Structure and method for a high-K transformer with capacitive coupling
Summary by NHIP
High-K Transformer with Capacitive Coupling
The method forms four conductive features over a semiconductor substrate to create an inductively coupled transformer with capacitive enhancement. Floating ends on the third and fourth features, located in specific metal layers, increase the coupling coefficient through capacitive interaction.
Claim Score by NHIP
Abstract
The present disclosure provides a semiconductor device. The semiconductor device includes a semiconductor substrate having an integrated circuit (IC) device; an interconnect structure disposed on the semiconductor substrate and coupled with the IC device; and a transformer disposed on the semiconductor substrate and integrated in the interconnect structure. The transformer includes a first conductive feature; a second conductive feature inductively coupled with the first conductive feature; a third conductive feature electrically connected to the first conductive feature; and a fourth conductive feature electrically connected to the second conductive feature. The third and fourth conductive features are designed and configured to be capacitively coupled to increase a coupling coefficient of the transformer.

Term
5.1 yearsleft in the term
Expires 25 October 2031.
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20 claims: 3 independent, 17 dependent
- 1A method comprising:forming a first conductive feature having first two ports over a semiconductor substrate;forming a second conductive feature having second two ports over the semiconductor substrate, wherein the first and second conductive features are inductively coupled;and forming a third conductive feature over the semiconductor substrate, the third conductive feature being electrically coupled to at least one of the first and second conductive features and having an end that is electrically floating, the third conductive feature being capacitively coupled with at least one of the first and second conductive features.
- 7Broadest claimClaim Score 81, broad(NHIP)A method comprising:forming a first conductive feature over a substrate;forming a second conductive feature over the substrate;forming a third conductive feature over the substrate, the third conductive feature being electrically coupled to the first conductive feature and capacitively coupled to the second conductive feature, the third conductive feature having an end that is electrically floating;and forming a via over the first and second conductive features, wherein the via extends continuously from the first conductive feature to the second conductive feature.
- 14A method of fabricating a semiconductor device, comprising:forming an interconnect structure over a substrate, the interconnect structure having layers of metal lines and levels of via features interconnecting the layers of metal lines, wherein the forming the interconnect structure includes forming a transformer with a subset of the metal lines and a subset of the via features, the transformer having: a first conductive feature having first two ports;a second conductive feature having second two ports;a third conductive feature electrically connected to the first conductive feature and having at least first two ends that are electrically floating;and a fourth conductive feature electrically connected to the second conductive feature, wherein the first and second conductive features are inductively coupled, and the third and fourth conductive features are capacitively coupled.
Independent claims3
83 paragraphs in 4 sections, as filed
PRIORITY DATA
0001The present application is a divisional application of U.S. application Ser. No. 13/280,786, filed Oct. 25, 2011, which is incorporated herein by reference in its entirety.
BACKGROUND
0002The semiconductor integrated circuit (IC) industry has experienced rapid growth. Technological advances in IC materials and design have produced generations of ICs where each generation has smaller and more complex circuits than the previous generation. However, these advances have increased the complexity of processing and manufacturing ICs and, for these advances to be realized, similar developments in IC processing and manufacturing are needed. In the course of integrated circuit evolution, functional density (i.e., the number of interconnected devices per chip area) has generally increased while geometry size (i.e., the smallest component (or line) that can be created using a fabrication process) has decreased.
0003Various active or passive electronic components can be formed on a semiconductor IC. For example, a transformer may be formed as a passive electronic component. As device sizes continue to decrease for even higher frequency applications, traditional transformer structures may encounter problems, such as reduced mutual inductive coefficient K and reduced self-resonant frequency. Particularly, when a transformer is applied with an electrical voltage having a high frequency up to 30 GHz, the mutual inductive coefficient drops to 0.6 or less. The self-resonant frequency also drops down with decreased device size by advancing technology nodes.
0004Therefore, while existing transformer devices have been generally adequate for their intended purposes, they have not been entirely satisfactory in every aspect.
BRIEF DESCRIPTION OF THE DRAWINGS
0005Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
0006<figref idref="DRAWINGS">FIG. 1</figref> is a flowchart of method to fabricate a semiconductor device having a transformer with capacitive coupling features in one or more embodiments.
0007<figref idref="DRAWINGS">FIG. 2</figref> is a schematic view of a semiconductor device having a transformer with capacitive coupling features constructed according to aspects of the present disclosure in one or more embodiments.
0008<figref idref="DRAWINGS">FIG. 3</figref> is a sectional view of a semiconductor device having a transformer with capacitive coupling features constructed according to aspects of the present disclosure in other embodiments.
0009<figref idref="DRAWINGS">FIGS. 3<i>a</i>, 3<i>b</i>, 3<i>c </i>and 3<i>d </i></figref>are top views of various features in the transformer of <figref idref="DRAWINGS">FIG. 3</figref> constructed according to various aspects of the present disclosure in various embodiments.
0010<figref idref="DRAWINGS">FIG. 4</figref> is a perspective view of a transformer with one or more capacitive coupling features according to one or more embodiments.
0011<figref idref="DRAWINGS">FIGS. 4<i>a</i>, 4<i>b </i>and 4<i>c </i></figref>are perspective views of various features of the transformer in <figref idref="DRAWINGS">FIG. 4</figref> according to various embodiments.
0012<figref idref="DRAWINGS">FIG. 5</figref> is a diagram of various characteristic data of a transformer having one or more capacitive coupling feature.
0013<figref idref="DRAWINGS">FIGS. 6 and 7</figref> are perspective views of a transformer in various embodiments.
0014<figref idref="DRAWINGS">FIG. 8</figref> is a diagram of various characteristic data of the transformer in <figref idref="DRAWINGS">FIG. 7</figref>.
0015<figref idref="DRAWINGS">FIGS. 9-13</figref> are sectional views of a transformer, in portion, with capacitive coupling according to various embodiments.
0016<figref idref="DRAWINGS">FIGS. 14-15</figref> are sectional views of a transformer, in portion, with capacitive coupling according to other embodiments.
0017<figref idref="DRAWINGS">FIGS. 16<i>a </i>and 16<i>b </i></figref>illustrate another embodiment of a transformer with capacitive coupling in sectional views.
0018<figref idref="DRAWINGS">FIGS. 16<i>c</i>-16<i>e </i></figref>illustrate various portions of the transformer in <figref idref="DRAWINGS">FIGS. 16<i>a </i>and 16<i>b </i></figref>in top views.
0019<figref idref="DRAWINGS">FIG. 17</figref> illustrates another embodiment of a transformer with capacitive coupling in a sectional view.
DETAILED DESCRIPTION
0020It is understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
0021Illustrated in <figref idref="DRAWINGS">FIG. 1</figref> is a flowchart of a method <b>20</b> for fabricating a semiconductor device that includes a transformer structure. <figref idref="DRAWINGS">FIG. 2</figref> is a schematic view of a semiconductor structure <b>50</b> having a transformer with capacitive coupling features constructed according to aspects of the present disclosure in other embodiments. The semiconductor structure <b>50</b> and the method <b>20</b> are collectively described below with reference to <figref idref="DRAWINGS">FIGS. 1 and 2</figref>.
