Modular copying system using light wave, electric wave, or sonic wave interconnections
Claim Score by NHIP
Abstract
A modular copying system including combinations of printer, scanner, and system controller modules formed as independent frames. The scanner module includes devices for image reading, first data I/O and first synchronizing signal generation; the printer module includes devices for image forming, second data I/O and second synchronizing signal generation; and the system control module includes devices for third data I/O and system control. The modules are added or removed according to user requirements and the system is capable of accommodating up to seven modules. The modules are stacked in a vertical direction and arranging devices ensure proper module alignment. Once the modules are aligned and assembled in the system, communications between each module is accomplished via light wave, electric wave, or sonic wave transmission and reception. As a result, system interconnection is reduced, system noise is reduced and various connecting cables are eliminated. In addition, the system can be connected to a public ISDN line for transmitting detected system faults to the factory and for receiving fault diagnosis information which is displayed to a user via a display. Further, the system is capable of performing various image processing functions, such as processing with a space filter, image size conversion, image trimming, image movement, color image trimming, color correction, and tone conversion.

Term
Term ended
Expired 22 March 2014, 12.5 years ago.
- Priority
- Filed
- Granted
- Expired
- Today
12 claims: 3 independent, 9 dependent
- 1A copying system comprising:a scanner module formed as an independent frame, comprising: an image reading means for reading a manuscript picture by resolving a picture image into pixels and generating image data, a first data I/O means which is a first I/O interface for said image data and control data, and a first synchronizing signal generating means, for generating a first synchronization signal, comprising a first crystal oscillator, wherein said first I/O interface receives said image data and said first synchronization signal and transfers said control data to said image reading means and said first synchronization signal generating means, and said image reading means receives said first synchronization signal;a printer module formed as an independent frame, comprising, an image forming means for forming and outputting said image data as a permanent visual image on a recording medium, a second data I/O means which is a second I/O interface for said image data and said control data, and a second synchronizing signal generating means, for generating a second synchronization signal, comprising a second crystal oscillator, wherein said second I/O interface receives said image data and said second synchronization signal and transfers said control data to said image forming means and said second synchronization signal generating means, and said image forming means receives said second synchronization signal;and a system control module formed as an independent frame, comprising, a third data I/O means which is a third I/O interface for said image data and said control data, and a system control means for controlling said scanner module and said printer module synchronously and generating said control data;said third I/O interface transferring said control data to said first and second I/O interfaces;and said first and second crystal oscillator having substantially a same frequency, so that said first and second synchronization signals and said image reading and image forming means are synchronized with each other for maintaining coincidence between cycles and header phases of said image data that is read and formed.
- 6A copying system comprising:a scanner module, formed as an independent frame, comprising: an image reader configured to read a manuscript picture by resolving a picture image into pixels, and configured to generate image data, a first data I/O device configured as a first I/O interface for said image data and control data, and a first synchronizing signal generator, configured to generate a first synchronization signal which controls operational timing of said image reader, comprising a first crystal oscillator, wherein said first I/O interface receives said image data and said first synchronization signal and transfers said control data to said image reader and said first synchronization signal generator, and said image reader receives said first synchronization signal;a printer module, formed as an independent frame, comprising, an image former configured to form and output said image data as a permanent visual image on a recording medium, a second data I/O device configured as a second I/O interface for said image data and said control data, and a second synchronizing signal generator, configured to generate a second synchronization signal which controls operational timing of said image former, comprising a second crystal oscillator, wherein said second I/O interface receives said image data and said second synchronization signal and transfers said control data to said image former and said second synchronization signal generator, and said image former receives said second synchronization signal;and a system control module, formed as an independent frame, comprising, a third data I/O device configured as a third I/O interface for said image data and said control data, and a system controller configured to control said scanner module and said printer module synchronously, and to generate said control data;said third I/O interface transferring said control data to said first and second I/O interfaces;and said first and second crystal oscillator having substantially a same frequency, so that said first and second synchronization signals and said image reader and image former are synchronized with each other, and configured to maintain coincidence between cycles and header phases of said image data that is read and formed.
- 12Broadest claimClaim Score 39, average(NHIP)A color image forming apparatus for forming a toner image on a sheet of paper, comprising:an image carrier for sequentially forming toner images of respective colors thereon;a charger which is proximate to said image carrier;an exposure device for exposing said image carrier which has been charged and forming electrostatic latent images of respective colors on said image carrier;a revolving type developing device which is rotatably supported in said color image forming apparatus including a plurality of color developing devices, each of which includes a developing unit for developing a toner image on said image carrier when said developing unit faces said image carrier;an intermediate transfer belt which is disposed proximate to said image carrier such that said toner images are sequentially transferred on top of a previously transferred toner image on said intermediate transfer belt;at least one paper feed tray for storing sheets of paper;and a fixing device for fixing said toner images on said sheets of paper, wherein a length of said intermediate transfer belt is greater than a circumference of said image carrier, and said at least one paper feed tray is located under said under image carrier, said revolving type developing device, said intermediate transfer belt, and said fixing device.
Independent claims3
203 paragraphs in 6 sections, as filed
id="INS-S-00001" date="20080715"
CROSS-
REFERENCE TO RELATED REISSUE APPLICATION
0001<i>This application is a continuation reissue application based upon and claiming the benefit of priority from U.S. Ser. No. <b>09</b>/<b>218</b>,<b>335</b> filed Dec. <b>22</b>, <b>1998</b>, which is a reissue of U.S. Pat. No. <b>5</b>,<b>600</b>,<b>445</b> issued Feb. <b>4</b>, <b>1997</b>, and from the prior Japanese Patent Application No. <b>5</b></i>-<i><b>089351</b>, filed Mar. <b>23</b>, <b>1993</b>, the entire contents of each is incorporated herein by reference.</i>
BACKGROUND OF THE INVENTION
00021. Field of the Invention
0003This present invention relates to a copying system which reads a manuscript picture by resolving the picture into pixels and forms an image thereof on recording paper.
00042. Discussion of Background
0005There have been proposed various types of copying systems which read a manuscript picture by resolving the picture into pixels and forming an image thereof on recording paper. One of the typical copying systems is a digital copying machine. A digital copying machine is largely divided into a scanner section which reads a manuscript picture by resolving it into pixels and a printer section which outputs the image onto recording paper. The scanner section and printer section are integrated and packaged in a housing.
0006In a conventional digital copying machine, the logic architecture in the copying machine is fully modularized, and the copying function is added when the scanner section and the printer section are physically integrated.
0007On the other hand, in recent years, in association with the progress in the fields of image processing technology and communication control technology as well a with development of various types of image forming apparatus, a copying system has been developed which can be used as a copying machine by assembling devices such as a scanner, a printer, and a computer. Each device is developed as an independent product and the image data read with the scanner is output to the printer.
0008However, the conventional type of digital copying machine which is manufactured by integrating and packaging a scanner section and a printer section in a housing has inherent problems as described below.
0009First, although the size of copying machines has largely been reduced, the size and weight of typical copying machines, excluding ones for personal use, are still fairly large and a reduction of the unit weight is not easily achieved.
0010Second, it is necessary to integrate all components of the copying machine in a factory, which prevents improvement of production efficiency since this does not promote distributed production sites and the assigning of specific tasks to each production site.
0011Third, if it is necessary to improve the copying machine or change the design thereof, change of the entire production process for the copying machine is required, so that improvement or change of design is difficult, which in turn makes it difficult to take a quick response to social needs.
0012Fourth, to satisfy various needs of users as well as to optimize production and distribution costs, manufacturers incorporate as many functions as possible into a copying machine, resulting in odd and unnecessary functions for specific users. The users have no choice but to buy the expensive copying machine. Also it has been impossible to upgrade a copying machine by changing only a portion thereof.
0013Fifth, when a fault which cannot be repaired occurs in a portion of the copying machine, it is necessary to buy a new copying machine even though the remaining components are functional resulting in increased cost to the users.
0014On the other hand, copying machines manufactured by assembling components such as a scanner, a printer, and a computer each developed as independent products alleviate the first to fifth problems described above. However, the cost of the entire system increases as compared to an integrated type of copying machine, the size increases since a large space is required for installation of system components, the operability decreases, a buffer memory is usually required, copying time increases, and the copying machine performance is not comparable to an integrated type of copying machine, nor can the copying machine be adequately used in place of an integrated type of copying machine.
SUMMARY OF THE INVENTION
0015Accordingly, one object of the present invention is to provide a novel copying machine having the same operability and economical advantages as those of the integrated type of copying machine, while reducing the unit weight, allowing for distributed production sites and the assignment of specific production process to each production site, allowing for ease of improvement or design change, reducing the production costs of unnecessary functions by providing upgradability or partial system changes, and reducing the cost to users when a fault occurs in the copying machine.
0016In the copying machine according to the present invention, an image reading means in a scanner module resolves a manuscript picture into pixels according to a command from a system control module which may be integrated with the scanner module or a printer module. A first synchronizing signal generating means synchronizes to a first frequency signal and outputs image data through a first data I/O means.
0017The printer module, which is a separate component from the scanner module, synchronizes to a second frequency signal generated by a second frequency signal generating means and fetches the image data from a second I/O means, and an image forming means forms a permanent visual image on a recording medium based on the image data.
0018By allowing for independent system components, it is possible to produce, check, and ship the scanner modules and printer modules independently, and also it is possible to reduce the unit weight for transportation by packaging the modules in small lots and delivering the modules to the users through independent distribution channels. In addition, the copying machine can be realized by assembling the two modules, and if one of the modules fails, it is necessary only to replace the failed module with a new one, and reassemble the copying machine at an appropriate cost.
0019Also each module is arranged at a specified position with an arranging means, and data is transferred by means of light, electric waves, or supersonic waves without requiring means such as cabling to connect the modules arranged at a specified position. Thus, troublesome processes such as wiring are not necessary, and the removability and replaceability of each module is remarkably improved.
0020The copying system according to the present invention comprises an image reading means for reading a manuscript picture by resolving it into pixels, a first data I/O means which is an I/O interface for image data as well as for various types of control data, a first electric power supply means for supplying electric power, and a first synchronizing signal generating means for generating a first frequency signal, a scanner module formed as an independent frame, an image forming means for forming and outputting the image data as a permanent visual image on a recording medium, a second data I/O means which is an I/O interface for image data as well as for various types of control data, a second electric power supply means for supplying electric power, a second synchronizing signal generating means for generating a second frequency signal, a printer module formed as an independent frame, a third data I/O means which is an I/O interface for image data and various types of control data, a system control means for issuing commands to run the scanner module and the printer module synchronously, and a system control module formed as an independent frame. In this way, the copying system has the functions, operability, and economical characteristics equivalent to those of an integrated type of copying machine, while making it easy to eliminate or reduce cost for unnecessary functions, to upgrade the system by changing a portion of the system, and to reduce cost for users when a fault occurs.
