Microelectronic die packages with leadframes, including leadframe-based interposer for stacked die packages, and associated systems and methods
Summary by NHIP
Stacked microelectronic die packages
The system stacks three die packages vertically, aligning their lateral metal contacts. Metal solder connectors join the upper and middle packages to the lower package through wetting across the gaps between dielectric casings.
Claim Score by NHIP
Abstract
Microelectronic die packages, stacked systems of die packages, and methods of manufacturing thereof are disclosed herein. In one embodiment, a method of manufacturing a microelectronic device includes stacking a first die package having a first dielectric casing on top of a second die package having a second dielectric casing, aligning first metal leads at a lateral surface of the first casing with second metal leads at a second lateral surface of the second casing, and forming metal solder connectors that couple individual first leads to individual second leads. In another embodiment, the method of manufacturing the microelectronic device may further include forming the connectors by applying metal solder to a portion of the first lateral surface, to a portion of the second lateral surface, and across a gap between the first die package and the second die package so that the connectors are formed by the metal solder wetting to the individual first leads and the individual second leads.

Term
1.1 yearsleft in the term
Expires 24 October 2027.
- Priority and filed
- Granted
- Today
- Expires
18 claims: 3 independent, 15 dependent
- 1A stacked system of microelectronic die packages, comprising:a first die package including a first die and a first dielectric casing at least partially covering the first die, first lateral sides along the first dielectric casing, and first metal contacts having first lateral contact surfaces along the first lateral sides of the first dielectric casing;a second die package including a second die and a second dielectric casing at least partially covering the second die, second lateral sides along the second dielectric casing, and second metal contacts having second lateral contact surfaces along the second lateral sides of the second dielectric casing, wherein the second die package is stacked on top of the first die package and the first metal contacts are at least generally aligned with corresponding second metal contacts;a third die package including a third die and a third dielectric casing at least partially covering the third die, third lateral sides along the third dielectric casing, and third metal contacts having third lateral contact surfaces along the third lateral sides of the third dielectric casing wherein the third metal contacts are at least generally aligned with corresponding first metal contacts;and metal solder connectors including first-set connectors and second-set connectors, wherein the first-set connectors are coupled to individual first metal contacts and individual second metal contacts, and wherein the second-set connectors are coupled to individual first metal contacts and individual third metal contacts, and wherein at least a portion of the first-set connectors contacts the first and second lateral contact surfaces, and wherein at least a portion of the second-set connectors contacts the first and third lateral contact surfaces, and wherein the first-set connectors are physically and electrically isolated from the individual third metal contacts while the second-set connectors are physically and electrically isolated from the individual second metal contacts.
- 7A stacked system of microelectronic die packages, comprising:a first die package having a first lateral edge and first metal leads having first contact surfaces flush with the first lateral edge;a second die package having a second lateral edge and second metal leads having second contact surfaces flush with the second lateral edge, wherein the second contact surfaces are generally aligned with the first lateral contact surfaces;a third die package having a third lateral edge and third metal leads having third contact surfaces flush with the third lateral edge, wherein the third contact surfaces are generally aligned with the first lateral contact surfaces;and external electrically conductive inter-package connectors, including first-set connectors and second-set connectors, wherein the individual first-set connectors are connected to one of the first contact surfaces and a corresponding second contact surface, and wherein the first-set connectors comprise individual metal solder lines that bridge a first gap between the first die package and the second die package, and wherein the individual second-set connectors are connected to one of the first contact surfaces and a corresponding third contact surface, and wherein the second-set connectors comprise individual metal solder lines that bridge a second gap between the first die package and the third die package, and wherein the first-set connectors are physically and electrically isolated from the corresponding third contact surface while the second-set connectors are physically and electrically isolated from the corresponding second contact surface.
- 12Broadest claimClaim Score 56, average(NHIP)A microelectronic device, comprising:a molded dielectric material having lateral-side, bottom-side, and top-side surfaces;a die at least partially encapsulated within the dielectric material and spaced laterally apart from the lateral surface of the dielectric material;and individual metal leads electrically coupled with the die and the individual metal leads having a wetting surface configured for attaching external inter-package solder lines, wherein the wetting surface includes an exposed metal portion that is flush with the lateral surface of the dielectric material and at least one of the top-side and bottom-side surfaces of the dielectric material, and wherein the external inter-package solder lines include first-set solder lines and second-set solder lines;wherein the first-set solder lines are coupled to a first external device while the second-set solder lines are coupled to a second external device, and wherein the first-set connectors are physically and electrically isolated from the second external device while the second-set connectors are physically and electrically isolated from the first external device.