0022The semiconductor structure <b>50</b> may include an integrated circuit (IC) chip, system on chip (SoC), or portion thereof, that may include various passive and active microelectronic devices such as resistors, capacitors, inductors, diodes, metal-oxide semiconductor field effect transistors (MOSFET), complementary metal-oxide semiconductor (CMOS) transistors, bipolar junction transistors (BJT), laterally diffused MOS (LDMOS) transistors, high power MOS transistors, or other types of transistors. It is understood that the Figures discussed herein have been simplified for a better understanding of the inventive concepts of the present disclosure. Accordingly, it should be noted that additional processes may be provided before, during, and after the method <b>20</b> of <figref idref="DRAWINGS">FIG. 1</figref>, and that some other processes may only be briefly described herein.
0023The method <b>20</b> begins with block <b>22</b> in which a substrate <b>52</b> is provided. The substrate <b>52</b> includes a surface <b>53</b> that defines an axis “Z” perpendicular to the surface <b>53</b>. The substrate <b>52</b> may include a semiconductor substrate, such as silicon substrate, or other suitable substrate. Alternatively or additionally, the substrate <b>52</b> includes germanium, silicon germanium or other proper semiconductor materials. The substrate <b>52</b> also includes various isolation features, such as shallow trench isolation (STI), formed in the substrate to separate various devices. The semiconductor substrate also includes various doped regions such as n-well, p-wells, light doped drain (LDD) features and heavily doped source and drain (S/D) features. Those doped features and other features (e.g., gate electrode) are configured to form various active and passive devices.
0024The method <b>20</b> begins with block <b>24</b> in which an interconnect structure <b>54</b> is formed on the substrate <b>52</b>. The interconnect structure <b>54</b> includes a plurality of conductive lines interconnected by a plurality of vias (or via features). Particularly, the interconnect structure includes multiple metal layers, such as metal one M<sub>1</sub>, metal two M<sub>2 </sub>and so on. The metal layers are perpendicular to the axis Z. The plurality of conductive lines belong to respective metal layers. The conductive lines and via features are configured to provide horizontal and vertical routings, respectively. The conductive lines and via features are couple with the various devices on the substrate, forming one or more functional circuits. Furthermore, the interconnect structure is designed to provide electrical routings between the devices and input/output signals.
0025In another embodiment, each of the metal lines and via features further includes a barrier layer and bulk metal where the barrier layer is disposed to separate the bulk metal from the adjacent dielectric material. In one example, the barrier layer includes titanium nitride, tantalum nitride or other suitable material to prevent inter-diffusion between the bulk metal and the dielectric material. In another example, the bulk metal includes copper, aluminum (or aluminum copper alloy), tungsten or other suitable metal. In yet another example, the dielectric material includes silicon oxide, low k dielectric material or other dielectric material to provide isolation among various metal lines and via features.
0026The interconnect structure <b>54</b> is formed in a manner such that a transformer <b>56</b> is formed in the interconnect structure. The transformer <b>56</b> is formed with at least some of the conductive lines and at least some of the vias of the interconnect structure <b>54</b>. In one embodiment, the transformer includes a first conductive feature (first inductive coupling feature or inductive conductive feature) <b>62</b> and a second conductive feature (second inductive coupling feature or second inductive conductive feature) <b>64</b> configured to be inductively coupled. Particularly, the first conductive feature <b>62</b> includes a first coil element and the second conductive feature <b>64</b> includes a second coil element. The first conductive feature <b>62</b> further includes first two ports extended from the first coil element and connected with one of input/output signals. Similarly, the second conductive feature <b>64</b> includes second two ports connected with another one of input/output signals. One of the first conductive feature <b>62</b> and second conductive feature <b>64</b> is configured as a primary coil of the transformer <b>56</b> and the another is configured as a secondary coil.
0027The transformer <b>56</b> defines a mutual inductance M between the first and second conductive features <b>62</b> and <b>64</b>. A coupling coefficient K is defined to the transformer as well. The coupling coefficient K ranges between 0 and 1. The mutual inductance is related to the coupling coefficient K. In one example wherein the transformer <b>56</b> only includes the first and second inductive coupling features <b>62</b> and <b>64</b>, the mutual inductance M is related to the coupling coefficient K by M=K(L1*L2)<sup>1/2</sup>, wherein L1 is the self-inductance of the first coil element and L2 is the self-inductance of the second coil element.
0028The first and second conductive features <b>62</b> and <b>64</b> are integrated in one or more metal layers and are approximate from each other such that the mutual inductance is enhanced. In one embodiment, the first and second conductive features <b>62</b> and <b>64</b> are substantially configured in a same metal layer or same two metal layers. In one embodiment, the first and second conductive features <b>62</b> and <b>64</b> are configured in two approximate metal layers and each may include metal lines in the two metal layers and via features between the two metal layers. In furtherance of the embodiment, the first and second coil elements are configured one metal layer and the first and second ports are distributed on the two metal layers. In another embodiment, the first conductive feature <b>62</b> and second conductive feature <b>64</b> each include multiple turns and are configured to be inter-wound with each other to enhance the mutual inductance. In another embodiment, the first conductive feature <b>62</b> and second conductive feature <b>64</b> each include one turn and are configured such that the second conductive feature <b>64</b> surrounds the first conductive feature <b>62</b> in a top view. In an alternative embodiment, the first conductive feature <b>62</b> and second conductive feature <b>64</b> each include one turn and are configured such that the first conductive feature <b>62</b> surrounds the second conductive feature <b>64</b> in a top view.
0029The transformer <b>56</b> further includes a third conductive feature (first capacitive coupling feature or capacitive conductive feature) <b>66</b> approximate to the first conductive feature <b>62</b> and is electrically connected to the first conductive feature <b>62</b> through one or more via feature <b>67</b>. The third conductive feature <b>66</b> is designed and configured to provide a capacitive coupling between the primary coil and the secondary coil. Particularly, the third conductive feature <b>66</b> is capacitively coupled with the second conductive feature <b>64</b> and thus further increase the mutual inductance M and the coupling coefficient K through the capacitive coupling. In one embodiment, the third conductive feature <b>66</b> is substantially aligned with the first and second conductive features <b>62</b> and <b>64</b> in the top view, enhancing the capacitive coupling effect. In another embodiment, the third conductive feature <b>66</b> is configured between the substrate <b>52</b> and the conductive features <b>62</b>/<b>64</b> to additionally shield the transformer <b>56</b> from the substrate <b>52</b>, reducing the magnetically induced loss on the substrate <b>52</b>.
0030In another embodiment, the transformer <b>56</b> further includes a fourth conductive feature (second capacitive coupling feature or capacitive conductive feature) <b>68</b> approximate to the second conductive feature <b>64</b> and is electrically connected to the second conductive feature <b>64</b> through one or more via feature <b>69</b>. The fourth conductive feature <b>68</b> is designed and configured to provide additional capacitive coupling between the primary coil and the secondary coil. Particularly, the fourth conductive feature <b>68</b> is capacitively coupled with the first conductive feature <b>62</b> and thus further increase the mutual inductance M and the coupling coefficient K through the respective capacitive coupling. In one embodiment, the fourth conductive feature <b>68</b> is substantially aligned with the conductive features <b>62</b> and <b>64</b> in the top view to enhance the capacitive coupling effect. In another embodiment, the fourth conductive feature <b>68</b> is configured overlying the conductive features <b>62</b> and <b>64</b> to further provide a shielding effect for shielding the transformer <b>56</b> from other portions of the interconnect structure <b>54</b>. Alternatively, the fourth conductive feature <b>68</b> is disposed between the third conductive feature <b>66</b> and the substrate <b>52</b>.
