Hand held surgical handle assembly, surgical adapters for use between surgical handle assembly and surgical end effectors, and methods of use
Summary by NHIP
Electromechanical Surgical Adapter
The system connects a hand-held device to an end effector via an adapter assembly. This assembly uses a keyed drive coupling nut and a drive tube to translate rotation from the device's first drive shaft into axial translation of the end effector's drive member.
Claim Score by NHIP
Abstract
Adapter assemblies are provided for selectively interconnecting a surgical end effector that is configured to perform at least a pair of functions and a surgical device that is configured to actuate the end effector, wherein the end effector includes a first axially translatable drive member and a second axially translatable drive member, and wherein the surgical device includes a first rotatable drive shaft and a second rotatable drive shaft.

Term
2 yearsleft in the term
Expires 22 September 2028.
- Priority
- Filed
- Granted
- Today
- Expires
19 claims: 1 independent, 18 dependent
- 1Broadest claimClaim Score 21, narrow(NHIP)An electromechanical surgical system, comprising:a hand-held surgical device, including: a device housing defining a connecting portion;at least one drive motor supported in the device housing and being configured to rotate a first drive shaft of the surgical device;a battery disposed within the device housing for powering the at least one drive motor;and a circuit board disposed within the device housing for controlling power delivered from the battery to at least one drive motor;an end effector configured to perform at least one function, the end effector including at least one axially translatable drive member;and an adapter assembly for selectively interconnecting the end effector and the surgical device, the adapter assembly including: an adapter housing configured and adapted for selective connection to the connecting portion of the surgical device and to be in operative communication with the first drive shaft of the surgical device;an outer tube having a proximal end supported by the adapter housing and a distal end configured and adapted for connection with the end effector, wherein the distal end of the outer tube is in operative communication with each of the at least one axially translatable drive member of the end effector;and a first drive converter assembly including: a first distal drive shaft rotatably supported in the adapter housing, wherein a proximal end of the first distal drive shaft is connectable to the first drive shaft of the surgical device;a drive coupling nut threadably connected to a threaded distal portion of the first distal drive shaft, wherein the drive coupling nut is keyed against rotation within the adapter housing;and a drive tube having proximal end connected to the drive coupling nut and the distal end configured for selective engagement with the at least one axially translatable drive member of the end effector;wherein rotation of the first drive shaft of the surgical device results in rotation of the first distal drive shaft, and wherein rotation of the first distal drive shaft results in axial translation of the drive coupling nut, the drive tube and the at least on axially translatable drive member of the end effector.
123 paragraphs in 5 sections, as filed
CROSS REFERENCE TO RELATED APPLICATION
0001The present application is a Continuation-in-Part Application claiming the benefit of and priority to U.S. patent application Ser. No. 12/946,082, filed on Nov. 15, 2010, now U.S. Pat. No. 8,806,973 which claims the benefit of and priority to each of U.S. Provisional Application Ser. No. 61/308,045, filed on Feb. 25, 2010, and U.S. Provisional Application Ser. No. 61/265,942, filed on Dec. 2, 2009, the entire content of each of which being incorporate herein by reference.
0002The present application is a Continuation-in-Part Application claiming the benefit of and priority to U.S. patent application Ser. No. 12/758,900, filed on Apr. 13, 2010, which is a Continuation-in-Part Application claiming the benefit of and priority to U.S. patent application Ser. No. 12/622,827, filed on Nov. 20, 2009, the entire content of each of which being incorporated herein by reference.
0003The present application is a Continuation-in-Part Application claiming the benefit of and priority to U.S. patent application Ser. No. 13/089,672, filed on Apr. 19, 2011, (now U.S. Pat. No. 8,342,379), which is a Divisional Application claiming the benefit of and priority to U.S. patent application Ser. No. 12/235,362, filed on Sep. 22, 2008 (now U.S. Pat. No. 7,963,433), which claims the benefit of and priority to U.S. Provisional Patent Application Ser. No. 60/974,267, filed on Sep. 21, 2007, the entire content of each of which being incorporated herein by reference.
0004The present application is a Continuation-in-Part Application claiming the benefit of and priority to U.S. patent application Ser. No. 13/089,473, filed on Apr. 19, 2011, which is a Divisional Application claiming the benefit of and priority to U.S. patent application Ser. No. 12/235,362, filed on Sep. 22, 2008 (now U.S. Pat. No. 7,963,433), which claims the benefit of and priority to U.S. Provisional Patent Application Ser. No. 60/974,267, filed on Sep. 21, 2007, the entire content of each of which being incorporated herein by reference.
0005The present application is a Continuation-in-Part Application claiming the benefit of and priority to U.S. patent application Ser. No. 13/090,286, filed on Apr. 20, 2011 (now U.S. Pat. No. 8,272,554), which is a Divisional Application claiming the benefit of and priority to U.S. patent application Ser. No. 12/235,362, filed on Sep. 22, 2008 (now U.S. Pat. No. 7,963,433), which claims the benefit of and priority to U.S. Provisional Patent Application Ser. No. 60/974,267, filed on Sep. 21, 2007, the entire content of each of which being incorporated herein by reference.
BACKGROUND
00061. Technical Field
0007The present disclosure relates to surgical devices and/or systems, surgical adapters and their methods of use. More specifically, the present disclosure relates to hand held powered surgical devices, surgical adapters and/or adapter assemblies for use between and for interconnecting the powered, rotating and/or articulating surgical device or handle assembly and an end effector for clamping, cutting and/or stapling tissue.
00082. Background of Related Art
0009One type of surgical device is a linear clamping, cutting and stapling device. Such a device may be employed in a surgical procedure to resect a cancerous or anomalous tissue from a gastro-intestinal tract. Conventional linear clamping, cutting and stapling instruments include a pistol grip-styled structure having an elongated shaft and distal portion. The distal portion includes a pair of scissors-styled gripping elements, which clamp the open ends of the colon closed. In this device, one of the two scissors-styled gripping elements, such as the anvil portion, moves or pivots relative to the overall structure, whereas the other gripping element remains fixed relative to the overall structure. The actuation of this scissoring device (the pivoting of the anvil portion) is controlled by a grip trigger maintained in the handle.
0010In addition to the scissoring device, the distal portion also includes a stapling mechanism. The fixed gripping element of the scissoring mechanism includes a staple cartridge receiving region and a mechanism for driving the staples up through the clamped end of the tissue against the anvil portion, thereby sealing the previously opened end. The scissoring elements may be integrally formed with the shaft or may be detachable such that various scissoring and stapling elements may be interchangeable.
0011A number of surgical device manufacturers have developed product lines with proprietary drive systems for operating and/or manipulating the surgical device. In many instances the surgical devices include a handle assembly, which is reusable, and a disposable end effector or the like that is selectively connected to the handle assembly prior to use and then disconnected from the end effector following use in order to be disposed of or in some instances sterilized for re-use.
0012Many of the existing end effectors for use with many of the existing surgical devices and/or handle assemblies are driven by a linear force. For examples, end effectors for performing endo-gastrointestinal anastomosis procedures, end-to-end anastomosis procedures and transverse anastomosis procedures, each typically require a linear driving force in order to be operated. As such, these end effectors are not compatible with surgical devices and/or handle assemblies that use a rotary motion to deliver power or the like.
0013In order to make the linear driven end effectors compatible with surgical devices and/or handle assemblies that use a rotary motion to deliver power, a need exists for adapters and/or adapter assemblies to interface between and interconnect the linear driven end effectors with the rotary driven surgical devices and/or handle assemblies.
SUMMARY
0014The present disclosure relates to hand held powered surgical devices, surgical adapters and/or adapter assemblies for use between and for interconnecting the powered, rotating and/or articulating surgical device or handle assembly and an end effector for clamping, cutting and/or stapling tissue.
0015According to an aspect of the present disclosure, an electromechanical surgical system is provided, comprising a hand-held surgical device, including a device housing defining a connecting portion for selectively connecting with an adapter assembly; at least one drive motor supported in the device housing and being configured to rotate a drive shaft; a battery disposed within the device housing for powering the at least one drive motor; and a circuit board disposed within the housing for controlling power delivered from the battery to the motor. The electromechanical surgical system further comprises an end effector configured to perform at least one function, the end effector including at least one axially translatable drive member; and an adapter assembly for selectively interconnecting the end effector and the surgical device. The adapter assembly includes an adapter housing configured and adapted for selective connection to the connecting portion of the surgical device and to be in operative communication with each of the at least one rotatable drive shaft of the surgical device; an outer tube having a proximal end supported by the adapter housing and a distal end configured and adapted for connection with the end effector, wherein the distal end of the outer tube is in operative communication with each of the at least one axially translatable drive member of the end effector; at least one drive converter assembly for interconnecting a respective one of the at least one rotatable drive shaft of the surgical device and one of the at least one axially translatable drive member of the end effector, wherein the at least one drive converter assembly includes a first end that is connectable to a drive shaft of the surgical device and a second end that is connectable to the at least one axially translatable drive member of the end effector, wherein the at least one drive converter assembly converts and transmits a rotation of the rotatable drive shaft of the surgical device to an axial translation of the at least one axially translatable drive member of the end effector.
