US7686516B2

Rolling bearing unit with load measuring unit

Summary by NHIP

Load-Sensing Rolling Bearing

The rolling bearing unit measures radial load via an encoder whose sensed surface pattern shifts continuously with the load direction. An arithmetic unit calculates the load based on the sensor output pattern while simultaneously determining hub rotation speed for ABS or TCS control.

Claim Score by NHIP

Read claim 7, the broadest

Abstract

An encoder 12 a characteristic of which is changed alternately at an equal interval in a circumferential direction is supported/fixed onto a hub 4 concentrically with the hub 4. A sensing portion of a sensor 13 supported on the outer ring 3 is positioned in close vicinity to a sensed surface of the encoder 12 to face thereto. Width dimensions of first and second sensed portions provided onto the sensed surface are changed continuously in a direction along which a to-be-sensed load is applied. Since a pattern according to which an output signal of the sensor 13 is changed is changed pursuant to a change of the load, the load is derived by observing this pattern. The output signal is also utilized to sense a rotation speed of the hub 4 in ABS or TCS control.

US7686516B2, drawing sheet 1
Sheet 1 of 31

Term

Projected expiry 8 March 2027.

  1. Priority
  2. Filed
  3. Granted
  4. Today
  5. Projected expiry

20 claims: 6 independent, 14 dependent

  1. 1
    A rolling bearing unit comprising:a rolling bearing unit including a stationary side raceway ring not rotated in a state of use, a rotary side raceway ring rotated in a state of use, and a plurality of rolling elements provided between a stationary side raceway and a rotary side raceway, which exist on mutually opposing peripheral surfaces of the stationary side raceway ring and the rotary side raceway ring;and a load measuring unit including an encoder which is supported on a part of the rotary side raceway ring concentrically with the rotary side raceway ring and a characteristic of a sensed surface of which is changed alternately along a circumferential direction, at least one sensor which is supported on a non-rotated portion in a state that a sensing portion of the at least one sensor is opposed to the sensed surface and an output signal of which is changed in response to a change in characteristic of the sensed surface, and an arithmetic unit for calculating a load applied between the stationary side raceway ring and the rotary side raceway ring based on the output signal, wherein a pitch or phase through which the characteristic of the sensed surface is changed along the circumferential direction is changed continuously in response to an acting direction of a to-be-sensed load, and the arithmetic unit has a function of calculating the load based on a pattern according to which the output signal of the at least one sensor is changed, and wherein the to-be-sensed load is a radial load that acts between the stationary side raceway ring and the rotary side raceway ring in a radial direction, the sensed surface includes a side surface of the encoder in an axial direction, a first sensed portion and a second sensed portion having different characteristics mutually are aligned alternately on the sensed surface at an equal interval in the circumferential direction, and a width of the first sensed portion in the circumferential direction is widened toward an outer side in the radial direction and a width of the second sensed portion in the circumferential direction is widened toward an inner side in the radial direction.
  2. 2
    A rolling bearing unit comprising:a rolling bearing unit including a stationary side raceway ring not rotated in a state of use, a rotary side raceway ring rotated in a state of use, and a plurality of rolling elements provided between a stationary side raceway and a rotary side raceway, which exist on mutually opposing peripheral surfaces of the stationary side raceway ring and the rotary side raceway ring;and a load measuring unit including an encoder which is supported on a part of the rotary side raceway ring concentrically with the rotary side raceway ring and a characteristic of a sensed surface of which is changed alternately along a circumferential direction, at least one pair of sensors which is supported on a non-rotated portion in a state that a pair of sensing portions of the at least one pair of sensors is opposed to the sensed surface and output signals of which are changed in response to a change in characteristic of the sensed surface, and an arithmetic unit for calculating a load applied between the stationary side raceway ring and the rotary side raceway ring based on the output signals, wherein a phase through which the characteristic of the sensed surface is changed along the circumferential direction is changed continuously in response to an acting direction of a to-be-sensed load, and the arithmetic unit has a function of calculating the load based on a phase shift between the output signals, and wherein the to-be-sensed load is a radial load that acts between the stationary side raceway ring and the rotary side raceway ring in a radial direction, the sensed surface includes a side surface of the encoder in an axial direction, a first sensed portion and a second sensed portion having a different characteristic mutually are aligned alternately on the sensed surface at an equal interval in the circumferential direction, a boundary between the first sensed portion and the second sensed portion is inclined to a diameter direction of the encoder and also an inclined direction of the boundary to the diameter direction is set in an opposite direction with respect to a middle portion of the encoder in the diameter direction mutually, and the pair of sensing portions of the at least one pair of sensors is provided to positions separated in the diameter direction of the encoder to put the middle portion in the diameter direction therebetween.
  3. 6
    A rolling bearing unit comprising:a rolling bearing unit including a stationary side raceway ring not rotated in a state of use a rotary side raceway ring rotated in a state of use, and a plurality of rolling elements provided between a stationary side and rotary side raceway, which exist on mutually opposing peripheral surfaces of the stationary side raceway ring and the rotary side raceway ring;and a load measuring unit including an encoder which is supported on a part of the rotary side raceway ring concentrically with the rotary side raceway ring and a characteristic of a sensed surface of which is changed alternately along a circumferential direction, at least one sensor which is supported on a non-rotated portion in a state that a sensing portion of the at least one sensor is opposed to the sensed surface and an output signal of which is changed in response to a change in characteristic of the sensed surface, and an arithmetic unit for calculating a load applied between the stationary side raceway ring and the rotary side raceway ring based on the output signal, wherein a pitch or phase through which the characteristic of the sensed surface changed along the circumferential direction is changed continuously in response to an action direction of a to-be-sensed load, and the arithmetic unit has a function of calculating the load based on a pattern according to which the output signal of the at least one sensor is changed, and wherein the to-be-sensed load is a radial load that acts between the stationary side raceway ring and the rotary side raceway ring in a radial direction, the sensed surface includes a side surface of the encoder in an axial direction, a plurality of sensed combination portions each including a pair of individualized portions having a characteristic different from other portions are aligned on the sensed surface at an equal interval in the circumferential direction, and an interval between the pair of individualized portions in the circumferential direction is changed continuously over all sensed combination portions in a same direction of the radial direction.
