Semiconductor device and method for manufacturing the same
Summary by NHIP
Semiconductor device with layered insulators
The semiconductor device includes an oxide semiconductor layer over a first aluminum oxide insulating layer and a gate electrode over a gate insulating layer. Distinctive features include a second aluminum oxide layer contacting the gate electrode sides, a third silicon oxynitride layer over the gate, and a fourth aluminum oxide layer above the second and third layers, with a gate-to-contact distance of 1 to 30 nm.
Claim Score by NHIP
Abstract
A first conductive film overlapping with an oxide semiconductor film is formed over a gate insulating film, a gate electrode is formed by selectively etching the first conductive film using a resist subjected to electron beam exposure, a first insulating film is formed over the gate insulating film and the gate electrode, removing a part of the first insulating film while the gate electrode is not exposed, an anti-reflective film is formed over the first insulating film, the anti-reflective film, the first insulating film and the gate insulating film are selectively etched using a resist subjected to electron beam exposure, and a source electrode in contact with one end of the oxide semiconductor film and one end of the first insulating film and a drain electrode in contact with the other end of the oxide semiconductor film and the other end of the first insulating film are formed.

Term
Projected expiry 17 December 2032.
- Priority
- Filed
- Granted
- Today
- Projected expiry
16 claims: 2 independent, 14 dependent
- 1Broadest claimClaim Score 44, average(NHIP)A semiconductor device comprising:a first insulating layer including aluminum and oxygen;an oxide semiconductor layer over the first insulating layer;a gate insulating layer over the oxide semiconductor layer;a gate electrode over the gate insulating layer;a second insulating layer in direct contact with a top surface of the gate electrode, a first side surface of the gate electrode and a second side surface of the gate electrode, the second insulating layer containing aluminum and oxygen;a third insulating layer over the gate electrode, the third insulating layer containing silicon, oxygen and nitrogen;a fourth insulating layer over the second insulating layer and the third insulating layer, the fourth insulating layer containing aluminum and oxygen;a source electrode electrically connected to the oxide semiconductor layer;and a drain electrode electrically connected to the oxide semiconductor layer, wherein a distance between the gate electrode and a contact region in which the oxide semiconductor layer is in direct contact with the source electrode is greater than or equal to 1 nm and less than or equal to 30 nm.
- 9A semiconductor device comprising:a first insulating layer including aluminum and oxygen;an oxide semiconductor layer over the first insulating layer;a gate insulating layer over the oxide semiconductor layer;a gate electrode over the gate insulating layer;a second insulating layer in direct contact with a top surface of the gate electrode, a first side surface of the gate electrode and a second side surface of the gate electrode, the second insulating layer containing aluminum and oxygen;a third insulating layer over the gate electrode, the third insulating layer containing silicon, oxygen and nitrogen;a fourth insulating layer over the second insulating layer and the third insulating layer, the fourth insulating layer containing aluminum and oxygen;a source electrode electrically connected to the oxide semiconductor layer;and a drain electrode electrically connected to the oxide semiconductor layer, wherein a distance between the gate electrode and a contact region in which the oxide semiconductor layer is in direct contact with the source electrode is greater than or equal to 1 nm and less than or equal to 30 nm, wherein the third insulating layer is in direct contact with a side surface of the second insulating layer.
Independent claims2
267 paragraphs in 5 sections, as filed
0001The present invention relates to a semiconductor device. This application is a Continuation of application Ser. No. 14/284,733, filed on May 22, 2014, now U.S. Pat. No. 9,252,286, which is a Division of application Ser. No. 13/716,899, filed on Dec. 17, 2012, now U.S. Pat. No. 8,748,241 and a method for manufacturing the semiconductor device.
BACKGROUND OF THE INVENTION
00021. Field of the Invention
0003In this specification, a semiconductor device generally refers to a device which can function by utilizing semiconductor characteristics, and an electrooptic device, a semiconductor circuit, and electronic equipment are all semiconductor devices.
00042. Description of the Related Art
0005Attention has been focused on a technique for forming a transistor using a semiconductor thin film formed over a substrate having an insulating surface (also referred to as a thin film transistor (TFT)). The transistor is applied to a wide range of electronic devices such as an integrated circuit (IC) or an image display device (display device). A silicon-based semiconductor material is widely known as a material for a semiconductor thin film applicable to a transistor. As another material, an oxide semiconductor has been attracting attention.
0006For example, a transistor whose active layer includes an amorphous oxide containing indium (In), gallium (Ga), and zinc (Zn) is disclosed (see Patent Document 1).
REFERENCE
Patent Document
0007[Patent Document 1] Japanese Published Patent Application No. 2006-165528
SUMMARY OF THE INVENTION
0008In order to achieve high-speed operation, low power consumption, high integration, or the like of a transistor, it is necessary to miniaturize a transistor.
0009One object of an embodiment of the present invention is to provide a structure of a semiconductor device which achieves high-speed response and high-speed operation by improving on-state characteristics of a miniaturized transistor (e.g., on-state current or field-effect mobility), and to provide a manufacturing method thereof, in order to achieve a high-performance semiconductor device.
0010Further, in accordance with miniaturization of the transistor, concern about a decrease in yield of a manufacturing process rises.
0011Accordingly, it is another object to provide a minute transistor having high electric characteristics with high yield.
0012Further, another object of an embodiment of the present invention is to achieve high performance, high reliability, and high productivity also in the semiconductor device including the transistor.
0013In a semiconductor device including a transistor in which an oxide semiconductor film, a gate insulating film, and a gate electrode on side surfaces and a top surface of which a first insulating film is provided are stacked in this order, a source electrode and a drain electrode are provided in contact with the oxide semiconductor film and the first insulating film. In a process for manufacturing the semiconductor device, a conductive film and a second insulating film are stacked to cover the oxide semiconductor film, the first insulating film, and the gate electrode. Then, the second insulating film and the conductive film are removed (or polished), so that the conductive film over the gate electrode is removed. Accordingly, a source electrode and a drain electrode are formed. As the removing (or polishing) method, a chemical mechanical polishing (CMP) method can be preferably used.
0014Further, an insulating film (a sidewall insulating film) on a side surface of a gate electrode is formed using a resist mask, and the height of a gate electrode region becomes high by using the insulating film at the same time. Here, the “height of a gate electrode region” in this specification refers to the height from a bottom surface of a gate electrode to a top surface of a film which is in contact with the gate electrode. The height of the gate electrode region is high, whereby the source electrode and the drain electrode can be easily separated from each other.
0015Further, when a resist mask having a miniaturized line formed by exposing a resist to an electron beam is used, a channel length can be shortened. In consideration of etching selectivity of films to each other which are to be deposited, specifically, a hard mask film is provided over a conductive film, a resist formed on the hard mask film is exposed to an electron beam, the hard mask film is etched using the developed resist mask as an etching mask, the conductive film is etched using the etched hard mask film as a mask, so that a gate electrode is formed. A region overlapping with the gate electrode in the oxide semiconductor film becomes a channel formation region of a transistor.
0016One embodiment of the present invention is a semiconductor device including an oxide semiconductor film over an insulating surface, a gate insulating film over the oxide semiconductor film, a gate electrode provided over the gate insulating film and overlapping with the oxide semiconductor film, a first insulating film over the gate insulating film and the gate electrode, a source electrode in contact with one end of the oxide semiconductor film and one end of the first insulating film, a drain electrode in contact with the other end of the oxide semiconductor film and the other end of the first insulating film, and a second insulating film over the source electrode and the drain electrode. Heights of top surfaces of the source electrode and the drain electrode are substantially the same as heights of top surfaces of the first insulating film and the second insulating film. A channel length of the oxide semiconductor film is greater than or equal to 1 nm and less than or equal to 30 nm.
0017Another embodiment of the present invention is a semiconductor device including an oxide semiconductor film provided over an insulating surface and including a channel formation region, and a first low-resistance region and a second low-resistance region with the channel formation region sandwiched therebetween, a gate insulating film over the oxide semiconductor film, a gate electrode provided over the gate insulating film and overlapping with the channel formation region, a first insulating film over the gate insulating film and the gate electrode, a source electrode in contact with a part of the first low-resistance region, a drain electrode in contact with a part of the second low-resistance region, and a second insulating film over the source electrode and the drain electrode. Heights of top surfaces of the source electrode and the drain electrode are substantially the same as heights of top surfaces of the first insulating film and the second insulating film. A channel length of the oxide semiconductor film is greater than or equal to 1 nm and less than or equal to 30 nm.
0018Another embodiment of the present invention is a method for manufacturing a semiconductor device including the steps of forming an oxide semiconductor film over an insulating surface, forming a gate insulating film covering the oxide semiconductor film, forming a first conductive film provided over the gate insulating film and overlapping with the oxide semiconductor film, forming a hard mask film over the first conductive film, forming a first resist by performing electron beam exposure over the hard mask film, selectively etching the hard mask film, forming a gate electrode by selectively etching the first conductive film using the etched hard mask film as a mask, forming a first insulating film over the gate insulating film and the gate electrode, performing removing treatment on a part of the first insulating film while the gate electrode is not exposed, forming an anti-reflective film over the first insulating film subjected to the removing treatment, forming a second resist by performing electron beam exposure provided over the anti-reflective film and overlapping with the oxide semiconductor film, exposing parts of the insulating surface and the oxide semiconductor film by selectively etching the anti-reflective film, the first insulating film, and the gate insulating film, forming a second conductive film over the exposed insulating surface, oxide semiconductor film, and anti-reflective film, forming a second insulating film over the second conductive film, performing removing treatment on parts of the second insulating film and the second conductive film, and the anti-reflective film so that the first insulating film is exposed, and forming a source electrode and a drain electrode by processing the second conductive film subjected to the removing treatment.
0019Another embodiment of the present invention is a method for manufacturing a semiconductor device including the steps of forming an oxide semiconductor film over an insulating surface, forming a gate insulating film covering the oxide semiconductor film, forming a first conductive film provided over the gate insulating film and overlapping with the oxide semiconductor film, forming a hard mask film over the first conductive film, forming a first resist by performing electron beam exposure over the hard mask film, selectively etching the hard mask film, forming a gate electrode by selectively etching the first conductive film using the etched hard mask film as a mask, forming, in a self-aligned manner, a channel formation region in a region overlapping with the gate electrode in the oxide semiconductor film and a first low-resistance region and a second low-resistance region between which the channel formation region is sandwiched in the oxide semiconductor film by adding impurities, forming a first insulating film over the gate insulating film and the gate electrode, performing removing treatment on a part of the first insulating film while the gate electrode is not exposed, forming an anti-reflective film over the first insulating film on which the removing treatment is performed, forming a second resist provided by performing electron beam exposure over the anti-reflective film and overlapping with the channel formation region, the first low-resistance region, and the second low-resistance region, exposing parts of the insulating surface, the first low-resistance region, and the second low-resistance region by selectively etching the anti-reflective film, the first insulating film, and the gate insulating film, forming a second conductive film over the exposed insulating surface, first low-resistance region, and second low-resistance region, and the anti-reflective film, forming a second insulating film over the second conductive film, performing removing treatment on parts of the second insulating film and the second conductive film, and the anti-reflective film so that the first insulating film is exposed, and forming a source electrode and a drain electrode by processing the second conductive film on which the removing treatment is performed.
0020According to one embodiment of the present invention, in the above manufacturing method, the removing treatment is preferably performed by chemical mechanical polishing.
0021According to one embodiment of the present invention, in the above manufacturing method, the hard mask film is preferably a stacked film of a silicon nitride oxide film and an amorphous silicon film or a stacked film of a silicon oxide film and an amorphous silicon film.
0022According to one embodiment of the present invention, in the above manufacturing method, a second hard mask film is formed after the anti-reflective film is formed and before the second resist is formed. The second hard mask film is preferably a stacked film of a silicon nitride oxide film and an amorphous silicon film or a stacked film of a silicon oxide film and an amorphous silicon film.
0023According to one embodiment of the present invention, in the above manufacturing method, a channel length of the oxide semiconductor film is determined by electron beam exposure.
0024The oxide semiconductor film is preferably highly purified so as to contain hardly any impurities such as copper, aluminum, and chlorine. In the process for manufacturing the transistor, steps in which these impurities are not mixed or attached to the surface of the oxide semiconductor film are preferably selected as appropriate. In the case where the impurities are attached to the surface of the oxide semiconductor film, the impurities on the surface of the oxide semiconductor film are preferably removed by exposure to oxalic acid, dilute hydrofluoric acid, or the like or by plasma treatment (such as N<sub>2</sub>O plasma treatment). Specifically, the copper concentration of the oxide semiconductor film is lower than or equal to 1×10<sup>18 </sup>atoms/cm<sup>3</sup>, preferably lower than or equal to 1×10<sup>17 </sup>atoms/cm<sup>3</sup>. In addition, the aluminum concentration of the oxide semiconductor film is lower than or equal to 1×10<sup>18 </sup>atoms/cm<sup>3</sup>. Further, the chlorine concentration of the oxide semiconductor film is lower than or equal to 2×10<sup>18 </sup>atoms/cm<sup>3</sup>.
0025In addition, shortly after the oxide semiconductor film is formed, it is preferable that the oxide semiconductor film contains oxygen in a proportion higher than that in the stoichiometric composition, i.e., the oxide semiconductor film is supersaturated. For example, in the case where the oxide semiconductor film is formed by a sputtering method, the formation is preferably performed in the state where the proportion of oxygen in a film formation gas is large, and in particular, the formation is preferably performed in an oxygen atmosphere (an oxygen gas: 100%). When the formation is performed in the state where the proportion of oxygen in the film formation gas is large, particularly in a 100% oxygen gas atmosphere, release of Zn from the film can be reduced even at a film formation temperature higher than or equal to 300° C., for example.