Independent claims3
46 paragraphs in 5 sections, as filed
CROSS-REFERENCE TO RELATED APPLICATIONS
0001This application is a divisional of U.S. application Ser. No. 11/923,290 filed Oct. 24, 2007, now U.S. Pat. No. 7,947,529, which claims foreign priority benefits of Republic of Singapore Application No. 200706008-0 filed Aug. 16, 2007, each of which is incorporated herein by reference in its entirety.
TECHNICAL FIELD
0002The present disclosure is directed generally to microelectronic die packages with leadframes, and more particularly to leadframes configured for stacked die packages.
BACKGROUND
0003Packaged microelectronic assemblies, such as memory chips and microprocessor chips, typically include a microelectronic die mounted to a substrate and encased in a plastic protective covering. The die includes functional features, such as memory cells, processor circuits, and interconnecting circuitry. The die also typically includes bond pads electrically coupled to the functional features. The bond pads are electrically connected to pins or other types of terminals that extend outside the protective covering for connecting the die to busses, circuits, and/or other microelectronic assemblies.
0004In one conventional arrangement, the die is mounted to a supporting substrate (e.g., a printed circuit board), and the die bond pads are electrically coupled to corresponding bond pads of the substrate with wirebonds. After encapsulation, the substrate can be electrically connected to external devices with solder balls or other suitable connections. Accordingly, the substrate supports the die and provides an electrical link between the die and the external devices.
0005In other conventional arrangements, the die can be mounted to a leadframe that has conductive lead fingers connected to a removable frame. The frame temporarily supports the lead fingers in position relative to the die during manufacture. Each lead finger is coupled to a corresponding bond pad of a die (e.g., via a wire bond or a metal redistribution layer), and the assembly is encapsulated in such a way that the frame and a portion of each of the lead fingers extend outside the encapsulating material. The frame is then trimmed off, and the exposed portions of each lead finger connect the die to external components. In general, individual lead fingers can be bent and then coupled to a corresponding external bond pad.
0006Die manufacturers have come under increasing pressure to reduce the size of dies and the volume occupied by the dies, and to increase the capacity of the resulting encapsulated assemblies. To meet these demands, die manufacturers often stack multiple dies on top of each other to increase the capacity or performance of the device within the limited surface area on the circuit board or other element to which the dies are mounted.
BRIEF DESCRIPTION OF THE DRAWINGS
0007<figref idref="DRAWINGS">FIGS. 1A and 1B</figref> are cross-sectional side views of a stacked system that includes microelectronic die packages configured and stacked in accordance with an embodiment of the disclosure.
0008<figref idref="DRAWINGS">FIG. 2A</figref> is a top view of a microelectronic assembly that includes a frame, a release layer, and a support substrate.
0009<figref idref="DRAWINGS">FIGS. 2B and 2C</figref> are partially exploded cross-sectional side views of the assembly of <figref idref="DRAWINGS">FIG. 2A</figref>.
0010<figref idref="DRAWINGS">FIG. 3A</figref> is a top view of the assembly of <figref idref="DRAWINGS">FIG. 2A</figref> having microelectronic dies positioned within openings of the frame.
0011<figref idref="DRAWINGS">FIGS. 3B and 3C</figref> are cross-sectional side views of the assembly of <figref idref="DRAWINGS">FIG. 3A</figref>.
0012<figref idref="DRAWINGS">FIG. 4A</figref> is a top view of the assembly of <figref idref="DRAWINGS">FIG. 3A</figref> encapsulated in a dielectric material.
0013<figref idref="DRAWINGS">FIGS. 4B and 4C</figref> are cross-sectional side views of the assembly of <figref idref="DRAWINGS">FIG. 4A</figref>.
0014<figref idref="DRAWINGS">FIGS. 5A and 5B</figref> are cross-sectional side views of the assembly of <figref idref="DRAWINGS">FIG. 4A</figref> after partial removal of the dielectric material.
0015<figref idref="DRAWINGS">FIGS. 6A and 6B</figref> are cross-sectional side and bottom views of the assembly of <figref idref="DRAWINGS">FIGS. 5A and 5B</figref> after removing the support substrate.
0016<figref idref="DRAWINGS">FIG. 7A</figref> is a cross-sectional side view of the assembly of <figref idref="DRAWINGS">FIGS. 6A and 6B</figref> after forming a spacer layer.