0016The at least one drive converter assembly of the adapter assembly may include a first drive converter assembly including a first distal drive shaft rotatably supported in the adapter housing, wherein a proximal end of the first distal drive shaft is connectable to the rotatable drive shaft of the surgical device; a drive coupling nut threadably connected to a threaded distal portion of the first distal drive shaft, wherein the drive coupling nut is keyed against rotation within the adapter housing; and a drive tube having a proximal end connected to the drive coupling nut and a distal end configured for selective engagement with the at least one axially translatable drive member of the end effector. Wherein rotation of the rotatable drive shaft of the surgical device results in rotation of the distal drive shaft. Wherein rotation of the distal drive shaft results in axial translation of the drive coupling nut, the drive tube and the at least one axially translatable drive member of the end effector.
0017The first drive converter assembly may include a spur gear keyed to the proximal end of the distal drive shaft; a proximal rotatable drive shaft having a spur gear supported on a distal end thereof and a proximal end connectable to the rotatble drive shaft of the surgical device; and a compound gear interengaging the spur gear keyed to the proximal end of the distal drive shaft and the spur gear supported on the distal end of the proximal rotatable drive shaft.
0018The electromechanical surgical system may further comprise a connector sleeve interconnecting the rotatable drive shaft of the surgical device with the proximal rotatable drive shaft of the adapter assembly.
0019In use, translation of the at least one axially translatable drive member of the end effector results in a closing of the end effector and a firing of the end effector.
0020The at least one drive converter assembly of the adapter assembly may include a second drive converter assembly including a second proximal drive shaft rotatably supported in the adapter housing, wherein a proximal end of the second proximal drive shaft is connectable to a second rotatable drive shaft of the surgical device; a coupling cuff rotatably and translatably supported in the adapter housing, the coupling cuff defining an inner annular race; a coupling slider rotatably disposed within the annular race of the coupling cuff, the coupling slider being threadably connected to a threaded distal portion of the second proximal drive shaft; and a drive bar having a proximal end connected to the coupling cuff and a distal end configured for selective engagement with another axially translatable drive member of the end effector. Wherein rotation of the second rotatable drive shaft of the surgical device results in rotation of the second proximal drive shaft. Wherein rotation of the second proximal drive shaft results in axial translation of the coupling slider, the coupling cuff, the drive bar and the another axially translatable drive member of the end effector.
0021The first distal drive shaft may extend through the coupling cuff such that the coupling cuff is rotatable about the first distal drive shaft.
0022The electromechanical surgical system may further comprise a connector sleeve interconnecting the second rotatable drive shaft of the device with the second proximal drive shaft of the adapter assembly.
0023In use, translation of the another axially translatable drive member of the end effector results in an articulation of the end effector relative to the adapter.
0024The adapter may further comprise a drive transmitting assembly including a third proximal rotatable drive shaft rotatably supported in the adapter housing and having a spur gear supported on a distal end thereof and a proximal end connectable to a third rotatble drive shaft of the surgical device; a ring gear rotatably supported in the adapter housing, the ring gear defining an internal array of gear teeth which are engaged with the spur gear of the third proximal rotatable drive shaft; a rotation housing rotatably supported in the adapter housing and being keyed to the ring gear; and at least one rotation transmitting bar having a proximal end connected to the rotation housing and a distal end connected to a distal coupling assembly, wherein the distal coupling assembly is configured to selective connect with the end effector. Wherein rotation of the third rotatable drive shaft of the surgical device results in rotation of the third proximal drive shaft, and wherein rotation of the third proximal drive shaft results in rotation of the ring gear, the rotation housing, the at least one rotation transmitting bar and the distal coupling assembly to rotate the end effector relative to the adapter and about a longitudinal axis defined by the adapter.
0025The electromechanical surgical system may further comprise a connector sleeve interconnecting the third rotatable drive shaft of the device with the third proximal drive shaft of the adapter assembly.
0026The end effector may be configured for endoscopic insertion into a target surgical site. The outer tube of the adapter may be configured for endoscopic insertion into a target surgical site. The outer tube of the adapter may have an outer dimension of approximately 12 mm. The adapter housing may be inhibited from insertion into the target surgical site.
0027At least one of the first drive converter assembly, the second drive converter assembly and the drive transmitting assembly may be disposed in the adapter housing.
0028In an embodiment, the end effector and the outer tube of the adapter define an endoscopic portion that is configured for endoscopic insertion into a target surgical site. Each of the first drive converter assembly, the second drive converter assembly and the drive transmitting assembly may be disposed outside of the endoscopic portion.
BRIEF DESCRIPTION OF THE DRAWINGS
0029Embodiments of the present disclosure are described herein with reference to the accompanying drawings, wherein:
0030<figref idref="DRAWINGS">FIG. 1</figref> is a perspective view, with parts separated, of a surgical device and adapter, in accordance with an embodiment of the present disclosure, illustrating a connection thereof with an end effector;
0031<figref idref="DRAWINGS">FIG. 2</figref> is a perspective view of the surgical device of <figref idref="DRAWINGS">FIG. 1</figref>;
0032<figref idref="DRAWINGS">FIG. 3</figref> is a perspective view, with parts separated, of the surgical device of <figref idref="DRAWINGS">FIGS. 1 and 2</figref>;
0033<figref idref="DRAWINGS">FIG. 4</figref> is a perspective view of a battery for use in the surgical device of <figref idref="DRAWINGS">FIGS. 1-3</figref>;
0034<figref idref="DRAWINGS">FIG. 5</figref> is a perspective view of the surgical device of <figref idref="DRAWINGS">FIGS. 1-3</figref>, with a housing thereof removed;
0035<figref idref="DRAWINGS">FIG. 6</figref> is a perspective view of the connecting ends of each of the surgical device and the adapter, illustrating a connection therebetween;
0036<figref idref="DRAWINGS">FIG. 7</figref> is a cross-sectional view of the surgical device of <figref idref="DRAWINGS">FIGS. 1-3</figref>, as taken through <b>7</b>-<b>7</b> of <figref idref="DRAWINGS">FIG. 2</figref>;
0037<figref idref="DRAWINGS">FIG. 8</figref> is a cross-sectional view of the surgical device of <figref idref="DRAWINGS">FIGS. 1-3</figref>, as taken through <b>8</b>-<b>8</b> of <figref idref="DRAWINGS">FIG. 2</figref>;
0038<figref idref="DRAWINGS">FIG. 9</figref> is a perspective view, with parts separated, of a trigger housing of the surgical device of <figref idref="DRAWINGS">FIGS. 1-3</figref>;
0039<figref idref="DRAWINGS">FIG. 10</figref> is a perspective view of the adapter of <figref idref="DRAWINGS">FIG. 1</figref>;
0040<figref idref="DRAWINGS">FIG. 11</figref> is a perspective view, with parts separated, of the adapter of <figref idref="DRAWINGS">FIGS. 1 and 10</figref>;
0041<figref idref="DRAWINGS">FIG. 12</figref> is a perspective view, with parts separated, of a drive coupling assembly of the adapter of <figref idref="DRAWINGS">FIGS. 1 and 10</figref>;
0042<figref idref="DRAWINGS">FIG. 13</figref> is a perspective view, with parts separated, of a distal portion of the adapter of <figref idref="DRAWINGS">FIGS. 1 and 10</figref>;
0043<figref idref="DRAWINGS">FIG. 14</figref> is a cross-sectional view of the adapter of <figref idref="DRAWINGS">FIGS. 1 and 10</figref>, as taken through <b>14</b>-<b>14</b> of <figref idref="DRAWINGS">FIG. 10</figref>;
0044<figref idref="DRAWINGS">FIG. 15</figref> is a cross-sectional view of the adapter of <figref idref="DRAWINGS">FIGS. 1 and 10</figref>, as taken through <b>15</b>-<b>15</b> of <figref idref="DRAWINGS">FIG. 10</figref>;
0045<figref idref="DRAWINGS">FIG. 16</figref> is an enlarged view of the indicated area of detail of <b>14</b>;
0046<figref idref="DRAWINGS">FIG. 17</figref> is an enlarged view of the indicated area of detail of <b>15</b>;
0047<figref idref="DRAWINGS">FIG. 18</figref> is an enlarged view of the indicated area of detail of <b>14</b>;
0048<figref idref="DRAWINGS">FIG. 19</figref> is an enlarged view of the indicated area of detail of <b>15</b>;
0049<figref idref="DRAWINGS">FIG. 20</figref> is a perspective view, with parts separated, of a coupling cuff of the adapter of <figref idref="DRAWINGS">FIGS. 1 and 10</figref>;
0050<figref idref="DRAWINGS">FIG. 21</figref> is a perspective view, with parts separated, of an exemplary end effector for use with the surgical device and the adapter of the present disclosure; and
0051<figref idref="DRAWINGS">FIG. 22</figref> is a schematic illustration of the outputs to the LED's; selection of motor (to select clamping/cutting, rotation or articulation); and selection of the drive motors to perform a function selected.