0026The oxide semiconductor film is preferably an oxide semiconductor film which is purified by sufficient removal of impurities such as hydrogen or by sufficient supply of oxygen so as to be supersaturated with oxygen. Specifically, the hydrogen concentration of the oxide semiconductor film is 5×10<sup>19 </sup>atoms/cm<sup>3 </sup>or less, preferably 5×10<sup>18 </sup>atoms/cm<sup>3 </sup>or less, more preferably 5×10<sup>17 </sup>atoms/cm<sup>3 </sup>or less. Note that the above hydrogen concentration of the oxide semiconductor film is measured by secondary ion mass spectrometry (SIMS). In order that the oxide semiconductor film is supersaturated with oxygen by sufficient supply of oxygen, an insulating film containing excess oxygen (such as a SiO<sub>x </sub>film) is provided so as to cover and be in contact with the oxide semiconductor film.
0027As the insulating film containing excess oxygen, a SiO<sub>x </sub>or silicon oxynitride film containing much oxygen as a result of film formation under the conditions which are set as appropriate for a plasma CVD method or a sputtering method is used. In order to make the insulating film contain much more excess oxygen, oxygen is added by an ion implantation method, an ion doping method, or plasma treatment.
0028In the case where the hydrogen concentration of the insulating film containing excess oxygen is greater than or equal to 7.2×10<sup>20 </sup>atoms/cm<sup>3</sup>, variation in initial characteristics of transistors is increased, a channel length dependence is increased, and a transistor is significantly deteriorated in the BT stress test; therefore, the hydrogen concentration of the insulating film containing excess oxygen should be less than 7 2×10<sup>20 </sup>atoms/cm<sup>3</sup>. In other words, the hydrogen concentration of the oxide semiconductor film is preferably less than or equal to 5×10<sup>19 </sup>atoms/cm<sup>3</sup>, and the hydrogen concentration of the insulating film containing excess oxygen is preferably less than 7.2×10<sup>20 </sup>atoms/cm<sup>3</sup>.
0029In addition, a blocking film (such as an AlO<sub>x </sub>film) for preventing oxygen from being released from the oxide semiconductor film is preferably provided so as to be positioned outside the insulating film containing excess oxygen.
0030When the oxide semiconductor film is surrounded by the insulating film containing excess oxygen or the blocking film, the oxide semiconductor film can contain oxygen in a proportion higher than that in the stoichiometric composition i.e., the oxide semiconductor film can be supersaturated with oxygen. For example, in the case where the stoichiometric composition of the oxide semiconductor film is In:Ga:Zn:O=1:1:1:4 [atomic ratio], the ratio of oxygen atoms in the IGZO is larger than 4.
0031Accordingly, a minute transistor having high electric characteristics can be provided with high yield.
0032Moreover, a minute transistor having a short channel length can be achieved, whereby the operation speed of a circuit can be increased and power consumption can be reduced.
0033Further, also in a semiconductor device including the transistor, high performance, high reliability, and high productivity can be achieved.
BRIEF DESCRIPTION OF THE DRAWINGS
0034In the accompanying drawings:
0035<figref idref="DRAWINGS">FIGS. 1A and 1B</figref> are a plan view and a cross-sectional view illustrating a semiconductor device according to one embodiment of the present invention;
0036<figref idref="DRAWINGS">FIGS. 2A to 2D</figref> are cross-sectional views illustrating a manufacturing process of the semiconductor device according to one embodiment of the present invention;
0037<figref idref="DRAWINGS">FIGS. 3A to 3D</figref> are cross-sectional views illustrating the manufacturing process of the semiconductor device according to one embodiment of the present invention;
0038<figref idref="DRAWINGS">FIGS. 4A to 4D</figref> are cross-sectional views illustrating the manufacturing process of the semiconductor device according to one embodiment of the present invention;
0039<figref idref="DRAWINGS">FIGS. 5A and 5B</figref> are a plan view and a cross-sectional view illustrating a semiconductor device according to one embodiment of the present invention;
0040<figref idref="DRAWINGS">FIGS. 6A to 6C</figref> are a cross-sectional view, a plan view, and a circuit diagram illustrating one embodiment of a semiconductor device;
0041<figref idref="DRAWINGS">FIGS. 7A and 7B</figref> are a circuit diagram and a perspective view illustrating one embodiment of a semiconductor device;
0042<figref idref="DRAWINGS">FIGS. 8A and 8B</figref> are a cross-sectional view and a plan view illustrating the one embodiment of the semiconductor device;
0043<figref idref="DRAWINGS">FIGS. 9A and 9B</figref> are circuit diagrams each illustrating one embodiment of a semiconductor device;
0044<figref idref="DRAWINGS">FIG. 10</figref> is a block diagram illustrating one embodiment of a semiconductor device;
0045<figref idref="DRAWINGS">FIG. 11</figref> is a block diagram illustrating one embodiment of a semiconductor device; and
0046<figref idref="DRAWINGS">FIG. 12</figref> is a block diagram illustrating one embodiment of a semiconductor device.
DETAILED DESCRIPTION OF THE INVENTION
0047Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Note that the present invention is not limited to the description below, and it is easily understood by those skilled in the art that a variety of changes and modifications can be made without departing from the spirit and scope of the present invention. Accordingly, the invention should not be construed as being limited to the description of the embodiments below. In describing structures of the present invention with reference to the drawings, the same reference numerals are used in common for the same portions in different drawings. The same hatching pattern is applied to similar parts, and the similar parts are not especially denoted by reference numerals in some cases. In addition, for convenience, an insulating film is not illustrated in a top view in some cases.
0048Note that in this specification and the like, the term such as “over” or “below” does not necessarily mean that a component is placed “directly on” or “directly under” another component. For example, the expression “a gate electrode over a gate insulating film” can mean the case where there is an additional component between the gate insulating film and the gate electrode.
0049In addition, in this specification and the like, the term such as “electrode” or “wiring” does not limit a function of a component. For example, an “electrode” is sometimes used as part of a “wiring”, and vice versa. In addition, the term “electrode” or “wiring” can also mean a combination of a plurality of “electrodes” and “wirings”, for example.
0050Functions of a “source” and a “drain” are sometimes replaced with each other when a transistor of opposite polarity is used or when the direction of current flowing is changed in circuit operation, for example. Therefore, the terms “source” and “drain” can be replaced with each other in this specification.
0051Note that in this specification and the like, the term “electrically connected” includes the case where components are connected through an object having any electric function. There is no particular limitation on an object having any electric function as long as electric signals can be transmitted and received between components that are connected through the object.
0052Examples of an “object having any electric function” are an electrode and a wiring.
0053Furthermore, hereinafter, ordinal numbers, such as “first” and “second,” are used merely for convenience, and the present invention is not limited to the numbers.
Embodiment 1
0054In this embodiment, one embodiment of a semiconductor device and a method for manufacturing the semiconductor device, which is one embodiment of the present invention, will be described with reference to <figref idref="DRAWINGS">FIGS. 1A and 1B</figref>, <figref idref="DRAWINGS">FIGS. 2A to 2D</figref>, <figref idref="DRAWINGS">FIGS. 3A to 3D</figref>, and <figref idref="DRAWINGS">FIGS. 4A to 4D</figref>.
0055<figref idref="DRAWINGS">FIGS. 1A and 1B</figref> are a plan view and a cross-sectional view of a transistor <b>450</b>. <figref idref="DRAWINGS">FIG. 1A</figref> is a plan view and <figref idref="DRAWINGS">FIG. 1B</figref> is a cross-sectional view taken along line A-B in <figref idref="DRAWINGS">FIG. 1A</figref>. Note that in <figref idref="DRAWINGS">FIG. 1A</figref>, some components (e.g., a base insulating film <b>432</b>) of the transistor <b>450</b> are omitted to avoid complexity.
0000<Structure of Semiconductor Device According to this Embodiment>
0056<figref idref="DRAWINGS">FIGS. 1A and 1B</figref> are an example of a structure of a semiconductor device manufactured according to a method of this embodiment. The transistor <b>450</b> illustrated in <figref idref="DRAWINGS">FIGS. 1A and 1B</figref> includes a base insulating film <b>432</b> provided over a substrate <b>400</b> having an insulating surface, an oxide semiconductor film <b>403</b> including a channel formation region <b>403</b><i>c </i>and low-resistance regions <b>403</b><i>a </i>and <b>403</b><i>b </i>with the channel formation region <b>403</b><i>c </i>sandwiched therebetween over the base insulating film <b>432</b>, a gate insulating film <b>412</b><i>a </i>over the oxide semiconductor film <b>403</b>, a gate electrode <b>401</b><i>a </i>provided over the gate insulating film <b>412</b><i>a </i>and overlapping with the channel formation region <b>403</b><i>c</i>, an insulating film <b>415</b><i>b </i>over the gate insulating film <b>412</b><i>a </i>and the gate electrode <b>401</b><i>a</i>, a source electrode <b>405</b><i>a </i>overlapping with parts of the base insulating film <b>432</b> and the low-resistance region <b>403</b><i>a</i>, a drain electrode <b>405</b><i>b </i>overlapping with parts of the base insulating film <b>432</b> and the low-resistance region <b>403</b><i>b</i>, and an insulating film <b>425</b><i>a </i>over the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b. </i>
0057The insulating film <b>415</b><i>b </i>is provided over the gate electrode <b>401</b><i>a</i>, whereby the height of the gate electrode region becomes high and a sidewall insulating film can be formed on a side surface of a gate electrode <b>401</b><i>a</i>. Thus, when removing (polishing) treatment is performed on a part of a conductive film to be a source electrode and a drain electrode, the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>can be easily separated from each other.
0058Further, the length of the gate electrode <b>401</b><i>a </i>in the channel length direction can be determined by exposure to an electron beam. Here, a portion in the oxide semiconductor film <b>403</b> overlapping with a region where the gate electrode <b>401</b><i>a </i>is formed becomes a channel formation region of the transistor. That is, since the channel length can be determined by the exposure to an electron beam, a transistor with a small channel length can be manufactured.
0059Further, the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are provided in contact with the exposed portion of a top surface of the oxide semiconductor film <b>403</b> and the insulating film <b>415</b><i>b</i>. Therefore, the distance L<b>1</b> between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) can be determined by the exposure to an electron beam, so that the resistance between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) is reduced; thus, the on-state characteristics of the transistor <b>450</b> can be improved.
0000<Manufacturing Method of Semiconductor Device According to this Embodiment>
0060A method for manufacturing the transistor <b>450</b> will be described with reference to <figref idref="DRAWINGS">FIGS. 2A to 2D</figref>, <figref idref="DRAWINGS">FIGS. 3A to 3D</figref>, and <figref idref="DRAWINGS">FIGS. 4A and 4D</figref>.
0061First, the base insulating film <b>432</b> is formed over the substrate <b>400</b> and the oxide semiconductor film <b>403</b> is formed over the base insulating film <b>432</b> (see <figref idref="DRAWINGS">FIG. 2A</figref>).
0062For the substrate <b>400</b>, a glass material such as aluminosilicate glass, aluminoborosilicate glass, or barium borosilicate glass is used. A single crystal semiconductor substrate or a polycrystalline semiconductor substrate made of silicon, silicon carbide, or the like; a compound semiconductor substrate made of silicon germanium or the like; an SOI (silicon on insulators) substrate; or the like can be used as the substrate <b>400</b>, or the substrate provided with a semiconductor element can be used as the substrate <b>400</b>.
0063The base insulating film <b>432</b> is formed by a plasma CVD method or a sputtering method to have a thickness greater than or equal to 50 nm and less than or equal to 2 μm with the use of one of a silicon oxide film, a gallium oxide film, an aluminum oxide film, a silicon nitride film, a silicon oxynitride film, an aluminum oxynitride film, and a silicon nitride oxide film or a stack of any of these films. The base insulating film <b>432</b> can prevent entry of impurities from the substrate <b>400</b> side. In the case where the base insulating film <b>432</b> is unnecessary, e.g., in the case where the amount of moisture adsorbed on a surface of the substrate <b>400</b> and the amount of moisture included in the substrate <b>400</b> are small, the base insulating film <b>432</b> is not necessarily provided.
0064It is preferable that an insulating film from which oxygen is released by heat treatment be used as the base insulating film <b>432</b>.
0065Note that “oxygen is released by heat treatment” described above refers to an amount of released oxygen when converted into oxygen atoms in thermal desorption spectroscopy (TDS) analysis is greater than or equal to 1.0×10<sup>19 </sup>atoms/cm<sup>3</sup>, preferably greater than or equal to 3.0×10<sup>19 </sup>atoms/cm<sup>3</sup>, further preferably greater than or equal to 1.0×10<sup>20 </sup>atoms/cm<sup>3</sup>, still further preferably greater than or equal to 3.0×10<sup>20 </sup>atoms/cm<sup>3</sup>.
0066Here, a method in which the amount of released oxygen is measured by being converted into oxygen atoms using the TDS analysis is described below.
0067The released amount of gas in the TDS analysis is proportional to an integral value of spectrum. Therefore, the amount of released gas can be calculated from the ratio between the integral value of a measured spectrum and the reference value of a standard sample. The reference value of a standard sample refers to the ratio of the density of a predetermined atom contained in a sample to the integral value of a spectrum.
0068For example, the number of released oxygen molecules (N<sub>O2</sub>) from an insulating film can be found according to Formula (1) with the TDS analysis results of a silicon wafer containing hydrogen at a predetermined density which is the standard sample and the TDS analysis results of the insulating film. Here, all spectra having a mass-to-charge ratio (M/z) of 32 which are obtained by the TDS analysis are assumed to originate from an oxygen molecule. CH<sub>3</sub>OH, which is given as a gas where M/z=32, is not taken into consideration on the assumption that it is unlikely to be present. Further, an oxygen molecule including an oxygen atom where M/z=17 or 18 which is an isotope of an oxygen atom is not taken into consideration either because the proportion of such a molecule in the natural world is minimal.