0031The third and fourth conductive features <b>66</b> and <b>68</b> are designed and configured for capacitive coupling effect, increasing the mutual inductance M and the coupling coefficient K of the transformer <b>56</b>. In one embodiment, each of the third and fourth conductive features <b>66</b> and <b>68</b> is designed to have a large enough conducive area for capacitive coupling, but each has a geometry that substantially reduces the eddy current (therefore reduced inductive coupling). In furtherance of the embodiment, each of the third and fourth conductive features <b>66</b> and <b>68</b> has an open structure with at least two floating ends and therefore the eddy current is eliminated or reduced. In another embodiment, the third and fourth conductive features <b>66</b> and <b>68</b> are disposed within a same region of the substrate <b>52</b> and substantially overlap with each other, in the top view, to increase the capacitive coupling area. In yet another embodiment, the third and fourth conductive features <b>66</b> and <b>68</b> are configured to sandwich the first and the second conductive features (coil elements) <b>62</b> and <b>64</b>. In another embodiment, the third and fourth conductive features <b>66</b> and <b>68</b> are alternatively configured such that the third conductive feature <b>66</b> is coupled with the second conductive feature <b>64</b> and the fourth conductive feature <b>68</b> is coupled with the first conductive feature <b>62</b>.
0032In one embodiment, each of the first and second conductive features <b>62</b> and <b>64</b> is disposed on both first and second metal layers, the third conductive feature <b>66</b> is disposed on a third metal layer and the fourth conductive feature <b>68</b> is disposed on a fourth metal layer. In one example, the third metal layer is below the first and second metal layers and the fourth metal layer is above the first and second metal layers. In another example, the third metal layer is below the first and second metal layers and the fourth metal layer is below the third metal layer. In another example, at least one of the third and fourth conductive features <b>66</b> and <b>68</b> is electrically grounded. In another example, at least one of the third and fourth conductive features <b>66</b> and <b>68</b> is electrically floating. In another embodiment, only one of the third and fourth conductive features is present and another one is eliminated from the transformer.
0033Although not specifically shown for the sake of simplicity, the interconnect structure <b>54</b> further includes one or more dielectric material layers such that the various metal features (metal lines and via features) are embedded in. The dielectric material layers provide isolation function to the interconnect structure. The dielectric material layers may include silicon oxide, silicon nitride, silicon oxy-nitride, un-doped silicate (USG), fluoride-doped silicate (FSG), and/or a low-k dielectric material. The various interconnection features may implement various conductive materials including copper, tungsten, aluminum or silicide. In one example, a damascene process is used to form copper related interconnect structure. In another example, a metal etch process may be used to form aluminum related interconnect structure.
0034Various embodiments of the transformer are illustrated below with reference to respective figures and further described. <figref idref="DRAWINGS">FIG. 3</figref> is a sectional view of a semiconductor device <b>70</b> having a transformer constructed according to various aspects in one or more embodiments. The semiconductor device <b>70</b> includes a transformer <b>56</b> integrated in the interconnect structure <b>54</b>. In the depicted embodiment, the interconnect structure <b>54</b> includes three consecutive metal layers <b>72</b>, <b>74</b> and <b>76</b>. Particularly, the metal layer <b>74</b> is disposed on the metal layer <b>72</b> and the metal layer <b>76</b> is disposed on the metal layer <b>74</b>. The interconnect structure <b>54</b> further includes a first via layer <b>78</b> and a second via layer <b>80</b>. The first via layer <b>78</b> includes a plurality of via features between the metal layers <b>72</b> and <b>74</b>, and the second via layer <b>80</b> includes a plurality of via features between the metal layers <b>74</b> and <b>76</b>. The transformer <b>56</b> is formed in the consecutive metal layers (<b>72</b>, <b>74</b> and <b>76</b>) and the via layers (<b>78</b> and <b>80</b>).
0035The transformer <b>56</b> includes a first conductive feature <b>62</b> and a second conductive feature <b>64</b> configured to be inductively coupled. The first conductive feature <b>62</b> includes a first coil element. The first conductive feature <b>62</b> further includes first two ports extended from the first coil element and connected with one of input/output signals. Particularly, the first conductive feature <b>62</b> includes metal lines <b>62</b><i>a </i>and <b>62</b><i>e </i>in the metal layer <b>74</b>; metal lines <b>62</b><i>c </i>in the metal layer <b>72</b>; and the via features <b>62</b><i>b </i>and <b>62</b><i>d </i>in the first via layer <b>78</b>. The metal lines <b>62</b><i>a </i>define a coil structure as the first coil element. The metal lines <b>62</b><i>e </i>form two ports of the first conductive feature <b>62</b> and are connected to the first coil element through via features <b>62</b><i>d</i>, metal lines <b>62</b><i>c </i>and via features <b>62</b><i>b</i>. <figref idref="DRAWINGS">FIG. 3<i>a </i></figref>illustrates the metal lines <b>62</b><i>e </i>as the first coil element in a top view toward the substrate <b>52</b>. Two directions (or axis) X and Y are defined on the substrate <b>52</b> and are perpendicular to each other. Both directions X and Y are further perpendicular to the axis Z. The axis X and Y define a plane parallel to the surface <b>53</b> of the substrate <b>52</b>.
0036Similarly, the second conductive feature <b>64</b> includes a second coil element disposed in the metal layer <b>74</b> and is further illustrated in <figref idref="DRAWINGS">FIG. 3<i>b </i></figref>as a top view. The second conductive feature <b>64</b> further includes second two ports extended from the second coil element and connected with another one of input/output signals. In one embodiment, the conductive feature <b>64</b> may be connected to a voltage source or a ground line, such as through the central portion <b>64</b><i>a </i>of the conductive feature <b>64</b>. The second coil element and the second two ports include various metal lines properly configured and disposed in the metal layer <b>74</b>. One of the first and second conductive features <b>62</b> and <b>64</b> is configured as a primary coil and the another is configured as a secondary coil. The transformer <b>56</b> defines a mutual inductance between the primary and secondary coils.
0037The transformer <b>56</b> further includes a third conductive feature <b>66</b> electrically connected to the first conductive feature <b>62</b>. The third conductive feature <b>66</b> is designed and configured to provide a capacitive coupling to the transformer <b>56</b> and to increase the mutual inductance by the capacitive coupling. The third conductive feature <b>66</b> is disposed on the metal layer <b>72</b> between the substrate <b>52</b> and the two coil elements. The third conductive feature <b>66</b> includes metal strips <b>66</b><i>a </i>in the metal layer <b>72</b> and further includes connecting features <b>66</b><i>b </i>(such as one or more via features) to connect the metal strips <b>66</b><i>a </i>to the first coil element. In one example, the connecting features <b>66</b><i>b </i>include conventional via features. In the depicted embodiment, the connecting features <b>66</b><i>b </i>include an elongated via feature oriented such that to increase the contact areas with the first coil element and the metal strips <b>66</b><i>a. </i>
0038The metal strips <b>66</b><i>a </i>as a portion of the third conductive feature <b>66</b> is further illustrated in <figref idref="DRAWINGS">FIG. 3<i>c </i></figref>in a top view. The metal strips <b>66</b><i>a </i>do not form a closed path in order to reduce or eliminate eddy currents induced therein, thus enhancing the capacitive coupling. In one embodiment, the metal strips <b>66</b><i>a </i>include two or more free (floating) ends. The metal strips are oriented along the direction of the corresponding segments of the first coil element. Furthermore, the via features <b>66</b><i>b </i>are oriented in the same direction and are aligned with the corresponding segments of the first coil element and the respective metals trips <b>66</b><i>a </i>for connecting the metal strips <b>66</b><i>a </i>to the first coil element. In the depicted embodiment, the metal strips <b>66</b><i>a </i>include two metal strips oriented along the Y axis. The metal strips <b>66</b><i>a </i>may have width similar to the width of other metal lines in the same metal layer or greater than that to increase capacitive coupling area. For example, the metal strips has a width ranging from about 5 times to about 10 times of the width of the other metal lines in the same metal layer. In another example, the metal strips has a width ranging from about 5 times to about 10 times of the width of the metal lines in the first and second coil elements.