DETAILED DESCRIPTION OF EMBODIMENTS
0052Embodiments of the presently disclosed surgical devices, and adapter assemblies for surgical devices and/or handle assemblies are described in detail with reference to the drawings, in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein the term “distal” refers to that portion of the adapter assembly or surgical device, or component thereof, farther from the user, while the term “proximal” refers to that portion of the adapter assembly or surgical device, or component thereof, closer to the user.
0053A surgical device, in accordance with an embodiment of the present disclosure, is generally designated as <b>100</b>, and is in the form of a powered hand held electromechanical instrument configured for selective attachment thereto of a plurality of different end effectors that are each configured for actuation and manipulation by the powered hand held electromechanical surgical instrument.
0054As illustrated in <figref idref="DRAWINGS">FIG. 1</figref>, surgical device <b>100</b> is configured for selective connection with an adapter <b>200</b>, and, in turn, adapter <b>200</b> is configured for selective connection with an end effector or single use loading unit <b>300</b>.
0055As illustrated in <figref idref="DRAWINGS">FIGS. 1-3</figref>, surgical device <b>100</b> includes a handle housing <b>102</b> having a lower housing portion <b>104</b>, an intermediate housing portion <b>106</b> extending from and/or supported on lower housing portion <b>104</b>, and an upper housing portion <b>108</b> extending from and/or supported on intermediate housing portion <b>106</b>. Intermediate housing portion <b>106</b> and upper housing portion <b>108</b> are separated into a distal half-section <b>110</b><i>a </i>that is integrally formed with and extending from the lower portion <b>104</b>, and a proximal half-section <b>110</b><i>b </i>connectable to distal half-section <b>110</b><i>a </i>by a plurality of fasteners. When joined, distal and proximal half-sections <b>110</b><i>a</i>, <b>110</b><i>b </i>define a handle housing <b>102</b> having a cavity <b>102</b><i>a </i>therein in which a circuit board <b>150</b> and a drive mechanism <b>160</b> is situated.
0056Distal and proximal half-sections <b>110</b><i>a</i>, <b>110</b><i>b </i>are divided along a plane that traverses a longitudinal axis “X” of upper housing portion <b>108</b>, as seen in <figref idref="DRAWINGS">FIG. 1</figref>.
0057Handle housing <b>102</b> includes a gasket <b>112</b> extending completely around a rim of distal half-section and/or proximal half-section <b>110</b><i>a</i>, <b>110</b><i>b </i>and being interposed between distal half-section <b>110</b><i>a </i>and proximal half-section <b>110</b><i>b</i>. Gasket <b>112</b> seals the perimeter of distal half-section <b>110</b><i>a </i>and proximal half-section <b>110</b><i>b</i>. Gasket <b>112</b> functions to establish an air-tight seal between distal half-section <b>110</b><i>a </i>and proximal half-section <b>110</b><i>b </i>such that circuit board <b>150</b> and drive mechanism <b>160</b> are protected from sterilization and/or cleaning procedures.
0058In this manner, the cavity <b>102</b><i>a </i>of handle housing <b>102</b> is sealed along the perimeter of distal half-section <b>110</b><i>a </i>and proximal half-section <b>110</b><i>b </i>yet is configured to enable easier, more efficient assembly of circuit board <b>150</b> and a drive mechanism <b>160</b> in handle housing <b>102</b>.
0059Intermediate housing portion <b>106</b> of handle housing <b>102</b> provides a housing in which circuit board <b>150</b> is situated. Circuit board <b>150</b> is configured to control the various operations of surgical device <b>100</b>, as will be set forth in additional detail below.
0060Lower housing portion <b>104</b> of surgical device <b>100</b> defines an aperture (not shown) formed in an upper surface thereof and which is located beneath or within intermediate housing portion <b>106</b>. The aperture of lower housing portion <b>104</b> provides a passage through which wires <b>152</b> pass to electrically interconnect electrical components (a battery <b>156</b>, as illustrated in <figref idref="DRAWINGS">FIG. 4</figref>, a circuit board <b>154</b>, as illustrated in <figref idref="DRAWINGS">FIG. 3</figref>, etc.) situated in lower housing portion <b>104</b> with electrical components (circuit board <b>150</b>, drive mechanism <b>160</b>, etc.) situated in intermediate housing portion <b>106</b> and/or upper housing portion <b>108</b>.
0061Handle housing <b>102</b> includes a gasket <b>103</b> disposed within the aperture of lower housing portion <b>104</b> (not shown) thereby plugging or sealing the aperture of lower housing portion <b>104</b> while allowing wires <b>152</b> to pass therethrough. Gasket <b>103</b> functions to establish an air-tight seal between lower housing portion <b>106</b> and intermediate housing portion <b>108</b> such that circuit board <b>150</b> and drive mechanism <b>160</b> are protected from sterilization and/or cleaning procedures.
0062As shown, lower housing portion <b>104</b> of handle housing <b>102</b> provides a housing in which a rechargeable battery <b>156</b>, is removably situated. Battery <b>156</b> is configured to supply power to any of the electrical components of surgical device <b>100</b>. Lower housing portion <b>104</b> defines a cavity (not shown) into which battery <b>156</b> is inserted. Lower housing portion <b>104</b> includes a door <b>105</b> pivotally connected thereto for closing cavity of lower housing portion <b>104</b> and retaining battery <b>156</b> therein.
0063With reference to <figref idref="DRAWINGS">FIGS. 3 and 5</figref>, distal half-section <b>110</b><i>a </i>of upper housing portion <b>108</b> defines a nose or connecting portion <b>108</b><i>a</i>. A nose cone <b>114</b> is supported on nose portion <b>108</b><i>a </i>of upper housing portion <b>108</b>. Nose cone <b>114</b> is fabricated from a transparent material. An illumination member <b>116</b> is disposed within nose cone <b>114</b> such that illumination member <b>116</b> is visible therethrough. Illumination member <b>116</b> is in the form of a light emitting diode printed circuit board (LED PCB). Illumination member <b>116</b> is configured to illuminate multiple colors with a specific color pattern being associated with a unique discrete event.
0064Upper housing portion <b>108</b> of handle housing <b>102</b> provides a housing in which drive mechanism <b>160</b> is situated. As illustrated in <figref idref="DRAWINGS">FIG. 5</figref>, drive mechanism <b>160</b> is configured to drive shafts and/or gear components in order to perform the various operations of surgical device <b>100</b>. In particular, drive mechanism <b>160</b> is configured to drive shafts and/or gear components in order to selectively move tool assembly <b>304</b> of end effector <b>300</b> (see <figref idref="DRAWINGS">FIGS. 1 and 20</figref>) relative to proximal body portion <b>302</b> of end effector <b>300</b>, to rotate end effector <b>300</b> about a longitudinal axis “X” (see <figref idref="DRAWINGS">FIG. 3</figref>) relative to handle housing <b>102</b>, to move anvil assembly <b>306</b> relative to cartridge assembly <b>308</b> of end effector <b>300</b>, and/or to fire a stapling and cutting cartridge within cartridge assembly <b>308</b> of end effector <b>300</b>.
0065The drive mechanism <b>160</b> includes a selector gearbox assembly <b>162</b> that is located immediately proximal relative to adapter <b>200</b>. Proximal to the selector gearbox assembly <b>162</b> is a function selection module <b>163</b> having a first motor <b>164</b> that functions to selectively move gear elements within the selector gearbox assembly <b>162</b> into engagement with an input drive component <b>165</b> having a second motor <b>166</b>.
0066As illustrated in <figref idref="DRAWINGS">FIGS. 1-4</figref>, and as mentioned above, distal half-section <b>110</b><i>a </i>of upper housing portion <b>108</b> defines a connecting portion <b>108</b><i>a </i>configured to accept a corresponding drive coupling assembly <b>210</b> of adapter <b>200</b>.
0067As illustrated in <figref idref="DRAWINGS">FIGS. 6-8</figref>, connecting portion <b>108</b><i>a </i>of surgical device <b>100</b> has a cylindrical recess <b>108</b><i>b </i>that receives a drive coupling assembly <b>210</b> of adapter <b>200</b> when adapter <b>200</b> is mated to surgical device <b>100</b>. Connecting portion <b>108</b><i>a </i>houses three rotatable drive connectors <b>118</b>, <b>120</b>, <b>122</b>.