0069<maths id="MATH-US-00001" num="00001"><math overflow="scroll"><mtable><mtr><mtd><mrow><mrow><mo>[</mo><mrow><mi>FORMULA</mi><mo></mo><mstyle><mspace width="0.8em" height="0.8ex" /></mstyle><mo></mo><mn>1</mn></mrow><mo>]</mo></mrow><mo></mo><mstyle><mspace width="32.5em" height="32.5ex" /></mstyle></mrow></mtd><mtd><mstyle><mspace width="0.3em" height="0.3ex" /></mstyle></mtd></mtr><mtr><mtd><mrow><msub><mi>N</mi><mrow><mi>O</mi><mo></mo><mstyle><mspace width="0.3em" height="0.3ex" /></mstyle><mo></mo><mn>2</mn></mrow></msub><mo>=</mo><mrow><mfrac><msub><mi>N</mi><mrow><mi>H</mi><mo></mo><mstyle><mspace width="0.3em" height="0.3ex" /></mstyle><mo></mo><mn>2</mn></mrow></msub><msub><mi>S</mi><mrow><mi>H</mi><mo></mo><mstyle><mspace width="0.3em" height="0.3ex" /></mstyle><mo></mo><mn>2</mn></mrow></msub></mfrac><mo>×</mo><msub><mi>S</mi><mrow><mi>O</mi><mo></mo><mstyle><mspace width="0.3em" height="0.3ex" /></mstyle><mo></mo><mn>2</mn></mrow></msub><mo>×</mo><mi>α</mi></mrow></mrow></mtd><mtd><mrow><mo>(</mo><mn>1</mn><mo>)</mo></mrow></mtd></mtr></mtable></math></maths><img file="US9871059B2_D0001.tif" />
0070N<sub>H2 </sub>is the value obtained by conversion of the number of hydrogen molecules desorbed from the standard sample into densities. S<sub>H2 </sub>is the integral value of a spectrum when the standard sample is subjected to the TDS analysis. Here, the reference value of the standard sample is set to N<sub>H2</sub>/S<sub>H2</sub>. S<sub>O2 </sub>is the integral value of a spectrum when the insulating film is subjected to the TDS analysis. α is a coefficient affecting the intensity of the spectrum in the TDS analysis. Refer to Japanese Published Patent Application No. H06-275697 for details of the Formula 1. Note that the amount of released oxygen from the above insulating film is measured with a thermal desorption spectroscopy apparatus produced by ESCO Ltd., EMD-WA1000S/W using a silicon wafer containing hydrogen atoms at 1×10<sup>16 </sup>atoms/cm<sup>3 </sup>as the standard sample.
0071Further, in the TDS analysis, oxygen is partly detected as an oxygen atom. The ratio between oxygen molecules and oxygen atoms can be calculated from the ionization rate of the oxygen molecules. Note that, since the above a is determined with considering the ionization rate of the oxygen molecules, the number of the released oxygen atoms can also be estimated through the evaluation of the number of the released oxygen molecules.
0072Note that N<sub>O2 </sub>is the number of the released oxygen molecules. The amount of released oxygen when converted into oxygen atoms is twice the number of the released oxygen molecules.
0073Note that in this specification, “oxynitride” such as silicon oxynitride contains more oxygen than nitrogen.
0074Further, in this specification, “nitride oxide” such as silicon nitride oxide contains more nitrogen than oxygen.
0075Further, an aluminum oxide film is preferably provided between the substrate <b>400</b> and the base insulating film <b>432</b>. In particular, it is preferable to use an aluminum oxide film with a film density of higher than or equal to 3.2 g/cm<sup>3</sup>, preferably higher than or equal to 3.6 g/cm<sup>3</sup>. The aluminum oxide film has a thickness greater than or equal to 30 nm and less than or equal to 150 nm, preferably greater than or equal to 50 nm and less than or equal to 100 nm. When the film density of the aluminum oxide film is within the above range, moisture or hydrogen can be prevented from entering and diffusing into the oxide semiconductor film. In addition, release of oxygen from the oxide semiconductor film <b>403</b> can be suppressed.
0076Hydrogen or water is preferably removed from the base insulating film <b>432</b> by heat treatment at a temperature lower than or equal to 650° C.
0077The oxide semiconductor film <b>403</b> can be formed by a sputtering method, a molecular beam epitaxy (MBE) method, a CVD method, a pulsed laser deposition method, an atomic layer deposition (ALD) method, or the like. The oxide semiconductor film <b>403</b> may be formed with the use of a sputtering apparatus which performs deposition in the state where top surfaces of a plurality of substrates are substantially perpendicular to a top surface of a sputtering target. In this embodiment, etching treatment is performed on the oxide semiconductor film <b>403</b> and the film is formed in an island shape; however, the prevent invention is not limited thereto.
0078In the formation of the oxide semiconductor film <b>403</b>, the concentration of hydrogen contained in the oxide semiconductor film <b>403</b> is preferably reduced. In order to reduce the concentration of hydrogen contained in the oxide semiconductor film <b>403</b>, for example, in the case where the oxide semiconductor film is formed by a sputtering method, a high-purity oxygen, a rare gas (typically, argon), or a mixed gas of oxygen and the rare gas from which impurities such as hydrogen, water, a hydroxyl group, or hydride have been removed is used as appropriate as an atmosphere gas supplied to a deposition chamber of a sputtering apparatus.
0079The oxide semiconductor film <b>403</b> is formed in such a manner that a sputtering gas from which hydrogen and moisture have been removed is introduced into a deposition chamber while moisture remaining in the deposition chamber is removed, whereby the concentration of hydrogen in the formed oxide semiconductor film <b>403</b> can be reduced. In order to remove moisture remaining in the deposition chamber, an entrapment vacuum pump such as a cryopump, an ion pump, or a titanium sublimation pump is preferably used. The evacuation unit may be a turbo molecular pump provided with a cold trap. A cryopump has a high capability in removing a compound containing a hydrogen atom, such as a hydrogen molecule and water (H<sub>2</sub>O) (preferably, also a compound containing a carbon atom), and the like; therefore, the concentration of impurities contained in the oxide semiconductor film <b>403</b> formed in the deposition chamber which is evacuated with a cryopump can be reduced.
0080Further, when the oxide semiconductor film <b>403</b> is formed by a sputtering method, the relative density (fill rate) of a metal oxide target that is used for forming the oxide semiconductor film <b>403</b> is greater than or equal to 90% and less than or equal to 100%, preferably greater than or equal to 95% and less than or equal to 99.9%. With the use of a metal oxide target with a high relative density, the formed oxide semiconductor film <b>403</b> can be dense.
0081As a material of the oxide semiconductor film <b>403</b>, for example, an In-M-Zn—O-based material may be used. Here, a metal element M is an element whose bond energy with oxygen is higher than that of In and that of Zn. Alternatively, M is an element which has a function of suppressing desorption of oxygen from the In-M-Zn—O-based material. Owing to the effect of the metal element M, generation of oxygen vacancies in the oxide semiconductor film is suppressed. Therefore, change in electrical characteristics of the transistor, which is caused by oxygen vacancies, can be reduced; accordingly, a highly reliable transistor can be obtained.
0082The metal element M may be, specifically, Al, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Ga, Y, Zr, Nb, Mo, Sn, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Hf, Ta, or W, and is preferably Al, Ti, Ga, Y, Zr, Ce, or HE The metal element M may be formed using one or more elements selected from the above elements. Further, Si or Ge can be used instead of the metal element M.
0083Here, in the In-M-Zn—O-based material which is an oxide semiconductor, the higher the concentration of In is, the higher the carrier mobility and the carrier density are. As a result, the oxide semiconductor has higher conductivity as the concentration of In is higher.
0084The oxide semiconductor film <b>403</b> may have either a single-layer structure or a stacked structure. The oxide semiconductor film <b>403</b> may be in a single crystal state, a polycrystalline (also referred to as polycrystal) state, or an amorphous state.
0085In this embodiment, the oxide semiconductor film <b>403</b> is preferably a c-axis aligned crystalline oxide semiconductor (CAAC-OS) film.
0086The CAAC-OS film is not completely single crystal nor completely amorphous. The CAAC-OS film is an oxide semiconductor film with a crystal-amorphous mixed phase structure where crystal parts and amorphous parts are included in an amorphous phase. Note that in most cases, the crystal part fits inside a cube whose one side is less than 100 nm. From an observation image obtained with a transmission electron microscope (TEM), a boundary between an amorphous part and a crystal part in the CAAC-OS film is not clear. Further, with the TEM, a grain boundary in the CAAC-OS film is not found. Thus, in the CAAC-OS film, a reduction in electron mobility, due to the grain boundary, is suppressed.
0087In each of the crystal parts included in the CAAC-OS film, a c-axis is aligned in a direction parallel to a normal vector of a surface where the CAAC-OS film is formed or a normal vector of a surface of the CAAC-OS film, triangular or hexagonal atomic arrangement which is seen from the direction perpendicular to the a-b plane is formed, and metal atoms are arranged in a layered manner or metal atoms and oxygen atoms are arranged in a layered manner when seen from the direction perpendicular to the c-axis. Note that, among crystal parts, the directions of the a-axis and the b-axis of one crystal part may be different from those of another crystal part. In this specification, a simple term “perpendicular” includes a range from 85° to 95°. In addition, a simple term “parallel” includes a range from −5° to 5°.
0088In the CAAC-OS film, distribution of crystal parts is not necessarily uniform. For example, in the formation process of the CAAC-OS film, in the case where crystal growth occurs from a surface side of the oxide semiconductor film, the proportion of crystal parts in the vicinity of the surface of the oxide semiconductor film is higher than that in the vicinity of the surface where the oxide semiconductor film is formed in some cases. Further, when an impurity is added to the CAAC-OS film, the crystal part in a region to which the impurity is added becomes amorphous in some cases.
0089Since the c-axes of the crystal parts included in the CAAC-OS film are aligned in the direction parallel to a normal vector of a surface where the CAAC-OS film is formed or a normal vector of a surface of the CAAC-OS film, the directions of the c-axes may be different from each other depending on the shape of the CAAC-OS film (the cross-sectional shape of the surface where the CAAC-OS film is formed or the cross-sectional shape of the surface of the CAAC-OS film). Note that when the CAAC-OS film is formed, the direction of c-axis of the crystal part is the direction parallel to a normal vector of the surface where the CAAC-OS film is formed or a normal vector of the surface of the CAAC-OS film. The crystal part is formed by film formation or by performing treatment for crystallization such as heat treatment after film formation.
0090With the use of the CAAC-OS film in a transistor, change in electric characteristics of the transistor due to irradiation with visible light or ultraviolet light is small. Thus, the transistor has high reliability.
0091For example, the CAAC-OS film is formed by a sputtering method with a polycrystalline oxide semiconductor sputtering target. When ions collide with the sputtering target, a crystal region included in the sputtering target may be separated from the target along an a-b plane; in other words, a sputtered particle having a plane parallel to an a-b plane (flat-plate-like sputtered particle or pellet-like sputtered particle) may flake off from the sputtering target. In that case, the flat-plate-like sputtered particle reaches a substrate while maintaining their crystal state, whereby the CAAC-OS film can be formed.
0092For the formation of the CAAC-OS film, the following conditions are preferably used.
0093By reducing the amount of impurities entering the CAAC-OS film during the film formation, the crystal state can be prevented from being broken by the impurities. For example, the concentration of impurities (e.g., hydrogen, water, carbon dioxide, or nitrogen) which exist in the deposition chamber may be reduced. Furthermore, the concentration of impurities in a deposition gas may be reduced. Specifically, a deposition gas whose dew point is −80° C. or lower, preferably −100° C. or lower is used.
0094By increasing the substrate heating temperature during the film formation, migration of a sputtered particle is likely to occur after the sputtered particle reaches a substrate surface. Specifically, the substrate heating temperature during the film formation is higher than or equal to 100° C. and lower than or equal to 740° C., preferably higher than or equal to 200° C. and lower than or equal to 500° C. By increasing the substrate heating temperature during the film formation, when the flat-plate-like sputtered particle reaches the substrate, migration occurs on the substrate surface, so that a flat plane of the flat-plate-like sputtered particle is attached to the substrate.
0095Furthermore, it is preferable that the proportion of oxygen in the deposition gas be increased and the power be optimized in order to reduce plasma damage at the film formation. The proportion of oxygen in the deposition gas is 30 vol % or higher, preferably 100 vol %.
0096As an example of the sputtering target, an In—Ga—Zn-based oxide target is described below.
0097The In—Ga—Zn-based oxide target, which is polycrystalline, is made by mixing InO<sub>X </sub>powder, GaO<sub>Y </sub>powder, and ZnO<sub>Z </sub>powder in a predetermined molar ratio, applying pressure, and performing heat treatment at a temperature higher than or equal to 1000° C. and lower than or equal to 1500° C. Note that X, Y, and Z are each a given positive number. Here, the predetermined molar ratio of InO<sub>X </sub>powder to GaO<sub>Y </sub>powder and ZnO<sub>Z </sub>powder is, for example, 2:2:1, 8:4:3, 3:1:1, 1:1:1, 4:2:3, or 3:1:2. The kinds of powder and the molar ratio for mixing powder may be determined as appropriate depending on the desired sputtering target.
0098The oxide semiconductor film is preferably in a supersaturated state in which oxygen which exceeds the stoichiometric composition is contained just after its formation. For example, when an oxide semiconductor film is formed by a sputtering method, it is preferable that the film be formed in a film formation gas containing a high percentage of oxygen, and it is especially preferable that the film be formed under an oxygen atmosphere (oxygen gas 100%). When deposition is performed under such a condition that the ratio of oxygen to a deposition gas is high, particularly in an atmosphere containing oxygen at 100%, a release of Zn from the film can be suppressed at a deposition temperature even higher than or equal to 300° C.
0099It is preferable that the oxide semiconductor film be the one which is highly purified and hardly contain impurities such as copper, aluminum, and chlorine. In the process for manufacturing the transistor, steps in which these impurities are not mixed in the oxide semiconductor film or attached to the surface of the oxide semiconductor film are preferably selected as appropriate. In the case where the impurities are attached to the surface of the oxide semiconductor film, the impurities on the surface of the oxide semiconductor film are preferably removed by exposure to oxalic acid or dilute hydrofluoric acid or plasma treatment (such as N<sub>2</sub>O plasma treatment). Specifically, the concentration of copper in the oxide semiconductor film is lower than or equal to 1×10<sup>18 </sup>atoms/cm<sup>3</sup>, preferably lower than or equal to 1×10<sup>17 </sup>atoms/cm<sup>3</sup>. Further, the concentration of aluminum in the oxide semiconductor film is smaller than or equal to 1×10<sup>18 </sup>atoms/cm<sup>3</sup>. Further, the concentration of chlorine in the oxide semiconductor film is smaller than or equal to 2×10<sup>18 </sup>atoms/cm<sup>3</sup>.