0039The transformer <b>56</b> further includes a fourth conductive feature <b>68</b> electrically connected to the second conductive feature <b>64</b>. The fourth conductive feature <b>68</b> is designed and configured to further provide a capacitive coupling to the transformer <b>56</b>. The fourth conductive feature <b>68</b> is disposed on the metal layer <b>76</b> overlying the two coil conductors. The fourth conductive feature <b>68</b> includes metal lines in the metal layer <b>76</b> and is connected to the second conductive feature <b>64</b> through one (or more) via feature <b>68</b><i>b</i>. In one example, the via feature <b>68</b><i>b </i>includes an elongated via feature oriented to have increased contact areas with the conductive feature <b>64</b>.
0040The metal strips <b>68</b><i>a </i>as a portion of the fourth conductive feature <b>68</b> is further illustrated in <figref idref="DRAWINGS">FIG. 3<i>d </i></figref>in a top view. The metal strips <b>68</b><i>a </i>do not form a closed path to reduce or eliminate eddy currents, thus enhancing the capacitive coupling. In one embodiment, the metal strips <b>68</b><i>a </i>include two or more free (floating) ends. In another embodiment, the metal strips <b>68</b><i>a </i>may be connected to a voltage source or a ground line, such as through a portion <b>68</b><i>c </i>of the conductive feature <b>68</b><i>a</i>. The metal strips <b>68</b><i>a </i>are oriented along the direction of the corresponding segments of the second coil element. Furthermore, the via features <b>68</b><i>b </i>are oriented in the same direction and are aligned with the corresponding segments of the second coil element and the respective metals trips <b>68</b><i>a </i>for connecting the metal strips <b>68</b><i>a </i>to the second coil element. In the depicted embodiment, the metal strips <b>68</b><i>a </i>include various segments configured to substantially overlap with the second coil element. In furtherance of the embodiment, the various segments are connected without forming a closed path. The metal strips <b>68</b><i>a </i>may have width similar to the width of other metal lines in the same metal layer or greater than that to increase capacitive coupling area. For example, the metal strips has a width ranging from about 5 times to about 10 times of the width of other metal lines in the same metal layer. In another example, the metal strips has a width ranging from about 5 times to about 10 times of the width of the metal lines in the first and second coil elements.
0041In one embodiment, the fourth conductive feature <b>68</b> is alternatively disposed under the third conductive feature <b>66</b>. In another embodiment, the metal strips <b>66</b><i>a </i>may be designed differently, such as with a geometry similar to the one in <figref idref="DRAWINGS">FIG. 3<i>d</i></figref>. In another embodiment, the metal strips <b>68</b><i>a </i>may be designed differently, such as with a geometry similar to the one in <figref idref="DRAWINGS">FIG. 3</figref><i>c. </i>
0042Furthermore, the first, second, third and fourth conductive features are disposed within a same region of the substrate <b>52</b> such that they are substantially aligned and overlapped in the top view, enhancing respective inductive coupling and capacitive coupling effects. The third and fourth conductive features <b>66</b>/<b>68</b> are configured to sandwich the first and second conductive features <b>62</b> and <b>64</b> for shielding effect, reducing the magnetically induced loss on the substrate <b>52</b> and/or on other portions of the interconnect structure <b>54</b>.
0043<figref idref="DRAWINGS">FIG. 4</figref> is a diagrammatic view of a transformer <b>82</b> as an embodiment of the transformer <b>56</b> in <figref idref="DRAWINGS">FIG. 2</figref> or the transformer <b>70</b> in <figref idref="DRAWINGS">FIG. 3</figref>, integrated in the interconnect structure <b>54</b>. The transformer <b>82</b> includes a first conductive feature <b>62</b> and a second conductive feature <b>64</b> configured to be inductively coupled. Particularly, the first conductive feature <b>62</b> includes a first coil element and the second conductive feature <b>64</b> includes a second coil element. The first conductive feature <b>62</b> further includes first two ports <b>84</b> connected with one of input/output signals. Similarly, the second conductive feature <b>64</b> further includes second two ports <b>86</b> connected with another one of input/output signals. The transformer <b>82</b> defines a mutual inductance. One of the first conductive feature <b>62</b> and second conductive feature <b>64</b> is configured as a primary coil for the transformer <b>56</b> and the another one is configured as a secondary coil.
0044The transformer <b>82</b> further includes a third conductive feature <b>66</b> approximate to the first conductive feature <b>62</b>; underlying the first and second conductive features <b>62</b> and <b>64</b>; and is electrically connected to the first conductive feature <b>62</b>. The third conductive feature <b>66</b> is designed and configured to provide a capacitive coupling between the primary coil and the secondary coil, increasing the mutual inductance by the capacitive coupling.
0045The transformer <b>82</b> further includes a fourth conductive feature <b>68</b> approximate to the second conductive feature <b>64</b> and is electrically connected to the second conductive feature <b>64</b> through via feature and metal lines. In the present embodiment, the fourth conductive feature <b>68</b> is disposed underlying the third conductive feature <b>66</b> and is designed and configured to provide additional capacitive coupling between the primary coil and the secondary coil.
0046The transformer <b>82</b>, including the first, second, third and fourth conductive features (<b>62</b>, <b>64</b>, <b>66</b> and <b>68</b>), are formed in three consecutive metal layers. Various via features are formed and configured to connect neighboring metal layers. Various portions of the transformer <b>82</b> are further illustrated in <figref idref="DRAWINGS">FIGS. 4<i>a</i>, 4<i>b </i>and 4<i>c</i></figref>, respectively, as diagrammatic views with further description.
0047<figref idref="DRAWINGS">FIG. 4<i>a </i></figref>illustrates a first portion of the transformer <b>82</b> in a first metal layer <b>88</b> including various metal lines <b>62</b><i>a</i>, <b>62</b><i>e</i>, <b>64</b> and <b>90</b>. The metal lines <b>62</b><i>a </i>form a first coil element. The first two ports <b>84</b> of the first conductive feature <b>62</b> include the metal lines <b>62</b><i>e </i>and further include other conductive features (linking features <b>94</b>) to enable a proper connection to the first coil element. The metal lines <b>64</b> form a second coil element. Second two ports <b>86</b> are connected to the second coil element. The first coil element is surrounded by the second coil element.