0068When adapter <b>200</b> is mated to surgical device <b>100</b>, each of rotatable drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> couples with a corresponding rotatable connector sleeve <b>218</b>, <b>220</b>, <b>222</b> of adapter <b>200</b>. (see <figref idref="DRAWINGS">FIG. 6</figref>). In this regard, the interface between corresponding first drive connector <b>118</b> and first connector sleeve <b>218</b>, the interface between corresponding second drive connector <b>120</b> and second connector sleeve <b>220</b>, and the interface between corresponding third drive connector <b>122</b> and third connector sleeve <b>222</b> are keyed such that rotation of each of drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> causes a corresponding rotation of the corresponding connector sleeve <b>218</b>, <b>220</b>, <b>222</b> of adapter <b>200</b>.
0069The mating of drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> with connector sleeves <b>218</b>, <b>220</b>, <b>222</b> of adapter <b>200</b> allows rotational forces to be independently transmitted via each of the three respective connector interfaces. The drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> are configured to be independently rotated by drive mechanism <b>160</b>. In this regard, the function selection module <b>163</b> of drive mechanism <b>160</b> selects which drive connector or connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> is to be driven by the input drive component <b>165</b> of drive mechanism <b>160</b>.
0070Since each of drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> has a keyed and/or substantially non-rotatable interface with respective connector sleeves <b>218</b>, <b>220</b>, <b>222</b> of adapter <b>200</b>, when adapter <b>200</b> is coupled to surgical device <b>100</b>, rotational force(s) are selectively transferred from drive mechanism <b>160</b> of surgical device <b>100</b> to adapter <b>200</b>.
0071The selective rotation of drive connector(s) <b>118</b>, <b>120</b> and/or <b>122</b> of surgical device <b>100</b> allows surgical device <b>100</b> to selectively actuate different functions of end effector <b>300</b>. As will be discussed in greater detail below, selective and independent rotation of first drive connector <b>118</b> of surgical device <b>100</b> corresponds to the selective and independent opening and closing of tool assembly <b>304</b> of end effector <b>300</b>, and driving of a stapling/cutting component of tool assembly <b>304</b> of end effector <b>300</b>. Also, the selective and independent rotation of second drive connector <b>120</b> of surgical device <b>100</b> corresponds to the selective and independent articulation of tool assembly <b>304</b> of end effector <b>300</b> transverse to longitudinal axis “X” (see <figref idref="DRAWINGS">FIG. 3</figref>). Additionally, the selective and independent rotation of third drive connector <b>122</b> of surgical device <b>100</b> corresponds to the selective and independent rotation of end effector <b>300</b> about longitudinal axis “X” (see <figref idref="DRAWINGS">FIG. 3</figref>) relative to handle housing <b>102</b> of surgical device <b>100</b>.
0072As mentioned above and as illustrated in <figref idref="DRAWINGS">FIGS. 5 and 8</figref>, drive mechanism <b>160</b> includes a selector gearbox assembly <b>162</b>; a function selection module <b>163</b>, located proximal to the selector gearbox assembly <b>162</b>, that functions to selectively move gear elements within the selector gearbox assembly <b>162</b> into engagement with second motor <b>166</b>. Thus, drive mechanism <b>160</b> selectively drives one of drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> at a given time.
0073As illustrated in <figref idref="DRAWINGS">FIGS. 1-3</figref> and <figref idref="DRAWINGS">FIG. 9</figref>, handle housing <b>102</b> supports a trigger housing <b>107</b> on a distal surface or side of intermediate housing portion <b>108</b>. Trigger housing <b>107</b>, in cooperation with intermediate housing portion <b>108</b>, supports a pair of finger-actuated control buttons <b>124</b>, <b>126</b> and rocker devices <b>128</b>, <b>130</b>. In particular, trigger housing <b>107</b> defines an upper aperture <b>124</b><i>a </i>for slidably receiving a first control button <b>124</b>, and a lower aperture <b>126</b><i>b </i>for slidably receiving a second control button <b>126</b>.
0074Each one of the control buttons <b>124</b>, <b>126</b> and rocker devices <b>128</b>, <b>130</b> includes a respective magnet (not shown) that is moved by the actuation of an operator. In addition, circuit board <b>150</b> includes, for each one of the control buttons <b>124</b>, <b>126</b> and rocker devices <b>128</b>, <b>130</b>, respective Hall-effect switches <b>150</b><i>a</i>-<b>150</b><i>d </i>that are actuated by the movement of the magnets in the control buttons <b>124</b>, <b>126</b> and rocker devices <b>128</b>, <b>130</b>. In particular, located immediately proximal to the control button <b>124</b> is a first Hall-effect switch <b>150</b><i>a </i>(see <figref idref="DRAWINGS">FIGS. 3 and 7</figref>) that is actuated upon the movement of a magnet within the control button <b>124</b> upon the operator actuating control button <b>124</b>. The actuation of first Hall-effect switch <b>150</b><i>a</i>, corresponding to control button <b>124</b>, causes circuit board <b>150</b> to provide appropriate signals to function selection module <b>163</b> and input drive component <b>165</b> of the drive mechanism <b>160</b> to close a tool assembly <b>304</b> of end effector <b>300</b> and/or to fire a stapling/cutting cartridge within tool assembly <b>304</b> of end effector <b>300</b>.
0075Also, located immediately proximal to rocker device <b>128</b> is a second Hall-effect switch <b>150</b><i>b </i>(see <figref idref="DRAWINGS">FIGS. 3 and 7</figref>) that is actuated upon the movement of a magnet (not shown) within rocker device <b>128</b> upon the operator actuating rocker device <b>128</b>. The actuation of second Hall-effect switch <b>150</b><i>b</i>, corresponding to rocker device <b>128</b>, causes circuit board <b>150</b> to provide appropriate signals to function selection module <b>163</b> and input drive component <b>165</b> of drive mechanism <b>160</b> to articulate tool assembly <b>304</b> relative to body portion <b>302</b> of end effector <b>300</b>. Advantageously, movement of rocker device <b>128</b> in a first direction causes tool assembly <b>304</b> to articulate relative to body portion <b>302</b> in a first direction, while movement of rocker device <b>128</b> in an opposite, e.g., second, direction causes tool assembly <b>304</b> to articulate relative to body portion <b>302</b> in an opposite, e.g., second, direction.
0076Furthermore, located immediately proximal to control button <b>126</b> is a third Hall-effect switch <b>150</b><i>c </i>(see <figref idref="DRAWINGS">FIGS. 3 and 7</figref>) that is actuated upon the movement of a magnet (not shown) within control button <b>126</b> upon the operator actuating control button <b>126</b>. The actuation of third Hall-effect switch <b>150</b><i>c</i>, corresponding to control button <b>126</b>, causes circuit board <b>150</b> to provide appropriate signals to function selection module <b>163</b> and input drive component <b>165</b> of drive mechanism <b>160</b> to open tool assembly <b>304</b> of end effector <b>300</b>.
0077In addition, located immediately proximal to rocker device <b>130</b> is a fourth Hall-effect switch <b>150</b><i>d </i>(see <figref idref="DRAWINGS">FIGS. 3 and 7</figref>) that is actuated upon the movement of a magnet (not shown) within rocker device <b>130</b> upon the operator actuating rocker device <b>130</b>. The actuation of fourth Hall-effect switch <b>150</b><i>d</i>, corresponding to rocker device <b>130</b>, causes circuit board <b>150</b> to provide appropriate signals to function selection module <b>163</b> and input drive component <b>165</b> of drive mechanism <b>160</b> to rotate end effector <b>300</b> relative to handle housing <b>102</b> surgical device <b>100</b>. Specifically, movement of rocker device <b>130</b> in a first direction causes end effector <b>300</b> to rotate relative to handle housing <b>102</b> in a first direction, while movement of rocker device <b>130</b> in an opposite, e.g., second, direction causes end effector <b>300</b> to rotate relative to handle housing <b>102</b> in an opposite, e.g., second, direction.
0078As seen in <figref idref="DRAWINGS">FIGS. 1-3</figref>, surgical device <b>100</b> includes a fire button or safety switch <b>132</b> supported between intermediate housing portion <b>108</b> and upper housing portion, and situated above trigger housing <b>107</b>. In use, tool assembly <b>304</b> of end effector <b>300</b> is actuated between opened and closed conditions as needed and/or desired. In order to fire end effector <b>300</b>, to expel fasteners therefrom when tool assembly <b>304</b> of end effector <b>300</b> is in a closed condition, safety switch <b>132</b> is depressed thereby instructing surgical device <b>100</b> that end effector <b>300</b> is ready to expel fasteners therefrom.