BRIEF DESCRIPTION OF THE DRAWINGS
0021A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
0022<figref idref="DRAWINGS">FIG. 1</figref> is a system block diagram illustrating basic components of a copying system according to the present invention;
0023<figref idref="DRAWINGS">FIG. 2</figref> is a block diagram of a scanner module;
0024<figref idref="DRAWINGS">FIG. 3</figref> is a diagram illustrating the scanner module;
0025<figref idref="DRAWINGS">FIG. 4</figref> is a diagram illustrating components of a first data I/O section;
0026<figref idref="DRAWINGS">FIG. 5</figref> is a timing diagram of an image reading mechanism section;
0027<figref idref="DRAWINGS">FIG. 6</figref> is a flowchart illustrating functions of the first data I/O section;
0028<figref idref="DRAWINGS">FIG. 7</figref> is a diagram illustrating the basic functional sections of a printer module;
0029<figref idref="DRAWINGS">FIG. 8</figref> is a system diagram of the printer module;
0030<figref idref="DRAWINGS">FIG. 9</figref> is a block diagram illustrating components of a second data I/O section;
0031<figref idref="DRAWINGS">FIG. 10</figref> is a timing diagram illustrating an example of timing control for the printer module;
0032<figref idref="DRAWINGS">FIG. 11</figref> is a flowchart illustrating functions of the second data I/O section;
0033<figref idref="DRAWINGS">FIG. 12</figref> is a diagram illustrating basic functional sections of a system control module;
0034<figref idref="DRAWINGS">FIG. 13</figref> is a diagram of the system control module;
0035<figref idref="DRAWINGS">FIG. 14</figref> is a block diagram illustrating components of a third data I/O section;
0036<figref idref="DRAWINGS">FIG. 15</figref> is a flowchart illustrating functions of a copying process section in a system control section for achieving the copying function;
0037<figref idref="DRAWINGS">FIGS. 16A and 16B</figref> are timing diagrams for a copying operation;
0038<figref idref="DRAWINGS">FIG. 17</figref> is a timing diagram illustrating a case when a fault occurs during a copying operation;
0039<figref idref="DRAWINGS">FIGS. 18A</figref>, <b>18</b>B and <b>18</b>C are block diagrams illustrating examples of system configurations in which three types of basic modules are assembled;
0040<figref idref="DRAWINGS">FIGS. 19A and 19B</figref> are block diagrams illustrating other examples of system configurations in which three types of basic modules are assembled;
0041<figref idref="DRAWINGS">FIG. 20</figref> is a diagram illustrating the system configured as a copying system;
0042<figref idref="DRAWINGS">FIG. 21</figref> is a block diagram illustrating functional sections and a signal flow in the copying system shown in <figref idref="DRAWINGS">FIG. 20</figref>;
0043<figref idref="DRAWINGS">FIG. 22</figref> is a timing diagram illustrating timing for copying a color picture in the copying system shown in <figref idref="DRAWINGS">FIG. 20</figref>;
0044<figref idref="DRAWINGS">FIG. 23</figref> is a block diagram illustrating basic components of the copying system according to the present invention;
0045<figref idref="DRAWINGS">FIG. 24</figref> is a diagram illustrating a configuration for sending and receiving data by means of light according to the present invention;
0046<figref idref="DRAWINGS">FIG. 25</figref> is a diagram illustrating a configuration for sending and receiving data with electric waves according to the present invention;
0047<figref idref="DRAWINGS">FIGS. 26A and 26B</figref> are diagrams illustrating an arranging means (based on a screw system) according to the present invention; and
0048<figref idref="DRAWINGS">FIG. 27</figref> is an explanatory view illustrating an arranging means (based on a hook system) according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
0049Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several vies, and more particularly to <figref idref="DRAWINGS">FIG. 1</figref> thereof, is a block diagram illustrating basic, components of a copying system according to the preferred embodiment. The copying system according to the preferred embodiment comprises three basic modules, a scanner module <b>100</b>, a printer module <b>200</b>, and a system control module <b>300</b>.
0050The scanner module <b>100</b> has at least an image reading section <b>101</b> for reading a manuscript picture by resolving it into pixels, a first data I/O section <b>102</b> which is an I/O interface for image data and various types of control data, a first electric power supply section <b>103</b> for supplying an electric power, and a first synchronizing signal generating section <b>104</b> for generating a first frequency signal. The scanner module is formed as an independent frame. It should be noted that a basic image processing section <b>105</b> and an extended image processing section <b>106</b> described later are not shown.
0051The printer module <b>200</b> has at least an image forming section <b>201</b> for forming and outputting image data as a permanent visual image on a recording medium, a second data I/O section <b>202</b> which is an I/O interface for image data and various types of control data, a second electric power supply section <b>203</b> for supplying an electric power, and a second synchronizing signal generating section <b>204</b> for generating a second frequency signal. The printer module is formed as an independent frame. The image forming section <b>201</b> includes image forming components such as a photosensitive drum <b>205</b>, an electrifying scorotron <b>206</b>, a laser exposure unit <b>207</b>, a developing unit <b>208</b>, primary transfer corotron <b>209</b>, an intermediate transfer belt <b>210</b>, and a secondary transfer corotron <b>211</b> as shown in FIG. <b>7</b>.
0052The system control module <b>300</b> has at least a third data I/O section <b>301</b> which is an I/O interface for various types of control data, and a system control section <b>302</b> which issues commands for running the scanner module <b>100</b> and the printer module <b>200</b> in synchronous mode, and is formed as an independent frame. However, it is desirable that the frame of system control module is formed with the frame of scanner module <b>100</b> or the frame of printer module <b>200</b>.
0053These three basic modules can satisfy system functions even if they are structurally separated from each other as shown in <figref idref="DRAWINGS">FIG. 3</figref>, FIG. <b>8</b> and FIG. <b>13</b>. In this embodiment, to satisfy the requirements of reducing unit weight during transportation and simplifying system assembly, the scanner module <b>100</b> is packaged as an individual unit, while the printer module <b>200</b> is packaged together with the system control module <b>300</b> mounted on and fixed thereto, when these modules are shipped from a factory.
0054Furthermore, in the preferred embodiment, convenience of use when the basic modules are assembled, beauty in appearance, users' convenience such as space efficiency, and technological problems such as prevention of electromagnetic emission, noise immunity, heat emission, mechanical resonance, are taken into consideration. For instance, when building a copying system, at least the above three basic modules and a table (or a selectable multi-stage paper feeder) are assembled, and it is preferable to assemble the components in the vertical direction for higher space efficiency, and also select a height of a platen to preferably be in a range from 900 mm to 1100 mm for better operability while processing a manuscript. Also various types of operation buttons should preferably be arranged on the same plane as the platen surface or at a slightly lower level to improve a human interface.
0055To satisfy the requirements as described above, in the copying system according to the preferred embodiment, each basic module's footprint is almost identical to eliminate ill-shapedness when the basic modules are stacked and to prevent the modules at higher positions from falling down and to achieve the positional relation between the platen and the surface of the operating unit as described above. Also from viewpoints of good appearance and safe electromagnetic environment, a number of cables used for connection between the basic modules has been reduced as much as possible, and the positions of terminals are arranged so that a length of cable between terminals is as short as possible. When it is necessary to realize only a copying function, the system control module <b>300</b> can be built with an extremely compact configuration, so that the system control module <b>300</b> can be incorporated as a part of other module. In that case, the considerations as described above are required only in relation to the positional relation between the two modules to be integrated.
0056<figref idref="DRAWINGS">FIG. 2</figref> is a block diagram illustrating basic functional sections of the scanner module <b>100</b>. The scanner module according to the present invention comprises an image reading section <b>101</b> to read a manuscript picture by resolving it into pixels as previously described, a first data I/O section <b>102</b> which is an I/O interface for image data and various control data, a first power supply section <b>103</b> to supply an electric power, a basic image processing section <b>105</b>, and an extended image processing section <b>106</b>. It should be noted that, in this embodiment, a first synchronizing signal generating section <b>104</b> is arranged in the first data I/O section <b>102</b>. All of these components are packaged in the scanner module <b>100</b>.
0057The image reading section <b>101</b> comprises a color imaging device <b>101</b>a, an analog/digital converter (described A/D convertor hereinafter) <b>101</b>b, a shading correction circuit <b>101</b>c, and a sampling displacement compensation circuit <b>101</b>d.
0058The first data I/O section <b>102</b> has a plurality of SCSI connectors <b>102</b>a and <b>102</b>b each having the same form as well as the same interface, optical fiber connectors <b>102</b>c and <b>102</b>d for communications with an optional scanner, and a first synchronizing signal generating section <b>104</b>.
0059The basic image processing section <b>105</b> comprises a space filter circuit <b>105</b>a, a multiplying circuit <b>105</b>b, a color processing circuit <b>105</b>c, a tone processing circuit <b>105</b>d, an image adding circuit <b>105</b>e, an image area auto-separating circuit <b>105</b>f, a color manuscript auto-detecting circuit <b>105</b>g, and a securities detection circuit <b>105</b>h.
0060The space filter circuit <b>105</b>a executes operations for smoothing and/or sharpening. Generally, when a manuscript <u style="single">G</u> is a screen tone printed material, the former processing is carried out, and when the manuscript <u style="single">G</u> consists of only letters, the latter processing is carried out. Selection is input from a manuscript select screen such as a console, or is automatically made according to a result of separation in the image area auto-separating circuit <b>105</b>f.
0061The multiplying circuit <b>105</b>b changes a size of an image by 25% to 40% in the primary scanning direction. It should be noted that a size of an image in the secondary scanning direction is changed by changing the image reading speed (secondary scanning speed).
0062The color processing circuit <b>105</b>c has a function for masking manuscript picture RGB signals to convert the signals to <u style="single">C</u> (Cyan), <u style="single">M</u> (Magenta), <u style="single">Y</u> (Yellow), and <u style="single">K</u> (Black) image signals. Furthermore, the color processing circuit <b>105</b>c executes adaptive color processing in which an appropriate color processing is executed according to whether an image is a character image or a light and shade one, for instance, to convert a section of black characters to a pure black image. Also the color processing circuit <b>105</b> passes RGB signals through the first data I/O section <b>102</b> and outputs the signals to the system control module <b>300</b>.
0063The tone processing circuit <b>105</b>d executes dither processing from any of 8-bit <u style="single">C</u>, <u style="single">M</u>, <u style="single">Y</u>, <u style="single">K</u> image signals to generate a 2-bit record image signal. Furthermore the tone processing circuit <b>105</b>d executes an appropriate tone conversion for a character image and a light and shade image.
0064The image adding circuit <b>105</b>e generates small pattern data for tracing patterns in securities to prevent securities from being illegally copied and added to the manuscript picture data.
0065The automatic image area separating circuit <b>107</b>f recognizes a character image section and a light and shade image section of a manuscript picture, pixel by pixel, and outputs the result to the space filter circuit <b>105</b>a, the color processing circuit <b>105</b>c, and the tone processing circuit <b>105</b>d.
0066The automatic color manuscript detecting circuit <b>105</b>g executes processing for discriminating a color manuscript from a monochrome manuscript.
0067The securities detecting circuit <b>105</b>h makes a determination as to whether the manuscript <u style="single">G</u> is one of the securities which should be inhibited from being copied.
0068The extended image processing section <b>106</b> comprises an area-specific image processing circuit <b>106</b>a and an image editing circuit <b>106</b>b. The extended image processing section <b>106</b> is provided near scanner module <b>100</b> so that it can optionally be incorporated according to a user's needs.
0069<figref idref="DRAWINGS">FIG. 3</figref> is a diagram of the scanner module <b>100</b>. In this figure, element <b>103</b> is a first electric power supply section, <b>103</b>a is a power supply plug for connection to commercial electric power, <b>103</b>b is a power switch, <b>107</b> is a platen glass, <b>108</b>S an image reference position, <b>108</b>SH is a white board for correcting shading, <b>108</b>B is a bar code for recognizing a solid object, <b>109</b> is a first carriage, <b>110</b> is a second carriage, <b>111</b> is a lamp for the manuscript, <b>112</b>a to <b>112</b>c are first to third mirrors respectively, <b>113</b> is an image forming lens, <b>114</b> is an optical axis of the lens, <b>115</b> is a carriage home sensor, <b>116</b> is a manuscript picture scanning motor, and <b>116</b>a is a driving wire. Also <b>100</b>S is a line for transferring data from the scanner module <b>110</b> to the system control module <b>300</b> or the printer module <b>200</b>. It should be noted that the dotted line <b>400</b> in the figure indicates an optional automatic manuscript feeder.
