Motorized automate/manual push button system
Summary by NHIP
Motorized and manual flush actuator
The driving mechanism mounts to a flush apparatus and uses a motorized unit or a manually pressed button to move a diaphragm member to an unsealed position. An automated plunger arm and a manual plunger arm extend transversely through an actuation channel, where the manual arm may slide inside a hollow structure within the automated arm.
Claim Score by NHIP
Abstract
A driving mechanism, mounting to a flush apparatus, includes an actuation housing coupling with a valve body, a manual actuation unit including a push button and a manual plunger arm transversely extended from the push button towards a pushing platform, and an automated actuation unit including a motorized unit and an automated plunger arm transversely extended towards the pushing platform. When the push button is manually pressed, the pushing platform is pushed by the manual plunger arm to move a diaphragm member at the unsealed position. When the motorized unit is activated in responsive to a presence of a user, the automated plunger arm is driven by the motorized unit to move towards the pushing platform, such that the pushing platform is pushed by the automated plunger arm to move the diaphragm member at the unsealed position.

Term
Projected expiry 22 July 2028.
- Priority and filed
- Granted
- Today
- Projected expiry
22 claims: 5 independent, 17 dependent
- 1A driving mechanism for a flush apparatus which comprises a valve body and a water valve disposed therein, wherein said driving mechanism comprises:an actuation housing, having an actuation channel, adapted for being supported by said valve body;an automated actuation unit which comprises a motorized unit received in said actuation housing and an automated plunger arm transversely extended along said actuation channel, wherein when said motorized unit is activated in responsive to a presence of a user, said automated plunger arm is driven by said motorized unit in a transverse direction for actuating said water valve so as to complete an automatically flushing operation of said flush apparatus;and a manual actuation unit which comprises a push button movably mounted at said actuation housing and a manual plunger arm transversely extended along said actuation channel from said push button towards said water valve, wherein when said push button is manually pressed, said manual plunger arm is driven in a transverse direction for actuating said water valve so as to complete a manually flushing operation of said flush apparatus.
- 4A driving mechanism for a flush apparatus which comprises a valve body and a water valve disposed therein, wherein said driving mechanism comprises:an actuation housing, having an actuation channel, adapted for being supported by said valve body;an automated actuation unit which comprises a motorized unit received in said actuation housing and an automated plunger arm transversely extended along said actuation channel, wherein when said motorized unit is activated in responsive to a presence of a user, said automated plunger arm is driven by said motorized unit in a transverse direction for actuating said water valve so as to complete an automatically flushing operation of said flush apparatus;and a manual actuation unit which comprises a push button movably mounted at said actuation housing and a manual plunger arm transversely extended along said actuation channel from said push button towards said water valve, wherein when said push button is manually pressed, said manual plunger arm is driven in a transverse direction for actuating said water valve so as to complete a manually flushing operation of said flush apparatus;wherein said motorized unit comprises a power source, a servo unit electrically coupled with said power source, a sensor controllably activating said servo unit in responsive to a presence of said user, and a gear transmission unit coupling said servo unit with said automated plunger arm to transmit a servo power from said servo unit to a transverse force at said automated plunger arm for driving said automated plunger arm towards said water valve;wherein said gear transmission unit comprises a gear set coupling with an output of said servo unit and a driving arm having one end rotatably coupling with said gear set and an opposed end pivotally coupling with said automated plunger arm in such a manner that when said servo unit is activated, said automated plunger arm is driven to laterally move in a reciprocating manner.
- 14Broadest claimClaim Score 54, average(NHIP)Method for operating a flush apparatus to complete a flushing operation thereof via a driving mechanism, comprising the steps of:(a) activating a motorized unit in responsive to a presence of a user of said flush apparatus;and (b) driving an automated plunger arm by said motorized unit in a transverse direction for actuating a water valve of said flush apparatus so as to complete an automatically flushing operation of said flush apparatus;wherein the method further comprises a manual operating step for manually completing a flushing operation thereof via a driving mechanism, wherein said manual operating step comprises the steps of: (a′) transversely extending a manual plunger arm along said actuation channel towards said water valve;and (b′) manually pressing said manual plunger arm in a transverse direction for actuating said water valve to complete a manually flushing operation of said flush apparatus.
- 17Method for operating a flush apparatus to complete a flushing operation thereof via a driving mechanism, comprising the steps of:(a) activating a motorized unit in responsive to a presence of a user of said flush apparatus;and (b) driving an automated plunger arm by said motorized unit in a transverse direction for actuating a water valve of said flush apparatus so as to complete an automatically flushing operation of said flush apparatus;wherein, in the step (a.2), said servo power is transmitted to said transverse force through a gear set coupling with an output of said servo unit and a driving arm having one end rotatably coupling with said gear set and an opposed end pivotally coupling with said automated plunger arm in such a manner that when said servo unit is activated, said automated plunger arm is driven to laterally move in a reciprocating manner;wherein the method further comprises a manual operating step for manually completing a flushing operation thereof via a driving mechanism, wherein said manual operating step comprises the steps of: (a′) transversely extending a manual plunger arm along said actuation channel towards said water valve;and (b′) manually pressing said manual plunger arm in a transverse direction for actuating said water valve to complete a manually flushing operation of said flush apparatus.