  4. 7
    Broadest claimClaim Score 26, narrow(NHIP)A rolling bearing unit comprising:a rolling bearing unit including a stationary side raceway ring not rotated in a state of use, a rotary side raceway ring rotated in a state of use, and a plurality of rolling elements provided between a stationary side raceway and a rotary side raceway, which exist on mutually opposing peripheral surfaces of the stationary side raceway ring and the rotary side raceway ring;and a load measuring unit including an encoder which is supported on a part of the rotary side raceway ring concentrically with the rotary side raceway ring and a characteristic of a sensed surface of which is changed alternately along a circumferential direction, at least one sensor which is supported on a non-rotated portion in a state that a sensing portion of the at least one sensor is opposed to the sensed surface and an output signal of which is changed in response to a change in characteristic of the sensed surface, and an arithmetic unit for calculating a load applied between the stationary side raceway ring and the rotary side raceway ring based on the output signal, wherein a pitch or phase through which the characteristic of the sensed surface is changed along the circumferential direction is changed continuously in response to an acting direction of a to-be-sensed load and the arithmetic unit has a function of calculating the load based on a pattern according to which the output signal of the at least one sensor is changed, and wherein the to-be-sensed load is an axial load that acts between the stationary side raceway ring and the rotary side raceway ring in an axial direction, the sensed surface includes a peripheral surface of the encoder, a first sensed portion and a second sensed portion having different characteristics mutually are aligned alternately on the sensed surface at an equal interval in the circumferential direction, and a width of the first sensed portion in the circumferential direction is widened toward one end side in the axial direction and a width of the second sensed portion in the circumferential direction is widened toward the other end side in the axial direction.
  5. 8
    A rolling bearing unit comprising:a rolling bearing unit including a stationary side raceway ring not rotated in a state of use, a rotary side raceway ring rotated in a state of use, and a plurality of rolling elements provided between a stationary side raceway and a rotary side raceway, which exist on mutually opposing peripheral surfaces of the stationary side raceway ring and the rotary side raceway ring;and a load measuring unit including an encoder which is supported on a part of the rotary side raceway ring concentrically with the rotary side raceway ring and a characteristic of a sensed surface of which is changed alternately along a circumferential direction, at least one pair of sensors which is supported on a non-rotated portion in a state that a pair of sensing portions of the at least one pair of sensors are opposed to the sensed surface and output signals of which are changed in response to a change in characteristic of the sensed surface, and an arithmetic unit for calculating a load applied between the stationary side raceway ring and the rotary side raceway ring based on the output signals, wherein a phase through which the characteristic of the sensed surface is changed along the circumferential direction is changed continuously in response to an acting direction of a to-be-sensed load and the arithmetic unit has a function of calculating the load based on a phase shift between the output signals, and wherein the to-be-sensed load is an axial load that acts between the stationary side raceway ring and the rotary side raceway ring in an axial direction, the sensed surface includes a peripheral surface of the encoder, a first sensed portion and a second sensed portion having different characteristics mutually are aligned alternately on the sensed surface at an equal interval in the circumferential direction, a boundary between the first sensed portion and the second sensed portion is inclined to an axial direction of the encoder and also an inclined direction of the boundary to the axial direction is set in an opposite direction with respect to a middle portion of the encoder in the axial direction mutually, and the sensing portions of the at least one pair of sensors are provided to positions separated in the axial direction of the encoder to put the middle portion in the axial direction therebetween.
  6. 16
    A rolling bearing unit comprising:a rolling bearing unit including a stationary side raceway ring not rotated in a state of use, a rotary side raceway ring rotated in a state of use, and a plurality of rolling elements provided between a stationary side raceway and a rotary side raceway, which exist on mutually opposing peripheral surfaces left stationary side raceway ring and the rotary side raceway ring;and a load measuring unit including an encoder which is supported on a part of the rotary side raceway ring concentrically with the rotary side raceway ring and a characteristic of a sensed surface of which is changed alternately along a circumferential direction, at least one sensor which is supported on a non-rotated portion in a state that a sensing portion of the at least one sensor is opposed to the sensed surface and an output signal of which is changed in response to a change in characteristic of the sensed surface, and an arithmetic unit for calculating a load applied between the stationary side raceway ring and the rotary side raceway ring based on the output signal, wherein a pitch or phase through which the characteristic of the sensed surface is changed along the circumferential direction is changed continuously in response to an acting direction of a to-be-sensed load, and the arithmetic unit has a function of calculating the load based on a pattern according to which the output signal of the at least one sensor is changed, and wherein the to-be-sensed load is an axial load that acts between the stationary side raceway ring and the rotary side raceway ring in an axial direction, the sensed surface includes a peripheral surface of the encoder, a plurality of sensed combination portions each including a pair of individualized portions having a characteristic different from other portions are aligned on the sensed surface at an equal interval in the circumferential direction, and an interval between the pair of individualized portions in the circumferential direction is changed continuously over all sensed combination portions in a same direction of the axial direction.