US7966070B2

Feedthrough apparatus with noble metal-coated leads

Summary by NHIP

Medical feedthrough with noble metal coating

The medical device includes a feedthrough assembly with a ferrule and an electrically conductive metal terminal extending through it. A refractory metal coating covers the terminal's first end, while a noble metal or noble metal alloy coating covers the ferrule's outer surface and contacts the refractory coating.

Claim Score by NHIP

Read claim 38, the broadest

Abstract

Methods and apparatuses are provided for an electrical device that employs a feedthrough including a hermetic seal that seals an interior region of the electrical device. The electrical device includes an electrical contact disposed within the interior region of the electrical device, and a wire terminal that includes an encircled portion that is encircled by the feedthrough, and a first end that electrically connects with said electrical contact. When the electrical device is constructed, the first end of the wire terminal is coated with a conductive metal that is more resistant to oxidation than the wire terminal. The first end of the wire terminal is secured to the electrical contact using a mechanical device such as a crimping connector or a spring connector.

US7966070B2, drawing sheet 1
Sheet 1 of 7

Term

Term ended

Expired 7 January 2024, 2.7 years ago.

  1. Priority and filed
  2. Granted
  3. Expired
  4. Today

62 claims: 10 independent, 52 dependent

  1. 1
    A medical device, comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;and v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal, said second conductive metal coating being a noble metal or a noble metal alloy.
  2. 19
    A method of manufacturing a medical device, comprising:deploying an electrical device within an encasement, said electrical device being coupled to a first electrical contact and a second electrical contact;forming a feedthrough assembly in said encasement, said feedthrough assembly comprising: i) a ferrule extending through said encasement and having an outer surface, ii) an electrically conductive metal terminal extending through said ferrule, and comprising a first end, iii) a first conductive metal coating covering and in contact with said first end of said terminal, the first conductive metal being a refractory metal, iv) a second conductive metal coating that is more resistant to oxidation than said ferrule and covers at least a portion of said ferrule outer surface, wherein the second conductive metal coating further covers and is in contact with the first conductive metal coating on the first end of the terminal, the second conductive metal coating being a noble metal or a noble metal alloy, and iv) a body of insulation material preventing said ferrule from electrically contacting said terminal;and electrically coupling and mechanically engaging said first end of said terminal with said first electrical contact using a first connector;and electrically coupling and mechanically engaging said second conductive metal coating with said second electrical contact using a second connector.
  3. 38
    Broadest claimClaim Score 46, average(NHIP)A feedthrough assembly for enabling external electrical contact with an electrical device disposed within a hermetically sealed encasement, said feedthrough assembly comprising:a ferrule extending through said encasement and having an inner surface and an outer surface;an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement;a first conductive metal coating covering and in contact with said first end;a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal;a body of insulation material disposed between said terminal and said inner wall for preventing said ferrule from electrically contacting said terminal;a first connector that is connected to said first end for electrically coupling and mechanically engaging said first end with said electrical device;and a second connector for electrically coupling and mechanically engaging said second conductive metal coating with said electrical device, the first conductive metal coating being a refractory metal and the second conductive metal coating being a noble metal or a noble metal alloy.
  4. 56
    A medical device, comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with said first conductive metal coating covering said first end of said terminal, said second coating being a noble metal or a noble metal alloy;and a first connector for electrically coupling and mechanically engaging said first end with said first electrical contact;and a second connector comprising a spring contact for electrically coupling and mechanically engaging said second conductive metal coating with said second electrical contact.
  5. 57
    An implantable medical device (IMD) comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal, said second coating being a noble metal or a noble metal alloy;and a first connector for electrically coupling and mechanically engaging said first end with said first electrical contact;and a second connector for electrically coupling and mechanically engaging said second conductive coating with said second electrical contact, wherein internal hybrid electronics of the IMD being mechanically connected through a spring or a crimp to achieve an electrical connection between the feedthrough assembly and the IMD.
  6. 58
    An implantable medical device (IMD) comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal, said second coating being a noble metal or a noble metal alloy;and a first connector for electrically coupling and mechanically engaging said first end with said first electrical contact;and a second connector for electrically coupling and mechanically engaging said second conductive coating with said second electrical contact, wherein internal hybrid electronics of the IMD being mechanically connected through a spring to achieve an electrical connection between the feedthrough assembly and the IMD, wherein the spring is coupled to the terminal.
  7. 59
    An implantable medical device (IMD) comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal, said second coating being a noble metal or a noble metal alloy;and a first connector for electrically coupling and mechanically engaging said first end with said first electrical contact;and a second connector for electrically coupling and mechanically engaging said second conductive coating with said second electrical contact, wherein internal hybrid electronics of the IMD being mechanically connected through a crimp to achieve an electrical connection between the feedthrough assembly and the IMD.
  8. 60
    An IMD comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal, said second coating being a noble metal or a noble metal alloy;and a first connector for electrically coupling and mechanically engaging said first end with said first electrical contact;and a second connector for electrically coupling and mechanically engaging said second conductive coating with said second electrical contact, wherein internal hybrid electronics of the IMD being mechanically connected through a spring to achieve an electrical connection between the feedthrough assembly and the IMD, wherein the spring being directly coupled to the ferrule.
  9. 61
    An IMD comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement and having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, the terminal comprising one of tantalum, niobium, titanium or alloys thereof;iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;v) a second conductive metal coating covering at least a portion of said ferrule outer surface and covering and in contact with the first conductive metal coating on the first end of the terminal, said second coating being a noble metal or a noble metal alloy;and a first connector for electrically coupling and mechanically engaging said first end with said first electrical contact;and a second connector for electrically coupling and mechanically engaging said second conductive coating with said second electrical contact, wherein internal hybrid electronics of the IMD being directly connected to the terminal through one of a crimp and a spring.
  10. 62
    A medical device, comprising:an encasement;an electrical device disposed within said encasement;a first electrical contact and a second electrical contact coupled to said electrical device;a feedthrough assembly, comprising: i) a ferrule extending through said encasement, the ferrule having an inner surface and an outer surface, ii) an electrically conductive metal terminal extending through said ferrule and having a first end extending into said encasement, iii) a first conductive metal coating covering and in contact with said first end, said first coating being a refractory metal, iv) a body of insulation material disposed between said terminal and said ferrule inner surface for preventing said ferrule from electrically contacting said terminal;and v) a second conductive metal coating covering and in contact with the first conductive metal coating on the first end of the terminal, said second conductive metal coating being a noble metal or a noble metal alloy.