- 20Method for operating a flush apparatus to complete a flushing operation thereof via a driving mechanism, comprising the steps of:(a) activating a motorized unit in responsive to a presence of a user of said flush apparatus;and (b) driving an automated plunger arm by said motorized unit in a transverse direction for actuating a water valve of said flush apparatus so as to complete an automatically flushing operation of said flush apparatus;wherein, in the step (a.2), said servo power is transmitted to said transverse force through a gear set coupling with an output of said servo unit and a driving arm having one end rotatably coupling with said gear set and an opposed end pivotally coupling with said automated plunger arm in such a manner that when said servo unit is activated, said automated plunger arm is driven to laterally move in a reciprocating manner;wherein the step (b) further comprises a step (b.1) of guiding a traveling distance of said automated plunger arm via first and second stoppers by the steps of: blocking a further forward movement of said automatic plunger arm by said first stopper when said automated plunger arm is laterally moved forward for actuating said water valve;and blocking said automatic plunger arm by said second stopper to ensure said automated plunger arm returning back to its original position when said automatic plunger arm is laterally moved backward;wherein the step (b.1) further comprises a step of generating a stopping signal to deactivate said servo unit when said automatic plunger arm is blocked by said second stopper;wherein, in the step (b), said automatic plunger arm is laterally supported to laterally align with a diaphragm shaft of said water valve to move a diaphragm member from a sealed position to an unsealed position;wherein the method, before the step (a), further comprises a step of detachably mounting a mounting element at a valve body of said flush apparatus to communicate said actuation channel with said water valve, so as to mount said driving mechanism at said valve body of said flush apparatus;wherein the method further comprises a manual operating step for manually completing a flushing operation thereof via a driving mechanism, wherein said manual operating step comprises the steps of: (a′) transversely extending a manual plunger arm along said actuation channel towards said water valve;and (b′) manually pressing said manual plunger arm in a transverse direction for actuating said water valve to complete a manually flushing operation of said flush apparatus.
Independent claims5
93 paragraphs in 5 sections, as filed
CROSS REFERENCE OF RELATED APPLICATION
0001This is a Continuation application that claims the benefit of priority under 35 U.S.C. §119 to a non-provisional application having an application Ser. No. 12/220,231 and a filing date of Jul. 22, 2008 now U.S. Pat. No. 8,016,262.
BACKGROUND OF THE PRESENT INVENTION
00021. Field of Invention
0003The present invention relates to a flush apparatus, and more particularly to a motorized automate/manual push button system, which is adapted for incorporating with the flush apparatus to selectively actuate the flush apparatus automatically by a motorized device in responsive to a presence of a user and manually by an actuation of a push button.
00042. Description of Related Arts
0005A conventional manual flush apparatus for a sanitary system comprises a valve body, a water valve, and a manual operation mechanism. The valve body has a water inlet communicating with a water source, a water outlet for the water flushing out of the valve body, and a manual handle opening communicating with the manual operation mechanism. The water valve comprises a diaphragm member sealing between the water inlet and the water outlet, and a diaphragm shaft downwardly extended from the diaphragm member to move the diaphragm member between a sealed position and an unsealed position.
0006The manual operation mechanism comprises a driving unit, a retention ring coupled with the valve body at the manual handle opening to hold the driving unit thereat, and a manual handle movably mounted at the retention ring via a ball joint. The driving unit comprises a dish-shaped pushing platform disposed in the retention ring and a plunger pin extended from the pushing platform towards the diaphragm shaft through the manual handle opening. When the manual handle is manually moved through an arc-path from its first position to push the pushing platform, the plunger pin is laterally moved to push a bottom portion of the diaphragm shaft in a tilted manner, thereby unsealing the diaphragm member to let the water flushing out of the water outlet and thus flushing the sanitary system.
0007The main advantage of the manual flush apparatus is that the manual operation of the manual operation mechanism is accurate and simple. Accordingly, since the pushing platform provides a relatively large pushing surface for the manual handle, the pushing platform can transmit the pushing force at any direction from the manual handle to a lateral pushing force at the plunger pin. In other words, no matter which contacting point at the pushing surface of the pushing platform is hit by the manual handle, the plunger pin will always laterally move to push the diaphragm shaft. Therefore, the user can move the manual handle at any direction for completing the flushing operation of the manual flush apparatus.
0008For hygiene purposes, an improved flush apparatus provides an automated operation mechanism for flushing the sanitary system in a hand free manner. The automated operation mechanism comprises a solenoid operated pusher for utilizing a latching solenoid to limit power drain on the battery. Accordingly, when an infrared sensor detects the presence of a user of the sanitary system, the solenoid operated pusher is automatically driven to move the diaphragm shaft for flushing the sanitary system. However, the automated operation mechanism has several common drawbacks.
0009The presence of the user sensed by the infrared sensor will cause the solenoid to move the diaphragm member to the unsealed position. It is known that the solenoid is made of a number of circular wire loops to generate a magnetic force when an electric current is passed through the wire loops. The solenoid may come in contact with water such that the solenoid may accumulate rusting particles from the water, which may remain on the solenoid. It is one of the common problems to cause a failure of operation of the automated operation mechanism. In other words, the conventional manual operation mechanism is more reliable than the automated operation mechanism. Thus, the maintenance cost of the automated operation mechanism is higher than that of the conventional manual operation mechanism.
0010In addition, the structural design of the automated operation mechanism is different from that of the manual operation mechanism. In other words, when the flush apparatus is incorporated with the automated operation mechanism, the flush apparatus will lose the mechanical-manual operated feature. Therefore, there is no alternative to flush the sanitary system when the automated operation mechanism has failed to operate.
0011The solenoid operated pusher is retracted by a spring force. Accordingly, a compression spring is coaxially mounted at the solenoid operated pusher and arranged in such a manner that when the solenoid operated pusher is pushed forward to move the diaphragm shaft, the compressed spring will apply the spring force to push the solenoid operated pusher back to its original position. Accordingly, the spring will gradually generate a weak spring force after a period of continuous use.
0012In order to install the automated operation mechanism into the conventional flush apparatus, the manual operation mechanism of the flush apparatus must be totally removed, which is a waste of resources in order to incorporate with the automated operation mechanism. In other words, the driving unit, the retention ring, and the manual handle must be disassembled from the flush apparatus in order to install the automated operation mechanism.
0013Furthermore, the solenoid must be electrically linked to a power source. The solenoid can be electrically linked with an external AC power source that an electric cable must be properly run from the external power source to the solenoid. Alternatively, the solenoid can be powered by a battery that the battery must be frequently replaced before the solenoid is out of battery.
SUMMARY OF THE PRESENT INVENTION
0014A main object of the present invention is to provide a motorized automate/manual push button system for a flush apparatus, which is a driving mechanism adapted for incorporating with the flush apparatus to selectively actuate the flush apparatus automatically by a motorized device in responsive to a presence of a user and manually by an actuation of a push button.