0070<figref idref="DRAWINGS">FIG. 4</figref> is a block diagram of the first data I/O section <b>102</b>. In this embodiment, communication with other modules is controlled in data I/O section <b>102</b>. In this figure, element <b>151</b> is a microprocessor (CPU), <b>152</b> is an interrupt controller, <b>153</b> is a read/write memory (RAM), <b>154</b> is a read-only memory (ROM), <b>155</b> is a timer counter (TMR), <b>156</b> is a DMA controller, <b>157</b> is a first-in first-out memory (FIFO), <b>158</b> is an SCSI controller, <b>159</b> is a controller for optical fiber connectors, <b>102</b>c and <b>102</b>d, <b>104</b>a is a crystal oscillator for the first synchronizing signal generating section <b>104</b>, <b>102</b>BUS is a data bus, and <b>102</b>D, and <b>105</b>D are image data channels respectively. Also in this figure, element <b>160</b> is an I/O circuit for such components as a sensor and a motor, while elements <b>400</b> and <b>410</b> are in automatic manuscript feeder and a film projector connected to each other through the optical fiber connectors <b>102</b>c and <b>102</b>d respectively.
0071In the preferred embodiment of the present invention, manuscript <u style="single">G</u> is placed on the platen glass <b>107</b> with a surface to be copied facing downward and aligned with reference position <b>108</b>S at the left edge section of the platen glass. The image forming lens <b>113</b> forms an image of the manuscript picture on a light receiving surface of the imaging device <b>101</b>a. The imaging device <b>101</b>a generates a color image using a charge coupled device, and an <u style="single">R</u> image pickup section covered with a red filter in which 4752 pixels are arrayed one-dimensionally, a <u style="single">G</u> image pickup section covered with a green filter in which 4752 pixels are arrayed on-dimensionally, and a <u style="single">B</u> image pickup section covered with a blue filter in which 4752 pixels are arrayed one-dimensionally. The <u style="single">R</u>, <u style="single">G</u>, and <u style="single">B</u> pickup sections are arrayed parallel to each other in the primary scanning direction. The three scanning lines are close to each other, and the space between each scanning line is 4/16 mm on the manuscript picture plane. It should be noted that the direction for scanning by this one-dimensional imaging device is called primary scanning direction and the direction crossing the primary scanning direction at right angles is called secondary scanning direction.
0072The illuminating lamp <b>111</b> and the first mirror <b>112</b>a are mounted on first carriage <b>109</b>, while the second mirror <b>112</b>b and the third mirror <b>112</b>c are mounted on the second carriage <b>110</b>. When reading a manuscript picture, the first carriage <b>109</b> and the second carriage <b>110</b> are driven at the secondary scanning speed Vsub and Vsub/2, respectively, for scanning from the left edge to the right edge by the manuscript picture scanning motor <b>116</b> and the driving wire <b>116</b>a, without the optical conjugate relation between them being lost. It should be noted that the manuscript scanning motor <b>116</b> is a stepping motor.
0073The secondary scanning speed Vsub can be changed in a range from ⅛ to 4 times of the standard speed in 1% increments, and the speed can be set to an appropriate level according to a command from other modules.
0074Next, an operation for scanning a manuscript picture is described with reference to the timing diagram shown in FIG. <b>5</b>. The first carriage <b>109</b> is positioned under the carriage home sensor <b>115</b> and while waiting for input instruction sensor <b>115</b> is ON. When the read scan instruction SCAN or REQ is received, the illuminating lamp <b>111</b> is turned ON at t<b>1</b>, the motor <b>116</b> is driven, and scanning in the secondary scanning direction (rightward in the figure) is started. After t<b>2</b>, the first carriage <b>109</b> is no longer under the carriage home sensor <b>115</b>, the sensor is turned OFF and the position is stored as the scan reference position, which is used as a reference point for positional calibration. The first data I/O section <b>102</b> computes an optimal acceleration program for achieving a precision required for arrival to the image tip reference position <b>108</b>S (t<b>5</b>), the speed Vsub, and a step pulse series for the motor <b>116</b>. The subsequent carriage speed is driven according to this pulse series, and the time required for reaching the image tip reference position <b>108</b>S and a desired constant scanning speed can be obtained.
0075After passing the calibration reference point, the imaging device <b>101</b>a reads images for each color projected through the lens <b>113</b> on the primary scanning line. This is convenient to stabilize the time required for accumulation of electric charge to the imaging device <b>101</b>a to a constant level. The primary scan cycle is a pulse series cycle ts<b>1</b> generated from the first synchronizing signal generating section <b>104</b>, and the pulse series is connected through the bus <b>102</b>BUS to the image reading section <b>101</b>. It should be noted that the first synchronizing signal generating section <b>104</b> divides and outputs the original oscillation frequency of the crystal oscillator <b>104</b>a to the bus <b>102</b>BUS.
0076The total number of pixels in the imaging device <b>101</b> is b <b>4752</b>. The imaging device <b>101</b>a reads an original picture by resolving it to 16 pixels/mm in one primary scanning line and sampling the image, and outputs analog voltages corresponding to RGB reflected light, pixel by pixel, from the manuscript picture. Then the analog voltage is converted to an B-bit digital signal (namely quantized to any of 256 tones) by the A/D convertor <b>101</b>b, the signal being sent to a circuit in the next stage.
0077After passing the reference point above, the imaging device <b>101</b>a reads the white reference board <b>108</b>SH at t<b>3</b>, which is converted to an 8-bit digital value and stored in the shading correcting circuit <b>101</b>c. Then, shading correction is executed on the image data read. At t<b>4</b>, when the first carriage <b>109</b> passes under the individual identification bar code board <b>108</b>B for tracking illegal copy of securities as well as for remote service, the imaging device <b>101</b>a reads the image, and the image data is transferred to the system control module <b>300</b>.
0078Also, when the first carriage <b>109</b> reaches the image tip reference position <b>108</b>S at t<b>5</b>, the image reading section <b>101</b> reads the manuscript picture by scanning line-by-line and successively outputs the image data as color resolution digital data for each image to the basic image processing section <b>105</b>.
0079When the entire A3 size manuscript picture consisting of 6720 scanning lines is read and the first carriage <b>109</b> reaches the right edge at t<b>6</b>, the motor <b>106</b> is rotated in the reverse direction to return the first carriage <b>109</b> to the home position (position of the sensor <b>115</b>) where it is stopped to prepare for next scanning operation.
0080The RGB image data for the manuscript picture read as described above is processed in the basic image processing section <b>105</b> as follows. The RGB image data is input in parallel to the space filter <b>105</b>a, the automatic image area separating circuit <b>105</b>f, the automatic color manuscript detecting circuit <b>105</b>g, and the securities detecting circuit <b>105</b>h.
0081Functions of the basic image processing section <b>105</b> can be divided into the following two categories. The first category includes functions which support image processing, such as an image area separating process for discriminating a character area from a gradated image area, a process for detecting a manuscript size, and a process for discriminating a color manuscript from a monochrome manuscript. Also the functions belonging to this category include a process in which the entire manuscript picture on the platen glass <b>107</b> must be checked, such as a process for discriminating a color manuscript from a monochrome manuscript. This type of processing is executed prior to forming a copy image and is generally referred to as a prescan.
0082Functions belonging to the second category require processing of an image signal, such as processing with a space filter, image size conversion, image trimming, image movement, color image trimming, image movement, color correction, and tone conversion. The processes are further divided to those having common processing operations in some image area such as image size conversion and those having different processing operations in some image area, such as processing a character image section and a light and shade image section tone processing.
0083Processing belonging to the first category is in most cases sent to the system control module <b>300</b>. The system control module <b>300</b> receives results from other system components and executes a process to form an image by issuing control commands according to the results received from other devices. For example, when the basic image processing section <b>105</b> determines that a manuscript picture is a monochrome one it sends the result of the detection through the first data I/O section <b>102</b>, to the system control module <b>300</b> which sends a command such as <u style="single">K</u> development energize, or CMY development stop to the printer module <b>200</b> in response. Then, the second data I/O section <b>202</b> in the printer module <b>200</b> energizes only the <u style="single">K</u> developing unit <b>208</b>K and stops development of other colors to efficiently form the monochrome image.
0084Processing belonging to the second category is divided into cases where the <u style="single">K</u> developing unit <b>208</b>K is automatically energized according to a result of processing belonging to the first category, where an instruction is entered by an operator from a console, and where processes belonging to the first and second categories are combined. As an example, a process for deleting a specified color image requires that a specified color contained in a manuscript image is deleted, while other color images are stored to form an image on recording paper. This processing is performed by the color processing circuit <b>105</b>c in the basic image processing section <b>105</b> and it should be noted that an instruction for specifying a color to be deleted is entered from a console by an operator.
0085In either category one or two processing, in the copying mode, RGB image signals inputted from the basic image processing section <b>105</b> are ultimately converted to <u style="single">C</u>, <u style="single">M</u>, <u style="single">Y</u> and <u style="single">K</u> signals for recording and the data is transferred to the printer module <b>200</b>.
0086It should be noted that when a process for converting the manuscript picture to a monochrome image is executed “0” is output for signals other than the <u style="single">K</u> signal.
0087The first data I/O section <b>102</b> communicates with the system control module <b>300</b> or the printer module <b>200</b> according to a specified protocol, controls the scanner module <b>100</b> energizing and reading of a manuscript picture, and outputs manuscript picture data. Also the first data I/O section <b>102</b> controls the devices inside the scanner module <b>100</b> and an optionally added device such as an automatic manuscript feeder.
0088In addition, in a conventional system, such as an optical filing system in which the image reading section <b>101</b> and the image forming section <b>201</b> comprise separate modules, a page buffer memory is required between the two modules. In this type of configuration, however, a time lag is introduced between the image reading step and the image forming step. This time lag creates an undesirable result of an increase in the first copy time. To solve this problem, in the present invention according to the preferred embodiment, a page buffer is eliminated to reduce costs but the image reading step to the image forming step must be synchronized. Namely, image reading and image forming must be carried out without any substantial time lag. The synchronization between image reading and image forming steps requires maintaining coincidence between cycles and header phases.
0089If the synchronism between cycles is not maintained, a fault such as an extended or shrunk copy image results and if synchronization between header phases is not maintained, a copy image position cannot be reproduced correctly on the recording paper.
0090Furthermore, in the color copying system using a printer based on a system in which CMYK images are successively formed, as in this embodiment, the printer module <b>200</b> forms an image by successively superimposing CMYK images. To realize such a system which can be sold at a low price in the market, it is preferable to eliminate a page buffer memory, it is preferable that the scanner module <b>100</b> scans one sheet of manuscript four times and one of the <u style="single">C</u>, <u style="single">M</u>, <u style="single">Y</u> or <u style="single">K</u> color image is sent each time the manuscript is scanned. For this reason, it is very important to maintain an accurate scanning position of the manuscript while it is successively scanned, and, namely, to maintain synchronism. If synchronism is lost, color print displacement occurs, and a correct color image cannot be obtained.
0091Description of how the preferred embodiment of the present invention achieves the objects as described above is made with reference to FIG. <b>5</b>. <figref idref="DRAWINGS">FIG. 5</figref> shows operational timing for scanning a manuscript one time, and the details of the operation for scanning by two scanning lines are shown in the upper part of the figure. When the first carriage <b>109</b> receives the SCAN command from the system control module <b>300</b>, the optical axis <b>14</b> of the first carriage <b>109</b> reaches the image tip reference position <b>108</b>S at time t<b>5</b>. This occurs after the first carriage <b>109</b> receives a command from the first data I/O section <b>102</b> as described previously with the secondary scanning speed adjusted to Vsub. In this way, image data is always outputted at a time t<b>5</b> after the command is received, so that phase synchronization is maintained. It should be noted, that in order to achieve the above objective, sensor <b>115</b> for detecting the carriage reference position is provided, first carriage <b>109</b> is calibrated each time scanning is performed with reference to the scanning reference position, and at the same time the secondary scanning travel of the stepping motor (manuscript scanning motor) single step is held under 1/16 mm. A system such as a micro step driving system can be used as the motor driving system.