0100The oxide semiconductor film is preferably highly purified by sufficient removal of impurities such as hydrogen or sufficient supply of oxygen to be in a supersaturated state. Specifically, the concentration of hydrogen in the oxide semiconductor film is 5×10<sup>19 </sup>atoms/cm<sup>3 </sup>or less, preferably 5×10<sup>18 </sup>atoms/cm<sup>3 </sup>or less, further preferably 5×10<sup>17 </sup>atoms/cm<sup>3 </sup>or less. Note that the concentration of hydrogen in the oxide semiconductor film is measured by secondary ion mass spectrometry (SIMS). Further, for sufficient supply of oxygen to make the film in a supersaturated state, an insulating film (e.g., SiO<sub>x</sub>) containing excess oxygen is provided to be in contact with and covers the oxide semiconductor film.
0101Next, a gate insulating film <b>412</b> is formed over the base insulating film <b>432</b> and the oxide semiconductor film <b>403</b> (see <figref idref="DRAWINGS">FIG. 2B</figref>). Note that the gate insulating film <b>412</b> may be provided at least between the gate electrode <b>401</b><i>a </i>to be formed later and the oxide semiconductor film <b>403</b>.
0102As a material for the gate insulating film <b>412</b>, silicon oxide, gallium oxide, aluminum oxide, zirconium oxide, yttrium oxide, hafnium oxide, lanthanum oxide, neodymium oxide, tantalum oxide, silicon nitride, silicon oxynitride, aluminum oxynitride, silicon nitride oxide, or the like can be used.
0103As the gate insulating film <b>412</b>, an insulating film which releases oxygen by heat treatment at a temperature higher than or equal to 250° C. and lower than or equal to 700° C., preferably higher than or equal to 300° C. and lower than or equal to 450° C. may be used.
0104In a transistor including an oxide semiconductor film, oxygen vacancies in the oxide semiconductor film serve as donors, which cause a shift of the threshold voltage of the transistor in the negative direction. Oxygen vacancies at an interface between a gate insulating film and the oxide semiconductor film are a major factor of change in electric characteristics of the transistor, because electrons are captured due to an operation of the transistor or the like. Therefore, reduction in oxygen vacancies in the oxide semiconductor film and at the interface between the oxide semiconductor film and the gate insulating film leads to stable electric characteristics of the transistor including the oxide semiconductor film and improvement in reliability. Therefore, when oxygen is released from the gate insulating film, oxygen vacancies in the oxide semiconductor film and at the interface between the oxide semiconductor film and the gate insulating film can be reduced.
0105Next, the substrate <b>400</b> over which the gate insulating film <b>412</b> is formed may be subjected to heat treatment for removing moisture, hydrogen, and the like.
0106For the heat treatment, an electric furnace or a device for heating an object by heat conduction or heat radiation from a heating element such as a resistance heating element can be used. For example, a rapid thermal annealing (RTA) apparatus such as a lamp rapid thermal annealing (LRTA) apparatus or a gas rapid thermal annealing (GRTA) apparatus can be used. An LRTA apparatus is an apparatus for heating an object to be processed by radiation of light (an electromagnetic wave) emitted from a lamp such as a halogen lamp, a metal halide lamp, a xenon arc lamp, a carbon arc lamp, a high pressure sodium lamp, or a high pressure mercury lamp. A GRTA apparatus is an apparatus for heat treatment using a high-temperature gas. As the high-temperature gas, an inert gas which does not react with an object to be processed by heat treatment, such as nitrogen or a rare gas like argon, is used.
0107For example, as the heat treatment, GRTA treatment may be performed as follows. The object to be processed is put in a heated inert gas atmosphere, heated for several minutes, and taken out of the inert gas atmosphere. The GRTA treatment enables high-temperature heat treatment for a short time. Moreover, the GRTA treatment can be employed even when the temperature exceeds the upper temperature limit of the object to be processed. Note that the inert gas may be changed during the treatment to a gas including oxygen. The heat treatment is performed in an atmosphere including oxygen, whereby the defect density in the film can be decreased.
0108Note that as the inert gas atmosphere, an atmosphere that contains nitrogen or a rare gas (e.g., helium, neon, or argon) as its main component and does not include moisture, hydrogen, or the like is preferably used. For example, the purity of nitrogen or a rare gas such as helium, neon, or argon introduced into the heat treatment apparatus is higher than or equal to 6N (99.9999%), preferably higher than or equal to 7N (99.99999%) (that is, the impurity concentration is lower than or equal to 1 ppm, preferably lower than or equal to 0.1 ppm).
0109In the case where the mother glass is used as the substrate <b>400</b>, high process temperature and a long period of process time drastically shrink the mother glass; therefore, the temperature of the heat treatment is higher than or equal to 200° C. and lower than or equal to 450° C., preferably higher than or equal to 250° C. and lower than or equal to 350° C.
0110Impurities such as moisture or hydrogen in the gate insulating film <b>412</b> can be removed by the heat treatment. Further, by the heat treatment, the defect density in the films can be reduced. The impurities or defect density in the gate insulating film <b>412</b> is reduced, whereby the electric characteristics of the transistor can be improved and the change in the electric characteristics of the transistor due to the operation of the transistor or the like can be suppressed.
0111The above heat treatment can be referred to as dehydration treatment, dehydrogenation treatment, or the like because of its advantageous effect of removing moisture, hydrogen, or the like. Such dehydration treatment or dehydrogenation treatment may be performed once or plural times.
0112Then, a conductive film <b>401</b> is formed over the gate insulating film <b>412</b> (see <figref idref="DRAWINGS">FIG. 2B</figref>).
0113The conductive film <b>401</b> may be formed to have a single-layer or stacked-layer structure using one or more of Al, Ti, Cr, Co, Ni, Cu, Y, Zr, Mo, Ag, Ta, and W, a nitride of any of these elements, an oxide of any of these elements, and an alloy of any of these elements. Alternatively, an oxide or an oxynitride which contains at least In and Zn may be used. For example, an In—Ga—Zn—O—N-based material can be used. In this embodiment, a tantalum nitride film having a thickness of 30 nm is formed and a tungsten film having a thickness of 200 nm is formed over the tantalum nitride film.
0114A resist mask which is to be formed later by the exposure to an electron beam is thin and it is difficult to form a pattern of the conductive film <b>401</b> in some cases. Therefore, a hard mask film <b>408</b> is formed over the conductive film <b>401</b>, a hard mask film <b>409</b> is formed over the hard mask film <b>408</b>, and the hard masks are used as a mask (see <figref idref="DRAWINGS">FIG. 2B</figref>).
0115It is preferable that the hard mask film <b>408</b> not be easily etched under conditions where the conductive film <b>401</b> is etched, because the hard mask film <b>408</b> is used as a mask when the conductive film <b>401</b> is etched. As the hard mask film <b>408</b>, a silicon oxide film or a silicon nitride oxide film is preferably used.
0116Further, it is preferable that the hard mask film <b>409</b> be not easily etched under conditions where the hard mask film <b>408</b> is etched, because the hard mask film <b>409</b> is used as a mask when the hard mask film <b>408</b> is etched. As the hard mask film <b>409</b>, an amorphous silicon film is preferably used.
0117Etching selectivity of the hard mask film <b>409</b> to a resist mask formed by the exposure to the electron beam is high; therefore it is easy to form a pattern even if the resist mask is thin. Further, etching selectivity of the hard mask film <b>408</b> to the hard mask film <b>409</b> and etching selectivity of the conductive film <b>401</b> (the tungsten film of the upper layer in this embodiment) to the hard mask film <b>408</b> are high; therefore, it is easy to form pattern of the lower layer by using the patterned film thereover as a mask.
0118Next, a resist is formed over the hard mask film <b>409</b> and subjected to exposure to an electron beam; thus, a resist mask <b>420</b> is formed (see <figref idref="DRAWINGS">FIG. 2B</figref>).
0119In an electron beam writing apparatus capable of electron beam irradiation, the acceleration voltage is preferably in the range from 5 kV to 50 kV, for example. The current intensity is preferably in the range from 5×10<sup>−12 </sup>A to 1×10<sup>−11 </sup>A. The minimum beam size is preferably 2 nm or less. The minimum possible pattern line width is preferably 8 nm or less.
0120Under the above conditions, the resist mask <b>420</b> with a width of, for example, 1 nm or more and 30 nm or less, preferably 20 nm or less, more preferably 8 nm or less, can be obtained.
0121For the exposure to an electron beam, the resist mask <b>420</b> is preferably as thin as possible. When the resist mask <b>420</b> is thin, a surface on which the resist mask is formed is preferably as flat as possible. In the method for manufacturing the semiconductor device of this embodiment, the unevenness due to the base insulating film <b>432</b> and the like can be reduced by planarization treatment such as a polishing treatment (i.e. CMP treatment), etching (dry etching or wet etching) treatment, plasma treatment, or the like of the base insulating film <b>432</b> and the like; thus, the resist mask can be thin. This facilitates the exposure to an electron beam.
0122Next, the hard mask film <b>409</b> is selectively etched and a hard mask film <b>409</b><i>a </i>is formed (see <figref idref="DRAWINGS">FIG. 2C</figref>). Further, the resist mask <b>420</b> is removed after etching. In this embodiment, the resist mask <b>420</b> is removed; however the present invention is not limited thereto. The resist mask <b>420</b> is almost eliminated; therefore, it may be left.
0123Next, the hard mask film <b>408</b> is selectively etched with the use of the hard mask film <b>409</b><i>a </i>as a mask, and a hard mask film <b>408</b><i>a </i>is formed (see <figref idref="DRAWINGS">FIG. 2D</figref>). Further, the hard mask film <b>409</b><i>a </i>is removed after etching. The hard mask film <b>409</b><i>a </i>is not necessarily removed similar to the resist mask <b>420</b>; it may be left.
0124Then, the conductive film <b>401</b> is etched with the use of the hard mask film <b>408</b><i>a </i>as a mask, and the gate electrode <b>401</b><i>a </i>is formed (see <figref idref="DRAWINGS">FIG. 3A</figref>). Further, the hard mask film <b>408</b><i>a </i>may be removed after etching. Here, a region in the oxide semiconductor film <b>403</b> over which the gate electrode <b>401</b><i>a </i>is formed will become a channel formation region of the transistor <b>450</b>. Since the channel length L can be determined by the exposure to an electron beam, a transistor with a small channel length, e.g., a channel length greater than or equal to 1 nm and less than or equal to 30 nm, can be manufactured.
0125Next, treatment for adding an impurity <b>421</b> to the oxide semiconductor film <b>403</b> is performed with the use of the gate electrode <b>401</b><i>a </i>as a mask, so that the low-resistance region <b>403</b><i>a</i>, the low-resistance region <b>403</b><i>b</i>, and the channel formation region <b>403</b><i>c </i>may be formed in a self-aligned manner (see <figref idref="DRAWINGS">FIG. 3A</figref>).
0126As the impurity <b>421</b> to be added is phosphorus, boron, nitrogen, arsenic, argon, aluminum, indium, a molecular ion containing any of the above element, or the like is used. As a method for adding the impurity <b>421</b> to the oxide semiconductor film <b>403</b>, an ion doping method or an ion implantation method can be used.
0127The treatment for adding the impurity <b>421</b> to the oxide semiconductor film <b>403</b> may be performed plural times. In the case where the treatment for adding the impurity <b>421</b> to the oxide semiconductor film <b>403</b> is performed plural times, the kind of the impurity <b>421</b> may be the same in the plural treatments or different in every treatment.
0128The dose of the impurity <b>421</b> is preferably 1×10<sup>13 </sup>ions/cm<sup>2 </sup>to 5×10<sup>16 </sup>ions/cm<sup>2</sup>. When phosphorus is added as the impurity, the acceleration voltage is preferably 0.5 kV to 80 kV. In this embodiment, phosphorus is added to the oxide semiconductor film <b>403</b> as the impurity <b>421</b> by an ion implantation method under the conditions where the acceleration voltage is 30 kV and the dose is 1.0×10<sup>15 </sup>ions/cm<sup>2</sup>.
0129The low-resistance region <b>403</b><i>a </i>and the low-resistance region <b>403</b><i>b </i>each have a higher impurity concentration than the channel formation region <b>403</b><i>c</i>. When the impurity concentration is increased, the carrier density of the oxide semiconductor film is increased and contact resistance between the source and drain electrodes and the oxide semiconductor film is reduced; thus, favorable ohmic contact can be obtained between the source and drain electrodes and the oxide semiconductor film.
0130Next, the insulating film <b>415</b> is formed over the gate insulating film <b>412</b> and the gate electrode <b>401</b><i>a </i>(see <figref idref="DRAWINGS">FIG. 3B</figref>).
0131As a material for the insulating film <b>415</b>, silicon oxide, gallium oxide, aluminum oxide, zirconium oxide, yttrium oxide, hafnium oxide, lanthanum oxide, neodymium oxide, tantalum oxide, silicon nitride, silicon oxynitride, aluminum oxynitride, silicon nitride oxide, or the like can be used. Note that the insulating film <b>415</b> may have a single-layer structure or a stacked-layer structure.
0132Moreover, an aluminum oxide film is preferably provided in the insulating film <b>415</b> which is in contact with the gate insulating film <b>412</b> and the gate electrode <b>401</b><i>a</i>. In particular, it is preferable to use an aluminum oxide film with a film density of higher than or equal to 3.2 g/cm<sup>3</sup>, preferably higher than or equal to 3.6 g/cm<sup>3</sup>. The aluminum oxide film has a thickness greater than or equal to 30 nm and less than or equal to 150 nm, preferably greater than or equal to 50 nm and less than or equal to 100 nm. When the film density of the aluminum oxide film is higher than or equal to the above mentioned density, moisture or hydrogen can be prevented from entering and diffusing into the oxide semiconductor film. In addition, release of oxygen from the oxide semiconductor film <b>403</b> can be suppressed.