0015Another object of the present invention is to provide a driving mechanism, which is adapted for coupling with the conventional flush apparatus by only detaching the manual handle. In other words, the driving mechanism is adapted to maximize the use of the components of the conventional flush apparatus.
0016Another object of the present invention is to provide a driving mechanism, which is adapted to mount at the retention ring and to actuate the driving unit of the conventional manual operation mechanism. Therefore, the present invention will provide an accurate and simple flush operation as the manual flush apparatus provides.
0017Another object of the present invention is to provide a driving mechanism, wherein the manual plunger arm is transversely extended from the push button to the pushing platform of the driving unit such that when the push button is pressed, the pushing platform is pushed at its pushing surface to laterally move the plunger pin as it is operated by the manual handle. Likewise, the automated manual plunger arm is moved to push at the pushing platform of the driving unit to laterally move the plunger pin as it is operated by the manual handle. In other words, both manual and automated operations of the driving mechanism provide a simulated manual operation of the conventional manual flush apparatus.
0018Another object of the present invention is to provide a driving mechanism, wherein the automated plunger arm is automatically driven by a motorized unit in a lateral direction that the automated plunger arm is laterally moved towards the diaphragm shaft and is laterally moved back from the diaphragm shaft. Therefore, no spring force is applied at the automated plunger arm to retract the automated plunger arm back to its original position.
0019Another object of the present invention is to provide a driving mechanism, wherein the automated plunger arm has a hollow structure that the manual plunger arm is slidably received in the automated plunger. Therefore, the manual and automated plunger arms are correspondingly provided the lateral movement towards the pushing platform.
0020Another object of the present invention is to provide a driving mechanism, wherein the power source of the motorized unit is automatically re-charged via a charging device every time during the flushing operation of the flush apparatus.
0021Another object of the present invention is to provide a driving mechanism, wherein the motorized unit is used as a replacement of the solenoid to control a flow of water, so as to enhance the reliable of the operation of the driving mechanism in comparison with the conventional solenoid mechanism. Thus, the motorized unit avoids water damage and to enhance performance and reliability.
0022Another object of the present invention is to provide a driving mechanism, which does not require to alter the original structural design of the flush apparatus, so as to minimize the manufacturing cost of the flush apparatus incorporating with the driving mechanism.
0023Another object of the present invention is to provide a driving mechanism, wherein no expensive or complicated structure is required to employ in the present invention in order to achieve the above mentioned objects. Therefore, the present invention successfully provides an economic and efficient solution for not only providing a selection of manual/automated flush operation for the flush apparatus but also providing an accurate and simple flush operation as the manual flush apparatus does.
0024Accordingly, in order to accomplish the above objects, the present invention provides a flush apparatus, comprising:
0025a valve body having a water inlet and a water outlet;
0026a water valve comprising a diaphragm member sealing between the water inlet and the water outlet, and a diaphragm shaft extended from the diaphragm member to move the diaphragm member between a sealed position and an unsealed position; and
0027an operation device comprising a driving unit and a retention ring coupled with the valve body, wherein the driving unit comprises a pushing platform movably disposed in the retention ring and a plunger pin extended from the pushing platform towards the diaphragm shaft.
0028The flush apparatus further comprises a driving mechanism, which comprises:
0029an actuation housing having an actuation channel coupling with the retention ring;
0030a manual actuation unit which comprises a push button movably mounted at the actuation housing and a manual plunger arm transversely extended along the actuation channel from the push button towards the pushing platform, wherein when the push button is manually pressed, the pushing platform is pushed by the manual plunger arm to move the diaphragm member at the unsealed position; and
0031an automated actuation unit which comprises a motorized unit received in the actuation housing and an automated plunger arm transversely extended along the actuation channel, wherein when the motorized unit is activated in responsive to a presence of a user, the automated plunger arm is driven by the motorized unit to move towards the pushing platform, such that the pushing platform is pushed by the automated plunger arm to move the diaphragm member at the unsealed position.
0032These and other objectives, features, and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
0033<figref idref="DRAWINGS">FIG. 1</figref> is a sectional view of a flush apparatus with a driving mechanism according to a first preferred embodiment of the present invention.
0034<figref idref="DRAWINGS">FIG. 2</figref> is a sectional view of the flush apparatus according to the above first preferred embodiment of the present invention, illustrating the automatic plunger arm being actuated.
0035<figref idref="DRAWINGS">FIG. 3</figref> is a sectional view of the flush apparatus according to the above first preferred embodiment of the present invention, illustrating the diaphragm member returning back to the sealed position.
0036<figref idref="DRAWINGS">FIG. 4</figref> illustrates the driving mechanism incorporating with an alternative mode of the button-type flush apparatus according to the above first preferred embodiment of the present invention.
0037<figref idref="DRAWINGS">FIG. 5</figref> illustrates the automatic plunger arm being actuated to move the diaphragm member of the alternative flush apparatus to its unsealed position according to the above first preferred embodiment of the present invention.
0038<figref idref="DRAWINGS">FIG. 6</figref> illustrates the diaphragm member of the alternative flush apparatus returning back to the sealed position according to the above first preferred embodiment of the present invention.
0039<figref idref="DRAWINGS">FIG. 7</figref> illustrates an alternative mode of the driving mechanism, illustrating the automatic plunger arm and the manual plunger arm being extended side-by-side.
0040<figref idref="DRAWINGS">FIG. 8</figref> is a sectional view of a flush apparatus with a driving mechanism according to a second preferred embodiment of the present invention.
0041<figref idref="DRAWINGS">FIG. 9</figref> is a sectional view of the flush apparatus according to the above second preferred embodiment of the present invention, illustrating the automatic plunger arm being actuated.
0042<figref idref="DRAWINGS">FIG. 10</figref> is a sectional view of the flush apparatus according to the above second preferred embodiment of the present invention, illustrating the diaphragm member returning back to the sealed position.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
0043Referring to <figref idref="DRAWINGS">FIGS. 1 to 3</figref> of the drawings, a flush apparatus according to a first preferred embodiment of the present invention is illustrated, wherein the flush apparatus, such as a conventional manual flush apparatus for a sanitary system, comprises a valve body <b>10</b>, a water valve <b>20</b> and an operation device <b>30</b>.
