FIG. 8</figref>, the exchanger/actuator <b>13</b> causes the fluid nozzle assembly <b>10</b> to rotate or oscillate, and distributes the pressurized fluid to each branch <b>14</b> of the fluid nozzle assembly <b>10</b>. The fluid nozzle assembly <b>10</b> rotates in the direction indicated by arrows <b>22</b> and <b>23</b>. The fluid nozzles <b>15</b> discharge the pressurized fluid to scarify the interior surface of a pipe. Although this embodiment has been described with reference to one fluid nozzle <b>15</b> attached to each branch <b>14</b>, a plurality of nozzles <b>15</b> may be coupled to each branch <b>14</b>.
0059When fluid nozzles <b>15</b> scarify the interior surface of a pipe, recoil forces may tend to disturb the vehicle trajectory. Accordingly, a plurality of guiding bars <b>20</b> may be mounted to the chassis <b>2</b> of the vehicle <b>18</b>. The guide bars <b>20</b> are extendible to contact the interior surface of a pipe. The guide bars <b>20</b> include wall engaging attachments <b>21</b> that contact the interior surface of the pipe and prevent the vehicle <b>18</b> from deviating laterally from its path.
0060Referring now to <figref idref="DRAWINGS">FIGS. 4 and 13</figref>, in operation, the vehicle <b>18</b> travels along the center of the pipe floor <b>27</b>, and the scarifying assembly <b>19</b> scarifies a swath <b>28</b> of the interior surface of the pipe <b>34</b>. The width <b>29</b> of the swath <b>28</b> is approximately the same width as the diameter of the fluid nozzle assembly <b>10</b> and is centered approximately at the arm angle <b>30</b>. Fully scarifying the interior surface of the pipe <b>34</b> requires that the vehicle <b>18</b> make several passes back and forth, changing the arm angle <b>30</b> with each pass. The chassis <b>2</b> of the vehicle <b>18</b> is outfitted with a drawbar (not shown) that holds the hydraulic and pressurized fluid tethers away from the scarifying apparatus to allow the scarifying apparatus to easily travel forward or reverse without running over the tethers.
0061Additionally, the scarifying apparatus may include a “deadman” switch operative to cut off the high pressure from the moving parts of the scarifying assembly <b>19</b>. The deadman may be used in both emergency situations and when minor adjustments must be made to the scarifying apparatus during a job.
0062The scarifying apparatus of this embodiment may be used when the passageways or pipes are not perfectly cylindrical in shape (i.e. they are some other shape such as semicircular in cross section). This embodiment may also be used for a cylindrical pipe when flow diversion is impossible. In this case, a false floor <b>31</b> is layered on top of the minimum flow mark <b>32</b> and the scarifying is performed above the false floor <b>31</b>. As most of the corrosion occurs in the area above the minimum flow mark <b>32</b>, this scarifying method is acceptable for restoration applications.
0000The Second Embodiment
0063Referring to <figref idref="DRAWINGS">FIGS. 5 to 7</figref> and <b>13</b>, the apparatus employed by a second embodiment of the scarifying apparatusmethod is shown.
0064The second embodiment of the scarifying apparatus utilizes the vehicle <b>18</b> as described with respect to the first embodiment of the scarifying apparatus.
0065The scarifying assembly <b>19</b> of a second embodiment consists of a vertical arm <b>7</b>57 mounted to the front of the chassis <b>2</b>, and a fluid nozzle assembly <b>10</b>. The entire scarifying assembly <b>19</b> may be removed from the chassis <b>2</b> of the vehicle <b>18</b> in order to reduce the size of the scarifying apparatus. This allows the components of the scarifying apparatus to enter a sewer system, pipe or passageway through a small aperture such as a manhole. Similarly, the width of the track assembly <b>1</b> can be reduced to assist the chassis <b>2</b> to pass through a manhole and access an interior of a pipe <b>34</b>.
0066The arm <b>7</b>57 includes adjusters <b>6</b> to raise or lower the fluid coupler <b>9</b> to align it approximately with the cross-sectional center of the pipe. This alignment ensures the interior walls of the pipe are evenly scarified. The arm <b>7</b>57 is coupled to a stabilizing bar <b>8</b> to counteract the weight of the arm <b>7</b>57 and the scarifying assembly <b>19</b> in front of the vehicle <b>18</b>.
