US9844770B2

Catalyst used in the production of ethylene and propylene from methanol and/or dimethyl ether, method for preparing the same and method for using the same

Claim Score by NHIP

Read claim 6, the broadest

Abstract

The application provides a catalyst for producing ethylene and propylene from methanol and/or dimethyl ether, and a preparation and application thereof. In the present application, a molecular sieve catalyst co-modified by rare earth metals and silanization is utilized. First, the material containing methanol and/or dimethyl ether reacts on the catalyst to generate hydrocarbons. The hydrocarbons are separated into a C1-C5 component and a C6+ component. Then the C6+ component is recycled to the feeding port and fed into the reactor after mixing with methanol and/or dimethyl ether. The above steps are repeated, to finally generate C1-C5 products, in which the selectivity for ethylene and propylene can reach more than 90 wt % in the C1-C5 component, so that the maximal yield can be achieved in the production of ethylene and propylene from methanol and/or dimethyl ether.

Term

6.1 yearsleft in the term

Expires 15 November 2032, including 206 days of term adjustment.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Expires

6 claims: 2 independent, 4 dependent

  1. 1
    A process for producing ethylene and propylene from methanol and/or dimethyl ether, comprising the steps of; (a) contacting methanol and/or dimethyl ether with a catalyst to generate a first stream containing hydrocarbons, the catalyst produced by the steps consisting of:(i) impregnating a HZSM-5 and/or a HZSM-11 zeolite molecular sieve in a lanthanum nitrate solution for 1-12 hours, followed by filtering, drying and calcining to obtain a lanthanum-modified molecular sieve;(ii) impregnating said obtained lanthanum-modified molecular sieve in one or more silicon sources selected from the group consisting of tetramethyl silicate, tetraethyl silicate, and silicon tetraethyl for 1-12 hours, followed by filtering, drying and calcining to obtain a molecular sieve catalyst co-modified by lanthanum and silanization;(b) separating said first stream obtained from step (a) into a first C 1 -C 5 component and a first C 6+ component;(c) mixing said first C 6+ component obtained from step (b) with methanol and/or dimethyl ether to generate a mixture material, and contacting the mixture material with said catalyst to generate a second stream containing hydrocarbons;(d) separating said second stream obtained from step (c) into a second C 1 -C 5 component and a second C 6+ component, wherein said second C 1 -C 5 component contains ethylene and propylene and is collected as a target product and said second C 6+ component is recycled to step (c);and (e) repeating step (c) and step (d), wherein the mixture material formed by mixing said second C 6+ component obtained in step (d) with methanol and/or dimethyl ether is used in step (c), so that said second C 1 -C 5 component containing ethylene and propylene is obtained continuously;wherein said catalyst co-modified by lanthanum and silanization is the only catalyst used in the process, said catalyst is loaded by lanthanum, and a surface acidity of said catalyst is modified by silicon compounds;and wherein a loading amount of said lanthanum is 0.5-5 wt % of a total weight of said catalyst, and a loading amount of said silicon compounds, which is based on silicon oxide, is 0.1-10 wt % of the total weight of said catalyst.
  2. 6
    Broadest claimClaim Score 14, narrow(NHIP)A process for producing ethylene and propylene from methanol and/or dimethyl ether, comprising the steps of; (a) contacting methanol and/or dimethyl ether with a catalyst to generate a first stream containing hydrocarbons, the catalyst produced by the steps consisting of:(i) impregnating a HZSM-5 and/or a HZSM-11 zeolite molecular sieve in a lanthanum nitrate solution for 1-12 hours, followed by filtering, drying and calcining to obtain a lanthanum-modified molecular sieve;(ii) impregnating said obtained lanthanum-modified molecular sieve in one or more silicon sources selected from the group consisting of tetramethyl silicate, tetraethyl silicate, and silicon tetraethyl for 1-12 hours, followed by filtering, drying and calcining to obtain a molecular sieve catalyst co-modified by lanthanum and silanization;(b) separating said first stream obtained from step (a) into a first C 1 -C 5 component and a first C 6+ component;(c) mixing said first C 6+ component obtained from step (b) with methanol and/or dimethyl ether to generate a mixture material, and contacting the mixture material with said catalyst to generate a second stream containing hydrocarbons;(d) separating said second stream obtained from step (c) into a second C 1 -C 5 component and a second C 6+ component, wherein said second C 1 -C 5 component contains ethylene and propylene and is collected as a target product and said second C 6+ component is recycled to step (c);and (e) repeating step (c) and step (d), wherein the mixture material formed by mixing said second C 6+ component obtained in step (d) with methanol and/or dimethyl ether is used in step (c), so that said second C 1 -C 5 component containing ethylene and propylene is obtained continuously;wherein said catalyst co-modified by lanthanum and silanization is loaded by lanthanum, and a surface acidity of said catalyst is modified by silicon compounds;and wherein a loading amount of said lanthanum is 0.5-5 wt % of a total weight of said catalyst, and a loading amount of said silicon compounds, which is based on silicon oxide, is 0.1-10 wt % of the total weight of said catalyst.