0079As illustrated in FIGS. <b>1</b> and <b>10</b>-<b>20</b>, surgical device <b>100</b> is configured for selective connection with adapter <b>200</b>, and, in turn, adapter <b>200</b> is configured for selective connection with end effector <b>300</b>.
0080Adapter <b>200</b> is configured to convert a rotation of either of drive connectors <b>120</b> and <b>122</b> of surgical device <b>100</b> into axial translation useful for operating a drive assembly <b>360</b> and an articulation link <b>366</b> of end effector <b>300</b>, as illustrated in <figref idref="DRAWINGS">FIG. 21</figref> and as will be discussed in greater detail below.
0081Adapter <b>200</b> includes a first drive transmitting/converting assembly for interconnecting third rotatable drive connector <b>122</b> of surgical device <b>100</b> and a first axially translatable drive member of end effector <b>300</b>, wherein the first drive transmitting/converting assembly converts and transmits a rotation of third rotatable drive connector <b>122</b> of surgical device <b>100</b> to an axial translation of the first axially translatable drive assembly <b>360</b> of end effector <b>300</b> for firing.
0082Adapter <b>200</b> includes a second drive transmitting/converting assembly for interconnecting second rotatable drive connector <b>120</b> of surgical device <b>100</b> and a second axially translatable drive member of end effector <b>300</b>, wherein the second drive transmitting/converting assembly converts and transmits a rotation of second rotatable drive connector <b>120</b> of surgical device <b>100</b> to an axial translation of articulation link <b>366</b> of end effector <b>300</b> for articulation.
0083Turning now to <figref idref="DRAWINGS">FIGS. 10 and 11</figref>, adapter <b>200</b> includes a knob housing <b>202</b> and an outer tube <b>206</b> extending from a distal end of knob housing <b>202</b>. Knob housing <b>202</b> and outer tube <b>206</b> are configured and dimensioned to house the components of adapter <b>200</b>. Outer tube <b>206</b> is dimensioned for endoscopic insertion, in particular, that outer tube is passable through a typical trocar port, cannula or the like. Knob housing <b>202</b> is dimensioned to not enter the trocar port, cannula of the like.
0084Knob housing <b>202</b> is configured and adapted to connect to connecting portion <b>108</b><i>a </i>of upper housing portion <b>108</b> of distal half-section <b>110</b><i>a </i>of surgical device <b>100</b>.
0085As seen in <figref idref="DRAWINGS">FIGS. 10-12</figref>, adapter <b>200</b> includes a surgical device drive coupling assembly <b>210</b> at a proximal end thereof and to an end effector coupling assembly <b>230</b> at a distal end thereof. Drive coupling assembly <b>210</b> includes a distal drive coupling housing <b>210</b><i>a </i>and a proximal drive coupling housing <b>210</b><i>b </i>rotatably supported, at least partially, in knob housing <b>202</b>. Drive coupling assembly <b>210</b> rotatably supports a first rotatable proximal drive shaft <b>212</b>, a second rotatable proximal drive shaft <b>214</b>, and a third rotatable proximal drive shaft <b>216</b> therein.
0086Proximal drive coupling housing <b>210</b><i>b </i>is configured to rotatably support first, second and third connector sleeves <b>218</b>, <b>220</b> and <b>222</b>, respectively. Each of connector sleeves <b>218</b>, <b>220</b>, <b>222</b> is configured to mate with respective first, second and third drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b>, as described above. Each of connector sleeves <b>218</b>, <b>220</b>, <b>222</b> is further configured to mate with a proximal end of respective first, second and third proximal drive shafts <b>212</b>, <b>214</b>, <b>216</b>.
0087Proximal drive coupling assembly <b>210</b> includes a first, a second and a third biasing member <b>224</b>, <b>226</b> and <b>228</b> disposed distally of respective first, second and third connector sleeves <b>218</b>, <b>220</b>, <b>222</b>. Each of biasing members <b>224</b>, <b>226</b> and <b>228</b> is disposed about respective first, second and third rotatable proximal drive shaft <b>212</b>, <b>214</b> and <b>216</b>. Biasing members <b>224</b>, <b>226</b> and <b>228</b> act on respective connector sleeves <b>218</b>, <b>220</b> and <b>222</b> to help maintain connector sleeves <b>218</b>, <b>220</b> and <b>222</b> engaged with the distal end of respective drive rotatable drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> when adapter <b>200</b> is connected to surgical device <b>100</b>.
0088In particular, first, second and third biasing members <b>224</b>, <b>226</b> and <b>228</b> function to bias respective connector sleeves <b>218</b>, <b>220</b> and <b>222</b> in a proximal direction. In this manner, during assembly of adapter <b>200</b> to surgical device <b>100</b>, if first, second and or third connector sleeves <b>218</b>, <b>220</b> and/or <b>222</b> is/are misaligned with the drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b>, first, second and/or third biasing member(s) <b>224</b>, <b>226</b> and/or <b>228</b> are compressed. Thus, when drive mechanism <b>160</b> of surgical device <b>100</b> is engaged, drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> will rotate and first, second and/or third biasing member(s) <b>224</b>, <b>226</b> and/or <b>228</b> will cause respective first, second and/or third connector sleeve(s) <b>218</b>, <b>220</b> and/or <b>222</b> to slide back proximally, effectively coupling drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> to first, second and/or third proximal drive shaft(s) <b>212</b>, <b>214</b> and <b>216</b> of proximal drive coupling assembly <b>210</b>.
0089Upon calibration of surgical device <b>100</b>, each of drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> is rotated and the bias on connector sleeve(s) <b>218</b>, <b>220</b> and <b>222</b> properly seats connector sleeve(s) <b>218</b>, <b>220</b> and <b>222</b> over the respective drive connectors <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> when the proper alignment is reached.
0090Adapter <b>200</b> includes a first, a second and a third drive transmitting/converting assembly <b>240</b>, <b>250</b>, <b>260</b>, respectively, disposed within handle housing <b>202</b> and outer tube <b>206</b>. Each drive transmitting/converting assembly <b>240</b>, <b>250</b>, <b>260</b> is configured and adapted to transmit or convert a rotation of a first, second and third drive connector <b>118</b>, <b>120</b>, <b>122</b> of surgical device <b>100</b> into axial translation of drive tube <b>246</b> and drive bar <b>258</b> of adapter <b>200</b>, to effectuate closing, opening, articulating and firing of end effector <b>300</b>; or a rotation of ring gear <b>266</b> of adapter <b>200</b>, to effectuate rotation of adapter <b>200</b>.
0091As seen in <figref idref="DRAWINGS">FIGS. 13-19</figref>, first drive transmitting/converting assembly <b>240</b> includes a first distal drive shaft <b>242</b> rotatably supported within housing <b>202</b> and outer tube <b>206</b>. A proximal end portion <b>242</b><i>a </i>of first distal drive shaft <b>242</b> is keyed to a spur gear <b>242</b><i>c </i>which is configured for connection to a spur gear <b>212</b><i>a </i>keyed to first rotatable proximal drive shaft <b>212</b>, via a compound gear <b>243</b>. First distal drive shaft <b>242</b> further includes a distal end portion <b>242</b><i>b </i>having a threaded outer profile or surface.
0092First drive transmitting/converting assembly <b>240</b> further includes a drive coupling nut <b>244</b> rotatably coupled to threaded distal end portion <b>242</b><i>b </i>of first distal drive shaft <b>242</b>, and which is slidably disposed within outer tube <b>206</b>. Drive coupling nut <b>244</b> is keyed to an inner housing tube <b>206</b><i>a </i>of outer tube <b>206</b> so as to be prevented from rotation as first distal drive shaft <b>242</b> is rotated. In this manner, as first distal drive shaft <b>242</b> is rotated, drive coupling nut <b>244</b> is translated through and/or along inner housing tube <b>206</b><i>a </i>of outer tube <b>206</b>.
0093First drive transmitting/converting assembly <b>240</b> further includes a drive tube <b>246</b> surrounding first distal drive shaft <b>242</b> and having a proximal end portion connected to drive coupling nut <b>244</b> and a distal end portion extending beyond a distal end of first distal drive shaft <b>242</b>. The distal end portion of drive tube <b>246</b> supports a connection member <b>247</b> (see <figref idref="DRAWINGS">FIG. 13</figref>) configured and dimensioned for selective engagement with drive member <b>374</b> of drive assembly <b>360</b> of end effector <b>300</b>.
0094In operation, as first rotatable proximal drive shaft <b>212</b> is rotated, due to a rotation of first connector sleeve <b>218</b>, as a result of the rotation of the first respective drive connector <b>118</b> of surgical device <b>100</b>, spur gear <b>212</b><i>a </i>of first rotatable proximal drive shaft <b>212</b> engages first gear <b>243</b><i>a </i>of compound gear <b>243</b> causing compound gear <b>243</b> to rotate. As compound gear <b>243</b> rotates, a second gear <b>243</b><i>b </i>of compound gear <b>243</b> is rotated and thus causes spur gear <b>242</b><i>c </i>that is keyed to first distal drive shaft <b>242</b>, that is engaged therewith, to also rotate thereby causing first distal drive shaft <b>242</b> to rotate. As first distal drive shaft <b>242</b> is rotated, drive coupling nut <b>244</b> is caused to be translated axially along first distal drive shaft <b>242</b>.