0044The valve body <b>10</b> has a water inlet <b>11</b> communicatively linked to a water source, a water outlet <b>12</b>, and a water chamber <b>13</b> provided between the water inlet <b>11</b> and the water outlet <b>13</b>.
0045The water valve <b>20</b> comprises a diaphragm member <b>21</b> sealing at the water chamber <b>13</b> between the water inlet <b>11</b> and the water outlet <b>12</b>, and a diaphragm shaft <b>22</b> extended from the diaphragm member <b>21</b> to move the diaphragm member <b>21</b> between a sealed position and an unsealed position. Accordingly, at the sealed position, the diaphragm member <b>21</b> is sealed at the water chamber <b>13</b> via the water pressure inside the valve body <b>10</b> to block the water flowing from the water inlet <b>11</b> to the water outlet <b>12</b>. At the unsealed position, the diaphragm member <b>21</b> is moved by the diaphragm shaft <b>22</b> to allow the water passing from the water inlet <b>11</b> to the water outlet <b>12</b>, thereby flushing the sanitary system.
0046The operation device <b>30</b> comprises a driving unit <b>31</b> and a retention ring <b>32</b> coupled with the valve body <b>10</b> at an operation opening <b>101</b> thereof, wherein the driving unit <b>31</b> comprises a pushing platform <b>311</b> movably disposed in the retention ring <b>32</b> and a plunger pin <b>312</b> extended from the pushing platform <b>311</b> towards the diaphragm shaft <b>22</b>. Therefore, when the pushing platform <b>311</b> is pushed towards the diaphragm shaft <b>22</b>, the plunger pin <b>312</b> is driven to hit a bottom portion of the diaphragm shaft <b>22</b> so as to move the diaphragm member <b>21</b> from the sealed position to the unsealed position. The operation device <b>30</b> further comprises a spring <b>33</b> supported in the retention ring <b>32</b> for applying an urging force against the pushing platform <b>311</b> to push the plunger pin <b>312</b> back to its original position after the plunger pin <b>312</b> is laterally moved towards the diaphragm shaft <b>22</b>. It is worth to mention that the pushing platform <b>311</b> will only be slid within the retention ring <b>32</b> and will be blocked at the surrounding edge of the operation opening <b>101</b> of the valve body <b>10</b> to prevent the further forward sliding movement of the pushing platform <b>311</b>. In other words, the pushing platform <b>311</b> will not be slid into the valve body <b>10</b> through the operation opening <b>101</b>.
0047It is worth to mention that when the operation device <b>30</b> incorporates with a manual handle as the conventional manual flush apparatus, the manual handle is actuated to push the pushing platform <b>311</b> at a pushing surface thereof towards diaphragm shaft <b>22</b> so as to move the diaphragm member <b>21</b> from the sealed position to the unsealed position.
0048According to the preferred embodiment, the flush apparatus further comprises a driving mechanism incorporating with the operation device <b>30</b>, wherein the driving mechanism comprises an actuation housing <b>50</b> and an automated actuation unit <b>60</b>.
0049The actuation housing <b>50</b>, having an actuation channel <b>501</b>, is coupling with the valve body <b>10</b>. Accordingly, the actuation housing <b>50</b> is mounted at the valve body <b>10</b> through the retention ring <b>32</b> such that the actuation housing <b>50</b> is positioned adjacent to the valve body <b>10</b>. As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the actuation housing <b>50</b> comprises a housing body <b>51</b> defining the actuation channel <b>501</b> at a bottom portion thereof and a tubular mounting ring <b>52</b> encirclingly mounting at the retention ring <b>32</b> to align the actuation channel <b>501</b> with the pushing platform <b>311</b>.
0050The automated actuation unit <b>60</b> is received in the housing body <b>51</b> at a position above the actuation channel <b>501</b>, wherein the automated actuation unit <b>60</b> comprises a motorized unit <b>61</b> received in the housing body <b>51</b> of the actuation housing <b>50</b> and an automated plunger arm <b>62</b> transversely extended along the actuation channel <b>501</b>. Accordingly, the motorized unit <b>61</b> is received in the housing body <b>51</b> at a position above the actuation channel <b>501</b>. When the motorized unit <b>61</b> is activated in responsive to a presence of a user, the automated plunger arm <b>62</b> is driven by the motorized unit <b>61</b> to move towards the pushing platform <b>311</b>, such that the pushing platform <b>311</b> is pushed by the automated plunger arm <b>62</b> to move the diaphragm member <b>21</b> at the unsealed position, as shown in <figref idref="DRAWINGS">FIG. 2</figref>. Accordingly, the diaphragm member <b>21</b> is then moved back to its sealed position as shown in <figref idref="DRAWINGS">FIG. 3</figref>.
0051As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the motorized unit <b>61</b> comprises a power source <b>611</b>, a servo unit <b>612</b> electrically coupled with the power source <b>611</b>, a sensor <b>613</b> controllably activating the servo unit <b>612</b> in responsive to a presence of the user, and a gear transmission unit <b>614</b> coupling the servo unit <b>612</b> with the automated plunger arm <b>62</b> to transmit a servo power from the servo unit <b>612</b> to a transverse force at the automated plunger arm <b>62</b> so as to drive the automated plunger arm <b>62</b> towards the pushing platform <b>311</b>.
0052According to the preferred embodiment, the power source <b>611</b> is a rechargeable battery supported in the housing body <b>51</b>. Alternatively, the power source <b>611</b> can be a power outlet electrically linking with an external AC power supply or a solar energy collector for converting solar energy into electrical energy to supply the power to the servo unit <b>612</b>.
0053The servo unit <b>612</b>, according to the preferred embodiment, comprises an electric motor electrically connected to the power source <b>611</b>, wherein the servo unit <b>612</b> is actuated to drive the automated plunger arm <b>62</b> to move laterally. It is worth to mention that the electric motor is more reliable than the solenoid because the electric motor provides simple mechanical work rather than using the magnetic force, so as to minimize the failure operation of the servo unit <b>612</b> and to reduce the maintenance cost of the present invention. In addition, the size of the electric motor is so small in comparison with the solenoid so as to reduce the overall size of the actuation housing <b>40</b> to house the automated actuation unit <b>60</b> of the present invention. Therefore, the electric motor is preferred to be used to not only ensure the reliable of the automated actuation unit <b>60</b> but also enhance the smooth operation thereof.