0092Furthermore, to establish cycle synchronization, one primary scanning line is read in synchronism to the pulse series cycle ts<b>1</b> generated by the first synchronizing signal generating section <b>104</b>, and the data obtained through the scanning is sent to the FIFO <b>157</b>. The side receiving the scanned data (the scanner module <b>100</b> in <figref idref="DRAWINGS">FIG. 5</figref>) successively reads the data in substantially the same cycle as cycle ts<b>1</b>. In copying mode, the printer module <b>200</b> receives the image data in order to maintain the cycle synchronization as described above. For this reason, image data can be received in a constant time after a command is received irrespective of how many times a manuscript is scanned, and also a correct positional relation between paper and an image (registration) can always be maintained. Furthermore, a buffer memory is not required in color copy mode, since correct registration of color print section is maintained, resulting in a copy being output quickly.
0093It should be noted that the scanner module <b>100</b> receives the commands described above from the other two modules (system control module <b>300</b> and the printer module <b>200</b>).
0094<figref idref="DRAWINGS">FIG. 6</figref> is a flowchart illustrating other functions of the first data I/O section <b>102</b>. These functions are executed according to a program executed by microprocessor <b>151</b> shown in FIG. <b>4</b>. The program to be executed is stored in the ROM <b>154</b>. Step S<b>101</b> corresponds to the step of turning ON the power switch <b>103</b>b, while the reference numeral S<b>102</b> corresponds to a system initialization step including setting initial parameters for various types of circuit element, watch dog timer start, and moving the first carriage <b>109</b> to the initial position.
0095At step S<b>103</b> a determination is made as to whether or not a command from the SCSI connectors <b>102</b>a and <b>102</b>b comes in at specified timing (time-out time).
0096Step S<b>104</b> corresponds to stand-by mode in which power is disconnected from the image reading section <b>101</b>, supply voltage to the basic image processing section <b>105</b> and the extended image processing section <b>106</b> is lowered allowing limited data storage in each circuit register. Step <b>104</b> results in a reduction of power consumption (stand-by mode) and a reduction of noise generated by a cooling fan.
0097The watch dog time out function indicated by step S<b>105</b> is generated when the watch dog timer is not in normal execution mode, and at this point in time the fault generation alerting function indicated by step S<b>106</b> issues a watch dog time out signal to the system control module <b>300</b>.
0098When a fault is generated in either the basic image processing section <b>105</b> or the extended image processing section <b>106</b>, an interrupt vector step S<b>110</b> is executed, and identification of the faulty section and analysis of causes for the fault are executed at step S<b>111</b>. The result of the above operations are sent to system control module <b>300</b> at step S<b>112</b>, and a fail-safe processing step S<b>113</b> is executed to prevent damage due to, for example, fire caused by motor <b>116</b> overheating.
0099Interrupt vector step S<b>120</b> is executed when any data is input to the SCSI connectors <b>102</b>a and <b>102</b>b, and sleep time is stopped at step S<b>121</b>. At step S<b>122</b>, the contents of the received data is checked, and system operation is branched to any of the operations described below.
0100At step S<b>130</b> an inquiry is made as to whether the scan module <b>100</b> is ready for scanning a manuscript or is in TEST mode (TEST unit ready). A reply as to whether or not the scanner module <b>100</b> including optionally added devices <b>400</b> and <b>410</b> are ready is given at step S<b>131</b>.
0101Step S<b>140</b> corresponds to the SENS mode (mode SENSe) in which an inquiry is made as to various operating mode setups in the scanner module <b>100</b>. A reply as to the scanning mode currently set up on the scanner module <b>100</b> including the optionally added devices <b>400</b> and <b>410</b> is given based on a result of processing in steps S<b>141</b> and S<b>145</b>.
0102Step S<b>150</b> corresponds to the SEL (mode SELect) request path for requesting a mode to be set up in the scanner module <b>100</b>, and this path is paired with the SENS path described above. Various parameters are selected through each of the routines of steps S<b>151</b> and S<b>156</b>.
0103Step S<b>160</b> corresponds to a path for issuing a SCAN or COPY request, and this request is issued once for one manuscript in ordinary monochrome processing, and in case of color processing the request is issued once in the RBG processing, and the request is issued four times successively in case of CMYK processing. When issuing this request, at first the motor <b>116</b> is driven at step S<b>161</b>, passage of the first carriage <b>109</b> is detected at step S<b>162</b> by monitoring sensor <b>115</b>, and a calibrating operation for resetting the position counter provided in the memory <b>153</b> is executed. This counter is incremented every scanning line by a synchronization pulse output from the first synchronizing signal generating section <b>104</b>. At step S<b>163</b>, a program for driving motor <b>116</b> is computed so that the first carriage <b>109</b> reaches the image tip reference position <b>108</b>S at the correct time (time t<b>5</b> after a SCAN or COPY request is received) and also so that scanning will occur at the scanning speed of Vsub set up according to the SEL request mode selection.
0104Next, the reference white board <b>108</b>SH is read at step S<b>164</b>, parameters for correction of shading are computed and set, and the results are used in shading correction of a subsequently read image data. Then the individual identification bar code plate <b>108</b>B is read at step S<b>165</b>, control for accelerating rotational speed of the motor is provided at step S<b>167</b>, and when the desired rotational speed is obtained the control is switched for constant speed at step S<b>168</b>. Step S<b>169</b> monitors whether or not the value provided by the counter indicates that first carriage <b>109</b> is at the manuscript edge position and if so, the system control goes to step S<b>170</b>.
0105At step S<b>170</b>, an input enable gate of FIFO <b>157</b>, which is a buffer memory for image data, is enabled to prepare FIFO <b>157</b> for receiving image signals from the basic image processing section <b>105</b> through the image signal line <b>105</b>D. In subsequent steps S<b>171</b> to S<b>174</b> manuscript picture data is sent to the FIFO <b>157</b>, and a synchronizing pulse generated by the first synchronizing signal generating section <b>104</b> for each scanning line is detected at step S<b>171</b>. At step S<b>172</b>, image data for 4752 pixels per scanning line is stored via image signal line <b>105</b>D in the FIFO <b>157</b>. Then, the carriage position counter is incremented at step S<b>173</b>. At step S<b>174</b>, the above loop is repeated for the entire area of the manuscript picture, for example, in case of A3 paper size, the loop is repeated for 6720 scanning lines (in other words 6720 times). When the scanning of the entire area of one picture is completed, the input enable gate of the FIFO gate <b>157</b> is disabled at step S<b>175</b>, a result of detection is received from the securities detection circuit <b>105</b>h at step S<b>176</b>, a result of color detection is received from the automatic color manuscript detecting circuit <b>105</b>g at step S<b>177</b>, and the above data is transferred through the bus <b>102</b>BUS.
0106Next, the motor is driven in the reverse direction at step S<b>178</b>, a home position is detected at step S<b>179</b>, and operation of the motor <b>116</b> is stopped at step S<b>180</b>. The sleep timer is activated at step S<b>123</b>.
0107Step S<b>190</b> corresponds to when self DIAG (DIAGnostic) is requested by the scanner module <b>100</b>, and this request is typically issued after a detection of a fault (steps S<b>106</b> and S<b>107</b> described above), and the self diagnosis and reply to the request are executed at steps S<b>191</b> to S<b>193</b>.
0108The area-specific image processing section <b>106</b>a processes an area of a manuscript picture specified by the operator which is different from the general area of the manuscript picture. Also the image edit circuit <b>106</b>b performs various image processing functions including mosaicking, solarization, posterization, conversion to high contrast image, and conversion to line image.
0109An image trimming process is one example of the image processing performed by the area-specific image processing circuit <b>106</b>a. Image trimming is a process to duplicate a specified area of a manuscript picture and render the remaining portion blank. The well-known technology, such as the technology disclosed in Japanese Patent Laid-Open No. 159570/1987, can be used for this processing. However, when using this technology the manuscript must be marked-up with a felt pen which may damage manuscript. To solve this problem, in the present embodiment, a manuscript picture is read by the prescan, the image data is displayed, an operator enters instruction for specifying the trimming range while watching the displayed image and using the cursor move key and the select key, and the specified area is rendered blank by the area-specific image processing circuit <b>106</b>a.
0110<figref idref="DRAWINGS">FIG. 7</figref> is a block diagram illustrating basic functional sections of the printer module <b>200</b>. This module consists of the image forming section <b>201</b> which forms and an output image data as a permanent visual image on a recording medium, a second I/O section which is an I/O interface for image data as well as for various types of control data, a second electric power supply section <b>203</b> for supplying an electric power, and a second synchronizing signal generating section <b>204</b> for generating a second frequency signal. Also, in this embodiment, the second synchronizing signal generating section <b>204</b> for generating the second frequency signal is provided in the second data I/O section <b>202</b>. The second data I/O section has a plurality of SCSI connectors <b>202</b>a and <b>202</b>b each having the same form and the same interface. All of these are packaged in the printer module <b>200</b>. The designations IN and OUT in <figref idref="DRAWINGS">FIG. 7</figref> indicate the direction in which the recording paper is fed. It should be noted, as described above, that the image forming section <b>201</b> is an assembly consisting of image forming elements such as the light-sensing body drum <b>205</b>, the electrifying scorotron <b>206</b>, laser exposure unit <b>207</b>, developing unit <b>208</b>, primary transfer corotron <b>209</b>, intermediate transfer belt <b>210</b>, and secondary transfer corotron.
0111<figref idref="DRAWINGS">FIG. 8</figref> is diagram of the printer module <b>200</b>. In this figure, element <b>203</b> is a second electric power supply section, <b>203</b>a is a power supply plug for connection to commercial electric power, <b>203</b>b is a power switch, <b>205</b> is a photosensitive drum, <b>206</b> is an electrifying scorotron, <b>207</b>a is a laser exposure unit, <b>208</b> is a developing unit, <b>209</b> is a primary transfer corotron, <b>210</b> is an intermediate transfer belt, <b>211</b> is a secondary transfer corotron, <b>212</b> is an F0 lens, <b>213</b> is a rotational multi-faced mirror, <b>214</b> is a mirror, <b>215</b> is a cassette for automatically feeding paper with both sides of the paper available for copying, <b>216</b> is a manual paper feed tray, <b>217</b> and <b>218</b> are paper feed rollers, <b>219</b> is a resist roller pair, <b>220</b> is a cleaning unit, <b>221</b> is a transfer belt, <b>222</b> is a fixing roller, <b>223</b> is a fixing backup roller, <b>224</b> is a paper discharge roller, <b>225</b> is a discharge switching roller, and <b>226</b> is an image tip position detection sensor. Also element <b>227</b> is an external inlet port for carrying in recording paper from an optional device. It should be noted that the developing unit <b>208</b>, is an assembly of developing units incorporating a cyan developing unit <b>208</b>C, magenta developing unit <b>208</b>M, a yellow developing unit <b>208</b>Y, and black developing unit <b>208</b>K therein. Element <b>100</b>S is a line for transferring data from the scanner module <b>100</b> to the printer module <b>200</b>. Also, element <b>500</b> shown by a dotted line is an optional sorter, which may be attached by the user.
0112<figref idref="DRAWINGS">FIG. 9</figref> is a block diagram of the second data I/O section <b>202</b> which controls communications with other modules. In this figure, element <b>251</b> is a microprocessor (CPU), <b>252</b> is an interrupt controller (INT), <b>253</b> is a read/write memory (RAM), <b>254</b> is a read only memory (ROM), <b>255</b> is a timer counter (TMR), <b>256</b> is a DMA controller, <b>257</b> is a first-in first-out memory (FIFO), <b>258</b> is an SCSI controller, <b>259</b> is a controller for optical fiber connectors <b>202</b>c and <b>202</b>d, <b>204</b>a is a crystal oscillator for the second synchronizing signal generating section <b>204</b>, <b>202</b>BUS is a data bus, and <b>261</b>D is an image data channel. Element <b>260</b> is an I/O circuit for components such as a sensor and a motor, while <b>261</b> is a driving circuit for the laser diode <b>207</b> (laser exposure unit). Both of these two circuits are connected to the bus <b>202</b>BUS in the second data I/O section <b>202</b>.