0048<figref idref="DRAWINGS">FIG. 4<i>b </i></figref>illustrates a second portion <b>92</b> of the transformer <b>82</b>, including metal lines in a second metal layer and via features between the first and second metal layer. The second portion <b>92</b> includes the third conductor features <b>66</b>, two linking features <b>94</b> and another linking feature <b>96</b>. The third conductor feature <b>68</b> includes two metal strips and elongated via features landing on respective metal strips. The two linking features <b>94</b> include metal lines and via features configured to connect the metal lines <b>62</b><i>e </i>to the first coil element. The two linking features <b>94</b> and the metal lines <b>62</b><i>e </i>form the first two ports <b>84</b>. The linking feature <b>96</b> includes a metal line and a via feature (below and above the respective metal line) configured to connect the fourth conductive feature <b>68</b> to the second coil element.
0049<figref idref="DRAWINGS">FIG. 4<i>c </i></figref>illustrates a third portion of the transformer <b>82</b> as the fourth conductive feature <b>68</b> electrically connected to the second coil element through the linking feature <b>96</b>. The fourth conductive feature <b>68</b> does not form a closed path. For example, the fourth conductive feature <b>68</b> includes two floating ends, defining an opening <b>98</b>. Alternatively, the fourth conductive feature <b>68</b> may be connected with a voltage source or a ground line, such as through a portion <b>99</b> of the fourth conductive feature <b>68</b>.
0050Alternatively, the linking feature <b>96</b> is configured to connect the fourth conductive feature <b>68</b> to the first coil element and the third conductive feature <b>66</b> are connected to the second coil element. In yet another alternative embodiment, each of the first and second may include more than one turns configured in multiple metal layers. In yet another embodiment, each of the third and fourth conductive features may be configured in multiple metal layers but does not form a closed path. In yet another alternative embodiment, the linking feature <b>96</b> and the fourth conductive feature <b>68</b> may be eliminated from the transformer <b>82</b>.
0051<figref idref="DRAWINGS">FIG. 5</figref> is a diagram of various characteristic data of a semiconductor device having a transformer with one or more capacitive coupling features in various examples. The horizontal axis represents the frequency (GHz) of a signal applied to the primary coil element. The vertical axis represents the coupling coefficient “K” of a transformer. The various data are from various examples. A first set of data labeled as “A” are from a transformer, such as one embodiment of the transformer <b>50</b> in <figref idref="DRAWINGS">FIG. 2</figref>, the transformer <b>70</b> in <figref idref="DRAWINGS">FIG. 3</figref> or the transformer <b>82</b> in <figref idref="DRAWINGS">FIG. 4</figref>. Particularly, the transformer includes the first, second, third and fourth conductive features <b>62</b>, <b>64</b>, <b>66</b> and <b>68</b>. A second set of data labeled as “B” are from a transformer, such as another embodiment of the transformer <b>50</b> in <figref idref="DRAWINGS">FIG. 2</figref>. Particularly, the transformer includes the first, second and third conductive features <b>62</b>, <b>64</b> and <b>66</b>. A third set of data labeled as “C” are from a transformer with only the first and second conductive features <b>62</b> and <b>64</b>. However, the transformer does not include the third and fourth conductive features <b>66</b> and <b>68</b>. From the diagram, the coupling coefficient K is increased (from “C” to “B”) when the third conductive feature <b>66</b> is added to a transformer according to one example. The coupling coefficient K is further increased (from “B” to “C”) when both the third conductive feature <b>66</b> and the fourth conductive feature <b>68</b> are added to a transformer according to anther example. According to the provided example, the coupling coefficient of a transformer may be increased by about 30% (form “C” to “A”) when both the third conductive feature <b>66</b> and the fourth conductive feature <b>68</b> are added to the transformer.
0052Although various embodiments are described, other embodiments of the transformer with additional capacitive coupling may be used according to the present disclosure. <figref idref="DRAWINGS">FIGS. 6 and 7</figref> are diagrammatic fragmentary perspective views of a transformer <b>100</b> in another embodiment. <figref idref="DRAWINGS">FIG. 6</figref> only shows the first and second conductive features <b>62</b> and <b>64</b> that may be incorporated into the transformer <b>50</b>, <b>70</b> or <b>82</b> in <figref idref="DRAWINGS">FIGS. 3, 4 and 5</figref>, respectively. The first and second coil elements are inductively coupled but are differently configured. The first coil element and the second coil element are disposed in a same metal layer. Furthermore, the first two ports <b>84</b> and the second two ports <b>86</b> are respectively connected to the first and second coil elements in a different configuration. Particularly, the first coil element includes a first portion (P<b>1</b>) and a second portion (P<b>2</b>) and the second coil element includes a third portion (P<b>3</b>) and a fourth portion (P<b>4</b>) configured such that the first portion and the fourth portion substantially surround the second portion and the third portion inside in a top view. The first and second portions are connected through a first linking feature L1 and the third and fourth portions are connected through a second linking feature L2. One of the first two ports <b>84</b> is connected to the first coil element through an underlying metal layer and a via feature. One of the second two ports <b>86</b> is connected to the second coil element through the underlying metal layer and another via feature. One of the first and second conductive features <b>62</b> and <b>64</b> is the primary coil element and the another one is the secondary coil element.
0053The semiconductor device <b>100</b> in <figref idref="DRAWINGS">FIG. 7</figref> includes the third conductive feature <b>66</b> and the fourth conductive feature <b>68</b> to provide capacitive coupling to the transformer and increase the mutual inductance thereof through the capacitive coupling. The third conductive feature <b>66</b> and the fourth conductive feature <b>68</b> are designed and configured similar to the third conductive feature <b>66</b> and the fourth conductive feature <b>68</b> in <figref idref="DRAWINGS">FIG. 4</figref>. Particularly, the third conductive feature <b>66</b> is electrically connected to the first conductive feature <b>62</b> and the fourth conductive feature <b>68</b> is electrically connected to the second conductive feature <b>64</b>. In alternative embodiment, the semiconductor device <b>100</b> may only include one of the third conductive feature <b>66</b> and the fourth conductive feature <b>68</b>.
0054<figref idref="DRAWINGS">FIG. 8</figref> is a diagram of various characteristic data of the semiconductor device <b>100</b> having a transformer with capacitive coupling features according to one or more embodiments. The horizontal axis represents the frequency (GHz) of a signal applied to the primary coil element. The vertical axis represents the coupling coefficient “K” of a transformer. The various data are from various examples. A first set of data labeled as “D” are from the transformer <b>100</b> according to one embodiment in which the transformer includes only the third conductive feature <b>66</b>. Particularly, the transformer includes the first, second and third conductive features <b>62</b>, <b>64</b> and <b>66</b>. A second set of data labeled as “E” are from a transformer with only the first and second conductive features <b>62</b> and <b>64</b> without any of the third and fourth conductive features <b>66</b> and <b>68</b> for capacitive coupling. From the diagram, the coupling coefficient K of the transformer with capacitive coupling feature is increased. According the provided example, the mutual inductance of the transformer <b>100</b> with one of third and fourth conductive features <b>66</b> and <b>68</b> has a coupling coefficient K increased up to about 0.73 at the frequency 60 GHz.