0054The sensor <b>613</b>, such as an infrared sensor, is arranged to detect the presence of the user by means of infrared signal in such a manner that when the sensor <b>613</b> transmits an infrared signal for detecting the presence of the user of the sanitary system, the sensor <b>613</b> activates the servo unit <b>612</b> to actuate the automated plunger arm <b>62</b> to push the pushing platform <b>311</b> forward so as to move the diaphragm member <b>21</b> at the unsealed position. Accordingly, the housing body <b>51</b> has a transparent window aligned with the sensor <b>613</b> for allowing the infrared signal sending out through the transparent window. It is worth to mention that the sensor <b>613</b> activates the servo unit <b>612</b> to stop the automated plunger arm <b>62</b> once the operation of the flush apparatus is completed.
0055Accordingly, a CPU <b>615</b> is operatively connected to the sensor <b>613</b> to receive the signal therefrom, wherein the servo unit <b>612</b> is controlled by the CPU <b>615</b> such that once the CPU <b>615</b> receives the signal from the sensor <b>613</b>, the CPU <b>615</b> will activate the servo unit <b>612</b> to drive the automatic plunger arm <b>62</b> for completing the automatic operation. It is worth to mention that the CPU <b>615</b> can be programmed to the time period of the presence of the user via the sensor <b>613</b> and to control the flush volume of the water via the automated actuation unit <b>60</b> by means of the time period of the opening of the diaphragm member <b>21</b> at the unsealed position.
0056The gear transmission unit <b>614</b> comprises a gear set <b>6141</b> coupling with an output of the servo unit <b>612</b> and a driving arm <b>6142</b> having one end rotatably coupling with the gear set <b>6141</b> and an opposed end pivotally coupling with the automated plunger arm <b>62</b> in such a manner that when the servo unit <b>612</b> is activated, the automated plunger arm <b>62</b> is driven to laterally move in a reciprocating manner.
0057As shown in <figref idref="DRAWINGS">FIGS. 2 and 3</figref>, the corresponding end of the driving arm <b>6142</b> is rotatably coupled with one gear of the gear set <b>6141</b>, wherein when the corresponding gear is rotated, the automated plunger arm <b>62</b> is driven to laterally move in a reciprocating manner. Accordingly, when the corresponding gear is rotated in a half revolution, the automated plunger arm <b>62</b> is laterally moved forward to push the pushing platform <b>311</b> at a position that the diaphragm member <b>21</b> is moved at the unsealed position. When the corresponding gear is rotated in one full revolution, the automated plunger arm <b>62</b> is laterally moved backward at a position that the diaphragm member <b>21</b> is moved back to the sealed position. Therefore, the automated plunger arm <b>62</b> is driven to laterally move in a reciprocating manner via the rotation of the gear set <b>6141</b>. It is worth to mention that the time of the automated plunger arm <b>62</b> traveling back and forth can be controlled by the rotational speed of the gear set <b>6141</b>. In addition, the automated plunger arm <b>62</b> is laterally pulled back by the driving arm <b>6142</b> after the pushing platform <b>311</b> is pushed forward so as to ensure the automated plunger arm <b>62</b> returning back to its original position once the flush operation is completed.
0058As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the driving mechanism further comprises a manual actuation unit <b>70</b> which is received in the housing body <b>51</b> of the actuation housing <b>50</b>. The manual actuation unit <b>70</b> comprises a push button <b>71</b> movably mounted at the housing body <b>51</b> of the actuation housing <b>50</b> and a manual plunger arm <b>72</b> transversely extended along the actuation channel <b>501</b> from the push button <b>71</b> towards the pushing platform <b>311</b>. When the push button <b>71</b> is manually pressed, the pushing platform <b>311</b> is pushed by the manual plunger arm <b>72</b> to move the diaphragm member <b>21</b> at the unsealed position.
0059According to the preferred embodiment, the actuation housing <b>50</b> has a button slot provided at a sidewall thereof for the push button <b>71</b> slidably mounted at the button slot. The push button <b>71</b> is aligned with the pushing platform <b>311</b> through the actuation channel <b>501</b> such that when the push button <b>71</b> is manually pressed, the pushing platform <b>311</b> is directly pushed in a lateral direction through the manual plunger arm <b>72</b>.
0060As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the manual plunger arm <b>72</b> has an enlarged pressing end extended to bias against the push button <b>71</b> and an opposed pusher end extended towards the pushing platform <b>311</b> through the actuation channel <b>501</b> in such a manner that when the push button <b>71</b> is manually pressed, the manual plunger arm <b>72</b> is directly pushed towards the pushing platform <b>311</b>.
0061In order to correspondingly guide the lateral movement between the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b>, the automated plunger arm <b>62</b> has a hollow structure defining a sliding channel <b>621</b> that the manual plunger arm <b>72</b> is slidably extended through the sliding channel <b>621</b>. Therefore, at the manual flush operation, the automated plunger arm <b>62</b> will guide the sliding movement of the manual plunger arm <b>72</b> when the automated plunger arm <b>62</b> is stationary. Likewise, at the automated flush operation, the manual plunger arm <b>72</b> will guide the sliding movement of the automated plunger arm <b>62</b> when the manual plunger arm <b>72</b> is stationary.
0062As shown in <figref idref="DRAWINGS">FIG. 7</figref>, the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b> can be two individual pins extending side by side to push the pushing platform <b>311</b>. However, two guiders should be included to guide the sliding movement of each of the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b>.
