USH2114H

Inspection tool for testing and adjusting a projection unit of a lithography system

Claim Score by NHIP

Read claim 25, the broadest

Abstract

An inspection system and method are disclosed. The inspection system is configured to inspect a projection unit having multiple optical subsystems. The optical subsystems are configured to project an image during a lithography step. The inspection system provides self calibration by measuring both a test mask and the aerial image of the test mask with the same detector assembly. The inspection system is also capable of measuring multiple fields simultaneously using multiple detectors and 6 axis interferometry to accurately determine the position of each detector. Additionally, the inspection system is capable of measuring the distance between the test mask and the detector assembly with an indirect path around the projection unit which normally blocks the direct path.

USH2114H, drawing sheet 1
Sheet 1 of 15

Term

Term ended

Projected expiry passed 14 November 2022, 3.9 years ago.

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  4. Today

49 claims: 6 independent, 43 dependent

  1. 1
    An inspection system for performing optical tests associated with determining the imaging quality of a plurality of optical subsystems of an optical system, the optical tests being performed with a test mask having a plurality of measurable test patterns formed thereon, the inspection system comprising:a detector assembly capable of measuring the measurable test patterns of the test mask and the aerial image of the measurable test patterns as projected through the optical subsystems so as to determine the optical characteristics of each of the optical subsystems.
  2. 25
    Broadest claimClaim Score 86, broad(NHIP)A detector assembly for use in a tool for inspecting optical systems having a plurality of optical subsystems, the detector assembly comprising:a plurality of detector mechanisms, each of the detector mechanisms corresponding to individual ones of the optical subsystems, the detector mechanisms being configured to simultaneously measure the optical characteristics of each of the optical subsystems.
  3. 31
    A position location assembly for use in a tool for inspecting optical systems having a plurality of optical subsystems, the assembly comprising:a detection system configured to continuously determine the position of a detector assembly relative to one or more reference points, the detection system including one or more first sensors that measure the distance between a fixed reference frame and the detector assembly, and one or more second sensors that measure the distance between a test mask and the detector assembly.
  4. 37
    An inspection system, comprising:a test component configured to help determine the optical characteristics of an optical component;an optical detection component configured to perform optical tests on an optical component, the detector component cooperating with the test component to determine the optical characteristics of the optical component, the optical component being disposed between the test component and the detector component while the tests are being performed;a position detection component configured to measure the distance between the test component and the detector component with an indirect path around the optical component which blocks the direct path.
  5. 45
    A method of self calibrating an inspection system, the inspection system being configured to inspect an optical component of a lithography system, the method comprising:providing a test mask having on or more test patterns;measuring the test patterns with the inspection system;measuring the images of the test patterns with the same inspection system, the images being formed by the optical component;and comparing the test patterns with the images.
  6. 49
    A method of inspecting optical projection units having multiple fields, the method comprising simulataneously measuring multiple fields with multiple detectors, each of the detectors corresponding to an individual field;moving the multiple detectors to various measurement points within its corresponding individual field;and determining the position of each detector with 6 axis interferometry.