0067The fluid nozzle assembly <b>10</b> is secured to the arm <b>7</b>57. The fluid coupler <b>9</b> having a flow control valve (not shown) is coupled to an external source of fluid under pressure (not shown). The pressurized fluid is fed into an exchanger/actuator <b>13</b>. Referring to <figref idref="DRAWINGS">FIG. 6</figref>, the exchanger/actuator <b>13</b> causes the fluid nozzle assembly <b>10</b> to rotate or oscillate, and distributes the fluid to each branch <b>14</b> of the fluid nozzle assembly <b>10</b>. The fluid nozzle assembly <b>10</b> rotates in the direction indicated by arrows <b>22</b> and <b>23</b>. The branches <b>14</b> are axially extendible, each of the branches <b>14</b> being replaceable with branches of a desired length in order to bring the fluid nozzles <b>15</b> (which are mounted on the ends of the branches <b>14</b>) into proximity with the interior surface of a pipe. Alternatively, the brachesbranches <b>14</b> can be made to telescope in order to adjust their length. The fluid nozzles <b>15</b> discharge fluid to scarify the interior surface of a pipe. Again, there may be a plurality of nozzles <b>15</b> mounted onto the end of each branch <b>14</b>.
0068In operation, the vehicle <b>18</b> travels longitudinally along the center of the pipe floor in a direction indicated by arrows <b>16</b> and <b>17</b>, the scarifying assembly <b>19</b> scarifies a transverse circumferential line along the interior surface of the pipe. Unlike the swaths of the first embodiment, the scarifying apparatus of the second embodiment is capable of scarifying the entire interior surface of a pipe <b>34</b> in a single pass through the pipe <b>34</b>. However, due to the significantly larger area being scarified in a single pass, the vehicle <b>18</b> travels more slowly to ensure proper scarification.
0069Alternatively, the vehicle <b>18</b> may be equipped and operated so as to index or advance in steps. Utilizing an indexing vehicle <b>18</b> allows a first circumferential area to be scarified while the vehicle <b>18</b> is stationary. Upon completion of the scarification of the first circumferential area, the vehicle <b>18</b> indexes. At this location, a second circumferential area is scarified. The scarified circumferential areas may be overlapping or non-overlapping. The distance of each index or step, is generally less than or equal to the width of the circumferential area scarified while the vehicle <b>18</b> is in one position.
0070As with the first embodiment, the second embodiment also includes a deadman switch (not shown). This apparatus is preferred over the first embodiment when the conduits or pipes are cylindrical in shape and the entire 360° circumference of the pipe is being cleaned.
0000The Third Embodiment
0071Referring to <figref idref="DRAWINGS">FIGS. 10 to 12</figref>, a third embodiment having a combination of components from the first and second embodiments is depicted. In essence, the third embodiment utilizes the second embodiment, wherein each fluid nozzle <b>15</b> of the second embodiment is replaced by a fluid nozzle assembly <b>10</b> of the first embodiment.
0072The third embodiment includes an exchanger/actuator <b>33</b> to simultaneously rotate or oscillate the subsidiary arms <b>11</b> and distribute the pressurized fluid. Subsidiary arms <b>11</b> are made to telescope and thereby position the fluid nozzle assembly <b>10</b> adjacent an interior surface of a pipe <b>33</b>. Alternatively, the subsidiary arms <b>11</b> can be replaced by subsidiary arms of a length sufficient to position the fluid nozzle assembly <b>10</b> adjacent the interior surface of a pipe <b>34</b>. Each fluid nozzle assembly <b>10</b> includes a secondary fluid coupler <b>24</b>, an exchanger/actuator <b>13</b>, symmetrical branches <b>14</b>, and fluid nozzles <b>15</b>.
0073In operation, the vehicle <b>18</b> travels longitudinally along the center of a pipe <b>34</b> in a direction indicated by, arrow <b>16</b> or <b>17</b>, while the subsidiary arms <b>11</b> rotate or oscillate in the direction of arrow <b>22</b> or <b>23</b>, moving the fluid nozzle assemblies <b>10</b> laterally across the inner circumference of the pipe <b>34</b>. The fluid nozzle assemblies <b>10</b> are rotating or oscillating as the subsidiary arms <b>11</b> rotate thereby scarifying a circumferential area of the interior of a pipe.
0074By incorporating the fluid nozzle assembly <b>10</b> from the first embodiment, the third embodiment permits the vehicle <b>18</b> to travel faster down a pipeline floor while scarifying the interior surface of a pipe <b>34</b>.
0075Alternatively, the vehicle <b>18</b> may be equipped and operated so as to index or advance in steps. Utilizing a indexing vehicle <b>18</b> allows a first circumferential area to be scarified while the vehicle <b>18</b> is stationary. Upon completion of the scarification of the first circumferential area, the vehicle indexes. At this location, a second circumferential area is scarified. The scarified circumferential areas may be overlapping or non-overlapping. The distance of each index or step, is generally less than or equal to the width of the circumferential area scarified while the vehicle <b>18</b> is in one position. However, as compared with the second embodiment, the index or step of the vehicle <b>18</b> of the third embodiment will be larger as the circumferential area scarified in a single pass will be larger.