0095As drive coupling nut <b>244</b> is caused to be translated axially along first distal drive shaft <b>242</b>, drive tube <b>246</b> is caused to be translated axially relative to inner housing tube <b>206</b><i>a </i>of outer tube <b>206</b>. As drive tube <b>246</b> is translated axially, with connection member <b>247</b> connected thereto and connected to a drive member <b>374</b> of drive assembly <b>360</b> of end effector <b>300</b>, drive tube <b>246</b> causes concomitant axial translation of drive member <b>374</b> of end effector <b>300</b> to effectuate a closure of tool assembly <b>304</b> and a firing of tool assembly <b>304</b> of end effector <b>300</b>.
0096With reference to <figref idref="DRAWINGS">FIGS. 13-19</figref>, second drive converter assembly <b>250</b> of adapter <b>200</b> includes second rotatable proximal drive shaft <b>214</b> rotatably supported within drive coupling assembly <b>210</b>. Second rotatable proximal drive shaft <b>214</b> includes a non-circular or shaped proximal end portion <b>214</b><i>a </i>configured for connection with second connector <b>220</b> which is connected to respective second connector <b>120</b> of surgical device <b>100</b>. Second rotatable proximal drive shaft <b>214</b> further includes a distal end portion <b>214</b><i>b </i>having a threaded outer profile or surface.
0097As illustrated in <figref idref="DRAWINGS">FIG. 20</figref>, second drive converter assembly <b>250</b> further includes a coupling cuff <b>254</b> rotatably and translatably supported within an annular race or recess formed in knob housing <b>202</b>. Coupling cuff <b>254</b> defines a lumen <b>254</b><i>a </i>therethrough, and an annular race or recess formed in a surface of lumen <b>254</b><i>a</i>. Second drive converter assembly <b>250</b> further includes a coupling slider <b>256</b> extending across lumen <b>254</b><i>a </i>of coupling cuff <b>254</b> and slidably disposed within the race of coupling cuff <b>254</b>. Coupling slider <b>256</b> is threadably connected to threaded distal end portion <b>214</b><i>b </i>of second rotatable proximal drive shaft <b>214</b>. As so configured, coupling cuff <b>254</b> can rotate about second rotatable proximal drive shaft <b>214</b>, thereby maintaining a radial position of second rotatable proximal drive shaft <b>214</b> relative to first rotatable proximal drive shaft <b>242</b>.
0098Second rotatable proximal drive shaft <b>214</b> defines an axis of rotation, and coupling cuff <b>254</b> defines an axis of rotation that is spaced a radial distance from the axis of rotation of second rotatable proximal drive shaft <b>214</b>. Coupling slider <b>256</b> defines an axis of rotation that is coincident with the axis of rotation of coupling cuff <b>254</b>.
0099Second drive converter assembly <b>250</b> further includes a drive bar <b>258</b> translatably supported for axial translation through outer tube <b>206</b>. Drive bar <b>258</b> includes a proximal end portion <b>258</b><i>a </i>coupled to coupling cuff <b>254</b>, and a distal end portion <b>258</b><i>b </i>defining a coupling hook <b>258</b><i>c </i>configured and dimensioned for selective engagement with hooked proximal end <b>366</b><i>a </i>of articulation link <b>366</b> of end effector <b>300</b>. (see <figref idref="DRAWINGS">FIG. 21</figref>).
0100In operation, as illustrated in <figref idref="DRAWINGS">FIGS. 10-19</figref>, as drive shaft <b>214</b> is rotated due to a rotation of second connector sleeve <b>220</b>, as a result of the rotation of the second drive connector <b>120</b> of surgical device <b>100</b>, coupling slider <b>256</b> is caused to be translated axially along threaded distal portion <b>214</b><i>b </i>of second rotatable proximal drive shaft <b>214</b>, which in turn causes coupling cuff <b>254</b> to be translated axially relative to knob housing <b>202</b>. As coupling cuff <b>254</b> is translated axially, drive bar <b>258</b> is caused to be translated axially. Accordingly, as drive bar <b>258</b> is translated axially, with hook <b>258</b><i>c </i>thereof connected to hooked proximal end <b>366</b><i>a </i>of articulation link <b>366</b> of end effector <b>300</b> (see <figref idref="DRAWINGS">FIG. 21</figref>), drive bar <b>258</b> causes concomitant axial translation of articulation link <b>366</b> of end effector <b>300</b> to effectuate an articulation of tool assembly <b>304</b>.
0101As seen in <figref idref="DRAWINGS">FIGS. 10-19</figref> and as mentioned above, adapter <b>200</b> includes a third drive transmitting/converting assembly <b>260</b> supported in knob housing <b>202</b>. Third drive transmitting/converting assembly <b>260</b> includes first and second rotation housing half-sections <b>262</b>, <b>264</b> rotatably supported in knob housing <b>202</b>, respectively, and an internal rotation ring gear <b>266</b> supported and interposed between first and second rotation housing half-sections <b>262</b>, <b>264</b>. Each of first and second rotation housing half-sections <b>262</b>, <b>264</b> includes an arm <b>262</b><i>a</i>, <b>264</b><i>b </i>extending distally therefrom and which are parallel to one another and spaced a transverse distance from one another. Each arm <b>262</b><i>a</i>, <b>264</b><i>a </i>includes a boss <b>262</b><i>b</i>, <b>264</b><i>b </i>extending radially inward near a distal end thereof.
0102Third drive transmitting/converting assembly <b>260</b> further includes a pair of rotation transmitting bars <b>268</b>, <b>270</b>, each, connected at a proximal end thereof to bosses <b>262</b><i>b</i>, <b>264</b><i>b </i>of arms <b>262</b><i>a</i>, <b>264</b><i>a</i>, and at a distal end thereof to a distal coupling assembly <b>230</b> supported at a distal end of outer tube <b>206</b>.
0103Third drive transmitting/converting assembly <b>260</b> includes a ring gear <b>266</b> defining an internal array of gear teeth <b>266</b><i>a</i>. Ring gear <b>266</b> includes a pair of diametrically opposed, radially extending protrusions <b>266</b><i>b </i>projecting form an outer edge thereof. Protrusions <b>266</b><i>b </i>are disposed within recesses <b>262</b><i>c</i>, <b>264</b><i>c </i>defined in an inner surface of first and second rotation housing half-sections <b>262</b>, <b>264</b>, such that rotation of ring gear <b>266</b> results in rotation of first and second rotation housing half-sections <b>262</b>, <b>264</b>.
0104Third drive transmitting/converting assembly <b>260</b> further includes third rotatable proximal drive shaft <b>216</b> rotatably supported within housing <b>202</b> and outer tube <b>206</b>. A proximal end portion of third rotatable proximal drive shaft <b>216</b> is keyed to third connector <b>222</b> of adapter <b>200</b>. Third rotatable proximal drive shaft <b>216</b> includes a spur gear <b>216</b><i>a </i>keyed to a distal end thereof. A gear set <b>274</b> inter-engages spur gear <b>216</b><i>a </i>of third rotatable proximal drive shaft <b>216</b> to gear teeth <b>266</b><i>a </i>of ring gear <b>266</b>. Gear set <b>274</b> includes a first gear <b>274</b><i>a </i>engaged with spur gear <b>216</b><i>a </i>of third rotatable proximal drive shaft <b>216</b>, and a second gear <b>274</b><i>b </i>engaged with gear teeth <b>266</b><i>a </i>of ring gear <b>266</b>.
0105In operation, as illustrated in <figref idref="DRAWINGS">FIGS. 10-19</figref>, as third rotatable proximal drive shaft <b>216</b> is rotated, due to a rotation of third connector sleeve <b>222</b>, as a result of the rotation of the third respective drive connector <b>122</b> of surgical device <b>100</b>, spur gear <b>216</b><i>a </i>of third rotatable proximal drive shaft <b>216</b> engages first gear <b>272</b><i>a </i>of gear set <b>274</b> causing gear set <b>274</b> to rotate. As gear set <b>274</b> rotates, second gear <b>274</b><i>b </i>of gear set <b>274</b> is rotated and thus causes ring gear <b>266</b> to also rotate thereby causing first and second rotation housing half-sections <b>262</b>, <b>264</b> to rotate. As first and second rotation housing half-sections <b>262</b>, <b>264</b> are rotated, rotation transmitting bars <b>268</b>, <b>270</b>, and distal coupling assembly <b>230</b> connected thereto, are caused to be rotated about longitudinal axis “X” of adapter <b>200</b>. As distal coupling <b>230</b> is rotated, end effector <b>300</b>, that is connected to distal coupling assembly <b>230</b>, is also caused to be rotated about a longitudinal axis of adapter <b>200</b>.