0017<figref idref="DRAWINGS">FIG. 7B</figref> is a cross-sectional side view of the assembly of <figref idref="DRAWINGS">FIG. 7A</figref> after lead thinning in accordance with an alternative embodiment of the disclosure.
0018<figref idref="DRAWINGS">FIG. 8</figref> is a cross-sectional side view of the assembly of <figref idref="DRAWINGS">FIG. 7A</figref> after singulation.
0019<figref idref="DRAWINGS">FIG. 9</figref> is a cross-sectional side view of a stacked system that includes microelectronic die packages configured and stacked in accordance with an alternative embodiment of the disclosure.
0020<figref idref="DRAWINGS">FIG. 10</figref> is a cross-sectional side view of a stacked system having microelectronic die packages that include dies of different sizes in accordance with an embodiment of the disclosure.
0021<figref idref="DRAWINGS">FIG. 11</figref> is a cross-sectional side view of a stacked system having metal traces for selectively electrically coupling individual microelectronic die packages in accordance with an embodiment of the disclosure.
0022<figref idref="DRAWINGS">FIG. 12</figref> is a cross-sectional side view of a stacked system having metal solder connectors configured for selectively electrically coupling individual microelectronic die packages in accordance with an embodiment of the disclosure.
0023<figref idref="DRAWINGS">FIG. 13</figref> is a schematic illustration of a system in which the microelectronic die packages and stacked systems may be incorporated.
DETAILED DESCRIPTION
0024Specific details of several embodiments of the disclosure are described below with reference to semiconductor devices and methods for fabricating semiconductor devices. The semiconductor components are manufactured on semiconductor wafers that can include substrates upon which and/or in which microelectronic devices, micromechanical devices, data storage elements, optics, read/write components, and other features are fabricated. For example, SRAM, DRAM (e.g., DDR/SDRAM), flash memory (e.g., NAND flash memory), processors, imagers, and other types of devices can be constructed on semiconductor wafers. Although many of the embodiments are described below with respect to semiconductor devices that have integrated circuits, other types of devices manufactured on other types of substrates may be within the scope of the invention. Moreover, several other embodiments of the invention can have different configurations, components, or procedures than those described in this section. A person of ordinary skill in the art, therefore, will accordingly understand that the invention may have other embodiments with additional elements, or the invention may have other embodiments without several of the features shown and described below with reference to <figref idref="DRAWINGS">FIGS. 1A-13</figref>.
0025<figref idref="DRAWINGS">FIGS. 1A and 1B</figref> are cross-sectional side views of one embodiment of a stacked system <b>102</b> having a plurality of die packages <b>100</b> (identified individually by reference numbers <b>100</b><i>a</i>-<i>d</i>). Individual die packages <b>100</b> can include a microelectronic die <b>107</b>, a molded dielectric casing <b>106</b>, and metal leads <b>108</b> (or metal contacts) that are spaced apart from lateral sides of the die <b>107</b>. The casing <b>106</b> has lateral sides <b>103</b>, a top side <b>104</b>, and a bottoms side <b>105</b>, and the casing <b>106</b> encapsulates at least a portion of the die <b>107</b> and the leads <b>108</b>. The die packages <b>100</b> further include metal traces <b>110</b> that electrically couple the leads <b>108</b> to the die <b>107</b> and a dielectric spacer layer <b>112</b> encasing the traces <b>110</b> and a portion of an active side of the die <b>107</b>. The die packages <b>100</b> can also include package bond pads <b>114</b> coupled to the traces <b>110</b>. The stacked system <b>102</b>, for example, has an interposer substrate <b>118</b> with metal bump pads <b>117</b> electrically connected to the bond pads <b>114</b> at the first die package <b>100</b><i>a </i>by bond pad connections <b>116</b>.