0000The Fourth Embodiment
0076Referring to <figref idref="DRAWINGS">FIGS. 14 to 16</figref>, a fourth embodiment is particularly adapted to scarifying the floor of a pipe is depicted.
0077Again, this embodiment of the scarifying apparatus utilizes the vehicle <b>18</b> as described with respect to the first embodiment of the scarifying apparatus.
0078A scarifying assembly <b>19</b> includes an arm <b>7</b>arms 67 oriented vertically, and a subsidiary arm <b>11</b> extending horizontally from the arm <b>7</b>arms 67. Adjusters <b>6</b> allow the arm <b>7</b>arms 67 to be adjusted vertically to adjust the height of the subsidiary arm <b>11</b>. The subsidiary arm <b>11</b> supports the fluid nozzle assembly <b>10</b>, and the fluid coupler <b>9</b> with a flow control valve (not shown). The fluid nozzle assembly <b>10</b> includes an exchanger/actuator <b>13</b>, symmetrical branches <b>14</b>, and fluid nozzles <b>15</b> (As shown in <figref idref="DRAWINGS">FIGS. 8 and 9</figref>). A stabilizing bar <b>8</b> extends from the front end of the subsidiary arm <b>11</b> to the top end of the arm <b>7</b>arms 67 to stabilize the scarifying apparatus.
0079In operation, the vehicle <b>18</b> travels longitudinally along the center of a pipe in a direction indicated by arrow <b>16</b> or <b>17</b>. The branches <b>14</b> of the fluid nozzle assembly <b>10</b> rotate or oscillate, scarifying the bottom surface of the pipeline.
0080The above-described embodiments should be regarded as illustrative rather than restrictive, and it should be appreciated that variations may be made other than those discussed, by workers of ordinary skill in the art without, departing from the scope of the present invention.
Contents6
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| EP0365921A2 | Cites | European Patent Office (EPO) | Applicant |
| US2017042A | Cites | United States of America | Applicant |
| GB2252807A | Cites | United Kingdom | Applicant |
| US2285157A | Cites | United States of America | Search report |
| US2358557A | Cites | United States of America | Search report |
| US2461517A | Cites | United States of America | Applicant |
| FR2499880A1 | Cites | France | Applicant |
| US3016201A | Cites | United States of America | Applicant |
| US3052066A | Cites | United States of America | Search report |
| US3109262A | Cites | United States of America | Search report |
| US3137974A | Cites | United States of America | Search report |
| US3151418A | Cites | United States of America | Search report |
| US3153510A | Cites | United States of America | Applicant |
| US3571985A | Cites | United States of America | Search report |
| US3747277A | Cites | United States of America | Search report |
| SU379295A1 | Cites | Soviet Union (until 1991) | Applicant |
| US3833175A | Cites | United States of America | Applicant |
| US3902276A | Cites | United States of America | Search report |
| US4073302A | Cites | United States of America | Applicant |
| US4106516A | Cites | United States of America | Search report |
| US4107816A | Cites | United States of America | Search report |
| US4141374A | Cites | United States of America | Search report |
| US4161956A | Cites | United States of America | Applicant |
| US4180948A | Cites | United States of America | Search report |
| US4181092A | Cites | United States of America | Search report |
| US4191590A | Cites | United States of America | Search report |
| US4314427A | Cites | United States of America | Search report |
| US4439954A | Cites | United States of America | Search report |
| US4545156A | Cites | United States of America | Search report |
| US4557079A | Cites | United States of America | Search report |
| US4563841A | Cites | United States of America | Search report |
| US4603661A | Cites | United States of America | Applicant |
| US4615487A | Cites | United States of America | Search report |
| US4690159A | Cites | United States of America | Applicant |
| US5004156A | Cites | United States of America | Applicant |
| US5018545A | Cites | United States of America | Applicant |
| US5020188A | Cites | United States of America | Applicant |
| US5022927A | Cites | United States of America | Search report |
| US5052423A | Cites | United States of America | Applicant |
| US5072487A | Cites | United States of America | Applicant |