0133Next, removing (polishing) treatment is performed on a part of the insulating film <b>415</b> while the gate electrode <b>401</b><i>a </i>is not exposed and an insulating film <b>415</b><i>a </i>is formed (see <figref idref="DRAWINGS">FIG. 3C</figref>). In this embodiment, the removing treatment is performed so that the insulating film <b>415</b><i>a </i>having a thickness of 100 nm is formed over the gate electrode <b>401</b><i>a. </i>
0134For the removing treatment, chemical mechanical polishing (CMP) treatment can be preferably used.
0135Note that the CMP treatment is used as the removing treatment in this embodiment; however, another removing treatment may be used. Alternatively, the polishing treatment such as the CMP treatment may be combined with etching (dry etching or wet etching) treatment or plasma treatment. When the removing treatment is combined with etching treatment, plasma treatment, or the like, the order of steps is not particularly limited and may be set as appropriate depending on the materials, the film thicknesses, and the surface roughness of the insulating film <b>415</b>. Alternatively, a large part of the insulating film <b>415</b> may be removed by CMP treatment and other part of the insulating film <b>415</b> may be removed by dry etching treatment.
0136Note that the CMP treatment may be performed only once or plural times. When the CMP treatment is performed plural times, first polishing is preferably performed with a high polishing rate followed by final polishing with a low polishing rate. By performing polishing steps with different polishing rates in combination, the planarity of the surface of the insulating film <b>415</b> can be further improved.
0137With the above-described structure, the height of the gate electrode region can become high by using the insulating film <b>415</b><i>a</i>, a sidewall insulating film can be formed on a side surface of a gate electrode <b>401</b><i>a </i>later, and the source electrode and the drain electrode can be easily separated from each other.
0138Next, an anti-reflective film <b>407</b> is formed over the insulating film <b>415</b><i>a</i>, a resist is formed over the anti-reflective film <b>407</b>, and a resist mask <b>430</b> overlapping with the low-resistance regions <b>403</b><i>a </i>and <b>403</b><i>b</i>, and the channel formation region <b>403</b><i>c </i>is selectively formed by exposing the resist to an electron beam (see <figref idref="DRAWINGS">FIG. 3D</figref>).
0139The anti-reflective film <b>407</b> may be formed to have a single-layer or stacked-layer structure using one or more of Al, Ti, Cr, Co, Zr, Mo, Ta, and W, a nitride of any of these elements, an oxide of any of these elements, and an alloy of any of these elements. Alternatively, an oxide or an oxynitride which contains at least In and Zn may be used. For example, an In—Ga—Zn—O—N-based material can be used. In this embodiment, as the anti-reflective film <b>407</b>, a tungsten film having a thickness of 30 nm is formed.
0140The anti-reflective film <b>407</b> is provided under the resist so as not to reflect or transmit the light in exposing. By providing an anti-reflective film under the resist, accuracy of forming a pattern after the exposure and development can be improved.
0141Further, a hard mask film (a stacked film in which an amorphous silicon film is stacked over a silicon nitride oxide film or a silicon oxide film) is preferably formed over the anti-reflective film <b>407</b> similar to the formation of the gate electrode <b>401</b><i>a</i>. With such a structure, etching selectivity of the anti-reflective film <b>407</b> to the resist mask is high even if the resist mask is thin; therefore, it is easy to form a pattern of a lower layer using a patterned film thereover as a mask.
0142Further, the conditions for the resist mask <b>420</b> can be referred to for the conditions for the exposure to an electric beam.
0143Next, the anti-reflective film <b>407</b>, the insulating film <b>415</b><i>a</i>, and the gate insulating film <b>412</b> are etched, whereby an anti-reflective film <b>407</b><i>a</i>, the insulating film <b>415</b><i>b</i>, and the gate insulating film <b>412</b><i>a </i>each having an island shape are formed (see <figref idref="DRAWINGS">FIG. 4A</figref>). Here, the distance L<b>1</b> in the drawing can be determined by the exposure to an electric beam; therefore, a resistance between the gate electrode <b>401</b><i>a </i>and a region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>), which is formed later, is reduced and on-state characteristics of the transistor <b>450</b> can be improved. For example, a transistor in which the distance L<b>1</b> in the drawing is less than or equal to 30 nm can be manufactured.
0144Next, the resist mask <b>430</b> is removed and a conductive film <b>405</b> is formed over the base insulating film <b>432</b>, the low-resistance region <b>403</b><i>a</i>, the low-resistance region <b>403</b><i>b</i>, and the anti-reflective film <b>407</b><i>a </i>(see <figref idref="DRAWINGS">FIG. 4B</figref>).
0145The conductive film <b>405</b> may be formed to have a single-layer or stacked-layer structure using one or more of Al, Ti, Cr, Co, Ni, Cu, Y, Zr, Mo, Ag, Ta, Ru, and W, a nitride of any of these elements, an oxide of any of these elements, and an alloy of any of these elements. Alternatively, an oxide or an oxynitride which contains at least In and Zn may be used. For example, an In—Ga—Zn—O—N-based material can be used. In this embodiment, a tungsten film with a thickness of 30 nm is formed.
0146Next, an insulating film <b>425</b> is formed over the conductive film <b>405</b> (see <figref idref="DRAWINGS">FIG. 4C</figref>).
0147As a material for the insulating film <b>425</b>, silicon oxide, gallium oxide, aluminum oxide, zirconium oxide, yttrium oxide, hafnium oxide, lanthanum oxide, neodymium oxide, tantalum oxide, silicon nitride, silicon oxynitride, aluminum oxynitride, silicon nitride oxide, or the like can be used. The insulating film <b>425</b> may have a single-layer structure or a stacked-layer structure.
0148Moreover, an aluminum oxide film is preferably provided in the insulating film <b>425</b> which is in contact with the conductive film <b>405</b>. In particular, it is preferable to use an aluminum oxide film with a film density of higher than or equal to 3.2 g/cm<sup>3</sup>, preferably higher than or equal to 3.6 g/cm<sup>3</sup>. The aluminum oxide film has a thickness greater than or equal to 30 nm and less than or equal to 150 nm, preferably greater than or equal to 50 nm and less than or equal to 100 nm. When the film density of the aluminum oxide film is within the above range, moisture or hydrogen can be prevented from entering and diffusing into the oxide semiconductor film. In addition, release of oxygen from the oxide semiconductor film <b>403</b> can be suppressed.
0149Next, removing (polishing) treatment is performed on parts of the insulating film <b>425</b> and the conductive film <b>405</b>, and the anti-reflective film <b>407</b><i>a </i>so that the insulating film <b>415</b><i>b </i>is exposed, and the insulating film <b>425</b><i>a</i>, the source electrode <b>405</b><i>a</i>, and the drain electrode <b>405</b><i>b </i>are formed by processing the insulating film <b>425</b> and the conductive film <b>405</b> (see <figref idref="DRAWINGS">FIG. 4D</figref>).
0150For the removing treatment, chemical mechanical polishing (CMP) treatment can be preferably used.
0151Note that in this embodiment, the heights of top surfaces of the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are substantially the same as the heights of top surfaces of the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a</i>. Note that, “the heights of top surfaces of the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are substantially the same as the heights of top surfaces of the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a</i>” in this embodiment includes the case where the difference between the heights of top surfaces of the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>and the heights of top surfaces of the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a </i>is within 10% of the height of the gate electrode region and less than or equal to 20 nm With such a structure, coverage of a thin film formed in a later step (a manufacturing step or the like of a semiconductor device or an electronic device including the transistor <b>450</b>) can be improved, so that disconnection of a thin film or a wiring can be prevented. For example, if there is a step between the top surfaces of the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>and the top surfaces of the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a</i>, a film or a wiring over the step is cut and the defect occurs; however, if the top surfaces of the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>and the top surfaces of the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a </i>are substantially the same, such a defect can be prevented and the reliability can be improved.
0152Further, if the step is slight as coverage of a film or a wiring formed in a later process is not impaired, there is no problem even if the heights of top surfaces of the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are slightly different from the heights of top surfaces of the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a. </i>
0153Note that the CMP treatment is used as the removing treatment in this embodiment; however, another removing treatment may be used. Alternatively, the polishing treatment such as the CMP treatment may be combined with etching (dry etching or wet etching) treatment or plasma treatment. In the case where the removing treatment is combined with etching treatment, plasma treatment or the like, the order of the steps is not particularly limited, and may be set as appropriate depending on the material, thickness, and roughness of the surface of the insulating film <b>425</b>. Alternatively, a large part of the insulating film <b>425</b> may be removed by CMP treatment and other part of the insulating film <b>425</b> may be removed by dry etching treatment.
0154Note that the CMP treatment may be performed only once or plural times. When the CMP treatment is performed plural times, first polishing is preferably performed with a high polishing rate followed by final polishing with a low polishing rate. By performing polishing steps with different polishing rates in combination, the planarity of the surface of the insulating film <b>425</b> can be further improved.
0155As described above, the removing treatment is performed so that the insulating film <b>415</b><i>b </i>is exposed, whereby the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>can be formed.
0156With the above-described structure, the height of the gate electrode region can become high by using the insulating film <b>415</b><i>b </i>and a sidewall insulating film can be formed on a side surface of a gate electrode <b>401</b><i>a </i>at the same time. Thus, when removing (polishing) treatment is performed on a conductive film which is to be a source electrode and a drain electrode, the conductive film is processed, and the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>can be easily separated from each other.
0157Further, the length of the gate electrode <b>401</b><i>a </i>in the channel length direction can be determined by the exposure to an electron beam. Here, a region of the oxide semiconductor film <b>403</b>, which overlaps with the gate electrode <b>401</b><i>a </i>becomes a channel formation region of the transistor. That is, since the channel length L can be determined by the exposure to an electron beam, a transistor with a small channel length can be manufactured.
0158Further, the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are provided in contact with the exposed portion of a top surface of the oxide semiconductor film <b>403</b> and the insulating film <b>415</b><i>b</i>. Therefore, the distance L<b>1</b> between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) can be determined by the exposure to an electron beam, so that the resistance between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) is reduced; thus, the on-state characteristics of the transistor <b>450</b> can be improved.
0159Therefore, a semiconductor device which is miniaturized and has good electrical characteristics and a method for manufacturing the semiconductor device can be provided.
0160The methods and structures described in this embodiment can be combined as appropriate with any of the methods and structures described in the other embodiments.
Embodiment 2
0161In this embodiment, a structure of a semiconductor device in one embodiment of the present invention, which is different from that in Embodiment 1, will be described.
0162<figref idref="DRAWINGS">FIGS. 5A and 5B</figref> are a plan view and a cross-sectional view of a transistor <b>470</b>. <figref idref="DRAWINGS">FIG. 5A</figref> is a plan view and <figref idref="DRAWINGS">FIG. 5B</figref> is a cross-sectional view taken along line C-D in <figref idref="DRAWINGS">FIG. 5A</figref>. Note that in <figref idref="DRAWINGS">FIG. 5A</figref>, some components (e.g., a base insulating film <b>432</b>) of the transistor <b>470</b> are omitted to avoid complexity.
0163Note that, in this embodiment, portions that are similar to the portions in Embodiment 1 are denoted by the same reference numerals in the drawings, and detailed description thereof is omitted.
0000<Structure of Semiconductor Device According to this Embodiment>
0164<figref idref="DRAWINGS">FIGS. 5A and 5B</figref> are an example of a structure of a semiconductor device manufactured according to a method of this embodiment. The transistor <b>470</b> illustrated in <figref idref="DRAWINGS">FIGS. 5A and 5B</figref> includes a base insulating film <b>432</b> provided over a substrate <b>400</b> having an insulating surface, an oxide semiconductor film <b>403</b> including a low-resistance region <b>403</b><i>a</i>, a channel formation region <b>403</b><i>c </i>surrounding the low-resistance region <b>403</b><i>a</i>, and a low-resistance region <b>403</b><i>b </i>surrounding the channel formation region <b>403</b><i>c </i>over the base insulating film <b>432</b>, a gate insulating film <b>412</b><i>a </i>over the oxide semiconductor film <b>403</b>, a gate electrode <b>401</b><i>a </i>provided over the gate insulating film <b>412</b><i>a </i>and overlapping with the channel formation region <b>403</b><i>c</i>, an insulating film <b>415</b><i>b </i>over the gate insulating film <b>412</b><i>a </i>and the gate electrode <b>401</b><i>a</i>, a source electrode <b>405</b><i>a </i>overlapping with a part of the low-resistance region <b>403</b><i>a</i>, a drain electrode <b>405</b><i>b </i>overlapping with parts of the base insulating film <b>432</b> and the low-resistance region <b>403</b><i>b</i>, an insulating film <b>425</b><i>a </i>over the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b</i>, an interlayer insulating film <b>427</b> over the insulating film <b>415</b><i>b</i>, the insulating film <b>425</b><i>a</i>, the source electrode <b>405</b><i>a</i>, and the drain electrode <b>405</b><i>b</i>, and a wiring layer <b>431</b><i>a</i>, a wiring layer <b>431</b><i>b</i>, and a wiring layer <b>431</b><i>c </i>which are electrically connected to the gate electrode <b>401</b><i>a</i>, the source electrode <b>405</b><i>a</i>, and the drain electrode <b>405</b><i>b</i>, respectively, through openings provided in the insulating film <b>415</b><i>b </i>and the insulating film <b>425</b><i>a. </i>
0165In the drawings, although the semiconductor device has a structure in which the source electrode <b>405</b><i>a </i>is provided in the center of the semiconductor device and the gate electrode <b>401</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are provided in the periphery of the source electrode <b>405</b><i>a</i>, the structure of a semiconductor device is not limited to this. An arrangement of the components can be changed as appropriate as long as a function of the semiconductor device is not negatively affected.
0000<Manufacturing Method of Semiconductor Device According to this Embodiment>
0166A method for manufacturing the transistor <b>470</b> will be described. Note that the description of points similar to that in Embodiment 1 is omitted.