0113Also in this figure, elements <b>500</b> and <b>510</b> are a sorter and a multi-stage paper feeder connected to element <b>202</b> via the optical fiber connectors <b>202</b>c and <b>202</b>d.
0114The printer module <b>200</b> forms a full color visual image comprising of dot patterns having a recording dot density of 1/16 mm or 1/24 mm based on 2-dot recording data having a pixel density of 1/16 mm or 1/24 mm both in the primary and secondary scanning directions for each of the CMYK colors inputted to the second data I/O section <b>202</b>, and outputs the visual image on recording paper. Selection of the recording dot density of 1/16 mm or 1/24 mm is executed according to a mode select command. The default dot density is 1/16 mm.
0115When an image forming cycle is started, the photosensitive drum <b>205</b> is first rotated counterclockwise by the driving motor <b>205</b>M, and the intermediate transfer belt <b>210</b> is rotated clockwise. Formation of a <u style="single">C</u> toner image, M toner image, <u style="single">Y</u> toner image, and <u style="single">K</u> toner image is executed successively in accordance with rotation of the intermediate transfer belt <b>210</b>. Finally, the images are superimposed in the order of CMYK on the intermediate belt <b>210</b> to form a toner image.
0116A <u style="single">C</u> toner image is formed when the electrifying scorotron <b>206</b> electrifies the photo-sensitive drum <b>205</b> homogeneously with a negative voltage of −700 V by means of corona electric discharge. Then the laser diode <b>207</b> executes laster exposure according to a <u style="single">C</u> signal. Record signals for forming an image are provided from the scanner module <b>100</b> in the general copying mode, and from the system control module <b>300</b> in a specific copying mode such as an intelligent image processing mode (AI processing mode described later), a facsimile mode or a printer mode. A data request signal REQ requests transfer of recorded image data in a specified time from the scanner module <b>100</b> in the copying mode or from the system control module <b>300</b> in the facsimile mode and the printer mode.
0117A record signal is input from the SCSI connectors <b>202</b>a and <b>202</b>b in the second data I/O section <b>202</b>, and the laser driving circuit <b>261</b> is a record control circuit which controls the laser diode <b>207</b> for light emission according to an input pixel. A record signal consists of two bits for one pixel. More specifically, a laser beam is emitted for the full primary scanning line width for a pixel having the highest <u style="single">C</u> density, no laser beam is emitted for a white pixel, and a laser beam is emitted for a period of time proportional to the density of a signal of intermediate density.
0118When a laster image is exposed to laser beam light as described above, in the exposed section of the light sensing drum body <b>205</b> which is homogeneously electrified in the initial stage, an electric charge disappears in proportion to the quantity of light to which the section was exposed, and an electrostatic latent image is thus formed.
0119In the developing unit <b>203</b> toner is electrified to a negative polarity when mixed and agitated with a ferite carrier, and a cyan development roller in developing unit <b>203</b> is biased when a voltage level is applied to the metallic base layer of the photo-sensitive drum <b>205</b> by a power supply means not shown herein. As a result, the toner does not adhere to a section of the photo-sensitive drum <b>205</b> where an electric charge is still remaining, while the toner adheres to a section having no electric charge, namely in the section exposed to light, and for this reason a <u style="single">C</u> visual image completely similar to the latent image is formed.
0120Thus, when a toner image on the light sensing body drum <b>205</b> is rotated counterclockwise and reaches a position opposite to the primary transfer corotron <b>209</b>, the toner image is transferred by means of corona discharge onto the intermediate transfer belt <b>210</b> which contacts the light sensing drum <b>205</b> and is driven at the same speed as that of the photo-sensitive drum. A small quantity of residual toner not transferred and remaining on the photo-sensitive drum <b>205</b> is cleared by the cleaning unit <b>220</b>. The recovered toner is stored in a waste toner tank through a recovery pipe.
0121The intermediate transfer belt <b>210</b> is made of material having a relatively specific resistance value so as to maintain the image characteristics for a long time in the printer mode. This feature makes it possible for a toner image to be maintained for a long time, for example, the image may be maintained for 20 minutes until formation of next <u style="single">M</u> toner image.
0122Prior to exposure of a laster image for forming an <u style="single">M</u> image based on an <u style="single">M</u> signal, the developing unit <b>208</b> is rotated counterclockwise, and the magenta developing unit <b>208</b>M is moved so that the developing unit <b>208</b>M will face the photosensitive drum <b>205</b>. Then a tip position of the <u style="single">C</u> visual image formed before is detected by the tip detection sensor <b>226</b>, and the data request signal REQ requests transfer of recorded <u style="single">M</u> image data in a specified time from the scanner module <b>100</b> in the copying model or from the system control module <b>300</b> in the facsimile mode and the printer mode. The request signal is issued when the tip detection sensor <b>226</b> detects a <u style="single">C</u> toner mark image for registration which is provided ahead of the effective <u style="single">C</u> image in the previous process. A system in which a permanent mark is put in place of the <u style="single">C</u> toner mark on the intermediate transfer belt <b>210</b> is also possible.
0123If an <u style="single">M</u> signal is received in precise synchronism to the request signal, exposure of an <u style="single">M</u> image, development, and primary transfer are executed, and also accurate color print section alignment with the original <u style="single">C</u> image is achieved, namely, the M image is correctly superimposed on the <u style="single">C</u> image on the intermediate transfer belt <b>210</b>.
0124Thus when an <u style="single">M</u> laster image is exposed to light, electric charge in proportion to a quantity of light to which the <u style="single">M</u> laster image was exposed disappears in the exposed section of the photo-sensitive drum homogeneously electrified in the initial state, and an electrostatic latent image is formed.
0125<u style="single">M</u> toner in the developing unit <b>208</b>M is electrified to a negative polarity, and the magenta development roller in developing unit <b>208</b>M contacts the light sensing drum body <b>205</b> which is biased to a voltage similar to that in the <u style="single">C</u> developing unit. As a result, the toner does not adhere to a section of the photo-sensitive drum <b>205</b> where electric charge is remaining, while <u style="single">M</u> toner adheres to a section exposed to light according to the <u style="single">M</u> signal, and an <u style="single">M</u> visual image similar to the electrostatic latent image is formed.
0126Similarly, a <u style="single">Y</u> image and a <u style="single">K</u> image are superimposed on the CM toner image and the CMY toner image respectively. It should be noted that the basic image processing section <b>105</b> executes the UCR (under color removal) processing and for this reason one pixel is rarely developed with all of the four colors. A full-color image formed on the intermediate transfer belt <b>210</b> which was rotated at least four times as described above is rotated and transferred to a position on the secondary transfer corotron <b>211</b>.
0127When formation of an image is started, record paper is fed from any of the three paper feeding sections, namely the double-sided copy paper auto-feeder cassette <b>215</b>, the manual paper feed tray <b>216</b>, and the external paper feed port <b>227</b>, to the resist roller pair <b>219</b>. The resist roller pair is driven so that a tip of the recording paper coincides with a tip of the image on the intermediate transfer belt <b>210</b> passing by the secondary transfer corotron <b>211</b>. Registration alignment between the recording paper and the image is thus carried out.
0128The recording paper aligned with the image on the intermediate belt <b>210</b> passes under the secondary transfer corotron <b>211</b> which is connected to a positive voltage power supply unit. The recording paper is electrified to a positive electric charge by the corona discharge current, and most of the toner image is transferred to the recording paper. When the recording paper passes over the charge removing core (not shown) provided on the left side of the secondary corotron <b>211</b> and connected to an earthing source, the recording paper discharges the electric charge, and most of the absorbing force between the intermediate transfer belt and the recording paper disappears. When the tare weight of recording paper becomes larger than the absorbing force, the recording paper is transferred from intermediate transfer belt <b>210</b> to the transfer belt <b>221</b>.
0129The recording paper with a toner image thereon is transferred by the transfer belt <b>221</b> to a fixing position which includes the fixing roller <b>222</b> and the fixing back-up roller <b>223</b>. Then heat and pressure are applied to the recording paper between the heated fixing roller <b>222</b> and the fixing back-up roller causing the toner to melt down into fibers of the recording paper, thus fixing the image. Namely, a copy image is completed. The complete copy image passes through the paper discharge roller <b>224</b> and is sent out of the copying system. The discharged paper is stacked on a tray not shown herein with the copied surface facing upward.
0130When images are to be copied on both surfaces of the recording paper, the switch roller <b>225</b> is moved together with a paper deflector and is pressed to the opposite transfer roller to turn over the recording paper once, and then the recording paper is led to the double-sided copy paper auto-feed cassette by the transfer roller <b>215</b>H. Then the copied recording paper is stacked on the tray with the copied surface upward.
0131The second data I/O section <b>202</b> communicates with the system control module <b>300</b> or the scanner module <b>100</b> according to a specified protocol, obtains image data basically by a main scanning line, forms an image by coordinating, energizing and controlling all of the devices inside the module according to the selected print mode, and outputs the final image onto the recording paper. Also, the developing unit <b>208</b> controls optional devices, such as a sorter, which may be added to the printer module <b>200</b>.
0132In the color print mode, C, M, Y and K color images are formed one by one, the images are superimposed on the intermediate transfer belt <b>210</b>, and the resultant image is transferred as a final image onto the recording paper. For this reason, in the color copy mode, a scan request is issued four times (once for each C, M, Y and K signal) to the system control module <b>300</b> or the scanner module <b>100</b>. When forming a color image, it is very important to insure positional accuracy (correct registration) for each color print section on the intermediate transfer belt, and the system according to the present embodiment shown in <figref idref="DRAWINGS">FIG. 10</figref> achieves this objective.
0133<figref idref="DRAWINGS">FIG. 10</figref> is a timing diagram for the printer module <b>200</b>, which illustrates synchronization of the color image signals. In the system shown in <figref idref="DRAWINGS">FIG. 10</figref>, a data request command REQ is sent to the system control module <b>300</b> or the scanner module <b>100</b> at a specified time t<b>5</b> before reception of the image data. When forming a color image, in the second or subsequent color print sections, the data request signal REQ may be issued at a time t<b>5</b> before the tip of the previous color image reaches the exposure point <b>207</b>X. In order to accurately measure the time required for a tip of the previous color print section to reach the exposure point <b>207</b>X, the image tip detection sensor <b>226</b> is provided at a position opposite to the intermediate transfer belt <b>210</b>. Basically, a value obtained by adding a product of the photo-sensitive body's circumferential speed Vpc with t<b>5</b> to the range L<b>1</b> from the exposure point <b>207</b>X to the primary transfer point <b>209</b>T is coincided with the range L<b>2</b> from the primary transfer point <b>209</b>T to a detecting position of the image tip detection sensor <b>226</b>. In forming the second and subsequent color print sections, the tip reference image of the color image formed in the previous step is detected, and a data request signal REQ is issued simultaneously when the tip reference image is detected.
0134This type of system in which a data request signal is issued at a specified time, is especially useful for a data source having a data receiving side with a scanning device requiring a delay, such as the scanner module <b>100</b> which requires a certain period of time for preparation until start of an image data output.
0135By issuing the data request command as described above, the data generating side is always ready to send data for the first scanning line at time t<b>5</b> according to the inter-module protocol and thus it is possible to maintain phase synchronization.