| US5081800A | Cites | United States of America | Search report |
| US5113885A | Cites | United States of America | Applicant |
| US5116425A | Cites | United States of America | Search report |
| US5203646A | Cites | United States of America | Applicant |
| US5317782A | Cites | United States of America | Applicant |
| US5322080A | Cites | United States of America | Applicant |
| US5352298A | Cites | United States of America | Applicant |
| US5518553A | Cites | United States of America | Applicant |
| US5520734A | Cites | United States of America | Applicant |
| US5522677A | Cites | United States of America | Applicant |
| US5561883A | Cites | United States of America | Applicant |
| US5580393A | Cites | United States of America | Search report |
| US5851580A | Cites | United States of America | Applicant |
| SU597441A1 | Cites | Soviet Union (until 1991) | Applicant |
| US6039056A | Cites | United States of America | Search report |
| US6189473B1 | Cites | United States of America | Search report |
| US6315648B1 | Cites | United States of America | Search report |
| SU749458A1 | Cites | Soviet Union (until 1991) | Applicant |
| WO9807532A1 | Cites | World Intellectual Property Organization (WIPO) | Applicant |
| JPH0389986A | Cites | Japan | Applicant |
| JPH0389987A | Cites | Japan | Applicant |
| JPH06229528A | Cites | Japan | Search report |
| JPH067754A | Cites | Japan | Applicant |
| JPS625009A | Cites | Japan | Search report |
20 members in 8 offices
Priority claims10
| Document | Office | Kind | Date |
|---|---|---|---|
| 12611398 | United States of America | A | |
| 12611398 | United States of America | A | |
| 77766801 | United States of America | A | |
| 77766801 | United States of America | A | |
| 79736507 | United States of America | A | |
| 09126113 | – | – | – |
| 09777668 | – | – | – |
| US19980126113 | – | – | – |
| US20010777668 | – | – | – |
| US20070797365 | – | – | – |
Members20
| Document | Office | Kind | |
|---|---|---|---|
| CA2243885A1 | Canada | A1 | |
| WO0006312A1 | World Intellectual Property Organization (WIPO) | A1 | |
| AU5022699A | Australia | A | |
| US6206016B1 | United States of America | B1 | |
| EP1100631A1 | European Patent Office (EPO) | A1 | |
| US2001003989A1 | United States of America | A1 | |
| US2001050094A1 | United States of America | A1 | |
| US6418947B1 | United States of America | B1 | |
| NZ509653A | New Zealand | A | |
| AU754443B2 | Australia | B2 | |
| CA2243885C | Canada | C | |
| US6550486B2 | United States of America | B2 | |
| US6644325B2 | United States of America | B2 | |
| US2004025912A1 | United States of America | A1 | |
| EP1100631B1 | European Patent Office (EPO) | B1 | |
| AT305339T | Austria | T | |
| DE69927504D1 | Germany | D1 | |
| DE69927504T2 | Germany | T2 | |
| US7128074B2 | United States of America | B2 | |
| USRE44518EThis record | United States of America | E |
125 transactions on the USPTO file
Allowed after 3 non-final rejections, 3 final rejections and 2 appeals.
- Non-final rejections
- 3
- Final rejections
- 3
- RCEs
- 0
- Appeals
- 2
Over time
Point at a mark for the transactionTransactions
| Event | Code | |
|---|---|---|
| Recordation of Patent Grant MailedPGM/ | PGM/ | |
| Email NotificationEML_NTR | EML_NTR | |
| Issue Notification MailedAllowedWPIR | WPIR | |
| Dispatch to FDCD1935 | D1935 | |
| Application Is Considered Ready for IssuePILS | PILS | |
| Issue Fee Payment VerifiedN084 | N084 | |
| Issue Fee Payment ReceivedIFEE | IFEE | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Notice of AllowanceAllowedMN/=. | MN/=. | |
| Notice of Allowance Data Verification CompletedAllowedN/=. | N/=. | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Examiner's Amendment CommunicationEX.A | EX.A | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Final ActionA.NE | A.NE | |
| Request for Extension of Time - GrantedXT/G | XT/G | |
| Email NotificationEML_NTR | EML_NTR | |
| Mail Advisory Action (PTOL - 303)MCTAV | MCTAV | |
| Advisory Action (PTOL-303)CTAV | CTAV | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Final ActionA.NE | A.NE | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Final Rejection (PTOL - 326)Final rejectionMCTFR | MCTFR | |
| Final RejectionFinal rejectionCTFR | CTFR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Non-Final ActionA... | A... | |