0026The stacked system <b>102</b> shown in <figref idref="DRAWINGS">FIGS. 1A and 1B</figref> includes the four stacked die packages <b>100</b><i>a</i>-<i>d </i>physically coupled together, at least in part, by adhesive layers <b>119</b><i>a</i>-<i>c</i>, and the leads <b>108</b> of the die packages <b>100</b><i>a</i>-<i>d </i>electrically coupled together by external inter-package connectors <b>120</b>. The connectors <b>120</b>, for example, can be metal solder lines that wet to lateral contact surfaces of the leads <b>108</b> at the lateral sides <b>103</b> of the casing <b>106</b>, but do not wet to the casing <b>106</b> itself. In this embodiment, the connectors <b>120</b> form along at least the lateral contact surfaces of sets of vertically aligned leads <b>108</b> and across die package gaps <b>115</b> between such vertically aligned leads <b>108</b> to electrically bridge the die packages <b>100</b><i>a</i>-<i>d</i>. Thus, the bonds <b>116</b> are electrically coupled to microelectronic dies within the die packages <b>100</b><i>a</i>-<i>d </i>through conduction paths that include the leads <b>108</b> and the connectors <b>120</b>. As shown in <figref idref="DRAWINGS">FIGS. 1A and 1B</figref>, the external inter-package connectors <b>120</b> may also attach to top and bottom contact surfaces of the leads <b>108</b> at the top and bottom surfaces <b>104</b>-<b>105</b> of the casing <b>106</b>, respectively. In alternative embodiments, the connectors <b>120</b> may attach only to the portion of the leads <b>108</b> flush with the lateral surfaces <b>103</b> of the casing <b>106</b>, or combinations of the surfaces of the leads <b>108</b> at the lateral, top, and bottom surfaces <b>103</b>-<b>105</b> of the casing <b>106</b>. Accordingly, several embodiments of the connectors <b>120</b> have a portion that projects at least laterally outward from the lateral edges of the die package <b>100</b><i>a</i>-<i>d </i>and another portion that extends between the top and bottom sides of individual die packages <b>100</b><i>a</i>-<i>d. </i>
0027The stacked system <b>102</b> may be formed by a method that includes stacking the die packages <b>100</b><i>a</i>-<i>d</i>, aligning the leads <b>108</b> of the die packages <b>100</b><i>a</i>-<i>d</i>, and forming the connectors <b>120</b> at individual leads <b>108</b> of the die packages <b>100</b><i>a</i>-<i>d</i>. Stacking and aligning the leads <b>108</b> may include stacking the die packages <b>100</b><i>a</i>-<i>d </i>in sequence so that the leads <b>108</b> are placed above and/or below leads on a corresponding die package. Forming the connectors <b>120</b> may be carried out, for example, using wave or reflow soldering processes. Using wave soldering, a pumped wave or cascade of liquid-phase metal solder can be applied across lateral sides of the die packages <b>100</b><i>a</i>-<i>d</i>. Using reflow soldering, solder paste having metal powder particles can be applied across the lateral sides of the die packages <b>100</b><i>a</i>-<i>d </i>and then heated to melt the metal particles. In these, or other soldering processes, the metal solder selectively wets (e.g., when heated) to the higher energy surfaces associated with the leads <b>108</b> and not to the lower energy surfaces associated with the casing <b>106</b>. When the metal solder cools, the connectors <b>120</b> are formed across individual leads <b>108</b>. A die package spacing distance t<sub>1 </sub>of 60 microns, for example, may ensure that the surface tension associated with the applied solder allows the connectors <b>120</b> to bridge between the leads <b>108</b>.
0028In general, and in contrast to the stacked system <b>102</b>, conventional methods of stacking packages or dies have been challenging and expensive, and even then misalignments occur. For example, conventional leads need to be accurately aligned, and thus attaching a conventional lead on one package to a conventional lead on a corresponding package is time-intensive. Also, because individual leads occupy only a small surface area, each conventional lead-to-lead interconnection needs to be carefully inspected. The process of stacking conventional packages is also difficult to standardize because dies are made in a variety of sizes, and packages likewise vary in size. Thus, the process of stacking and interconnecting conventional packages needs to be tailored to an arrangement of a particular package type.
0029By using the leads <b>108</b> as a framework for interconnecting devices, however, several embodiments of microelectronic die packages <b>100</b> can overcome these and other issues related to conventional die package stacking. For example, because the leads <b>108</b> are exposed at lateral surface portions of the casing <b>106</b>, each set of leads can be electrically coupled together using a simple soldering process to intercouple the die packages <b>100</b><i>a</i>-<i>d</i>. Also, because the connectors <b>120</b> can selectively wet to the conductive leads <b>108</b> but not attach to the casing <b>106</b> between the leads <b>108</b>, the lead-to-lead interconnections are reliable and do not require the same alignment tolerances as conventional lead-to-lead inspection. The leads <b>108</b> can further establish the exterior package dimensions such that a standardized package size may be used to house a variety of differently sized dies, an example of which is described further with reference to <figref idref="DRAWINGS">FIG. 10</figref>.