0136Next, to establish cycle synchronization, in the copying system according to the present embodiment of the present invention, the record data for one scanning line is received from the data sending side in synchronism to the pulse cycle ts<b>2</b> of pulse series generated by the second synchronizing signal generating section <b>204</b>, and the received data is input in the FIFO <b>257</b> which is a receiving buffer. Also the rotary multi-faced mirror is driven in synchronism to pulse series cycle ts<b>2</b>. Specifically, the rotary multi-faced mirror <b>213</b> is driven by a phase lock servo and the mirror face changes at a ts<b>2</b> cycle. As a result, the exposure point <b>207</b>X of the laser diode <b>207</b> emits light and scans the photo-sensitive drum <b>205</b> at a ts<b>2</b> cycle also. In addition, during light emission and scanning, the laser driving circuit <b>261</b> drives and turns 0N the laser diode <b>207</b> 4752 times for each pixel according to the image data D<b>1</b> to D<b>4752</b> (Refer to FIG. <b>10</b>). In the copy mode, the data sending side is the scanner module <b>100</b>, and the synchronizing mechanism described above is maintained. For this reason, even if a manuscript is scanned many times, image data is obtained in a constant period of time after the command is sent, a correct positional relation (registration) between recording paper and an image and correct registration of color print sections are maintained.
0137<figref idref="DRAWINGS">FIG. 11</figref> is a flow chart illustrating other functions of the second data I/O section <b>202</b>. These functions are executed by running a program via microprocessor <b>251</b> shown in FIG. <b>9</b>. The program is stored in the read only memory <b>254</b>. Step S<b>201</b> corresponds to turning ON the power switch <b>203</b>b, while at step S<b>202</b> initialization including setting initial parameters for various circuit elements, the watch dog timer start, and the initial positioning of 4-color developing unit <b>208</b> is performed.
0138At step S<b>203</b> a determination is made as to whether or not a command from the SCSI connectors <b>202</b>a and <b>202</b>b has come in within a specified period of time (time-out time).
0139At step S<b>204</b> power is disconnected from the heater in the fixing unit, which is useful for power reduction in the stand-by mode.
0140Step S<b>205</b> indicates that the watch dog timer is off from normal execution of the program, resulting in a fault generation alert being sent to the system control module <b>300</b>.
0141Step S<b>210</b> corresponds to the interrupt vector as a result of a fault generated in the image forming section <b>201</b> or in other modules in this system, at step S<b>211</b> a determination is made as to whether or not a fault has occurred the identity of the faulty section and the cause of the fault, at S<b>213</b> the system control module <b>300</b> is alerted that a fault has occurred, and at step S<b>214</b> fail-safe processing is executed for evading such events as fire, for instance, due to overheating of the motor <b>205</b>M.
0142Step S<b>220</b> corresponds to interrupt vectoring when any data is input to the SCSI connectors <b>202</b>a and <b>202</b>b. Operation of the sleep timer is stopped in step S<b>221</b>. At step S<b>222</b> the contents of received data is checked and a branch to other types of operation occurs.
0143During the TEST (TEST unit ready operation) at step S<b>230</b>, the printer module inquires whether or not formation of an image is possible, and a reply concerning status of the scanner module <b>100</b> including optional devices <b>500</b> and <b>510</b> is given at step S<b>231</b>.
0144During the SENS operation (mode SENSE) at step S<b>240</b> an inquiry is made as to the various types of modes set up in the printer module <b>200</b>, and replies concerning the set-up mode in the printer module <b>200</b> including optional devices <b>500</b> and <b>501</b> are given in at steps S<b>241</b> and S<b>245</b>.
0145During the SEL operation (mode SELect) at step S<b>250</b>a request concerning the various types of modes to be set up is made, and this operation is paired with the SENS operation. Various parameters are set up in steps S<b>251</b> to S<b>256</b>.
0146Step S<b>260</b> corresponds in operation for issuing the PRINT request, this request being issued once for each print in ordinary monochrome image forming process, four times in color processing, and two times in secondary color monochrome processing. When issuing this request, at first the motor <b>205</b>M is activated at step S<b>261</b>, then an image formation sequence control is started at step S<b>262</b>, and detection by the tip detection sensor <b>226</b> is monitored at step S<b>263</b>. When the sensor <b>226</b> detects a tip of an image, a data request signal REQ is immediately issued. Also, the line counter (scanning line counter) provided in the memory <b>253</b> is reset at S<b>265</b>. This counter is incremented by one in response to a synchronizing pulse from the second synchronizing signal generating section <b>204</b> generated once per scanning line.
0147At step S<b>266</b> a time since a data request signal REQ is issued is monitored until the data sensing side is ready for transmitting the data in the first line. In other words, a time from when another color image exists until the image rotates and returns to the exposure position <b>207</b>X is monitored. When this time has passed, the line counter is reset at step S<b>267</b>, and furthermore an output enable gate of the FIFO <b>257</b>, which is a buffer memory for image data, is enabled so as to transfer a record image signal through the image signal line <b>261</b>D to the laser driver <b>261</b>.
0148At steps S<b>268</b> to S<b>272</b> one scan line of image data sent from the SCSI connectors <b>202</b>a and <b>202</b>b is stored in the FIFO <b>257</b>, and a synchronizing pulse which the second synchronizing signal generating section <b>204</b> generates once per scanning line is detected at step S<b>268</b>. At step S<b>269</b> record image data for 4752 pixels per scanning line is stored in the FIFO <b>257</b>. Then the line counter is incremented at step S<b>270</b>.
0149The loop at step S<b>271</b> corresponds to the size of the record image data, and for instance scanning is repeated 6720 times (6720 scanning lines) in the case of A3 size paper. When scanning with a laser for one page is finished, the output enable gate of the FIFO <b>257</b> is disabled at step S<b>273</b>, and a laser drive signal is disconnected. The transfer of record image data from the SCSI connectors <b>202</b>a and <b>202</b>b is completed at this point.
0150At step S<b>274</b> a check is made as to whether or not the last operation of forming an image for the final color is completed. If the image being formed is not the final color image the motor is stopped at step S<b>279</b>. If formation of the final color image is complete, the processes of paper feeding, secondary transfer, fixing and paper discharging occurs at steps S<b>274</b> to S<b>278</b>, and the record image (recording paper) is discharged from printer module <b>200</b>.
0151Step S<b>290</b> corresponds to an operation of self diagnosis DIAG (DIAGnostic) when required by the printer module <b>200</b>. Self diagnosis is typically required after the fault generation alert function at steps S<b>206</b> and S<b>212</b> indicates a fault, and the self diagnosis and reply to the request are executed at steps S<b>291</b> to S<b>293</b>.
0152<figref idref="DRAWINGS">FIG. 12</figref> is a block diagram illustrating basic functional sections of the system control module <b>300</b>. <figref idref="DRAWINGS">FIG. 13</figref> is diagram of the system control module <b>300</b>. The system control module <b>300</b> is largely divided into the third data I/O section <b>301</b> having SCSI connectors <b>310</b>a and <b>301</b>b and which is an I/O interface for image data as well as for various types of control data, a system control section <b>302</b> which issues a command to run the scanner module <b>100</b> and the printer module <b>200</b> synchronously, a console <b>303</b> having a key input section <b>303</b>a and a bit map display section <b>303</b>b, an electrophoto-magnetic memory or a CD-ROM drive unit <b>304</b>, a floppy disk device <b>305</b>, an IC card drive unit <b>306</b>, an interface <b>307</b> for connection to a host computer or other components, an interface <b>308</b> for connection to the public network, and an accelerating device <b>309</b>. It should be noted that the system control section <b>302</b> comprises of a copy processing section <b>302</b>a, a facsimile processing section <b>302</b>b, a print processing section <b>302</b>c, and an intelligent image processing section <b>302</b>d.
0153All of the above functional sections are packaged in the system control module <b>300</b>. System control module <b>300</b> may be connected to the upper section of the printer module <b>200</b> with a connecting means.
0154As shown in <figref idref="DRAWINGS">FIG. 13</figref>, an operating panel of the console <b>303</b> is exposed upward and is provided in the front side so that the console can be operated when the scanner module <b>100</b> is placed on top of it. Also the electrophoto-magnetic memory or the CD-ROM drive unit <b>304</b>, a floppy disk device <b>305</b>, and the IC card drive unit <b>306</b>, and SCSI connectors <b>301</b>a and <b>301</b>b of the third data I/O section <b>301</b> are provided. It should be noted that recording medium driving device such as the electrophoto-magnetic device or the CD-ROM drive unit <b>304</b>, the floppy disk device <b>305</b>, and the IC card drive unit <b>306</b> are optional according to the desired system configuration.
0155<figref idref="DRAWINGS">FIG. 14</figref> is a block diagram illustrating components of the third data I/O section <b>301</b>. In this figure, element <b>351</b> is a microprocessor (CPU), <b>352</b> is an interrupt controller (INT), <b>353</b> is a read/write memory (RAM), <b>354</b> is a read only memory (ROM), <b>355</b> is a timer counter (TMR), <b>356</b> is a third synchronizing signal generating section, <b>356</b>a is a crystal oscillator of the third synchronizing signal generating section <b>356</b>, <b>257</b> is a DMA controller, <b>358</b> is a first-in first-out (FIFO) memory, <b>359</b> is an SCSI controller, <b>301</b>a and <b>310</b>b are SCSI connector, <b>301</b>c and <b>301</b>d are optical fiber connectors, <b>301</b>BUS is a data bus, and <b>301</b>D and <b>309</b>D are image data channels.
0156Also element <b>360</b> is a memory backed up by a battery <b>360</b>a, <b>310</b>HDD is a magnetic disk drive, <b>304</b>D, <b>305</b>D and <b>306</b>D are controllers for an electrophoto-magnetic device or a CD-ROM drive unit <b>304</b>, a floppy disk unit <b>305</b>, and an ID card drive unit <b>306</b> respectively.
0157In addition, elements <b>303</b>c and <b>303</b>d are an interface for the key input section <b>303</b>a and the bit map display section <b>303</b>d respectively. In the key input section <b>303</b>a components such as a start key <b>361</b>, a ten-key <b>362</b>, an enter key <b>363</b>, and a cursor key <b>364</b> are provided.
0158The first function of the third data I/O section <b>301</b> is to provide control over either or both the scanner module <b>100</b> and the printer module <b>200</b>. The second function is to provide control over the console for image displaying. The third function is to operate a recording medium such as the electrophoto-magnetic memory or CD-ROM drive unit <b>304</b>, a floppy disk unit <b>305</b>, and IC card drive unit <b>306</b>.
0159In <figref idref="DRAWINGS">FIG. 12</figref>, the third data I/O section <b>301</b> includes an operating system <b>301</b>CORE, a library routine <b>301</b>L<b>1</b>-Ln, an application processing interface <b>310</b>API, and a device driver <b>301</b>DV. All of these functions and means make use of hardware resources in the third data I/O section <b>301</b>, and are realized by means of executing a program stored in the ROM <b>354</b> or the magnetic disk drive <b>301</b>HDD.
0160The first function of the device driver <b>301</b>DV is to control up to seven modules of the scanner module <b>100</b> and/or printer module <b>200</b>. The second function is to control the console <b>303</b> for display to a screen (display section <b>303</b>b) and input from the key input section <b>303</b>a. The third function is to operate a recording medium such as the electrophoto-magnetic memory or CD-ROM drive unit <b>304</b>, the floppy disk unit <b>305</b>, or the IC card drive unit <b>306</b>. These control processes are activated under multi-task real time control by the operating system <b>301</b>CORE.
0161The application processing interface <b>301</b>API is an interface means with the system control section <b>302</b>. The system control section <b>302</b> is key for utilization of the third data I/O section <b>301</b> as well as means and devices connected thereto.