0063As shown in <figref idref="DRAWINGS">FIGS. 1 to 3</figref>, the automated plunger arm <b>62</b> comprises a sliding stopper <b>622</b> protruded outwardly, wherein when the automated plunger arm <b>62</b> is laterally moved forward, the sliding stopper <b>622</b> is blocked by a first stopper <b>502</b> of the housing body <b>51</b> so as to stop the further forward movement of the automated plunger arm <b>62</b>. When the automated plunger arm <b>62</b> is laterally moved backward, the sliding stopper <b>622</b> is blocked by a second stopper <b>503</b> of the housing body <b>51</b> so as to ensure the automated plunger arm <b>62</b> returning back to its original position. Accordingly, the housing body <b>51</b> has a guiding slot <b>504</b> provided at a bottom wall of the actuation channel <b>501</b>, wherein the sliding stopper <b>622</b> is downwardly extended from the automated plunger arm <b>62</b> to slidably engage with the guiding slot <b>504</b>. The two ends of the guiding slot <b>504</b> form the first and second stoppers <b>502</b>, <b>503</b> respectively, such that the traveling distance of the automated plunger arm <b>62</b> is limited by the length of the guiding slot <b>502</b> between the two ends thereof.
0064Accordingly, a contact switch <b>505</b> is provided at the housing body <b>51</b> at the second stopper <b>503</b> and arranged in such a manner that when the sliding stopper <b>622</b> is slid along the guiding slot <b>504</b> at the second stopper <b>503</b>, the sliding stopper <b>622</b> contacts with the contact switch <b>505</b> to generate a stopping signal so as to deactivate the servo unit <b>612</b>.
0065As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the mounting ring <b>52</b> has an enlarged mounting opening <b>521</b> encirclingly mounting at the retention ring <b>32</b> and an opposed guiding opening <b>522</b> aligning with the actuation channel <b>501</b>. The automated plunger arm <b>62</b> is extended through the guiding opening <b>522</b> of the mounting ring <b>52</b> to push the pushing platform <b>311</b>. As it is mentioned above, the manual plunger arm <b>72</b> is coaxially coupled with the automated plunger arm <b>62</b> such that the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b> are slidably extended through the guiding opening <b>522</b> of the mounting ring <b>52</b>. In other words, the guiding opening <b>522</b> of the mounting ring <b>52</b> not only provides a support for the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b> within the actuation channel <b>501</b> but only ensures the correct alignment of the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b> to push the pushing platform <b>311</b>.
0066According to the preferred embodiment, the driving mechanism further comprises a power charging arrangement <b>40</b> for charging the power source <b>611</b> every time during the flush operation, including both automated flush operation and manual flush operation. The power charging arrangement <b>40</b> comprises an electrical generator <b>41</b> operatively linked to the power source <b>611</b> and a propeller unit <b>42</b> extended from the electrical generator <b>41</b> to the water outlet <b>12</b> of the valve body <b>10</b> in such a manner that when the propeller unit <b>42</b> is driven to rotate in responsive to a flush of water coming out at the water outlet <b>12</b>, the electrical generator <b>41</b> is actuated to charge the power source <b>611</b>.
0067The electrical generator <b>41</b>, according to the preferred embodiment, is an alternator or a DC generator converting mechanical energy (rotational force) of the propeller unit <b>42</b> to the electrical energy. Accordingly, a rectifier can be used to convert AC current to DC current if the alternator is used.
0068As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the propeller unit <b>42</b> comprises a propeller shaft <b>421</b> transversely extended with respect to the actuation channel <b>501</b> and a propeller blade <b>422</b> coupled at a free end of the propeller shaft <b>421</b> at the water outlet <b>12</b> such that the propeller blade <b>422</b> is driven to be rotated in responsive to a flush of water so as to transmit a rotational power to the electrical generator <b>41</b> through the propeller shaft <b>421</b>.
0069Accordingly, during the flush operation, the diaphragm member <b>21</b> is moved at the unsealed position by the diaphragm shaft <b>22</b> to allow the water passing from the water inlet <b>11</b> to the water outlet <b>12</b>, thereby flushing the sanitary system. When the water flushes out at the water outlet <b>12</b>, the flush power of the water will drive the propeller blade <b>422</b> to rotate. In other words, the propeller blade <b>422</b> provides a torque to the propeller shaft <b>421</b> during the water flushing movement at the water outlet <b>12</b>. The electrical generator <b>41</b>, which is an induction device, comprises a coil body encircling with a magnet such that when the propeller unit <b>42</b> generates the rotational force, the electrical generator <b>41</b> will convert the rotational force into an electrical force for charging the power source <b>611</b>.
0070The propeller unit <b>42</b> translates water flush energy to the rotational torque directly related to the total blade area, i.e. more blades equal more torque. Multiple propeller blades <b>422</b> contain a greater surface area on the propeller blades <b>422</b> allowing a small diameter propeller size to be effective.
0071As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the propeller shaft <b>421</b> is extended parallel to each of the manual and automated plunger arms <b>62</b>, <b>72</b>. Accordingly, the power charging arrangement <b>40</b> can be an add-on device externally coupled with the valve body <b>10</b>. It is worth to mention that the propeller shaft <b>421</b>, which is made of rigid and durable material, has a relatively small size in diameter. Even though the propeller shaft <b>421</b> is extended from the housing body <b>51</b> to the water outlet <b>12</b> of the valve body <b>10</b>, the flush operation of the flush apparatus will not be affected. It is appreciated that the power charging arrangement <b>40</b> can be an integrated device that the propeller unit <b>42</b> is extended through the actuation channel <b>501</b> to support the propeller blade <b>422</b> at the water outlet <b>12</b>.
0072In order to mount the driving mechanism to the valve body <b>10</b> which is the conventional manual flush apparatus, the user is able to remove the manual handle from the retention ring <b>32</b> only. Then, by mounting the mounting opening <b>522</b> of the mounting ring <b>52</b> at the retention ring <b>32</b>, the actuation housing <b>60</b> is supported adjacent to the valve body. The installation of the driving mechanism is completed. Therefore, the user is able to selectively operation the flush apparatus manually by pressing the push button <b>71</b> or automatically by detecting the presence of the user via the sensor <b>612</b>. It is worth to mention that both manual and automated flush operation via the driving mechanism of the present invention act like the conventional manual flush operation by pushing the pushing platform <b>311</b> to move the diaphragm member <b>21</b> at the unsealed position through the diaphragm shaft <b>22</b>. Therefore, the present invention provides an accurate, reliable, and simple manual/automated flush operation as the manual flush apparatus provides.