0030<figref idref="DRAWINGS">FIGS. 2A-8</figref> illustrate stages of forming the microelectronic die package <b>100</b><i>a </i>in accordance with one embodiment of the disclosure. <figref idref="DRAWINGS">FIG. 2A</figref> is a top view of a microelectronic assembly <b>121</b> that includes a metal frame <b>122</b> and a release layer <b>124</b>. The frame <b>122</b> comprises openings <b>126</b>, metal lead portions <b>127</b>, and dicing lanes <b>128</b>. The openings <b>126</b> expose a portion of the release layer <b>124</b> for attaching and positioning the die <b>107</b> adjacent to the lead portions <b>127</b>, and the dicing lanes <b>128</b> provide a cutting or cleavage path for singulating the individual die package <b>100</b><i>a </i>from the frame <b>122</b> (described further with reference to <figref idref="DRAWINGS">FIG. 8</figref>). In one embodiment, the frame <b>122</b> may be made from copper and may include selective copper plating along the lead portions <b>127</b>. In other embodiments, the frame <b>122</b> may comprise a variety of other metallic materials such as aluminum or an aluminum-copper alloy. The release layer <b>124</b> may be, for example, a thermal or UV release film.
0031<figref idref="DRAWINGS">FIGS. 2B and 2C</figref> are partially exploded cross-sectional side views of the assembly <b>121</b> showing the frame <b>122</b>, the release layer <b>124</b>, and a support substrate <b>130</b> (e.g., a silicon wafer or other type of structure having planar surface). <figref idref="DRAWINGS">FIGS. 2B and 2C</figref> also show individual dicing lane <b>128</b>, first tier and second tier portions <b>132</b>-<b>133</b> of the lead portions <b>127</b>, and gaps <b>136</b> between individual lead portions <b>127</b>. The first and second tier portions <b>132</b>-<b>133</b>, the gaps <b>136</b>, and the support substrate <b>130</b> define bottom and lateral sides of a cavity, which will be subsequently filled with a dielectric material (described further with reference to <figref idref="DRAWINGS">FIGS. 4A-C</figref>).
0032<figref idref="DRAWINGS">FIG. 3A</figref> is a top view of the assembly <b>121</b> after microelectronic die placement. <figref idref="DRAWINGS">FIG. 3A</figref>, more specifically, shows the frame <b>122</b>, the lead portions <b>127</b>, and the openings <b>126</b>, with individual dies <b>107</b> placed within the openings <b>126</b> and adjacent to the lead portions <b>127</b>. <figref idref="DRAWINGS">FIGS. 3B and 3C</figref> are cross-sectional side views further showing the openings <b>126</b>, the first tier and second tier portions <b>132</b>-<b>133</b> of the lead portions <b>127</b>, and a top-side surface <b>139</b> of the dies <b>107</b>. The first tier portions <b>132</b> are below the top-side surface <b>139</b> of the dies <b>107</b> and the second tier portions <b>133</b> extend above the top-side surface <b>139</b>. In one embodiment, the second tier portions <b>133</b> may have a thickness t<sub>2 </sub>in the range of about 250 to 1000 microns. In another embodiment, t<sub>2 </sub>could be on the order of 650 microns or larger, which would eliminate a need for backgrinding the dies <b>107</b>. In addition, it is also contemplated that the first and second tier portions <b>132</b>-<b>133</b> could have thicknesses that are configured to promote heat conduction away from the dies <b>107</b>.
0033<figref idref="DRAWINGS">FIG. 4A</figref> is a top view of the assembly <b>121</b> after a dielectric material <b>140</b> has been formed on a top side of the metal frame <b>122</b> and a top side of the dies <b>107</b>. The dielectric material <b>140</b>, for example, may be a polymer or plastic that is heated and subsequently deposited on top of and within the gaps of the frame <b>122</b>. The dielectric material <b>140</b>, for example, can be molded over the frame <b>122</b> and the top sides of the dies <b>107</b>. <figref idref="DRAWINGS">FIGS. 4B and 4C</figref> are cross-sectional side views showing the dielectric material <b>140</b> filling the openings <b>126</b> around the dies <b>107</b> and the gaps <b>136</b> between the lead portions <b>127</b>. After curing and/or cooling, the hardened dielectric material <b>140</b> should form a protective and electrically isolative covering over the dies <b>107</b>, within gaps between lateral sides <b>142</b> of the dies <b>107</b> and the lead portions <b>127</b>, and within the gaps <b>136</b>. To ensure that all of the leads and dies within the assembly <b>121</b> are encapsulated, the dielectric material <b>140</b> may optionally extend above the lead portions <b>127</b> by a thickness t<sub>3</sub>.