0055<figref idref="DRAWINGS">FIGS. 9 through 13</figref> are fragmental sectional views of a transformer <b>102</b> having one or more capacitive coupling features constructed according to various embodiments. The transformer <b>102</b> may be incorporated in the semiconductor structure <b>70</b> of <figref idref="DRAWINGS">FIG. 3</figref> or the semiconductor structure <b>50</b> of <figref idref="DRAWINGS">FIG. 2</figref>, for examples. The transformer <b>102</b> in <figref idref="DRAWINGS">FIG. 9</figref> includes the first and second conductive features inductively coupled and further includes one capacitive coupling feature <b>68</b>. In <figref idref="DRAWINGS">FIG. 9</figref>, the transformer <b>102</b> is disposed in two metal layers (M<sub>n </sub>and M<sub>n+1</sub>) and a layer of via features (V<sub>n</sub>) between M<sub>n </sub>and M<sub>n+1</sub>. The first conductive feature <b>62</b> and the second conductive feature <b>64</b> are disposed on the metal layer M<sub>n</sub>. The capacitive conductive feature <b>68</b> is disposed on the metal layer M<sub>n+1 </sub>overlying the metal layer M<sub>n</sub>. The capacitive conductive feature <b>68</b> is electrically connected to the second conductive feature <b>64</b> through one or more via feature <b>103</b> in the layer of via features V<sub>n</sub>.
0056The transformer <b>102</b> in <figref idref="DRAWINGS">FIG. 10</figref> includes the first and second conductive features <b>62</b> and <b>64</b> inductively coupled and further includes the third and fourth conductive features <b>66</b> and <b>68</b> to provide capacitive coupling and increase the mutual inductance or the coupling coefficient of the transformer <b>102</b>. In <figref idref="DRAWINGS">FIG. 10</figref>, the transformer <b>102</b> is disposed in three metal layers (M<sub>n</sub>, M<sub>n+1 </sub>and M<sub>n+2</sub>) and two via layers (V<sub>n </sub>and V<sub>n+1</sub>). The first conductive feature <b>62</b> and the second conductive feature <b>64</b> are disposed on the metal layer M<sub>n+2</sub>. The capacitive conductive feature <b>68</b> is disposed on the metal layer M<sub>n+1 </sub>underlying the metal layer M<sub>n+2</sub>. The capacitive conductive feature <b>68</b> is electrically connected to the second conductive feature <b>64</b> through one or more via feature <b>103</b> in the layer of via features. The capacitive conductive feature <b>66</b> is disposed on the metal layer M<sub>n </sub>underlying the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>66</b> may be electrically grounded. The capacitive conductive feature <b>66</b> may be further electrically connected to or disconnected from the first conductive feature <b>62</b>.
0057The transformer <b>102</b> in <figref idref="DRAWINGS">FIG. 11</figref> includes the first and second conductive features inductively coupled and further includes one capacitive coupling feature <b>68</b>. In <figref idref="DRAWINGS">FIG. 11</figref>, the transformer <b>102</b> is disposed in two metal layers (M<sub>n </sub>and M<sub>n+1</sub>) and a layer of via features (V<sub>n</sub>) between M<sub>n </sub>and M<sub>n+1</sub>. The first conductive feature <b>62</b> and the second conductive feature <b>64</b> are disposed on the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>68</b> is disposed on the metal layer M<sub>n </sub>underlying the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>68</b> is electrically connected to the second conductive feature <b>64</b> through one or more via feature <b>103</b> in the layer of via features V<sub>n</sub>.
0058The transformer <b>102</b> in <figref idref="DRAWINGS">FIG. 12</figref> includes the first and second conductive features inductively coupled and further includes the third and fourth conductive features <b>66</b> and <b>68</b> to provide capacitive coupling and increase the mutual inductance of the transformer <b>102</b>. In <figref idref="DRAWINGS">FIG. 12</figref>, the transformer <b>102</b> is disposed in three metal layers (M<sub>n</sub>, M<sub>n+1 </sub>and M<sub>n+2</sub>) and two layers of via features (V<sub>n </sub>and V<sub>n+1</sub>). The first conductive feature <b>62</b> and the second conductive feature <b>64</b> are disposed on the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>66</b> is disposed on the metal layer M<sub>n+2 </sub>overlying the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>66</b> is electrically connected to the first conductive feature <b>62</b> through one or more via feature <b>103</b> in the layer V<sub>n+1</sub>. The capacitive conductive feature <b>68</b> is disposed on the metal layer M<sub>n </sub>underlying the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>68</b> is electrically connected to the second conductive feature <b>64</b> through one or more via feature <b>105</b> in the layer V<sub>n</sub>.
0059The transformer <b>102</b> in <figref idref="DRAWINGS">FIG. 13</figref> includes the first and second conductive features inductively coupled and further includes the third and fourth conductive features <b>66</b> and <b>68</b> to provide capacitive coupling and increase the mutual inductance of the transformer <b>102</b>. In <figref idref="DRAWINGS">FIG. 13</figref>, the transformer <b>102</b> is disposed in three metal layers (M<sub>n</sub>, M<sub>n+1 </sub>and M<sub>n+2</sub>) and two layers of via features (V<sub>n </sub>and V<sub>n+1</sub>). The first conductive feature <b>62</b> and the second conductive feature <b>64</b> are disposed on the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>66</b> is disposed on the metal layer M<sub>n </sub>underlying the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>66</b> is electrically connected to the first conductive feature <b>62</b> through one or more via feature <b>105</b> in the layer V<sub>n</sub>. The capacitive conductive feature <b>68</b> is disposed on the metal layer M<sub>n+2 </sub>overlying the metal layer M<sub>n+1</sub>. The capacitive conductive feature <b>68</b> is electrically connected to the second conductive feature <b>64</b> through one or more via feature <b>103</b> in the layer V<sub>n+1</sub>.
0060<figref idref="DRAWINGS">FIGS. 14 through 15</figref> illustrate fragmental sectional views of a transformer <b>104</b> constructed according to various embodiments. The transformer <b>104</b> may be incorporated in the semiconductor structure <b>70</b> of <figref idref="DRAWINGS">FIG. 3</figref> or incorporated in a different structure. The transformer <b>104</b> in <figref idref="DRAWINGS">FIG. 14</figref> includes the first and second conductive features <b>62</b> and <b>64</b> inductively coupled. The second conductive feature <b>64</b> is configured to be in a same level with the first conductive feature <b>62</b>, such as in a same metal layer. The second conductive feature <b>64</b> is configured to further surrounds the first conductive feature <b>62</b>. The transformer <b>104</b> further includes a third conductive feature <b>110</b> disposed underlying the first and second conductive features <b>62</b> and <b>64</b>. The third conductive feature <b>110</b> is further connected to the second conductive feature <b>64</b> through various conductive linking features <b>112</b>. The transformer <b>104</b> further includes a fourth conductive feature <b>114</b> configured underlying the third conductive feature <b>110</b>. The fourth conductive feature <b>114</b> may be configured to be floating or be grounded. Additionally, the fourth conductive feature <b>104</b> provides a shielding function to the transformer <b>104</b> from environmental circuits and/substrate. The third conductive feature <b>110</b> and the fourth conductive feature <b>114</b> are designed as a top metal and bottom metal of a capacitor. In one embodiment, the first and second conductive features <b>62</b> and <b>64</b> are formed on one substrate, such as a silicon substrate while the third and fourth conductive features <b>110</b> and <b>114</b> are formed on another substrate, such as a packaging substrate or another silicon substrate. The conductive linking features <b>112</b> can be formed in a through silicon via (TSV) interposer between the two substrates.