0106With reference to <figref idref="DRAWINGS">FIGS. 10</figref>, <b>11</b>, <b>13</b> and <b>18</b>, adapter <b>200</b> further includes a lock mechanism <b>280</b> for fixing the axial position and radial orientation of drive tube <b>246</b> for the connection and disconnection of end effector <b>300</b> thereto. Lock mechanism <b>280</b> includes a button <b>282</b> slidably supported on knob housing <b>202</b>. Lock button <b>282</b> is connected to an actuation bar <b>284</b> that extends longitudinally through outer tube <b>206</b>. Actuation bar <b>284</b> is interposed between outer tube <b>206</b> and inner housing tube <b>206</b><i>a</i>. Actuation bar <b>284</b> moves upon a movement of lock button <b>282</b>. Actuation bar <b>284</b> includes a distal portion <b>284</b><i>a </i>defining a window <b>284</b><i>b </i>therein. As seen in <figref idref="DRAWINGS">FIG. 18</figref>, a distal end of window <b>284</b><i>b </i>defines a cam surface <b>284</b><i>c. </i>
0107As illustrated in <figref idref="DRAWINGS">FIGS. 13 and 18</figref>, lock mechanism <b>280</b> further includes a lock out <b>286</b> supported on distal coupling assembly <b>230</b> at a location in registration with window <b>284</b><i>b </i>of distal portion <b>284</b><i>a </i>of actuation bar <b>284</b>. Lock out <b>286</b> includes a tab <b>286</b><i>a </i>extending toward connection member <b>247</b> of drive tube <b>246</b>. Tab <b>286</b><i>a </i>of lock out <b>286</b> is configured and dimensioned to selectively engage a cut-out <b>247</b><i>a </i>formed in connection member <b>247</b> of drive tube <b>246</b>. Lock mechanism <b>280</b> further includes a biasing member <b>288</b> tending to maintain lock out <b>286</b> and tab <b>286</b><i>a </i>thereof spaced away from cut-out <b>247</b><i>a </i>formed in connection member <b>247</b> of drive tube <b>246</b>.
0108In operation, in order to lock the position and/or orientation of drive tube <b>246</b>, a user moves lock button <b>282</b> from a distal position to a proximal position, thereby causing cam surface <b>284</b><i>c </i>of actuation bar <b>284</b> to engage lock arm <b>286</b> and urge lock out <b>286</b> toward drive tube <b>246</b>, against the bias of biasing member <b>288</b>, such that tab <b>286</b><i>a </i>of lock out <b>286</b> is received in cut-out <b>247</b><i>a </i>formed in connection member <b>247</b> of drive tube <b>246</b>.
0109In this manner, drive tube <b>246</b> is prevented from distal and/or proximal movement. When lock button <b>282</b> is moved from the proximal position to the distal position, cam surface <b>284</b><i>c </i>is disengaged from lock out <b>286</b> thereby allowing biasing member <b>288</b> to urge lock out <b>286</b> and tab <b>286</b><i>a </i>thereof out of cut-out <b>247</b><i>a </i>formed in connection member <b>247</b> of drive tube <b>246</b>.
0110As seen in <figref idref="DRAWINGS">FIGS. 6 and 12</figref>, adapter <b>200</b> includes a pair of electrical contact pins <b>290</b><i>a</i>, <b>290</b><i>b </i>for electrical connection to a corresponding electrical plug <b>190</b><i>a</i>, <b>190</b><i>b </i>disposed in connecting portion <b>108</b><i>a </i>of surgical device <b>100</b>. Electrical contacts <b>290</b><i>a</i>, <b>290</b><i>b </i>serve to allow for calibration and communication of necessary life-cycle information to circuit board <b>150</b> of surgical device <b>100</b> via electrical plugs <b>190</b><i>a</i>, <b>190</b><i>b </i>that are electrically connected to circuit board <b>150</b>. Adapter <b>200</b> further includes a circuit board <b>292</b> supported in knob housing <b>202</b> and which is in electrical communication with electrical contact pins <b>290</b><i>a</i>, <b>290</b><i>b. </i>
0111When a button is activated by the user, the software checks predefined conditions. If conditions are met, the software controls the motors and delivers mechanical drive to the attached surgical stapler, which can then open, close, rotate, articulate or fire depending on the function of the pressed button. The software also provides feedback to the user by turning colored lights on or off in a defined manner to indicate the status of surgical device <b>100</b>, adapter <b>200</b> and/or end effector <b>300</b>.
0112A high level electrical architectural view of the system is displayed below in Schematic “A” and shows the connections to the various hardware and software interfaces. Inputs from presses of buttons <b>124</b>, <b>126</b> and from motor encoders of the drive shaft are shown on the left side of Schematic “A”. The microcontroller contains the device software that operates surgical device <b>100</b>, adapter <b>200</b> and/or end effector <b>300</b>. The microcontroller receives inputs from and sends outputs to a MicroLAN, an Ultra ID chip, a Battery ID chip, and Adaptor ID chips. The MicroLAN, the Ultra ID chip, the Battery ID chip, and the Adaptor ID chips control surgical device <b>100</b>, adapter <b>200</b> and/or end effector <b>300</b> as follows:
0113<tables id="TABLE-US-00001" num="00001"><table frame="none" colsep="0" rowsep="0"><tgroup align="left" colsep="0" rowsep="0" cols="2"><colspec colname="1" colwidth="77pt" align="left" /><colspec colname="2" colwidth="140pt" align="left" /><thead><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row></thead><tbody valign="top"><row><entry>MicroLAN -</entry><entry>Serial 1-wire bus communication to</entry></row><row><entry /><entry>read/write system component ID</entry></row><row><entry /><entry>information.</entry></row><row><entry>Ultra ID chip -</entry><entry>identifies surgical device 100 and records</entry></row><row><entry /><entry>usage information.</entry></row><row><entry>Battery ID chip -</entry><entry>identifies the Battery 156 and</entry></row><row><entry /><entry>records usage information.</entry></row><row><entry>Adaptor ID chip -</entry><entry>identifies the type of adapter 200,</entry></row><row><entry /><entry>records the presence of an end</entry></row><row><entry /><entry>effector 300, and records usage</entry></row><row><entry /><entry>information.</entry></row><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row></tbody></tgroup></table></tables>
0114The right side of the schematic illustrated in <figref idref="DRAWINGS">FIG. 22</figref> indicates outputs to the LED's; selection of motor (to select clamping/cutting, rotation or articulation); and selection of the drive motors to perform the function selected.
0115As illustrated in <figref idref="DRAWINGS">FIGS. 1 and 21</figref>, the end effector is designated as <b>300</b>. End effector <b>300</b> is configured and dimensioned for endoscopic insertion through a cannula, trocar or the like. In particular, in the embodiment illustrated in <figref idref="DRAWINGS">FIGS. 1 and 21</figref>, end effector <b>300</b> may pass through a cannula or trocar when end effector <b>300</b> is in a closed condition.
0116End effector <b>300</b> includes a proximal body portion <b>302</b> and a tool assembly <b>304</b>. Proximal body portion <b>302</b> is releasably attached to a distal coupling <b>230</b> of adapter <b>200</b> and tool assembly <b>304</b> is pivotally attached to a distal end of proximal body portion <b>302</b>. Tool assembly <b>304</b> includes an anvil assembly <b>306</b> and a cartridge assembly <b>308</b>. Cartridge assembly <b>308</b> is pivotal in relation to anvil assembly <b>306</b> and is movable between an open or unclamped position and a closed or clamped position for insertion through a cannula of a trocar.
0117Proximal body portion <b>302</b> includes at least a drive assembly <b>360</b> and an articulation link <b>366</b>.
0118Referring to <figref idref="DRAWINGS">FIG. 21</figref>, drive assembly <b>360</b> includes a flexible drive beam <b>364</b> having a distal end which is secured to a dynamic clamping member <b>365</b>, and a proximal engagement section <b>368</b>. Engagement section <b>368</b> includes a stepped portion defining a shoulder <b>370</b>. A proximal end of engagement section <b>368</b> includes diametrically opposed inwardly extending fingers <b>372</b>. Fingers <b>372</b> engage a hollow drive member <b>374</b> to fixedly secure drive member <b>374</b> to the proximal end of beam <b>364</b>. Drive member <b>374</b> defines a proximal porthole <b>376</b> which receives connection member <b>247</b> of drive tube <b>246</b> of first drive converter assembly <b>240</b> of adapter <b>200</b> when end effector <b>300</b> is attached to distal coupling <b>230</b> of adapter <b>200</b>.