0034<figref idref="DRAWINGS">FIGS. 5A and 5B</figref> are cross-sectional side views of the assembly <b>121</b> after partial removal of the dielectric material <b>140</b> that show a top-side surface <b>146</b> of the dielectric material <b>140</b> flush with a top-side surface <b>148</b> of the lead portions <b>127</b>. A backgrinding process, chemical etch, or chemical-mechanical polishing process may remove the upper portion of the dielectric material <b>140</b> to create the planar surface <b>146</b> for package-to-package stacking and to expose the top-side surface portions <b>148</b> of the lead portions <b>127</b> for electrical coupling between individual die packages.
0035<figref idref="DRAWINGS">FIGS. 6A and 6B</figref> are cross-sectional side and bottom views of the assembly <b>121</b> after removing the release layer <b>124</b> and the support substrate <b>130</b> to expose a bottom-side surface <b>150</b> (e.g., active side) of the dies <b>107</b> and expose bottom-side surfaces <b>152</b> of the lead portions <b>127</b>. The bottom-side surfaces <b>150</b> of the dies <b>107</b> include bond pads <b>154</b> (or active features) electrically coupled to an integrated circuit within the dies <b>107</b> (not shown). The dielectric material <b>140</b> holds the dies <b>107</b> in place and separates the dies <b>107</b> from the lead portions <b>127</b>.
0036<figref idref="DRAWINGS">FIG. 7A</figref> is a cross-sectional side view of the assembly <b>121</b> after forming an embodiment of the dielectric spacer layer <b>112</b> at the bottom-side surface <b>150</b> of the dies <b>107</b>. The spacer layer <b>112</b> includes metal traces <b>110</b> electrically coupling the bond pads <b>154</b> to the lead portions <b>127</b> and the package bond pads <b>114</b>. The spacer layer <b>112</b> may be made from a material such as a non-conductive oxide or polymer. The metal traces <b>110</b> and the package bond pads <b>114</b>, for example, may be made from copper or aluminum. The spacer layer <b>112</b> can accordingly be a redistribution structure. It is also contemplated that in certain embodiments, the package bond pads <b>114</b> may be omitted. For example, in <figref idref="DRAWINGS">FIG. 1A</figref> the package bond pads of the die packages <b>100</b><i>b</i>-<i>d </i>could be omitted because these pads are not electrically connected to any external bond pads.
0037<figref idref="DRAWINGS">FIG. 7B</figref> is a cross-sectional side view that illustrates an additional or alternative stage in forming a microelectronic die package in accordance with another embodiment. In this embodiment, the lead portions <b>127</b> are thinned to a thickness so that the dielectric material <b>140</b> extends above the top-side surfaces <b>148</b> of the lead portions <b>127</b> and retains the planar surface <b>146</b> attained in the stage of <figref idref="DRAWINGS">FIGS. 5A-B</figref>. A chemical etch, for example, may thin the lead portions <b>127</b> without removing material from the dielectric material.
0038<figref idref="DRAWINGS">FIG. 8</figref> is a cross-sectional side view of the package <b>100</b><i>a </i>after singulation through the dicing lanes <b>128</b> (e.g., by a dicing saw or a chemical etch) to yield separated dies <b>107</b> housed in casings <b>106</b> and coupled to the leads <b>108</b>. The singulation process forms exposed surface portions <b>157</b> of the leads <b>108</b> along the lateral edges of the casings. The top- and bottom-side surfaces <b>148</b> and <b>152</b> of the leads <b>108</b> can also be exposed or otherwise accessible. Accordingly, the die package <b>100</b><i>a </i>may be placed within a stacked system, such as the stacked system <b>102</b>, and the connectors <b>120</b> can be formed along the die package <b>100</b><i>a </i>at any of the surfaces <b>148</b>, <b>152</b>, and <b>157</b>.
0039Many variations may be made to the stacked system <b>102</b>. For example, in lieu of the bond pad connections <b>116</b> shown in <figref idref="DRAWINGS">FIG. 1A</figref>, wire bonds may electrically couple the stacked system <b>102</b> to an interposer substrate. In other embodiments, the adhesive layers <b>119</b><i>a</i>-<i>c </i>interposed between the stacked packages may not be necessary. The connectors <b>120</b> alone, for example, could be used to hold the individual die packages <b>100</b><i>a</i>-<i>d </i>together by temporarily clamping the packages <b>100</b><i>a</i>-<i>d </i>until metal solder is applied and the connectors <b>120</b> are formed. Also, the stacked system may include any number of individual microelectronic die packages having more or fewer packages than those presented in the illustrated embodiments.