0061The transformer <b>104</b> in <figref idref="DRAWINGS">FIG. 15</figref> includes the first and second conductive features <b>62</b> and <b>64</b> inductively coupled. The first conductive feature <b>62</b> and second conductive feature <b>64</b> are configured to be in different levels, such as in different metal layers of an interconnect structure. Alternatively, the first conductive feature <b>62</b> and second conductive feature <b>64</b> are formed on different substrates bonded together through a three-dimensional packaging technique, such as TSV technique. The transformer <b>104</b> further includes a third conductive feature <b>110</b> and a fourth conductive feature <b>114</b> disposed between the first and second conductive features <b>62</b> and <b>64</b>. The third conductive feature <b>110</b> is further connected to the first conductive feature <b>62</b> through various conductive linking features <b>112</b>. The fourth conductive feature <b>114</b> may be configured to be floating or be grounded. The third conductive feature <b>110</b> and the fourth conductive feature <b>114</b> are designed as a top metal and bottom metal of a capacitor. The conductive linking features <b>112</b> can be formed in a TSV interposer between the two substrates.
0062Another embodiment of a transformer <b>120</b> with capacitive coupling is illustrated in <figref idref="DRAWINGS">FIGS. 16<i>a</i>-16<i>e</i></figref>. Specifically, <figref idref="DRAWINGS">FIGS. 16<i>a </i>and 16<i>b </i></figref>are sectional views of the transformer <b>120</b> from different directions. <figref idref="DRAWINGS">FIGS. 16<i>c</i>, 16<i>d </i>and 16<i>e </i></figref>are top views of various portions of the transformer <b>120</b>, respectively. All features are not drawn on scale for simplicity. Particularly, the metal features in a same metal layer are not drawn with same thickness and height such that they can be easily identified and appreciated. Some features are drawn in broken lines for the same purposes. The transformer <b>120</b> is another embodiment of the transformer <b>56</b> in <figref idref="DRAWINGS">FIG. 2</figref> integrated in the interconnect structure <b>54</b>. The transformer <b>120</b> is described with reference to <figref idref="DRAWINGS">FIGS. 16<i>a </i>through 16<i>e </i></figref>and <figref idref="DRAWINGS">FIG. 2</figref>. The transformer <b>120</b> is formed on the substrate <b>52</b> having a top surface <b>53</b> defined by X and Y directions. The third direction Z is defined to be perpendicular to both X and Y directions.
0063Referring to <figref idref="DRAWINGS">FIGS. 16<i>a </i>and 16<i>b</i></figref>, the transformer <b>120</b> is formed in two consecutive metal layers interposed by a via layer interconnecting the two metal layers, which are respectively labeled as a first metal layer <b>122</b>, a via layer <b>124</b> and a second metal layer <b>126</b>, respectively, as illustrated in <figref idref="DRAWINGS">FIGS. 16<i>a </i>and 16<i>b</i></figref>. Various features in the metal layers and the via layer are described in details with further reference to <figref idref="DRAWINGS">FIGS. 16<i>c</i>, 16<i>d </i></figref>and <b>16</b><i>e. </i>
0064<figref idref="DRAWINGS">FIG. 16<i>c </i></figref>illustrates a top view of the transformer <b>120</b>, only the portion in the second metal layer <b>126</b>. The transformer <b>120</b> includes a first coil element <b>126</b><i>a</i>, a second coil element <b>126</b><i>b </i>and extended conductive lines <b>126</b><i>c</i>. The first coil element <b>126</b><i>a </i>and second coil element <b>126</b><i>b </i>are configured to be inductively coupled.
0065<figref idref="DRAWINGS">FIG. 16<i>d </i></figref>illustrates a top view of the transformer <b>120</b>, only the portion in the via layer <b>124</b>. The transformer <b>120</b> includes elongated via features <b>124</b><i>a</i>, first via features <b>124</b><i>b</i>, second via features <b>124</b><i>c </i>and a third via features <b>124</b><i>d. </i>
0066<figref idref="DRAWINGS">FIG. 16<i>e </i></figref>illustrates a top view of the transformer <b>120</b>, only the portion in the first metal layer <b>122</b>. The transformer <b>120</b> includes first metal lines <b>122</b><i>a</i>, second metal lines <b>122</b><i>b </i>and a third metal line <b>122</b><i>c. </i>
0067Referring back to <figref idref="DRAWINGS">FIG. 16<i>a </i></figref>as a sectional view of a Y-Z plane and <figref idref="DRAWINGS">FIG. 16<i>b </i></figref>as a sectional view of a X-Z plane. The metal lines <b>126</b><i>c </i>are connected to the second coil element <b>126</b><i>b </i>through the via features <b>124</b><i>b</i>, the metal lines <b>122</b><i>b </i>and the via features <b>124</b><i>c</i>. The metal lines <b>126</b><i>c </i>serve as two terminals of the second coil element <b>126</b><i>b </i>for proper electrical bias. The metal lines <b>122</b><i>a </i>are connected to the first coil element <b>126</b><i>a </i>through the elongated via features <b>124</b><i>a</i>. The metal lines <b>122</b><i>a </i>are configured to provide capacitive coupling to the transformer <b>120</b>. The metal lines <b>122</b><i>c </i>is connected to the second coil element <b>126</b><i>a </i>through the third via feature <b>124</b><i>d</i>. The metal line <b>122</b><i>c </i>is configured to provide capacitive coupling to the transformer <b>120</b>.
0068Other metal features may be may be additionally configured and coupled to provide further capacitive coupling, such as illustrated in <figref idref="DRAWINGS">FIG. 17</figref> as a sectional view of a transformer <b>130</b>. The transformer <b>130</b> is similar to the transformer <b>120</b> but further includes a second via layer <b>132</b> and a third metal layer <b>134</b>. Metal lines <b>134</b><i>a </i>in the third metal layer <b>134</b> are connected to the first coil element <b>120</b><i>a </i>through the via features <b>132</b><i>a</i>. The metal lines <b>134</b><i>a </i>provide additional capacitive coupling to the transformer <b>130</b>.
0069Although embodiments of the present disclosure have been described in detail, those skilled in the art should understand that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure. For example, the third and fourth conductive features for the capacitive coupling may be formed in sub-metal layers, such as in a level between the neighboring metal layers. In another example, the third and fourth conductive features may be simultaneously formed with integrated capacitors, such as crown capacitors. In another example, the disclosed transformer may be formed by utilizing a TSV interposer when the IC fabrication moves to advanced technology nodes, such as 40 nm or 28 nm. In yet another example, the transformer may includes an additional conductive feature connected to the third or fourth conductive feature to further enhance the capacitive coupling. In yet another example, the transformer may includes an additional conductive feature aligned with the first, second, third and fourth conductive features but are not connected any of those. Particularly, the additional conductive feature is configured to be floating or grounded for shield and/or capacitive coupling effect. The additional conductive feature may be disposed underlying, overlying, or approximate the transformer. In yet another example, one of the conductive features may be connected to a voltage source or a ground line. In furtherance of the example, the second conductive feature <b>64</b> (or the fourth conductive feature <b>68</b>) is connected to a voltage source or a ground line. In various example, one or more ground lines or voltage sources may be connected to different conductive features, respectively.