| Request for Extension of Time - GrantedXT/G | XT/G | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Non-Final RejectionNon-final rejectionMCTNF | MCTNF | |
| Non-Final RejectionNon-final rejectionCTNF | CTNF | |
| Mail Notice of Withdrawn ActionMW/AC | MW/AC | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Withdrawing/Vacating Office Action LetterW/AC | W/AC | |
| Mail Post-examiner ans. comMPEAC | MPEAC | |
| Post-examiner ans. comPEAC | PEAC | |
| Mail Miscellaneous Communication to ApplicantMM327 | MM327 | |
| Change in Power of Attorney (May Include Associate POA)PA.. | PA.. | |
| Miscellaneous Communication to Applicant - No Action CountM327 | M327 | |
| Correspondence Address ChangeC.AD | C.AD | |
| Amendment/Argument after BPAI DecisionBD.A | BD.A | |
| Amendment/Argument after BPAI DecisionBD.A | BD.A | |
| Mail Miscellaneous Communication to ApplicantMM327 | MM327 | |
| Miscellaneous Communication to Applicant - No Action CountM327 | M327 | |
| Mail BPAI Decision on Reconsideration - DeniedMAPD1 | MAPD1 | |
| Dec on Reconsideration - DeniedAPD1 | APD1 | |
| Request for Reconsideration of Appeal DecAPRR | APRR | |
| Mail BPAI Decision on Appeal - Affirmed in PartMAPDP | MAPDP | |
| BPAI Decision - Examiner Affirmed in PartAPDP | APDP | |
| Docketing Notice Mailed to AppellantAP_DK_M | AP_DK_M | |
| Assignment of Appeal NumberAPAS | APAS | |
| Appeal Awaiting BPAI DocketingAPWD | APWD | |
| Appeal ready for BPAI reviewARBP | ARBP | |
| Appeal ready for BPAI docketingTCWD | TCWD | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Mail Miscellaneous Communication to ApplicantMM327 | MM327 | |
| Miscellaneous Communication to Applicant - No Action CountM327 | M327 | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Reply Brief FiledAPRB | APRB | |
| Exam. Ans. Review CompletePACC | PACC | |
| Mail Examiner's AnswerMAPEA | MAPEA | |
| Examiner's Answer to Appeal BriefAPEA | APEA | |
| Appeal Brief Review CompleteAPBR | APBR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Appeal Brief FiledAP.B | AP.B | |
| Notice -- Defective Appeal BriefAPBD | APBD | |
| Appeal Brief Review CompleteAPBR | APBR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Request for Extension of Time - GrantedXT/G | XT/G | |
| Defective / Incomplete Appeal Brief FiledAPBI | APBI | |
| Appeal Brief FiledAP.B | AP.B | |
| Notice of Appeal FiledN/AP | N/AP | |
| Mail Supplemental Advisory ActionMSADV | MSADV | |
| Supplemental Examiner ActionSADV | SADV | |
| Mail Advisory Action (PTOL - 303)MCTAV | MCTAV | |
| Advisory Action (PTOL-303)CTAV | CTAV | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Final ActionA.NE | A.NE | |
| Mail Final Rejection (PTOL - 326)Final rejectionMCTFR | MCTFR | |
| Final RejectionFinal rejectionCTFR | CTFR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Non-Final ActionA... | A... | |
| Mail Examiner Interview Summary (PTOL - 413)MEXIN | MEXIN | |
| Examiner Interview Summary Record (PTOL - 413)EXIN | EXIN | |
| Mail Non-Final RejectionNon-final rejectionMCTNF | MCTNF | |
| Non-Final RejectionNon-final rejectionCTNF | CTNF | |
| Appeal Brief Review CompleteAPBR | APBR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Appeal Brief FiledAP.B | AP.B | |
| Notice -- Defective Appeal BriefAPBD | APBD | |
| Appeal Brief Review CompleteAPBR | APBR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Defective / Incomplete Appeal Brief FiledAPBI | APBI | |
| Appeal Brief FiledAP.B | AP.B | |
| Miscellaneous Incoming LetterLET. | LET. | |
| Notice of Appeal FiledN/AP | N/AP | |
| Miscellaneous Incoming LetterLET. | LET. |
3 legal events, as the office reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| Fee paymentFPAY | FPAY | |
| Fee payment procedurePAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: SMALL ENTITYFEPP | FEPP | |
| AssignmentAS | AS |
Numbers
- Publication
- RE044518
- Publication, DOCDB
- RE44518
- Publication, EPODOC
- USRE44518E
- Application
- 11797365
- Application, DOCDB
- 79736507
- Application, EPODOC
- US20070797365
Titles
- English
- Method of scarifying an interior surface of a pipeline
Classification
- CPC, 4
- E03F9/00
- B08B9/0433
- B08B9/047
- B08B9/051
- IPC, 4
- B08B3 02
- B08B9 04
- B08B9 049
- E03F9 00
- USPC, 2
- 134022110
- 134022120