0167The substrate <b>400</b>, the base insulating film <b>432</b>, the oxide semiconductor film <b>403</b>, and the gate insulating film (which is to be the gate insulating film <b>412</b><i>a</i>) which are included in the transistor <b>470</b> each can be formed using a material and a method similar to those in Embodiment 1.
0168After the gate insulating film is formed, a conductive film which is to be the gate electrode <b>401</b><i>a </i>is formed over the gate insulating film. The conductive film can be formed using a material and a method similar to those in Embodiment 1.
0169A hard mask film and a resist are formed in this order over the conductive film to be the gate electrode <b>401</b><i>a </i>and the resist is patterned through exposure to an electron beam; thus, a mask is formed. Further, the hard mask film may be a single layer or a stacked layer. The hard mask film can be formed using a material and a method similar to those in Embodiment 1.
0170The hard mask film is selectively etched using the mask formed of the resist; thus, an island-shaped hard mask film is formed. Moreover, the conductive film is selectively etched using the island-shaped hard mask film as a mask; thus, the gate electrode <b>401</b><i>a </i>is formed. Here, a region of the oxide semiconductor film <b>403</b> overlapping with the gate electrode <b>401</b><i>a </i>will become a channel formation region of the transistor <b>470</b>. Since the channel length L can be determined by the exposure to an electron beam, a transistor with a small channel length, e.g., a channel length greater than or equal to 1 nm and less than or equal to 30 nm, can be manufactured.
0171The channel length of the transistor <b>470</b> is preferably equal in any part of the transistor. Since the shape of the channel formation region of the transistor of this embodiment includes a curved line, it is preferable to form the curved line by exposure to an electron beam so as to be smooth and so as to have an equal line width.
0172In order to form a smooth curved line with an equal line width by exposure to an electron beam, there is a method for exposure of a curved line by rotating a stage overlapping with a substrate thereon, for example. With a linearly movable stage, a resist mask can also be patterned so that the channel length of the transistor becomes equal, by using a method in which the size or direction of a figure for dividing electron beam writing regions is optimized in accordance with the pattern of the electron beam, a multi-pass writing method in which a figure is shifted by a uniform width and writing is performed with an overlap so that the amount of light exposure of a pattern becomes equal, or the like. It is preferable to use the above method or the like to form a resist mask with an equal line width so that the channel length of the transistor <b>470</b> becomes equal.
0173After the gate electrode <b>401</b><i>a </i>is formed, an insulating film (which is to be the insulating film <b>415</b><i>b</i>) is formed over the gate insulating film and the gate electrode <b>401</b><i>a</i>. The insulating film can be formed using a material and a method similar to that in Embodiment 1.
0174Next, removing (polishing) treatment is performed on a part of the insulating film, an anti-reflective film which prevents reflection of the light in exposing and a resist are formed over the insulating film on which the removing treatment has been performed, and a sidewall insulating film is formed on a side surface of a gate electrode <b>401</b><i>a </i>by etching. At the same time, the height of the gate electrode region becomes high by using the insulating film which forms the sidewall insulating film. The removing treatment can be performed in a manner similar to that in Embodiment 1, and the anti-reflective film and the resist can be formed each using a material and a method similar to those in Embodiment 1.
0175Next, a conductive film which is to be the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>is formed over the base insulating film <b>432</b>, the low-resistance region <b>403</b><i>a</i>, and the low-resistance region <b>403</b><i>b</i>, which have been exposed by etching, and the anti-reflective film and an insulating film (which is to be the insulating film <b>425</b><i>a</i>) is formed over the conductive film. The anti-reflective film and the insulating film can be formed each using a material and a method similar to those in Embodiment 1.
0176Then, removing (polishing) treatment is performed until the anti-reflective film is removed completely, so that the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are formed. The insulating film <b>425</b><i>a </i>is formed at the same time.
0177Here, the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are provided in contact with a top surface of the oxide semiconductor film <b>403</b> which is exposed and the insulating film <b>415</b><i>b</i>. Therefore, the distance L<b>1</b> between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) can be determined by the exposure to an electron beam, so that the resistance between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) is reduced; thus, the on-state characteristics of the transistor <b>470</b> can be improved.
0178Next, the interlayer insulating film <b>427</b> is formed over the insulating film <b>415</b><i>b</i>, the insulating film <b>425</b><i>a</i>, the source electrode <b>405</b><i>a</i>, and the drain electrode <b>405</b><i>b</i>, the insulating film <b>415</b><i>b</i>, the insulating film <b>425</b><i>a</i>, and the interlayer insulating film <b>427</b> are etched; thus, openings reaching the gate electrode <b>401</b><i>a</i>, the source electrode <b>405</b><i>a</i>, and the drain electrode <b>405</b><i>b</i>, respectively, are formed.
0179Then, a conductive film is formed in the openings and over the interlayer insulating film <b>427</b> and the conductive film is etched, whereby the wiring layer <b>431</b><i>a</i>, the wiring layer <b>431</b><i>b</i>, and the wiring layer <b>431</b><i>c </i>which are electrically connected to the gate electrode <b>401</b><i>a</i>, the source electrode <b>405</b><i>a</i>, and the drain electrode <b>405</b><i>b</i>, respectively, can be formed.
0180In the transistor <b>470</b> described in this embodiment, the length of the gate electrode <b>401</b><i>a </i>in the channel length direction is determined by using the resist obtained by the exposure to an electric beam as a mask. Precise exposure and development using an electron beam can provide a precise pattern.
0181With the above-described structure, the height of the gate electrode region can become high by using the insulating film <b>415</b><i>b </i>and a sidewall insulating film can be formed on a side surface of a gate electrode <b>401</b><i>a </i>at the same time. Thus, when removing (polishing) treatment is performed on a conductive film which is to be a source electrode and a drain electrode, the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>can be easily separated from each other.
0182Further, the length of the gate electrode <b>401</b><i>a </i>in the channel length direction can be determined by the exposure to an electron beam. Here, a region of the oxide semiconductor film <b>403</b>, which overlaps with the gate electrode <b>401</b><i>a </i>becomes a channel formation region of the transistor. That is, since the channel length L can be determined by the exposure to an electron beam, a transistor with a small channel length can be manufactured.
0183Further, the source electrode <b>405</b><i>a </i>and the drain electrode <b>405</b><i>b </i>are provided in contact with the exposed portion of a top surface of the oxide semiconductor film <b>403</b> and the insulating film <b>415</b><i>b</i>. Therefore, the distance L<b>1</b> between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) can be determined by the exposure to an electron beam, so that the resistance between the gate electrode <b>401</b><i>a </i>and the region (contact region) in which the oxide semiconductor film <b>403</b> is in contact with the source electrode <b>405</b><i>a </i>(or the drain electrode <b>405</b><i>b</i>) is reduced; thus, the on-state characteristics of the transistor <b>470</b> can be improved.
0184Furthermore, in the transistor <b>470</b>, only one of the source and drain electrode is connected to the end portion of the oxide semiconductor film which tends to become less resistive; thus, a transistor in which a parasitic channel is not easily formed and which has excellent electrical characteristics can be provided.
0185Therefore, a semiconductor device which is miniaturized and has good electrical characteristics and a method for manufacturing the semiconductor device can be provided.
0186The methods and structures described in this embodiment can be combined as appropriate with any of the methods and structures described in the other embodiments.
Embodiment 3
0187In this embodiment, an example of a semiconductor device which includes the transistor described in Embodiment 1, can hold stored data even when not powered, and does not have a limitation on the number of write cycles will be described with reference to drawings. Note that a transistor <b>162</b> included in the semiconductor device in this embodiment is the transistor <b>450</b> described in Embodiment 1.
0188<figref idref="DRAWINGS">FIGS. 6A to 6C</figref> illustrate an example of a structure of a semiconductor device. <figref idref="DRAWINGS">FIG. 6A</figref> is a cross-sectional view of the semiconductor device, <figref idref="DRAWINGS">FIG. 6B</figref> is a plan view of the semiconductor device, and <figref idref="DRAWINGS">FIG. 6C</figref> is a circuit diagram of the semiconductor device. Here, <figref idref="DRAWINGS">FIG. 6A</figref> corresponds to cross sections taken along line E-F and line G-H in <figref idref="DRAWINGS">FIG. 6B</figref>.
0189The semiconductor device illustrated in <figref idref="DRAWINGS">FIGS. 6A and 6B</figref> includes a transistor <b>160</b> including a first semiconductor material in a lower portion, and the transistor <b>162</b> including a second semiconductor material in an upper portion. The transistor <b>162</b> has the same structure as the transistor <b>450</b> described in Embodiment 1.
0190Here, the first semiconductor material and the second semiconductor material are preferably materials having different band gaps. For example, the first semiconductor material may be a semiconductor material other than an oxide semiconductor (e.g., silicon) and the second semiconductor material may be an oxide semiconductor. A transistor including a material other than an oxide semiconductor can operate at high speed easily. On the other hand, a transistor including an oxide semiconductor enables charge to be held for a long time owing to its characteristics.
0191The transistor <b>162</b> includes an oxide semiconductor and thus has small off-state current; thus, the use of the transistor <b>162</b> enables stored data to be held for a long time. In other words, a semiconductor device in which refresh operation is not needed or the frequency of refresh operation is extremely low can be provided, which results in a sufficient reduction in power consumption.
0192Although all the transistors are n-channel transistors here, p-channel transistors can also be used. The technical feature of the disclosed invention is to use an oxide semiconductor in the transistor <b>162</b> so that data can be held; therefore, it is not necessary to limit a specific structure of the semiconductor device, such as a material of the semiconductor device or a structure of the semiconductor device, to the structure described here.
0193The transistor <b>160</b> in <figref idref="DRAWINGS">FIG. 6A</figref> includes a channel formation region <b>116</b> provided in a substrate <b>100</b> including a semiconductor material (e.g., silicon), impurity regions <b>120</b> provided such that the channel formation region <b>116</b> is sandwiched therebetween, intermetallic compound regions <b>124</b> in contact with the impurity regions <b>120</b>, a gate insulating film <b>108</b> provided over the channel formation region <b>116</b>, and a gate electrode <b>110</b> provided over the gate insulating film <b>108</b>. Note that a transistor whose source electrode and drain electrode are not illustrated in a drawing may be referred to as a transistor for convenience. Further, in such a case, in description of a connection of a transistor, a source region and a source electrode may be collectively referred to as a “source electrode,” and a drain region and a drain electrode may be collectively referred to as a “drain electrode.” That is, in this specification, the term “source electrode” may include a source region.
0194An element isolation insulating film <b>106</b> is formed over the substrate <b>100</b> so that the transistor <b>160</b> is surrounded by the element isolation insulating film <b>106</b>. An insulating film <b>130</b> is formed so that the transistor <b>160</b> is covered with the insulating film <b>130</b>. Note that for higher integration, the transistor <b>160</b> preferably has a structure without a sidewall insulating film as illustrated in <figref idref="DRAWINGS">FIG. 6A</figref>. On the other hand, when the characteristics of the transistor <b>160</b> have priority, the sidewall insulating films may be formed on side surfaces of the gate electrode <b>110</b>, so that the impurity regions <b>120</b> each include regions having different impurity concentrations.
0195The transistor <b>162</b> illustrated in <figref idref="DRAWINGS">FIG. 6A</figref> includes an oxide semiconductor in the channel formation region. An oxide semiconductor film <b>144</b> includes low-resistance regions <b>144</b><i>a </i>and <b>144</b><i>b </i>and a channel formation region <b>144</b><i>c </i>and a gate insulating layer <b>146</b> is formed over the oxide semiconductor film. The channel formation region <b>144</b><i>c </i>is sandwiched between the low-resistance regions <b>144</b><i>a </i>and <b>144</b><i>b. </i>
0196In a manufacturing step of the transistor <b>162</b>, an insulating film <b>135</b> including a sidewall insulating film on a side surface of a gate electrode <b>148</b> is formed in a step of removing the insulating film provided over the gate electrode <b>148</b> by chemical mechanical polishing treatment. Further, at the same time, the height of the gate electrode region can become high by using the insulating film which forms the sidewall insulating film.
0197Therefore, in the transistor <b>162</b>, the height of the gate electrode region can become high, whereby when the removing (polishing) treatment is performed on a conductive film which is to be a source electrode and a drain electrode, the source electrode and the drain electrode can be easily separated from each other.
0198Further, the length of the gate electrode <b>148</b> in the channel length direction can be determined by the exposure to an electron beam. Here, a region of the oxide semiconductor film, which overlaps with the gate electrode <b>148</b> becomes a channel formation region of the transistor. That is, since the channel length L can be determined by the exposure to an electron beam, a transistor with a small channel length, e.g., a channel length greater than or equal to 1 nm and less than or equal to 30 nm, can be manufactured.
0199Further, the source electrode <b>142</b><i>a </i>and the drain electrode <b>142</b><i>b </i>are provided in contact with the exposed portion of a top surface of the oxide semiconductor film <b>144</b> and the insulating film <b>135</b>. Therefore, the distance between the gate electrode <b>148</b> and the region (contact region) in which the oxide semiconductor film <b>144</b> is in contact with the source electrode <b>142</b><i>a </i>(or the drain electrode <b>142</b><i>b</i>) can be determined by the exposure to an electron beam, so that the resistance between the gate electrode <b>148</b> and the region (contact region) in which the oxide semiconductor film <b>144</b> is in contact with the source electrode <b>142</b><i>a </i>(or the drain electrode <b>142</b><i>b</i>) is reduced; thus, the on-state characteristics of the transistor <b>162</b> can be improved. For example, a transistor in which a distance between the gate electrode <b>148</b> and a region (contact region) in which the oxide semiconductor film <b>144</b> is in contact with the source electrode <b>142</b><i>a </i>(or the drain electrode <b>142</b><i>b</i>) is greater than or equal to 1 nm and less than or equal to 30 nm can be manufactured.
