US9939795B2

Dynamic simulated motor for controller testing

Summary by NHIP

Dynamic Motor Simulator

The apparatus uses a simulator unit to process control signals and generate feedback representing variable frequency drive and load operation. Distinctive elements include simulating DC bus voltage, transistor desaturation conditions, and temperature readings at specific nodes like inverter and rectifier heat sinks.

Claim Score by NHIP

Read claim 9, the broadest

Abstract

A controller is configured to generate control signals to control a variable frequency drive coupled with a load. A simulator receives the control signals and processes the control signals. The simulator simulates a variable frequency drive and a load by generating feedback signals based on a model and the control signals. The controller receives the feedback signals from the simulator.

US9939795B2, drawing sheet 1
Sheet 1 of 10

Term

9.6 yearsleft in the term

Expires 17 April 2036, including 814 days of term adjustment.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

26 claims: 4 independent, 22 dependent

  1. 1
    An apparatus comprising:a microprocessor-based controller configured to output variable frequency drive (VFD) control signals and receive VFD feedback signals;a simulator unit including a processing device, a memory device structured to store a set of instructions, and an input/output device structured configured to receive the VFD control signals from the controller and output the VFD feedback signals to the controller;anda computer configured to communicate simulation parameters to the simulator unit and operation commands to the controller;wherein the simulator unit is configured to execute the set of instructions with the processing device so as to simulate operation of a variable frequency drive operatively coupled to a load, including: processing the VFD control signals to determine one or more simulated inverter output voltages;processing the simulated inverter output voltages using a load model to determine one or more simulated inverter output currents;processing the simulated inverter output voltages and the simulated inverter output currents to determine the VFD feedback signals;andproviding the VFD feedback signals to the controller;wherein the simulator unit is further configured to process the simulation parameters and the VFD control signals to simulate a DC bus voltage of the variable frequency drive and the VFD feedback signals include the simulated DC bus voltage.
  2. 9
    Broadest claimClaim Score 53, average(NHIP)A method, comprising:generating, with a control unit, control signals configured to control a variable frequency drive;simulating operation of the variable frequency drive and the load with a simulator;receiving, at the simulator, the control signals from the control unit;determining simulated inverter output voltages based on the control signals;determining simulated output currents based on a simulation mode that uses the simulated inverter output voltages;generating simulated operational data that includes the simulated inverter output voltages and the simulated output current;providing the simulated operational data to the control unit;andcontrolling operation of the simulator and the control unit with a computer configured to provide simulation parameters to the control unit and provide output commands to the control unit;processing the simulation parameters and the control signals to simulate a DC bus voltage of the variable frequency drive and the simulated operational data include a simulated DC bus voltage.
  3. 15
    A system, comprising:a controller configured to output control signals to a variable frequency drive, wherein the control signals include voltages configured to control one or more switching devices to output a pulse width modulated (PWM) signal;a simulator including a processing device and a memory device structured to store a set of instructions which, when executed by the processing device, are configured to simulate the variable frequency drive and the load, including: receiving the control signals;processing the control signals to determine first simulated operational data;determining second simulated operational data based on a load model and the first simulated operational data;determining feedback signals based on the first simulated operational data and the second simulated operational data;andtransmitting the feedback signals to the controller;anda computer configured to communicate simulation parameters with the simulator;wherein the simulator is further configured to process the simulation parameters and the control signals to simulate a DC bus voltage of the variable frequency drive and the feedback signals include the simulated DC bus voltage.
  4. 22
    A method, comprising:generating control signals, with a first computing device, to control operation of a variable frequency drive and a load;receiving the control signals with a second computing device;selecting, with a third computing device, a simulation mode to be used by the second computing device;processing the control signals to determine one or more first simulated operational data with the second computing device;processing, with the second computing device, the first simulated operational data according to the simulation mode from the third computing device and a load model to determine one or more second simulated operational data:processing, with the second computing device, the first simulated operational data and the second simulated operational data to determine feedback signals including DC bus voltage;transmitting the feedback signals to the first computing device;andmonitoring performance of the first computing device and the second computing device with the third computing device.