0070In one example, the dielectric material between the third and fourth conductive features may use a material having a high dielectric constant to increase the capacitive coupling therebetween. In another example, the dielectric material between the first and second conductive features may use a material having a high magnetic permeability to increase capacitive coupling and therefore to increase the coupling coefficient. In yet another example, the present disclosure is not limited to any particular application. For example, the disclosed structure of a transformer and method making the same may be used in any radio frequency integrated circuit (RFIC) applications, such as oscillator, low noise amplifier (LNA) or mixer. In another example, the semiconductor structure having the transformer with capacitive coupling may additionally include other structure, such as a dynamic random access second (DRAM) cell, field programmable gate-array (FPGA) and/or other microelectronic devices (collectively referred to herein as microelectronic devices). Of course, aspects of the present disclosure may be employed in many different applications, including sensor cells, logic cells, and others.
0071In various embodiments of a transformer integrated in a semiconductor structure, the transformer includes two coil elements inductively coupled and further includes one or capacitive coupling features integrated with the first and second coil elements to provide capacitive coupling to the transformer. Various advantages may be present in different examples or embodiments. In one example, the capacitive coupling feature(s) integrated in the transformer increase the mutual inductance M and the coupling coefficient K of the transformer. Therefore the disclosed transformer is referred to as the high-K transformer with capacitive coupling. In another example, the disclosed transformer has a high self-resonance frequency. In another example, the transformer has a application window with much broad frequency range while the mutual inductance is significantly high. In another embodiment, the disclosed transformer may be used for an RFIC application with frequency over 30 GHz with improved mutual inductance. Furthermore, the disclosed transformer with larger frequency window and high mutual inductance may be formed with small dimensions, such as in those advanced technology nodes. In yet another example, the disclosed transformer has reduced loss and a increased quality factor due to the shield functions from the third and/or fourth conductive features.
0072A semiconductor device is disclosed according to one of the broader forms of the present disclosure. In one embodiment, the semiconductor device includes a semiconductor substrate having an integrated circuit (IC) device; an interconnect structure disposed on the semiconductor substrate and coupled with the IC device; and a transformer disposed on the semiconductor substrate and integrated in the interconnect structure. The transformer includes a first conductive feature; a second conductive feature inductively coupled with the first conductive feature; a third conductive feature electrically connected to the first conductive feature; and a fourth conductive feature electrically connected to the second conductive feature. The third and fourth conductive features are designed and configured to be capacitively coupled to increase a coupling coefficient of the transformer.
0073In one embodiment of the disclosed semiconductor device, the first conductive feature is electrically connected with first two ports and is further configured to form a first coil element; and the second conductive feature is electrically connected with second two ports and further configured to form a second coil element. In another embodiment, the first coil element includes multiple turns and the second coil element includes multiple turns.
0074In another embodiment, the third conductive feature has at least two ends configured to be electrically floating; and the fourth conductive feature has at least two ends configured to be electrically floating.
0075In yet another embodiment, the interconnect structure includes a plurality of metal layers having a first metal layer, a second metal layer and a third metal layer; the first and second conductive features substantially belong to the first metal layer; the third conductive feature belong to the second metal layer; the fourth conductive feature belong to the third metal layer; and the first, second, third and fourth conductive feature are substantially aligned in a direction perpendicular to the semiconductor substrate to enhance respective inductive and capacitive couplings. The third conductive features may be electrically connected to the first conductive feature through a first via feature between the first and second metal layers. The fourth conductive features may be electrically connected to the second conductive feature though at least second via feature between the first and third metal layers. In one example, the second metal layer is underlying the first metal layer; and the third metal layer is underlying the second metal layer. In another example, the second metal layer is underlying the first metal layer; and the third metal layer is overlying the first metal layer.
0076In another embodiment, the semiconductor device further includes a fifth conductive feature electrically connected to the third conductive feature to further enhance capacitive coupling.
0077The present disclosure also provides another embodiment of an integrated circuit. The integrated circuit includes a transformer disposed on a substrate. The transformer includes a first inductive coupling feature having first two ports; a second inductive coupling feature having second two ports; and a first capacitive coupling feature electrically connected to the first inductive coupling feature and having at least first two ends configured to be floating, wherein the first and second inductive coupling features are configured to be inductively coupled, and the first capacitive coupling feature is configured to be capacitively coupled with the second inductive coupling feature.
0078In one embodiment, the integrated circuit further includes a second capacitive coupling feature electrically connected to the second inductive coupling feature and having at least second two ends configured to be floating, wherein the second capacitive coupling feature is configured to be capacitively coupled with the first inductive coupling feature.
0079In furtherance of the embodiment, the first and second inductive coupling features and the first and second capacitive coupling features are substantially aligned within a same region of the substrate in a top view toward the substrate to enhance corresponding inductive and capacitive couplings. In another embodiment, the integrated circuit further includes an interconnect structure having a plurality of metal layers disposed on the substrate, wherein the transformer is integrated in the interconnect structure. In one example, the first and second inductive coupling features are substantially configured in a same metal layer of the interconnect structure.
0080In another embodiment, the second capacitive coupling feature is underlying the first and second inductive coupling features and the third capacitive coupling features; and the second capacitive coupling feature is further configured to provide a shielding function. In another embodiment, both the first and second capacitive coupling features are underlying the first inductive coupling feature and are overlying the second inductive coupling feature. The integrated circuit may further include an additional substrate configured such that the transformer is distributed between the substrate and the additional substrate; and a through silicon via (TSV) interposer disposed between the substrate and the additional substrate, wherein various features of the transformer are coupled at least partially the TSV interposer. In another embodiment, one of the first inductive feature, the second inductive feature, the first capacitive feature and the second capacitive feature is connected to one of a voltage source and a ground line.
0081The present disclosure also provides an embodiment of a method of fabricating a semiconductor device. The method includes forming an interconnect structure over a substrate, the interconnect structure having layers of metal lines and levels of via features interconnecting the layers of metal lines, wherein the forming the interconnect structure includes forming a transformer with a subset of the metal lines and a subset of the via features, wherein the transformer includes a first conductive feature having first two ports; a second conductive feature having second two ports; a third conductive feature electrically connected to the first conductive feature and having at least first two ends configured to be electrically floating; and a fourth conductive feature electrically connected to the second conductive feature and having at least second two ends configured to be electrically floating. The first and second conductive features are configured to be inductively coupled, and the third and fourth conductive features are configured to be capacitively coupled.
0082In one embodiment, the forming of the interconnect structure includes forming a first metal layer having the first and second conductive features; forming a second metal layer having the third conductive feature; and forming a third metal layer having the fourth conductive feature.
0083The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the detailed description that follows. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
Contents4
19 sheets
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Numbers
- Publication
- 9633940
- Application
- 14803205
Titles
- English
- Structure and method for a high-K transformer with capacitive coupling
Patent term adjustment
- A delay
- +7 daysthe office missed an examination deadline
- Applicant delay
- −18 days
- Net adjustment
- 0 days
Classification
- CPC, 22
- H01L23/5222
- H10W20/495
- H10D1/20
- H01F17/0013
- H01L21/76805
- H10W20/497
- H01L21/76877
- H10W42/20
- H01L23/528
- H10W44/501
- H01L23/5225
- H10W44/601
- H01L23/5227
- H01L23/642
- H01L23/645
- H01L28/10
- H10W20/43
- H01L23/552
- H10W20/056
- H01L2924/0002
- H10W20/083
- H10W20/423
- IPC, 13
- H01L21 02
- H01L23 64
- H01L23 58
- H01F17 00
- H01L23 522
- H01L49 02
- H01L21 768
- H01L23 528
- H01L23 552
- H10N97 00
- H10W20 43
- H10W42 20
- H10W44 00