0162In <figref idref="DRAWINGS">FIG. 12</figref>, the system control section <b>302</b> includes the copy processing section <b>302</b>a, the facsimile processing section <b>302</b>b, the print processing section <b>302</b>c, and the intelligent image processing section <b>302</b>d. All of these processing sections share hardware resources of the third data I/O section <b>301</b>, and are realized by means of executing a program stored in the magnetic disk drive <b>301</b>HDD.
0163The copy processing section <b>302</b>a is a processing means for realizing an image copying function by providing systematic controls over the entire system in which the scanner module <b>100</b>, printer module <b>200</b>, and the system control module <b>300</b> are connected.
0164The facsimile processing section <b>302</b>b is a processing means for realizing a facsimile function by providing systematic controls over the entire system in which the scanner module <b>100</b>, the printer module <b>200</b>, and the system control module <b>300</b> are connected.
0165The print processing section <b>302</b>c is a processing means for realizing a printer function by means of providing systematic controls over the entire system in which the scanner module <b>100</b>, the printer module <b>200</b>, and the system control module <b>300</b> are connected to each other.
0166The intelligent image processing section <b>302</b>d is a processing means for realizing an intelligent image processing function by providing systematic controls over the entire system in which the scanner module <b>100</b>, the printer module <b>200</b>, and the system control module <b>300</b> are connected to each other. Intelligent image processing is defined as image processing in which a manuscript picture and the output image are quite different, for example, when the scanner module <b>100</b> recognizes letters from a read image and makes up graphics based on the letters. In the intelligent image processing, which is different from processing in the general copying mode, image data is fetched into the system control section <b>302</b>, the image data is processed by the intelligent image processing section <b>302</b>d, then the processed image data is sent to the printer module <b>200</b>, and an image is formed.
0167The above types of application processing are selected according to the system configuration and are incorporated in the system control module <b>300</b>.
0168Next, a system in which the copy processing section <b>302</b>a in the system control section <b>302</b> for realizing a copying function in which the scanner module <b>100</b>, the printer module <b>200</b>, and this system control module <b>300</b> are connected to each other is described. <figref idref="DRAWINGS">FIGS. 16A and 16B</figref> are timing diagrams illustrating operations during a copying function, while <figref idref="DRAWINGS">FIG. 17</figref> is a timing diagram when a fault is generated during the copy processing function.
0169In <figref idref="DRAWINGS">FIG. 15</figref>, step S<b>301</b> corresponds to the power switch <b>203</b>b of the printer module <b>200</b> being turned ON. Herein turning ON power at the printer module <b>200</b> is referred to, because the system control module <b>300</b> is integrated with the printer module <b>200</b> and an electric power is supplied thereto from the printer module <b>200</b>. At step S<b>304</b>, power-on initialize processing including initialization of parameters on various types of software, for instance, an internal register in the interrupt controller <b>352</b> occurs.
0170Step S<b>302</b> corresponds to a time out of the watch dog timer, and at step S<b>303</b> processing to back-up data is executed. Specifically, data is saved in the memory <b>360</b> which is backed up by a battery, and the system operation branches to the power ON initialize processing at step S<b>304</b>. At step S<b>305</b> a process to check for various events is executed, while at step S<b>306</b> a process to check contents and a jump to other operations is executed.
0171At step S<b>310</b> a branch occurs when an alert due to a generation of a fault is received from the scanner module <b>100</b> or the printer module <b>200</b>, and the contents of the received faults are checked at steps S<b>311</b> to S<b>314</b>. At step S<b>315</b> the fault is displayed on a screen (display section <b>330</b>b) so that contents of the fault are clearly shown to an operator. Also the above information is sent to a service center via the public line. At step S<b>317</b> instruction such as a sequence for overcoming the fault is received from the service center, and contents of the received information are displayed at step S<b>318</b>.
0172At step S<b>320</b> a branch occurs when an alert due to a generation of a fault is received from the scanner module <b>100</b> or the printer module <b>200</b>. The fault defined herein indicates, for instance, a shortage of toner or recording paper, or an open door of a frame. The faults as described above can be cleared, for instance, by adding toner or closing the door.
0173At step S<b>330</b> a branch occurs when the start key <b>361</b> is pressed, and at steps S<b>331</b> and S<b>333</b> an inquiry is made as to whether or not the scanner module <b>100</b> and the printer module <b>200</b> are ready. If both components are ready, the COPY command is sent to the scanner module <b>100</b> at step S<b>335</b>, and the PRINT command is sent to the printer module <b>200</b> at step S<b>336</b>. As a result, commands are exchanged between the scanner module <b>100</b> and the printer module <b>200</b>, image data is exchanged according to the sequence described in relation to each module, and a copy is produced.
0174In steps S<b>337</b> to S<b>340</b>, an inquiry is made as to whether or not a series of image read process and image forming process have been finished. If an initial state has been restored, the state of copy is displayed on a screen (Display section <b>303</b>b). At step S<b>342</b>, a check is made as to whether or not copying by the specified color print sections or a specified number of copies is complete, and if formation of remaining color images is not completed, the system control returns to the first step (S<b>331</b>). In copying a color image, this loop is repeated four times.
0175Step S<b>360</b> is activated when various types of copy modes are entered by an operator from the console <b>303</b>. For example, when an image processing mode or a sorting mode is specified, a response screen is displayed on the display section <b>303</b>b at step S<b>361</b>, and at the same the time a mode set command is sent to the scanner module <b>110</b> and the printer module <b>200</b> at steps S<b>363</b> to S<b>363</b>.
0176FIG. <b>18</b> and <figref idref="DRAWINGS">FIG. 19</figref> are diagrams illustrating various system configurations in which the above-described basic modules are combined. Each example shows a case in which a system useful for various purposes is formed. In FIG. <b>18</b> and <figref idref="DRAWINGS">FIG. 19</figref>, a square indicates a functional block, an arrow indicates an image signal, and solid lines <b>100</b>S and <b>200</b>S represent a transfer line for transfer of control signals and image signals between the modules (namely an SCSI cable).
0177<figref idref="DRAWINGS">FIG. 18A</figref> is a diagram of the scanner device comprising of the scanner module <b>100</b>, in which the SCSI connector <b>102</b>a (or <b>102</b>b) of the first data I/O section <b>102</b> is used to connect to a host computer HOST. The first data I/O section <b>102</b> directly communicates with the host computer HOST to deliver read image data.
0178<figref idref="DRAWINGS">FIG. 18B</figref> is a diagram of the bit-map laser printer comprising the printer module <b>200</b> as a single body. The SCSI connector <b>202</b>b (or <b>102</b>b) of the second data I/O section <b>202</b> directly communicates with the host computer HOST to obtain image data from the host computer to form a hard copy.
0179<figref idref="DRAWINGS">FIG. 18C</figref> is a diagram of the system configured as a general copying machine. This system configuration can be realized by connecting a scanner module <b>100</b>, a printer module <b>200</b>, and a system control module <b>300</b> to each other. In the above configuration, control module <b>300</b> which incorporates the copy processing section <b>302</b>a controls the scanner module <b>100</b> and the printer module <b>200</b> to realize a copying function.
0180<figref idref="DRAWINGS">FIG. 19A</figref> shows a triple read copying machine, in which each of the copying sections are connected to a first scanner module <b>100</b>A, a second scanner module <b>100</b>B, a third scanner module <b>100</b>c, the printer module <b>200</b>, and the system control module <b>300</b>. In the above configuration, the first scanner module <b>100</b>A may be a general scanner module for handling, for example, A3 recording paper, the second scanner module <b>100</b>B may be a large size scanner module for handling, for example, A1 recording paper, and the third scanner module <b>100</b>C may be a color scanner module. The above configuration has various merits as compared to a case where several copying machines are each dedicated to a special size of recording paper as well as to handle color copies. Also, various combinations of system components can freely be interchanged according to necessity. In the above system, control module <b>300</b> incorporates a multiple read copy processing section (not shown) for realizing a copying function by controlling the above four modules.
0181Although not shown herein, a system can comprise of a plurality of printing modules <b>200</b>. In this case, a multiple record/copy processing section for realizing a copying function by controlling the other modules is incorporated in the system control module <b>300</b>. Also, in copying system according to the present invention, up to seven units can be connected as a multiple system (i.e., several scanner and printer modules).
0182<figref idref="DRAWINGS">FIG. 19B</figref> shows a high performance copier, color printer, and facsimile hybrid system comprising of a scanner module <b>100</b>, a printer module <b>200</b>, and a system control module <b>300</b>. System control module <b>300</b> incorporates the interface for connection to the host computer HOST, a printer processing section <b>302</b>c for converting print data in a page description language format received from the interface <b>307</b> to laster data, an interface <b>308</b> for connection to the public line ISDN, and a color facsimile processing section <b>302</b>b for extracting data in a specified compression format received from said interface <b>308</b> and compressing image data read by the scanner module <b>100</b> in a specified format.
0183<figref idref="DRAWINGS">FIG. 20</figref> is a diagram of a system configuration in which the basic modules are assembled as a copying system. <figref idref="DRAWINGS">FIG. 21</figref> is a block diagram illustrating the functional sections and signal flow in the example shown in FIG. <b>20</b>.
0184This is a more sophisticated example of a system configuration than the copying system shown in FIG. <b>18</b>C. The system comprises of an automatic manuscript feeder <b>400</b> and film projector <b>410</b> attached as optional devices to scanner module <b>100</b>. Also, a multi-stage paper feeder <b>510</b> and a sorter <b>500</b> are added to the printer module <b>200</b>.
0185The sections drawn with a broken line in <figref idref="DRAWINGS">FIG. 21</figref> are optional functions which can be added to the system control module <b>300</b> at a user's site and if all of these operational functions are added, the same copying system as shown in <figref idref="DRAWINGS">FIG. 19B</figref> is obtained.
0186<figref idref="DRAWINGS">FIG. 22</figref> is a timing diagram illustrating timing of operation for copying a color image in the copying system shown in FIG. <b>20</b>. In <figref idref="DRAWINGS">FIG. 22</figref>, the reference numerals <b>300</b>, <b>100</b>, and <b>200</b> correspond to operations of the system control module, the scanner module, and the printer module respectively. Boxed letters <u style="single">C</u>, <u style="single">R</u> and <u style="single">R</u> correspond to the COPY, PRINT, and REQ signals respectively.
0187When a first COPY command is issued from the system control module <b>300</b> to the scanner module <b>100</b>, the scanner module <b>100</b> transfers the command as a PRINT signal to the printer module <b>200</b>. When the printer module <b>200</b> receives the signal, the image tip detection sensor <b>226</b> in the printer module <b>200</b> detects an image tip mark drawn on the intermediate transfer belt <b>210</b> and immediately the second synchronizing signal generating section <b>204</b> sends the result of the detection as a record data request signal REQ to the scanner module <b>100</b>. At the same time a reset signal activates the line counter which counts until the prespecified time t<b>5</b>. The scanner module <b>100</b> having received the data request signal REQ controls acceleration of the first carriage <b>109</b> so that the timing is adjusted from the prespecified time t<b>5</b> up to the start of the manuscript picture reading.
0188When the time t<b>5</b> has passed, the first carriage <b>109</b> of the scanner module <b>100</b> is at the image tip <b>108</b>S, and the position of the photo-sensitive drum <b>205</b> is at <b>209</b>T, which corresponds to the position where the image tip exposed to light reaches the light axis. Next, the scanner module <b>100</b> outputs image signals D<b>1</b> to D<b>4752</b> for each scanning line, while the printer module <b>200</b> receives the image signals D<b>1</b> to D<b>4752</b> for each scanning line, and forms an image by exposing these to light.