0073<figref idref="DRAWINGS">FIGS. 4 to 6</figref> illustrates alternative mode of the driving mechanism incorporating with the button-type conventional manual flush apparatus. As it is mentioned above, the handle type conventional manual flush apparatus is that the manual handle is actuated to push the pushing platform <b>311</b> at the pushing surface thereof towards diaphragm shaft <b>22</b> so as to move the diaphragm member <b>21</b> from the sealed position to the unsealed position. Accordingly, the button-type conventional manual flush apparatus is that operation device <b>30</b> further comprises a manual depressible button <b>34</b> coupling with the pushing platform <b>311</b> of the driving unit <b>31</b>. Therefore, when the manual depressible button <b>34</b> is manually depressed, the pushing platform <b>311</b> is pushed by the manual depressible button <b>34</b> at the pushing surface thereof towards diaphragm shaft <b>22</b> so as to move the diaphragm member <b>21</b> from the sealed position to the unsealed position.
0074The driving mechanism of the present invention is adapted to incorporate with both the handle type conventional manual flush apparatus, as shown in <figref idref="DRAWINGS">FIGS. 1 to 3</figref>, and the button-type conventional manual flush apparatus, as shown in <figref idref="DRAWINGS">FIGS. 4 to 6</figref>. As shown in <figref idref="DRAWINGS">FIG. 4</figref>, the automated plunger arm <b>62</b> and the manual plunger arm <b>72</b> are slidably extended to the manual depressible button <b>34</b>. Therefore, for manual operation, the manual plunger arm <b>72</b> is actuated to push at the manual depressible button <b>34</b>. For automatic operation, the automated plunger arm <b>62</b> is actuated to push at the manual depressible button <b>34</b>. In other words, both the manual and automatic operations for the handle type conventional manual flush apparatus are the same as the manual and automatic operations for the button-type conventional manual flush apparatus.
0075It is worth to mention that the operator must replace the manual handle from the handle type conventional manual flush apparatus in order to install the driving mechanism of the present invention. For the button-type conventional manual flush apparatus, the operator does not require to replace any part of the button-type conventional manual flush apparatus, i.e. keeping the manual depressible button <b>34</b>, in order to install the driving mechanism of the present invention.
0076As shown in <figref idref="DRAWINGS">FIGS. 8 to 10</figref>, a flush apparatus of a second preferred embodiment illustrates an alternative mode of the first embodiment, wherein the flush apparatus of the second preferred embodiment has the same configuration except the operation device <b>30</b> shown in the first embodiment.
0077According to the second embodiment, the driving mechanism comprises an actuation housing <b>50</b>′, an automated actuation unit <b>60</b>′, a manual actuation unit <b>70</b>′, and power charging arrangement <b>40</b>′.
0078The actuation housing <b>50</b>′, having an actuation channel <b>501</b>′, is supported by the valve body <b>10</b>. Accordingly, the actuation housing <b>50</b>′ is mounted at the valve body <b>10</b> at a position that the actuation housing <b>50</b>′ is positioned adjacent to the valve body <b>10</b>. As shown in <figref idref="DRAWINGS">FIG. 8</figref>, the actuation housing <b>50</b>′ comprises a housing body <b>51</b>′ defining the actuation channel <b>501</b>′ at a bottom portion thereof and a tubular mounting element <b>52</b>′ mounting at said valve body to align the actuation channel <b>501</b>′ with the diaphragm shaft <b>22</b>′. Accordingly, the actuation channel <b>501</b>′ is transversely extended to communicate with the bottom portion of the diaphragm shaft <b>22</b>′.
0079The automated actuation unit <b>60</b>′ is received in the housing body <b>51</b>′ at a position above the actuation channel <b>501</b>′, wherein the automated actuation unit <b>60</b>′ comprises a motorized unit <b>61</b>′ received in the housing body <b>51</b>′ of the actuation housing <b>50</b>′ and an automated plunger arm <b>62</b>′ transversely extended along the actuation channel <b>501</b>. When the motorized unit <b>61</b>′ is activated in responsive to a presence of a user, the automated plunger arm <b>62</b>′ is driven by the motorized unit <b>61</b>′ to move towards the diaphragm shaft <b>22</b>′, such that the diaphragm shaft <b>22</b>′ is pushed by the automated plunger arm <b>62</b>′ to move the diaphragm member <b>21</b>′ at the unsealed position, as shown in <figref idref="DRAWINGS">FIG. 9</figref>. Accordingly, the diaphragm member <b>21</b>′ is then moved back to its sealed position as shown in <figref idref="DRAWINGS">FIG. 10</figref>.
0080As shown in <figref idref="DRAWINGS">FIG. 8</figref>, the motorized unit <b>61</b>′ comprises a power source <b>611</b>′, a servo unit <b>612</b>′ electrically coupled with the power source <b>611</b>′, a sensor <b>613</b>′ controllably activating the servo unit <b>612</b>′ in responsive to a presence of the user, and a gear transmission unit <b>614</b>′ coupling the servo unit <b>612</b>′ with the automated plunger arm <b>62</b>′ to transmit a servo power from the servo unit <b>612</b>′ to a transverse force at the automated plunger arm <b>62</b>′ so as to drive the automated plunger arm <b>62</b>′ towards the diaphragm shaft <b>22</b>.
0081According to the second embodiment, the power source <b>611</b>′ is a rechargeable battery supported in the housing body <b>51</b>′. The servo unit <b>612</b>′ comprises an electric motor electrically connected to the power source <b>611</b>′. The sensor <b>613</b>′ is an infrared sensor to detect the presence of the user by means of infrared signal. The gear transmission unit <b>614</b>′ comprises a gear set <b>6141</b>′ coupling with an output of the servo unit <b>612</b>′ and a driving arm <b>6142</b>′ driving the automated plunger arm <b>62</b>′ to laterally move in a reciprocating manner.