0040In another embodiment, the stacked system <b>102</b> includes packages that house the same type of die. For example, the stacked system <b>102</b> could be a memory, such as a static dynamic access memory (SRAM). In this embodiment, the leads <b>108</b> would provide word and bit line access to individual SRAM dies housed in the die packages <b>100</b><i>a</i>-<i>d</i>. Accordingly, the aggregated individual SRAM dies form a large SRAM, which has a reduced footprint relative to a conventional SRAM of the same size.
0041<figref idref="DRAWINGS">FIG. 9</figref> is a cross-sectional side view showing an alternative embodiment of a stacked system <b>158</b> including microelectronic die packages formed in accordance with the additional, alternative stage described with reference to <figref idref="DRAWINGS">FIG. 7B</figref> and having a casing <b>159</b> that extends above the leads <b>108</b>. Thus, this embodiment may be used, for example, to stack microelectronic die packages that house thick or non-backgrinded dies.
0042<figref idref="DRAWINGS">FIG. 10</figref> is a cross-sectional side view showing a stacked system <b>160</b> that includes microelectronic die packages <b>162</b><i>a</i>-<i>c </i>having corresponding microelectronic dies <b>164</b><i>a</i>-<i>c</i>. The die packages <b>162</b><i>a</i>-<i>c </i>share a common lateral dimension d<sub>1</sub>, but the microelectronic dies <b>164</b><i>a</i>-<i>c </i>have different lateral dimensions d<sub>2</sub>, d<sub>3</sub>, and d<sub>4</sub>. In one embodiment, the stacked system <b>160</b> may be a memory module that includes an interface circuit at the die <b>164</b><i>a</i>; a control circuit at the die <b>164</b><i>b</i>; and a memory at the die <b>164</b><i>c</i>. Because the packages <b>162</b><i>a</i>-<i>c </i>share the common lateral dimension d<sub>1</sub>, a myriad of different types of stacked systems may be created by stacking preferred die packages or exchanging certain die packages. For example, an alternative embodiment of the DRAM-based memory module could be assembled by using smaller magnetoresistive RAM (MRAM) based dies housed in die packages having the lateral dimension d<sub>1</sub>. Accordingly, DRAM-based die packages <b>162</b><i>b</i>-<i>c </i>could be exchanged for MRAM-based die packages.
0043<figref idref="DRAWINGS">FIG. 11</figref> is a cross-sectional side view showing a stacked system <b>170</b> that includes microelectronic die packages <b>172</b><i>a</i>-<i>d </i>separated by dielectric spacer layers <b>174</b><i>a</i>-<i>d </i>and having corresponding first metal leads <b>176</b><i>a</i>-<i>d </i>and second metal leads <b>178</b><i>a</i>-<i>d </i>respectively coupled together by first and second connectors <b>184</b><i>a</i>-<i>b</i>. In this view, the spacer layer <b>174</b><i>a </i>includes corresponding metal traces <b>180</b><i>a</i>-<i>b</i>, the spacer layer <b>174</b><i>c </i>includes corresponding metal traces <b>181</b><i>a</i>-<i>b</i>, the spacer layer <b>174</b><i>d </i>includes a single metal trace <b>182</b>, and the spacer layer <b>174</b><i>b </i>includes no corresponding metal traces. The first connector <b>184</b><i>a </i>is applied across the first leads <b>176</b><i>a</i>-<i>d </i>to selectively electrically couple first, third, and fourth packages <b>172</b><i>a</i>, <b>172</b><i>c</i>, and <b>172</b><i>d</i>; and the second connector <b>184</b><i>b </i>is applied across the second leads <b>178</b><i>a</i>-<i>d </i>to selectively electrically couple the first and third packages <b>172</b><i>a </i>and <b>172</b><i>c</i>. Thus, one side of the die package <b>172</b><i>d </i>and both sides of the die package <b>172</b><i>b </i>are electrically isolated from the connectors <b>184</b><i>a</i>-<i>b</i>. The process of stacking the die packages <b>172</b><i>a</i>-<i>d </i>can be the same as the process described with reference to <figref idref="DRAWINGS">FIGS. 1A-B</figref>. The process of forming the die packages <b>172</b><i>a</i>-<i>d </i>can be similar to the method of manufacturing described with reference to <figref idref="DRAWINGS">FIGS. 2A-8</figref>, but instead of connecting a metal trace to every metal lead, individual metal trace-lead couplings have been omitted.