0200An interlayer insulating film <b>149</b> and an insulating film <b>150</b> each having a single-layer structure or a stacked-layer structure are provided over the transistor <b>162</b>. In this embodiment, an aluminum oxide film is used as the insulating film <b>150</b>. When the aluminum oxide film has high density (film density of 3.2 g/cm<sup>3 </sup>or more, preferably 3.6 g/cm<sup>3 </sup>or more), the transistor <b>162</b> can have stable electric characteristics.
0201Further, a conductive film <b>153</b> is provided in a region overlapping with the source electrode <b>142</b><i>a </i>with the interlayer insulating film <b>149</b> and the insulating film <b>150</b> provided therebetween. The source electrode <b>142</b><i>a</i>, the interlayer insulating film <b>149</b>, the insulating film <b>150</b>, and the conductive film <b>153</b> constitute a capacitor <b>164</b>. That is, the source electrode <b>142</b><i>a </i>functions as one electrode of the capacitor <b>164</b> and the conductive film <b>153</b> functions as the other electrode of the capacitor <b>164</b>. Note that the capacitor <b>164</b> may be omitted if a capacitor is not needed. Alternatively, the capacitor <b>164</b> may be separately provided above the transistor <b>162</b>.
0202An insulating film <b>152</b> is provided over the transistor <b>162</b> and the capacitor <b>164</b>. Further, wirings <b>156</b><i>a </i>and <b>156</b><i>b </i>for connecting the transistor <b>162</b> to another transistor are provided over the insulating film <b>152</b>. The wiring <b>156</b><i>a </i>is electrically connected to the source electrode <b>142</b><i>a </i>through the electrode formed in an opening formed in the interlayer insulating film <b>149</b>, the insulating film <b>150</b>, and the insulating film <b>152</b>. The wiring <b>156</b><i>b </i>is electrically connected to the source electrode <b>142</b><i>b </i>through the electrode formed in an opening formed in the interlayer insulating film <b>149</b>, the insulating film <b>150</b>, and the insulating film <b>152</b>.
0203In <figref idref="DRAWINGS">FIGS. 6A and 6B</figref>, the transistor <b>160</b> is provided so as to overlap with at least part of the transistor <b>162</b>. The source region or the drain region of the transistor <b>160</b> is preferably provided so as to overlap with part of the oxide semiconductor film <b>144</b>. Further, the transistor <b>162</b> and the capacitor <b>164</b> are provided so as to overlap with at least part of the transistor <b>160</b>. For example, the conductive film <b>153</b> of the capacitor <b>164</b> is provided so as to overlap with at least part of the gate electrode <b>110</b> of the transistor <b>160</b>. When such a planar layout is employed, the area occupied by the semiconductor device can be reduced; thus, the degree of integration can be increased.
0204<figref idref="DRAWINGS">FIG. 6C</figref> illustrates an example of a circuit configuration corresponding to <figref idref="DRAWINGS">FIGS. 6A and 6B</figref>.
0205In <figref idref="DRAWINGS">FIG. 6C</figref>, a first wiring (1st Line) is electrically connected to a source electrode of the transistor <b>160</b>. A second wiring (2nd Line) is electrically connected to a drain electrode of the transistor <b>160</b>. A third wiring (3rd Line) is electrically connected to one of a source electrode and a drain electrode of the transistor <b>162</b>. A fourth wiring (4th Line) is electrically connected to a gate electrode of the transistor <b>162</b>. A gate electrode of the transistor <b>160</b> and the other of the source electrode and the drain electrode of the transistor <b>162</b> are electrically connected to one electrode of the capacitor <b>164</b>. A fifth wiring (5th Line) is electrically connected to the other electrode of the capacitor <b>164</b>.
0206The semiconductor device in <figref idref="DRAWINGS">FIG. 6C</figref> utilizes a characteristic in which the potential of the gate electrode of the transistor <b>160</b> can be held, and thus can write, hold, and read data as described below.
0207Writing and holding of data will be described. First, the potential of the fourth wiring is set to a potential at which the transistor <b>162</b> is turned on, so that the transistor <b>162</b> is turned on. Thus, the potential of the third wiring is supplied to a node (node FG) to which the gate electrode of the transistor <b>160</b> and the capacitor <b>164</b> are connected. In other words, predetermined charge is supplied to the node FG (data writing). Here, charge for supply of a potential level or charge for supply of a different potential level (hereinafter referred to as low-level charge and high-level charge) is given. After that, the potential of the fourth wiring is set to a potential at which the transistor <b>162</b> is turned off, so that the transistor <b>162</b> is turned off. Thus, the charge given to the node FG is held (data holding).
0208Since the off-state current of the transistor <b>162</b> is extremely small, the charge of the gate electrode of the transistor <b>160</b> is held for a long time.
0209Next, reading of data will be described. When an appropriate potential (reading potential) is supplied to the fifth wiring while a predetermined potential (fixed potential) is supplied to the first wiring, the potential of the second wiring varies depending on the amount of charge held in the node FG This is generally because when the transistor <b>160</b> is an n-channel transistor, apparent threshold voltage V<sub>th</sub><sub>_</sub><sub>H </sub>in the case where a high-level charge is supplied to the node FG (also referred to as the gate electrode of the transistor <b>160</b>) is lower than apparent threshold voltage V<sub>th</sub><sub>_</sub><sub>L </sub>in the case where a low-level charge is supplied to the node FG Here, the apparent threshold voltage refers to the potential of the fifth wiring, which is needed to turn on the transistor <b>160</b>. Thus, the potential of the fifth wiring is set to a potential V<sub>0 </sub>between V<sub>th</sub><sub>_</sub><sub>H </sub>and V<sub>th</sub><sub>_</sub><sub>L</sub>, whereby charge supplied to the node FG can be determined. For example, in the case where a high-level charge is supplied in writing, when the potential of the fifth wiring is V<sub>0 </sub>(>V<sub>th</sub><sub>_</sub><sub>H</sub>), the transistor <b>160</b> is turned on. In the case where a low-level charge is supplied in writing, even when the potential of the fifth wiring is V<sub>0 </sub>(<V<sub>th</sub><sub>_</sub><sub>L</sub>), the transistor <b>160</b> remains off. Therefore, the data held can be read by measuring the potential of the second wiring.
0210Note that in the case where memory cells are arrayed, only data of desired memory cells need to be read. In the case where such reading is not performed, a potential at which the transistor <b>160</b> is turned off regardless of the state of the gate electrode of the transistor <b>160</b>, that is, a potential smaller than V<sub>th</sub><sub>_</sub><sub>H </sub>may be supplied to the fifth wiring. Alternatively, a potential at which the transistor <b>160</b> is turned on regardless of the state of the gate electrode, that is, a potential higher than V<sub>th</sub><sub>_</sub><sub>L </sub>may be supplied to the fifth wiring.
0211When a transistor which includes a channel formation region formed using an oxide semiconductor and has extremely small off-state current is applied to the semiconductor device in this embodiment, the semiconductor device can hold data for an extremely long period. In other words, refresh operation is not needed or the frequency of the refresh operation can be extremely low, which results in a sufficient reduction in power consumption. Moreover, stored data can be held for a long time even during a period in which power is not supplied (the potential is preferably fixed).
0212Further, the semiconductor device described in this embodiment does not need high voltage for writing data and has no problem of deterioration of elements. For example, unlike a conventional non-volatile memory, it is not necessary to inject and extract electrons into and from a floating gate; thus, a problem such as deterioration of a gate insulating film does not occur at all. In other words, the semiconductor device according to one embodiment of the present invention does not have a limit on the number of write cycles, which is a problem in a conventional nonvolatile memory, and reliability thereof is drastically improved. Furthermore, data is written depending on the on state or the off state of the transistor, whereby high-speed operation can be easily achieved.
0213Further, in the transistor <b>162</b>, the low-resistance region <b>144</b><i>a </i>(or the low-resistance region <b>144</b><i>b</i>) in the oxide semiconductor film is in contact with the source electrode <b>142</b><i>a </i>(or the drain electrode <b>142</b><i>b</i>) to be electrically connected thereto, so that contact resistance can be reduced; thus, the transistor <b>162</b> can have excellent electric characteristics (e.g., high on-state current). Therefore, the use of the transistor <b>162</b> allows higher performance of the semiconductor device. Moreover, the transistor <b>162</b> has high reliability; thus, higher reliability of the semiconductor device can be achieved.
0214The structures, methods, and the like described in this embodiment can be combined as appropriate with any of the structures, methods, and the like described in the other embodiments.
Embodiment 4
0215In this embodiment, a semiconductor device which includes the transistor described in Embodiment 1, can hold stored data even when not powered, does not have a limitation on the number of write cycles, and has a structure different from the structure described in Embodiment 3 will be described with reference to <figref idref="DRAWINGS">FIGS. 7A and 7B</figref> and <figref idref="DRAWINGS">FIGS. 8A and 8B</figref>. Note that the transistor <b>162</b> included in the semiconductor device in this embodiment is the transistor described in Embodiment 1. Any of the structures of the transistors described in previously-cited Embodiments can be employed for the transistor <b>162</b>.
0216<figref idref="DRAWINGS">FIG. 7A</figref> illustrates an example of a circuit configuration of a semiconductor device, and <figref idref="DRAWINGS">FIG. 7B</figref> is a conceptual diagram illustrating an example of a semiconductor device. First, the semiconductor device illustrated in <figref idref="DRAWINGS">FIG. 7A</figref> will be described, and then the semiconductor device illustrated in <figref idref="DRAWINGS">FIG. 7B</figref> will be described.
0217In the semiconductor device illustrated in <figref idref="DRAWINGS">FIG. 7A</figref>, a bit line BL is electrically connected to one of the source electrode or the drain electrode of the transistor <b>162</b>, a word line WL is electrically connected to the gate electrode of the transistor <b>162</b>, and the other of the source electrode or the drain electrode of the transistor <b>162</b> is electrically connected to a first terminal of a capacitor <b>164</b>.
0218Moreover, the transistor <b>162</b> including an oxide semiconductor has extremely small off-state current. For that reason, the potential of the first terminal of the capacitor <b>164</b> (or charge accumulated in the capacitor <b>164</b>) can be held for an extremely long period by turning off the transistor <b>162</b>.
0219Next, writing and holding of data in the semiconductor device (a memory cell <b>250</b>) illustrated in <figref idref="DRAWINGS">FIG. 7A</figref> will be described.
0220First, the potential of the word line WL is set to a potential at which the transistor <b>162</b> is turned on, so that the transistor <b>162</b> is turned on. Thus, the potential of the bit line BL is supplied to the first terminal of the capacitor <b>164</b> (data writing). After that, the potential of the word line WL is set to a potential at which the transistor <b>162</b> is turned off, so that the transistor <b>162</b> is turned off. Thus, the potential at the first terminal of the capacitor <b>164</b> is held (data holding).
0221Since the off-state current of the transistor <b>162</b> is extremely small, the potential of the first terminal of the capacitor <b>164</b> (or the charge accumulated in the capacitor) can be held for a long time.
0222Next, reading of data will be described. When the transistor <b>162</b> is turned on, the bit line BL which is in a floating state and the capacitor <b>164</b> are electrically connected to each other, and the charge is redistributed between the bit line BL and the capacitor <b>164</b>. As a result, the potential of the bit line BL changes. The amount of change in the potential of the bit line BL varies depending on the potential of the first terminal of the capacitor <b>164</b> (or the charge accumulated in the capacitor <b>164</b>).
0223For example, the potential of the bit line BL after charge redistribution is (C<sub>B</sub>×V<sub>B0</sub>+C×V)/(C<sub>B</sub>+C), where V is the potential of the first terminal of the capacitor <b>164</b>, C is the capacitance of the capacitor <b>164</b>, C<sub>B </sub>is the capacitance of the bit line BL (hereinafter also referred to as “bit line capacitance”), and V<sub>B0 </sub>is the potential of the bit line BL before the charge redistribution. Therefore, it can be found that assuming that the memory cell <b>250</b> is in either of two states in which the potentials of the first terminal of the capacitor <b>164</b> are V<sub>1 </sub>and V<sub>0 </sub>(V<sub>1</sub>>V<sub>0</sub>), the potential of the bit line BL in the case of holding the potential V<sub>1 </sub>(=(C<sub>B</sub>×V<sub>B0</sub>+C×V<sub>1</sub>)/(C<sub>B</sub>+C)) is higher than the potential of the bit line BL in the case of holding the potential V<sub>0 </sub>(=(C<sub>B</sub>×V<sub>B0</sub>+C×V<sub>0</sub>)/(C<sub>B</sub>+C)).
0224Then, by comparison between the potential of the bit line BL and a predetermined potential, data can be read.
0225As described above, the semiconductor device illustrated in <figref idref="DRAWINGS">FIG. 7A</figref> can hold charge that is accumulated in the capacitor <b>164</b> for a long time because the off-state current of the transistor <b>162</b> is extremely small. In other words, refresh operation is not needed or the frequency of refresh operation can be extremely low, which results in a sufficient reduction in power consumption. Moreover, stored data can be held for a long time even during a period in which power is not supplied.
0226Next, the semiconductor device illustrated in <figref idref="DRAWINGS">FIG. 7B</figref> will be described.
0227The semiconductor device illustrated in <figref idref="DRAWINGS">FIG. 7B</figref> includes a memory cell array <b>251</b> (memory cell arrays <b>251</b><i>a </i>and <b>251</b><i>b</i>) including a plurality of memory cells <b>250</b> illustrated in <figref idref="DRAWINGS">FIG. 7A</figref> as memory circuits in the upper portion, and a peripheral circuit <b>253</b>, which is necessary for operating the memory cell arrays <b>251</b><i>a </i>and <b>251</b><i>b</i>, in the lower portion. Note that the peripheral circuit <b>253</b> is electrically connected to the memory cell array <b>251</b><i>a </i>and the memory cell array <b>251</b><i>b. </i>
0228In the structure illustrated in <figref idref="DRAWINGS">FIG. 7B</figref>, the peripheral circuit <b>253</b> can be provided directly under the memory cell arrays <b>251</b><i>a </i>and <b>251</b><i>b</i>. Thus, a reduction in the size of the semiconductor device can be achieved.