0119When drive assembly <b>360</b> is advanced distally within tool assembly <b>304</b>, an upper beam of clamping member <b>365</b> moves within a channel defined between anvil plate <b>312</b> and anvil cover <b>310</b> and a lower beam moves over the exterior surface of carrier <b>316</b> to close tool assembly <b>304</b> and fire staples therefrom.
0120Proximal body portion <b>302</b> of end effector <b>300</b> includes an articulation link <b>366</b> having a hooked proximal end <b>366</b><i>a </i>which extends from a proximal end of end effector <b>300</b>. Hooked proximal end <b>366</b><i>a </i>of articulation link <b>366</b> engages coupling hook <b>258</b><i>c </i>of drive bar <b>258</b> of adapter <b>200</b> when end effector <b>300</b> is secured to distal housing <b>232</b> of adapter <b>200</b>. When drive bar <b>258</b> of adapter <b>200</b> is advanced or retracted as described above, articulation link <b>366</b> of end effector <b>300</b> is advanced or retracted within end effector <b>300</b> to pivot tool assembly <b>304</b> in relation to a distal end of proximal body portion <b>302</b>.
0121As illustrated in <figref idref="DRAWINGS">FIG. 21</figref>, cartridge assembly <b>308</b> of tool assembly <b>304</b> includes a staple cartridge <b>305</b> supportable in carrier <b>316</b>. Staple cartridge <b>305</b> defines a central longitudinal slot <b>305</b><i>a</i>, and three linear rows of staple retention slots <b>305</b><i>b </i>positioned on each side of longitudinal slot <b>305</b><i>a</i>. Each of staple retention slots <b>305</b><i>b </i>receives a single staple <b>307</b> and a portion of a staple pusher <b>309</b>. During operation of surgical device <b>100</b>, drive assembly <b>360</b> abuts an actuation sled and pushes actuation sled through cartridge <b>305</b>. As the actuation sled moves through cartridge <b>305</b>, cam wedges of the actuation sled sequentially engage staple pushers <b>309</b> to move staple pushers <b>309</b> vertically within staple retention slots <b>305</b><i>b </i>and sequentially eject a single staple <b>307</b> therefrom for formation against anvil plate <b>312</b>.
0122Reference may be made to U.S. Patent Publication No. 2009/0314821, filed on Aug. 31, 2009, entitled “TOOL ASSEMBLY FOR A SURGICAL STAPLING DEVICE” for a detailed discussion of the construction and operation of end effector <b>300</b>.
0123It will be understood that various modifications may be made to the embodiments of the presently disclosed adapter assemblies. Therefore, the above description should not be construed as limiting, but merely as exemplifications of embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the present disclosure.
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| CN102028509A | China | A | |
| CN102048567A | China | A | |
| CA2720209A1 | Canada | A1 | |
| CN102068289A | China | A | |
| EP2324776A2 | European Patent Office (EPO) | A2 | |
| US2011121049A1 | United States of America | A1 | |
| US2011125138A1 | United States of America | A1 | |
| CA2721880A1 | Canada | A1 | |
| JP2011104379A | Japan | A | |
| EP2329773A1 | European Patent Office (EPO) | A1 | |
| AU2010241367A1 | Australia | A1 | |
| CA2721882A1 | Canada | A1 | |
| CN102090907A | China | A | |
| EP2332472A1 | European Patent Office (EPO) | A1 | |
| AU2010246403A1 | Australia | A1 | |
| JP2011115594A | Japan | A | |
| US2011139851A1 | United States of America | A1 | |
| US7963433B2 | United States of America | B2 | |
| AU2010246326A1 | Australia | A1 | |
| JP2011120911A | Japan | A | |
| CN102113902A | China | A | |
| US2011174099A1 | United States of America | A1 | |
| EP2275042A3 | European Patent Office (EPO) | A3 | |
| US2011192883A1 | United States of America | A1 | |
| US2011192884A1 | United States of America | A1 | |
| EP2324776A3 | European Patent Office (EPO) | A3 | |
| US2011198385A1 | United States of America | A1 | |
| US2011204119A1 | United States of America | A1 | |
| US8012170B2 | United States of America | B2 | |
| CA2733377A1 | Canada | A1 | |
| EP2364651A1 | European Patent Office (EPO) | A1 |
67 transactions on the USPTO file
Allowed after 2 non-final rejections.
- Non-final rejections
- 2
- Final rejections
- 0
- RCEs
- 0
- Appeals
- 0
Over time
Point at a mark for the transactionTransactions
| Event | Code | |
|---|---|---|
| Payment of Maintenance Fee, 8th Year, Large EntityM1552 | M1552 | |
| Payment of Maintenance Fee, 4th Year, Large EntityM1551 | M1551 | |
| Recordation of Patent Grant MailedPGM/ | PGM/ | |
| Patent Issue Date Used in PTA CalculationAllowedPTAC | PTAC | |
| Email NotificationEML_NTR | EML_NTR | |
| Issue Notification MailedAllowedWPIR | WPIR | |
| Dispatch to FDCD1935 | D1935 | |
| Application Is Considered Ready for IssuePILS | PILS | |
| Email NotificationEML_NTR | EML_NTR | |
| Filing Receipt - CorrectedFLRCPT.C | FLRCPT.C | |
| Issue Fee Payment VerifiedN084 | N084 | |
| Issue Fee Payment ReceivedIFEE | IFEE | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Notice of AllowanceAllowedMN/=. | MN/=. | |
| Notice of Allowance Data Verification CompletedAllowedN/=. | N/=. | |
| Reasons for AllowanceEX.R | EX.R | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Electronic Information Disclosure StatementEIDS. | EIDS. | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Non-Final ActionA... | A... | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Non-Final RejectionNon-final rejectionMCTNF | MCTNF | |
| Non-Final RejectionNon-final rejectionCTNF | CTNF | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Electronic Information Disclosure StatementEIDS. | EIDS. | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Non-Final ActionA... | A... | |
| Paralegal or electronic terminal disclaimer approvedP574 | P574 | |
| Terminal Disclaimer FiledDIST | DIST | |
| Electronic Information Disclosure StatementEIDS. | EIDS. | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Reference capture on IDSRCAP | RCAP | |
| Information Disclosure Statement (IDS) FiledM844 | M844 | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Non-Final RejectionNon-final rejectionMCTNF | MCTNF | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Information Disclosure Statement (IDS) FiledM844 | M844 | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Non-Final RejectionNon-final rejectionCTNF | CTNF | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response to Election / Restriction FiledELC. | ELC. | |
| Electronic ReviewELC_RVW | ELC_RVW | |
| Email NotificationEML_NTF | EML_NTF | |
| Mail Restriction RequirementMCTRS | MCTRS | |
| Restriction/Election RequirementCTRS | CTRS | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Email NotificationEML_NTR | EML_NTR | |
| PG-Pub Issue NotificationPG-ISSUE | PG-ISSUE | |
| Application Is Now CompleteCOMP | COMP | |
| Email NotificationEML_NTR | EML_NTR | |
| Filing ReceiptFLRCPT.O | FLRCPT.O | |
| Application Dispatched from OIPEOIPE | OIPE | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Reference capture on IDSRCAP | RCAP | |
| Information Disclosure Statement (IDS) FiledM844 | M844 | |
| Cleared by OIPE CSRL194 | L194 | |
| IFW Scan & PACR Auto Security ReviewSCAN | SCAN | |
| Initial Exam Team nnIEXX | IEXX |
5 legal events, as the office reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| Maintenance fee paymentMAFP | MAFP | |
| Maintenance fee paymentMAFP | MAFP | |
| Information on status: patent grantGrantedPATENTED CASESTCF | STCF | |
| AssignmentAS | AS | |
| AssignmentAS | AS |
Numbers
- Publication
- 8968276
- Application
- 13331047
Titles
- English
- Hand held surgical handle assembly, surgical adapters for use between surgical handle assembly and surgical end effectors, and methods of use
Patent term adjustment
- A delay
- +208 daysthe office missed an examination deadline
- B delay
- +73 dayspendency past three years
- Overlap
- −1 daydelays counted once
- Applicant delay
- −330 days
- Net adjustment
- 0 days
Classification
- CPC, 22
- A61B17/07207
- A61B2017/00398
- A61B2017/00464
- A61B2017/00477
- A61B2017/00486
- A61B2017/00734
- A61B2017/00473
- A61B17/072
- A61B2017/2927
- A61B17/115
- A61B2017/2929
- A61B2090/031
- A61B2017/0023
- A61B2019/301
- A61B90/70
- A61B17/285
- A61B17/29
- A61B2017/00371
- A61B2017/0046
- A61B2017/2901
- A61B2017/2903
- A61B2017/2948
- IPC, 4
- A61B17 00
- A61B17 072
- A61B17 115
- A61B19 00