0082A CPU <b>615</b>′ is operatively connected to the sensor <b>613</b>′ to receive the signal therefrom, wherein the servo unit <b>612</b>′ is controlled by the CPU <b>615</b>′ such that once the CPU <b>615</b> receives the signal from the sensor <b>613</b>′, the CPU <b>615</b>′ will activate the servo unit <b>612</b>′ to drive the automatic plunger arm <b>62</b>′ for completing the automatic operation. It is worth to mention that the CPU <b>615</b>′ can be programmed to the time period of the presence of the user via the sensor <b>613</b>′ and to control the flush volume of the water via the automated actuation unit <b>60</b>′ by means of the time period of the opening of the diaphragm member <b>21</b>′ at the unsealed position
0083The automated plunger arm <b>62</b>′ comprises a sliding stopper <b>622</b>′ blocked by a first stopper <b>502</b>′ of the housing body <b>51</b>′ to stop the further forward movement of the automated plunger arm <b>62</b>′ and blocked by a second stopper <b>503</b>′ of the housing body <b>51</b>′ to ensure the automated plunger arm <b>62</b>′ returning back to its original position. Accordingly, the housing body <b>51</b>′ has a guiding slot <b>504</b>′ provided at a bottom wall of the actuation channel <b>501</b>′, wherein the sliding stopper <b>622</b>′ is downwardly extended from the automated plunger arm <b>62</b>′ to slidably engage with the guiding slot <b>504</b>′. The two ends of the guiding slot <b>504</b>′ form the first and second stoppers <b>502</b>′, <b>503</b>′ respectively, such that the traveling distance of the automated plunger arm <b>62</b>′ is limited by the length of the guiding slot <b>502</b>′ between the two ends thereof.
0084In other words, the automated actuation unit <b>60</b>′ of the second embodiment has the same configuration of the first embodiment, except that the automated plunger arm <b>62</b>′ of the second embodiment is extended to the diaphragm shaft <b>22</b>′ while the automated plunger arm <b>62</b> of the first embodiment is extended to the pushing platform <b>311</b>.
0085The manual actuation unit <b>70</b>′ is received in the housing body <b>51</b>′ of the actuation housing <b>50</b>′. The manual actuation unit <b>70</b>′ comprises a push button <b>71</b>′ movably mounted at the housing body <b>51</b>′ of the actuation housing <b>50</b>′ and a manual plunger arm <b>72</b>′ transversely extended along the actuation channel <b>501</b>′ from the push button <b>71</b>′ towards the diaphragm shaft <b>22</b>′. When the push button <b>71</b>′ is manually pressed, the diaphragm shaft <b>22</b>′ is pushed by the manual plunger arm <b>72</b>′ to move the diaphragm member <b>21</b>′ at the unsealed position.
0086The push button <b>71</b>′ is extended to align with the diaphragm member <b>21</b> through the actuation channel <b>501</b>′. The manual plunger arm <b>72</b>′ has an enlarged pressing end extended to bias against the push button <b>71</b>′ and an opposed pusher end extended towards the diaphragm shaft <b>22</b> through the actuation channel <b>501</b>′ in such a manner that when the push button <b>71</b>′ is manually pressed, the manual plunger arm <b>72</b>′ is directly pushed towards the diaphragm shaft <b>22</b>′. The automated plunger arm <b>62</b>′ has a hollow structure defining a sliding channel <b>621</b>′ that the manual plunger arm <b>72</b>′ is slidably extended through the sliding channel <b>621</b>′.
0087Therefore, the manual actuation unit <b>70</b>′ of the second embodiment has the same configuration of the first embodiment, except that the manual plunger arm <b>72</b>′ of the second embodiment is extended to the diaphragm shaft <b>22</b>′ while the manual plunger arm <b>72</b> of the first embodiment is extended to the pushing platform <b>311</b>.
0088As shown in <figref idref="DRAWINGS">FIG. 8</figref>, the mounting element <b>52</b>′ having a ring shape defines two mounting openings to mount at the valve body <b>10</b>′ and the actuation housing <b>50</b>′ respectively to align the actuation channel <b>501</b>′.
0089The power charging arrangement <b>40</b>′ of the second embodiment, having the same configuration of the first embodiment, comprises an electrical generator <b>41</b>′ operatively linked to the power source <b>611</b>′ and a propeller unit <b>42</b>′ extended from the electrical generator <b>41</b>′ to the water outlet <b>12</b>′ of the valve body <b>10</b> in such a manner that when the propeller unit <b>42</b>′ is driven to rotate in responsive to a flush of water coming out at the water outlet <b>12</b>′, the electrical generator <b>41</b>′ is actuated to charge the power source <b>611</b>′. Accordingly, the power charging arrangement <b>40</b>′ can be an integrated device internally built-in with the housing body <b>51</b>′.
0090The electrical generator <b>41</b>′ is an alternator or a DC generator. The propeller unit <b>42</b>′ comprises a propeller shaft <b>421</b>′ transversely extended along the actuation channel <b>501</b>′ and a propeller blade <b>422</b>′ coupled at a free end of the propeller shaft <b>421</b>′ at the water outlet <b>12</b>′ such that the propeller blade <b>422</b>′ is driven to be rotated in responsive to a flush of water so as to transmit a rotational power to the electrical generator <b>41</b>′ through the propeller shaft <b>421</b>′.
0091It is worth to mention that the power charging arrangement <b>40</b>, <b>40</b>′ can be incorporated with any conventional automated flush apparatus having a rechargeable power supply. Therefore, the user does not require frequently replacing the power supply or running any electrical cable to the power supply in order to installation the conventional automated flush apparatus.
0092One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting.
0093It will thus be seen that the objects of the present invention have been fully and effectively accomplished. The above embodiments are shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.
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Numbers
- Publication
- 8317155
- Application
- 12930209
Titles
- English
- Motorized automate/manual push button system
Patent term adjustment
- Applicant delay
- −5 days
- Net adjustment
- 0 days
Classification
- CPC, 4
- F16K31/05
- F16K31/3855
- F16K31/404
- Y10T29/49817
- IPC, 1
- F16K31 12
- USPC, 3
- 251040000
- 251129030
- 251129040