0229It is preferable that a semiconductor material of the transistor provided in the peripheral circuit <b>253</b> be different from that of the transistor <b>162</b>. For example, silicon, germanium, silicon germanium, silicon carbide, gallium arsenide, or the like can be used, and a single crystal semiconductor is preferably used. Alternatively, an organic semiconductor material or the like may be used. A transistor including such a semiconductor material can operate at sufficiently high speed. Thus, the transistor enables a variety of circuits (e.g., a logic circuit and a driver circuit) which need to operate at high speed to be favorably obtained.
0230Note that <figref idref="DRAWINGS">FIG. 7B</figref> illustrates, as an example, the semiconductor device in which two memory cell arrays, the memory cell array <b>251</b><i>a </i>and the memory cell array <b>251</b><i>b</i>, are stacked; however, the number of memory cell arrays to be stacked is not limited thereto. Three or more memory cell arrays may be stacked.
0231Next, a specific structure of the memory cell <b>250</b> illustrated in <figref idref="DRAWINGS">FIG. 7A</figref> will be described with reference to <figref idref="DRAWINGS">FIGS. 8A and 8B</figref>.
0232<figref idref="DRAWINGS">FIGS. 8A and 8B</figref> illustrate an example of a structure of the memory cell <b>250</b>. <figref idref="DRAWINGS">FIG. 8A</figref> is a cross-sectional view of the memory cell <b>250</b>, and <figref idref="DRAWINGS">FIG. 8B</figref> is a plan view of the memory cell <b>250</b>. Here, <figref idref="DRAWINGS">FIG. 8A</figref> corresponds to a cross section along line I-J and line K-L in <figref idref="DRAWINGS">FIG. 8B</figref>.
0233The transistor <b>162</b> in <figref idref="DRAWINGS">FIGS. 8A and 8B</figref> can have the same structure as the transistor in Embodiment 1.
0234An interlayer insulating film <b>149</b> having a single-layer structure or a stacked-layer structure is provided over the transistor <b>162</b>. In addition, a conductive film <b>153</b> is provided in a region overlapping with the source electrode <b>142</b><i>a </i>of the transistor <b>162</b> with the interlayer insulating film <b>149</b> and the insulating film <b>150</b> interposed therebetween, and the source electrode <b>142</b><i>a</i>, the interlayer insulating film <b>149</b>, the insulating film <b>150</b>, and the conductive film <b>153</b> form a capacitor <b>164</b>. That is, the source electrode <b>142</b><i>a </i>of the transistor <b>162</b> functions as one electrode of the capacitor <b>164</b>, and the conductive film <b>153</b> functions as the other electrode of the capacitor <b>164</b>.
0235An insulating film <b>152</b> is provided over the transistor <b>162</b> and the capacitor <b>164</b>. Further, a wiring <b>156</b><i>a </i>and a wiring <b>156</b><i>b </i>for connecting the memory cell <b>250</b> to an adjacent memory cell <b>250</b> are provided over the insulating film <b>152</b>. The wiring <b>156</b><i>a </i>is electrically connected to the source electrode <b>142</b><i>a </i>through the electrode formed in an opening formed in the interlayer insulating film <b>149</b>, the insulating film <b>150</b>, and the insulating film <b>152</b>. The wiring <b>156</b><i>b </i>is electrically connected to the drain electrode <b>142</b><i>b </i>through the electrode formed in an opening formed in the interlayer insulating film <b>149</b>, and the insulating films <b>150</b> and <b>152</b>. The wirings <b>156</b><i>a </i>and <b>156</b><i>b </i>may be electrically connected to the source electrode <b>142</b><i>a </i>and the drain electrode <b>142</b><i>b </i>through another conductive film provided in the opening. Note that the wirings <b>156</b><i>a </i>and <b>156</b><i>b </i>correspond to the bit line BL in the circuit diagram of <figref idref="DRAWINGS">FIG. 7A</figref>.
0236In <figref idref="DRAWINGS">FIGS. 8A and 8B</figref>, the drain electrode <b>142</b><i>b </i>of the transistor <b>162</b> can also function as a source electrode of a transistor included in an adjacent memory cell. With such a planar layout, the area occupied by the semiconductor device can be reduced; thus, higher integration can be achieved.
0237When the planar layout illustrated in <figref idref="DRAWINGS">FIG. 8B</figref> is employed, the area occupied by the semiconductor device can be reduced; thus, the degree of integration can be increased.
0238As described above, the plurality of memory cells formed in multiple layers in the upper portion each include a transistor including an oxide semiconductor. Since the off-state current of the transistor including an oxide semiconductor is small, stored data can be held for a long time with the use of the transistor. In other words, the frequency of refresh operation can be extremely lowered, which results in a sufficient reduction in power consumption.
0239A semiconductor device having a novel feature can be obtained by being provided with both a peripheral circuit including the transistor including a material other than an oxide semiconductor (in other words, a transistor capable of operating at sufficiently high speed) and a memory circuit including the transistor including an oxide semiconductor (in a broader sense, a transistor with sufficiently small off-state current). Further, with a structure in which the peripheral circuit and the memory circuit are stacked, higher integration of the integration of the semiconductor device can be achieved.
0240As described above, a miniaturized and highly-integrated semiconductor device having high electrical characteristics and a method for manufacturing the semiconductor device can be provided.
0241This embodiment can be combined with any of the other embodiments as appropriate.
Embodiment 5
0242In this embodiment, examples of application of the semiconductor device described in any of the above embodiments to portable devices such as a mobile phone, a smartphone, or an e-book reader will be described with reference to <figref idref="DRAWINGS">FIGS. 9A and 9B</figref>, <figref idref="DRAWINGS">FIG. 10</figref>, <figref idref="DRAWINGS">FIG. 11</figref>, and <figref idref="DRAWINGS">FIG. 12</figref>.
0243In portable electronic devices such as a mobile phone, a smart phone, and an e-book reader, an SRAM or a DRAM is used to store image data temporarily. This is because response speed of a flash memory is low and thus a flash memory is not suitable for image processing. On the other hand, an SRAM or a DRAM has the following characteristics when used for temporary storage of image data.
0244In a normal SRAM, as illustrated in <figref idref="DRAWINGS">FIG. 9A</figref>, one memory cell includes six transistors, which are a transistor <b>801</b>, a transistor <b>802</b>, a transistor <b>803</b>, a transistor <b>804</b>, a transistor <b>805</b>, and a transistor <b>806</b>, and they are driven by an X decoder <b>807</b> and a Y decoder <b>808</b>. A pair of transistors <b>803</b> and <b>805</b> and a pair of the transistors <b>804</b> and <b>806</b> each serve as an inverter, and high-speed driving can be performed therewith. However, an SRAM has a disadvantage of large cell area because one memory cell includes six transistors. Provided that the minimum feature size of a design rule is F, the area of a memory cell in an SRAM is generally 100 F<sup>2 </sup>to 150 F<sup>2</sup>. Therefore, the price per bit of an SRAM is the highest among a variety of memory devices.
0245On the other hand, as illustrated in <figref idref="DRAWINGS">FIG. 9B</figref>, a memory cell in a DRAM includes a transistor <b>811</b> and a storage capacitor <b>812</b>, and is driven by an X decoder <b>813</b> and a Y decoder <b>814</b>. One cell includes one transistor and one capacitor and has a small area. The area of a memory cell in a DRAM is generally less than or equal to 10 F<sup>2</sup>. Note that the DRAM needs to be refreshed periodically and consumes electric power even when a rewriting operation is not performed.
0246However, the area of the memory cell of the semiconductor device described in the above embodiments is about 10 F<sup>2 </sup>and frequent refreshing is not needed. Therefore, the area of the memory cell can be reduced, which results in a reduction in power consumption.
0247<figref idref="DRAWINGS">FIG. 10</figref> is a block diagram of a portable device. A portable device illustrated in <figref idref="DRAWINGS">FIG. 10</figref> includes an RF circuit <b>901</b>, an analog baseband circuit <b>902</b>, a digital baseband circuit <b>903</b>, a battery <b>904</b>, a power supply circuit <b>905</b>, an application processor <b>906</b>, a flash memory <b>910</b>, a display controller <b>911</b>, a memory circuit <b>912</b>, a display <b>913</b>, a touch sensor <b>919</b>, an audio circuit <b>917</b>, a keyboard <b>918</b>, and the like. The display <b>913</b> includes a display portion <b>914</b>, a source driver <b>915</b>, and a gate driver <b>916</b>. The application processor <b>906</b> includes a CPU <b>907</b>, a DSP <b>908</b>, and an interface (IF) <b>909</b>. In general, the memory circuit <b>912</b> includes an SRAM or a DRAM; by employing any of the semiconductor devices described in the above embodiments for the memory circuit <b>912</b>, writing and reading of data can be performed at high speed, data can be held for a long time, and power consumption can be sufficiently reduced.
0248<figref idref="DRAWINGS">FIG. 11</figref> illustrates an example in which any of the semiconductor devices described in the above embodiments is used for a memory circuit <b>950</b> in a display. The memory circuit <b>950</b> illustrated in <figref idref="DRAWINGS">FIG. 11</figref> includes a memory <b>952</b>, a memory <b>953</b>, a switch <b>954</b>, a switch <b>955</b>, and a memory controller <b>951</b>. Further, the memory circuit <b>950</b> is connected to a display controller <b>956</b> which reads and controls image data input through a signal line (input image data) and data stored in the memories <b>952</b> and <b>953</b> (stored image data), and is also connected to a display <b>957</b> which displays an image based on a signal input from the display controller <b>956</b>.
0249First, image data (input image data A) is formed by an application processor (not illustrated). The input image data A is stored in the memory <b>952</b> though the switch <b>954</b>. The image data (stored image data A) stored in the memory <b>952</b> is transmitted to the display <b>957</b> through the switch <b>955</b> and the display controller <b>956</b>, and is displayed on the display <b>957</b>.
0250In the case where the input image data A is not changed, the stored image data A is read from the memory <b>952</b> through the switch <b>955</b> by the display controller <b>956</b> normally at a frequency of approximately 30 Hz to 60 Hz.
0251Next, for example, when a user performs an operation to rewrite a screen (i.e., when the input image data A is changed), the application processor produces new image data (input image data B). The input image data B is stored in the memory <b>953</b> through the switch <b>954</b>. Also during this time, the stored image data A is regularly read from the memory <b>952</b> through the switch <b>955</b>. After the completion of storing the new image data (stored image data B) in the memory <b>953</b>, from the next frame for the display <b>957</b>, the stored image data B starts to be read, is transmitted to the display <b>957</b> through the switch <b>955</b> and the display controller <b>956</b>, and is displayed on the display <b>957</b>. This reading operation continues until another next new image data is stored in the memory <b>952</b>.
0252By alternately writing and reading image data to and from the memory <b>952</b> and the memory <b>953</b> as described above, images are displayed on the display <b>957</b>. Note that the memory <b>952</b> and the memory <b>953</b> are not necessarily separate memories and a single memory may be divided and used. By employing any of the semiconductor devices described in the above embodiments for the memory <b>952</b> and the memory <b>953</b>, data can be written and read at high speed and held for a long time, and power consumption can be sufficiently reduced.
0253<figref idref="DRAWINGS">FIG. 12</figref> is a block diagram of an e-book reader. The e-book reader in <figref idref="DRAWINGS">FIG. 12</figref> includes a battery <b>1001</b>, a power supply circuit <b>1002</b>, a microprocessor <b>1003</b>, a flash memory <b>1004</b>, an audio circuit <b>1005</b>, a keyboard <b>1006</b>, a memory circuit <b>1007</b>, a touch panel <b>1008</b>, a display <b>1009</b>, and a display controller <b>1010</b>.
0254Here, the semiconductor device described in any of the above embodiments can be used for the memory circuit <b>1007</b> in <figref idref="DRAWINGS">FIG. 12</figref>. The memory circuit <b>1007</b> has a function of temporarily holding the contents of a book. For example, when a user reads an e-book, the user may use a highlighting function of changing a display color, drawing an underline, using a bold font, changing the type of letter, or the like so that the specific portion is in clear contrast to the other portions. In the case where data of the portion specified by the user is held for a long time, the data may be copied to the flash memory <b>1004</b>. Also in such a case, the semiconductor device described in any of the above embodiments is used, whereby writing and reading of data can be performed at high speed, data can be stored for a long time, and power consumption can be sufficiently reduced.
0255As described above, the semiconductor device in any of the above embodiments is mounted on each of the portable devices described in this embodiment. Thus, it is possible to obtain a portable device which is capable of reading data at high speed, storing data for a long time, and reducing power consumption.
0256This embodiment can be combined with any of the other embodiments as appropriate.
0257This application is based on Japanese Patent Application serial no. 2011-282450 filed with Japan Patent Office on Dec. 23, 2011, the entire contents of which are hereby incorporated by reference.
Contents5
16 sheets
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Priority claims4
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91 transactions on the USPTO file
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Numbers
- Publication
- 9871059
- Application
- 14961061
Titles
- English
- Semiconductor device and method for manufacturing the same
Patent term adjustment
- Applicant delay
- −150 days
- Net adjustment
- 0 days
Classification
- CPC, 30
- H01L27/1225
- H10D86/60
- H10D86/423
- H10D30/6755
- H10B12/056
- H10B10/12
- H01L27/11521
- H01L27/124
- H01L27/1248
- H01L29/1033
- H10D86/451
- H01L29/24
- H10D86/441
- H10D99/00
- H01L29/41733
- H01L29/41775
- H01L29/66742
- H01L29/66969
- H01L29/78
- H01L29/7869
- H10D30/6729
- H01L27/10879
- H10D30/031
- H01L27/1104
- H10D30/6757
- H10B41/30
- H10D30/60
- H10D62/80
- H10D62/235
- H10D64/258
- IPC, 17
- H01L29 10
- H01L29 24
- H01L27 12
- H01L27 11521
- H01L29 417
- H01L29 66
- H01L29 78
- H01L29 786
- H01L27 108
- H01L27 11
- H10B10 00
- H10B12 00
- H10B41 30
- H10B41 70
- H10B69 00
- H10P95 00
- H10W10 00