0189A central section of <figref idref="DRAWINGS">FIG. 22</figref> shows in detail the situation after start of synchronizing when an image signal corresponding to an image on the 9th line is being read. In this figure, FIFO <b>157</b> is an image buffer for four scanning lines incorporated in the scanner module <b>100</b> and FIFO <b>257</b> is an image buffer for two scanning lines incorporated in the printer module <b>200</b>. There is a fatal time delay of six scanning lines between reading and recording. This time lag generates a backward displacement of around 0.4 mm of phase during forming of a copy image. However, the phase difference is always constant, so that a displacement between color print sections will never occur. For practical purpose, this generates an error in the registration of recording paper, although the error is a very small one. However, this problem can be solved by delaying the timing of the recording paper feed and secondary transfer by six scanning lines, and an accurate registration of recording paper can be insured.
0190It should be noted that a memory capacity of the FIFO <b>147</b> in the scanner module <b>100</b> is set for four scanning lines and that of the FIFO <b>257</b> in the printer module <b>200</b> is set for two scanning lines. In addition, a slight difference exists between crystal oscillators <b>104</b>a and <b>204</b>a and this difference must be compensated for. Specifically, even if the frequency of the crystal oscillator <b>104</b>a is slightly higher than that of the crystal oscillator <b>204</b>a, such problems as skipping data to be read or overflow will never occur provided that the difference, when converted to the line synchronizing frequency and furthermore to a number of scanning lines, is in a range from 6720 lines to 6722 lines with an average of 6721 scanning lines.
0191Next, an image for one color is formed on the intermediate transfer belt <b>210</b>. By repeating this process four times once per color, the synchronizing sequence described above is executed, and a color image without a color registration error is formed on the intermediate transfer belt <b>210</b>. The final color image can be obtained by transferring the color image above to the recording paper <b>190</b>, fixing it thereon, and discharging the recording paper.
0192In the embodiment described above, the system control module <b>300</b> integrated with the printer module <b>200</b> issues a manuscript picture scan command to the scanner module <b>100</b>, and an image form command to the printer module <b>200</b>. Accordingly, the printer module <b>200</b> synchronizes to the detection of the image tip by detection sensor <b>226</b> and issues a record data request signal to the scanner module <b>100</b>. The scanner module <b>100</b> outputs image data read by resolving the manuscript image into pixels in the specified period of time t<b>5</b> after said request signal is received from the printer module <b>200</b>. Printer module <b>200</b>, having issued the store data request signal, starts receiving record image data delayed by the specified period of time t<b>5</b> from the detection of the image tip. With this scheme, registration of image tip to recording paper and registration of color image with the color print section can be maintained.
0193Furthermore, the scanner module <b>100</b> generates a image signal for each scanning line while synchronized to a signal generated by the first synchronizing signal generating section <b>104</b>, while the printer module <b>200</b> forms an image from each scanning line while synchronized to a signal generated by the second synchronizing signal generating section. By synchronizing the first synchronizing signal generating section <b>104</b> to the second synchronizing signal generating section, it becomes possible, without using a buffer memory, to ensure that the size of a copy image accurately coincides with that of the manuscript picture and that color print sections are accurately aligned when forming a color image.
0194<figref idref="DRAWINGS">FIG. 23</figref> is a block diagram showing another embodiment of the copying system shown in <figref idref="DRAWINGS">FIG. 1</figref>, the difference being that in the copying system shown in this figure the first electric power supply section <b>103</b> in the scanner module <b>100</b> has been eliminated and power to scanner module <b>100</b> is supplied through a cable from the electric power supply section <b>203</b>a in the printer module <b>200</b>. With this configuration, the number of parts used in the entire system can be reduced, and the product cost can be reduced.
0195FIG. <b>24</b> and <figref idref="DRAWINGS">FIG. 25</figref> are diagrams illustrating a data transfer system between each module. <figref idref="DRAWINGS">FIG. 24</figref> shows a data transfer system using light, while <figref idref="DRAWINGS">FIG. 25</figref> shows a data transfer system using electric waves. In <figref idref="DRAWINGS">FIG. 24</figref>, scanner module <b>100</b> is provided with a light emitting element <b>500</b> (such as a light emitting diode, or a laser diode) for transmitting optical data, a lens <b>501</b> connected to the light emitting element <b>500</b>, a light receiving element <b>502</b> (such as a photo diode) for receiving optical data, and a lens <b>503</b> connected to said light receiving element <b>502</b>. Also, printer module <b>200</b> is provided with a light emitting element <b>517</b> for transmitting optical data, a lens <b>517</b> connected to said light receiving element <b>517</b>, a light receiving element <b>515</b> for receiving optical data, and a lens <b>514</b> connected to said light receiving element <b>515</b>.
0196Furthermore, in the system control module <b>300</b> are provided a light emitting element <b>509</b> for transmitting optical data to the scanner module <b>100</b> mounted on said system control module <b>300</b>, a light receiving element <b>507</b> for receiving optical data, and a lens <b>506</b> connected to said light receiving element <b>507</b>, a light emitting element <b>510</b> for returning optical data for the printer module <b>200</b> mounted under said system control module, a lens <b>511</b> connected to said light emitting element <b>510</b>, a light receiving element <b>512</b> for receiving the optical data, and a lens <b>513</b> connected to said light receiving element <b>512</b>.
0197The element <b>504</b> is an arranging means, wherein a convex section and a concave section are provided in modules positioned in the vertical direction respectively, and each module is fixed at a specified position by engaging the convex and concave sections respectively. Accordingly, the optical axis for light emission and that for light reception will coincide with each other while being alligned by the arranging means. It is preferable to widen the allowance for alignment in practical systems, by converting a light beam to a parallel light flux having, for instance, a width of around 5 mm. Therefore, beam expander lenses are preferably used for the lenses <b>501</b>, <b>508</b>, <b>511</b>, and <b>516</b> in the light emitting side, and condenser lenses are used for the lenses <b>503</b>, <b>506</b>, <b>513</b>, and <b>514</b> in the light receiving side to efficiently focus the receiving light into the light receiving element. It should be noted, that the reference numeral <b>505</b> indicates a space through which optical data is transferred.
0198In <figref idref="DRAWINGS">FIG. 25</figref>, element <b>600</b> and <b>604</b> are antenna for transmission, and <b>601</b> and <b>602</b> are antenna for receiving. Element <b>603</b> is a space for transmission of electric waves. When transmitting electric waves in a full-duplexed communication system, antennas <b>600</b>, <b>601</b>, <b>602</b> and <b>604</b> each are capable of both transmission and reception. If an electric wave transfer path for the first pair is too close to an electric wave transfer path for the second pair, interference may be generated if the carrier for each path has the same frequency. However, interference can be prevented by using a carrier having a different frequency for each path, such as 350 MHz and 450 MHz, or by employing a system configuration in which the frequency is the same but the plane of polarization of each carrier crosses each other at right angles. Also, a system configuration in which each carrier has the same frequency but the electric wave paths for the first pair and the second pair are shielded with appropriate material such as metal is allowable.
0199Also, in a half-duplexed communication system, antenna for transmitting and receiving electric waves can be shared, and in that case signals are transmitted and received in a time-division fashion as in the SCSI system. Also, a ultrasonic system may also be employed.
0200<figref idref="DRAWINGS">FIG. 26A</figref>, <figref idref="DRAWINGS">FIG. 26B</figref>, and <figref idref="DRAWINGS">FIG. 27</figref> show other embodiments of the arranging means described above, and in <figref idref="DRAWINGS">FIG. 26</figref> the frames <b>700</b> and <b>701</b> for the modules stacked in the vertical direction are fixed and secured with a screw <b>702</b>. In <figref idref="DRAWINGS">FIG. 27</figref>, frame <b>701</b> and frame <b>700</b> are arranged and fixed with a hook <b>801</b> provided in frame <b>700</b>.
0201Further, since data is transmitted and received through a space by means of light, electric waves, or supersonic waves, using the arranging means, and without using any connections such as a cable, the ease of system configuration can be remarkably improved.
0202Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Contents6
26 sheets
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Every citation, both ways
| Document | Relation | Office | Cited during |
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| DE3337682A1 | Cites | Germany | Applicant |
| DE3426313A1 | Cites | Germany | Applicant |
| DE3522907A1 | Cites | Germany | Applicant |
| DE3935713A1 | Cites | Germany | Applicant |
| US4691237A | Cites | United States of America | Applicant |
| US4831457A | Cites | United States of America | Applicant |
| US4901110A | Cites | United States of America | Search report |
| US4962430A | Cites | United States of America | Applicant |
| US5001574A | Cites | United States of America | Applicant |
| US5087932A | Cites | United States of America | Applicant |
| US5142594A | Cites | United States of America | Applicant |
| US5159392A | Cites | United States of America | Search report |
| US5164783A | Cites | United States of America | Search report |
| US5180232A | Cites | United States of America | Applicant |
| US5208612A | Cites | United States of America | Applicant |
| US5231511A | Cites | United States of America | Applicant |
| US5258819A | Cites | United States of America | Search report |
| US5270783A | Cites | United States of America | Search report |
| US5465117A | Cites | United States of America | Applicant |
| US5481338A | Cites | United States of America | Search report |
| US5486902A | Cites | United States of America | Search report |
| US5573425A | Cites | United States of America | Applicant |
| US5600445A | Cites | United States of America | Applicant |
| US5620783A | Cites | United States of America | Search report |
| US5631691A | Cites | United States of America | Search report |
| US5666599A | Cites | United States of America | Applicant |
| US6049396A | Cites | United States of America | Applicant |
| JPH03114847A | Cites | Japan | Applicant |
| JPH0468862A | Cites | Japan | Applicant |
| JPH06233016A | Cites | Japan | Applicant |
| JPH0767065A | Cites | Japan | Applicant |
| JPS5671868A | Cites | Japan | Applicant |
| JPS57131182A | Cites | Japan | Applicant |
| DE3337682 | Cites | Germany | Third party observation |
| DE3426313 | Cites | Germany | Third party observation |
| DE3522907 | Cites | Germany | Third party observation |
| DE3935713 | Cites | Germany | Third party observation |
| JP56071868 | Cites | Japan | Third party observation |
| JP57131182 | Cites | Japan | Third party observation |
| JP3114847 | Cites | Japan | Third party observation |
| JP4068862 | Cites | Japan | Third party observation |
| JP6233016 | Cites | Japan | Third party observation |
| JP7067065A | Cites | Japan | Third party observation |
| Siemens AG, Bestilnummer: A 19100-E686-V1, 1987, "Damit Meb-Und Prufgeshichten Kurzer Werfen: Die Neunen PC-Mebgerate", 7 pages. | Non-patent | – | Applicant |
| Siemens AG, Bestilnummer: A 19100-E686-V1, 1987, “Damit Meb—Und Prufgeshichten Kurzer Werfen: Die Neunen PC-Mebgerate”, 7 pages. | Non-patent | – | Third party observation |
12 members in 4 offices
Priority claims15
| Document | Office | Kind | Date |
|---|---|---|---|
| 5089351 | Japan | – | |
| 8935193 | Japan | A | |
| 8935193 | Japan | A | |
| 21560894 | United States of America | A | |
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| US6049396A | United States of America | A | |
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Numbers
- Publication
- RE040435
- Publication, DOCDB
- RE40435
- Publication, EPODOC
- USRE40435E
- Application
- 10887558
- Application, DOCDB
- 88755804
- Application, EPODOC
- US20040887558
Titles
- English
- Modular copying system using light wave, electric wave, or sonic wave interconnections
Classification
- CPC, 7
- H04N1/00538
- G03G15/00
- G03G15/0121
- G03G15/0173
- H04N1/32561
- H04N2201/0081
- H04N2201/0082
- IPC, 9
- G03G21 00
- G06K15 00
- G03G15 00
- G03G15 01
- H04N1 00
- H04N1 32
- H04N1 46
- G06G15 00
- G06G15 01
- USPC, 9
- 358296000
- 347003000
- 347214000
- 358001300
- 358001400
- 358500000
- 399001000
- 399298000
- 399309000