0044<figref idref="DRAWINGS">FIG. 12</figref> is a cross-sectional side view showing a stacked system <b>190</b> having microelectronic die packages <b>192</b><i>a</i>-<i>d </i>and individual external inter-package connectors <b>194</b><i>a</i>-<i>c </i>intercoupling the die packages <b>192</b><i>a</i>-<i>d </i>at corresponding sets of leads <b>196</b><i>a</i>-<i>c</i>. The connector <b>194</b><i>a </i>intercouples the first, second, and third die packages <b>192</b><i>a</i>-<i>c </i>at the first set of leads <b>196</b><i>a</i>; the connector <b>194</b><i>b </i>intercouples the third and fourth die packages <b>192</b><i>c</i>-<i>d </i>at the second set of leads <b>196</b><i>b</i>; and the connector <b>194</b><i>c </i>intercouples the first, second, third, and fourth die packages <b>192</b><i>a</i>-<i>d </i>at the third set of leads <b>196</b><i>c</i>. The connectors <b>194</b><i>a</i>-<i>c </i>can be configured to selectively route individual sets of the leads by applying metal solder across a limited lateral surface portion of packaging casing. Leads that are not soldered to remain electrically isolated from the stacked system <b>190</b>. Combinations of the techniques illustrated in <figref idref="DRAWINGS">FIGS. 10-11</figref> may be employed to create a desired stacked system that includes a variety of die packages that perform an aggregated circuit function in other embodiments (i.e., by omitting certain metal traces within the dielectric spacer layers and not forming metal solder connectors at certain metal leads).
0045Any one of the microelectronic devices described above with reference to <figref idref="DRAWINGS">FIGS. 1A-12</figref> can be incorporated into any of a myriad of larger and/or more complex systems <b>490</b>, a representative one of which is shown schematically in <figref idref="DRAWINGS">FIG. 13</figref>. The system <b>490</b> can include a processor <b>491</b>, a memory <b>492</b> (e.g., SRAM, DRAM, Flash, and/or other memory device), input/output devices <b>493</b>, and/or other subsystems or components <b>494</b>. Microelectronic devices may be included in any of the components shown in <figref idref="DRAWINGS">FIG. 13</figref>. The resulting system <b>490</b> can perform any of a wide variety of computing, processing, storage, sensor, imaging, and/or other functions. Accordingly, representative systems <b>490</b> include, without limitation, computers and/or other data processors, for example, desktop computers, laptop computers, Internet appliances, hand-held devices (e.g., palm-top computers, wearable computers, cellular or mobile phones, personal digital assistants), multi-processor systems, processor-based or programmable consumer electronics, network computers, and minicomputers. Other representative systems <b>490</b> include cameras, light or other radiation sensors, servers and associated server subsystems, display devices, and/or memory devices. In such systems, individual dies can include imager arrays, such as CMOS imagers. Components of the system <b>490</b> may be housed in a single unit or distributed over multiple, interconnected units, e.g., through a communications network. Components can accordingly include local and/or remote memory storage devices and any of a wide variety of computer-readable media.
0046From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but well-known structures and functions have not been shown or described in detail to avoid unnecessarily obscuring the description of the embodiments of the invention. Where the context permits, singular or plural terms may also include the plural or singular term, respectively. Moreover, unless the word “or” is expressly limited to mean only a single item exclusive from the other items in reference to a list of two or more items, then the use of “or” in such a list is to be interpreted as including (a) any single item in the list, (b) all of the items in the list, or (c) any combination of the items in the list. Additionally, the term “comprising” is inclusive and is used throughout to mean including at least the recited feature(s) such that any greater number of the same feature and/or additional types of other features are not precluded. It will also be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the inventions. For example, many of the elements of one of embodiment can be combined with other embodiments in addition to, or in lieu of, the elements of the other embodiments. Accordingly, the invention is not limited except as by the appended claims.
Contents5
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Numbers
- Publication
- 8525320
- Application
- 13110060
Titles
- English
- Microelectronic die packages with leadframes, including leadframe-based interposer for stacked die packages, and associated systems and methods
Patent term adjustment
- Applicant delay
- −30 days
- Net adjustment
- 0 days
Classification
- CPC, 12
- H10W70/467
- H10W74/111
- H10W70/424
- H10W72/07251
- H10W72/20
- H10W70/60
- H10W70/09
- H10W90/00
- H10W72/9415
- H10W72/90
- H10W70/40
- H10W72/801
- IPC, 3
- H01L23 02
- H10W74 01
- H10P14 40
- USPC, 3
- 257686000
- 257777000
- 257E25006