Vehicle lock controlled by a shape memory alloy actuator
Summary by NHIP
Shape Memory Alloy Child Lock
The assembly uses two selectively contractible wires to pivot a power lever that engages a child lock lever. Each wire is formed from a shape memory alloy and extends between a housing and the power lever to enable bidirectional movement.
Claim Score by NHIP
Abstract
A contractible shape memory alloy (SMA) wire is used to throw a lever in a latch. The SMA actuator provides weight and space savings. In one embodiment, the SMA actuator is incorporated in the handle of the latch in order to provide a child lock or double lock function. The handle has a lever which includes a relatively short slot leg and a relatively long slot leg. A toggle sits in the slot. At least one SMA wire is connected to the toggle to move it between the relatively short slot leg, wherein the lever is prevented from pivoting, and the relatively long slot leg, where the lever is enabled to pivot. In another embodiment, the SMA actuator is embedded in the latch itself, and used to throw a lever that controls the child lock function.

Term
Term ended
Expired 26 December 2024, 1.7 years ago.
- Priority
- Filed
- Granted
- Expired
- Today
11 claims: 2 independent, 9 dependent
- 1A child lock assembly for enabling and disabling operation of an automotive vehicle door handle lever, said child lock assembly comprising:a housing;a manually operated child lock lever pivotally mounted to said housing and operatively coupled to the vehicle door handle lever, said child lock lever movable between an unlocked position enabling operation of said door handle lever and an unlocked position disabling operation of said door handle lever, said child lock lever including a knob protruding from said housing for manually actuating said child lock lever between said locked and unlocked positions;a power child lock lever pivotally mounted to said housing, said power child lock lever including a claw for engaging a post extending from said child lock lever thereby kinematically coupling said child lock lever and said power child lock lever to pivot together;and at least first and second selectively contractible wires, each of said first and second wires extending between a first end connected to said housing and a second end connected to said power child lock lever, whereby a controller, connected to a voltage source, electrically activates one of said first and second wires to pivot said power child lock lever in a first direction and electrically activates the other one of said first and second wires to pivot said power child lock lever in a second direction, thereby causing said child lock lever to pivot between said locked and unlocked positions.
- 8Broadest claimClaim Score 49, average(NHIP)A child lock assembly for enabling and disabling operation of an automotive vehicle door handle lever, said child lock assembly comprising:a housing;a manually operated child lock lever pivotally mounted to said housing and operatively coupled to the door handle lever, said child lock lever movable between an unlocked position enabling operation of the door handle lever and a locked position disabling operation of the door handle lever;a power child lock lever pivotally mounted to said housing and directly engaging said child lock lever thereby kinematically coupling said child lock lever and said power child lock lever to pivot together;and at least first and second selectively contractible wires each having one end connected to said power child lock lever, whereby a controller, connected to a voltage source, electrically activates one of said first and second wires to pivot said power child lock lever in a first direction and electrically activates the other one of said first and second wires to pivot said power child lock lever in a second direction, thereby causing said child lock lever to pivot between said locked and unlocked positions.
Independent claims2
47 paragraphs in 5 sections, as filed
FIELD OF INVENTION
0001The invention generally relates to automobile locks and/or latches and more specifically to a vehicle lock controlled by a shape memory alloy actuator.
BACKGROUND OF INVENTION
0002Automobiles often include child locks for preventing doors, especially rear doors, from being opened from within the passenger compartment. Child locks are typically either manually activated or power actuated. Manually activated child locks typically have a lockout control mechanism that can only be accessed when the door is open. This creates an inconvenience in that if there is an adult in the rear seat and the child lock is engaged, then someone else must open the door for the adult passenger. Power child locks typically require an actuator and a lockout control mechanism which is located on the door latch. The main problem with these types of locks is the lack of packaging space in the door to facilitate the actuator and the lockout mechanism.
0003Accordingly, it would be desirable to have a remotely actuated child lock in which the driver can operate the rear child lock doors from the front seat. As the costs associated with a power child lock are high when compared to the value this feature adds to a vehicle, it is desirable to provide such a child lock at a minimum cost.
0004In addition, another desirable feature to include in a vehicle door latching or locking system is a “double lock”, wherein, when engaged, both the inside and outside release levers are simultaneously inactive. This feature has conventionally been incorporated into the design of the latch itself, which can often necessitate a very expensive redesign of a pre-existing latch. Since the functions of a child lock and a “double lock” feature are quite similar, it would be desirable to provide a single structure that could provide both functions and thus further reduce costs.
SUMMARY OF INVENTION
0005One aspect of the invention provides a handle assembly which functions to enable or disable the door handle from actuating a latch rather than installing a lock assembly on the latch itself. In order to reduce packaging requirements and still keep costs low, the actuating mechanism preferably employs a wire, formed from a shape memory alloy, which is able to contract and expand in order to activate the locking function.
0006In accordance with the foregoing aspect of the invention, a first embodiment of a handle assembly is described which includes a housing having a door handle lever pivotably mounted therein. The lever has a slot formed therein which includes a relatively short slot leg and a relatively long slot leg. A toggle is mounted to the housing. The toggle includes a tab which seats in the slot of the lever. At least one selectively contractible wire is connected to the toggle in order to move the tab between the relatively short slot leg, wherein the lever is prevented from pivoting, and the relatively long slot leg, wherein the lever is enabled to pivot. The handle assembly may be utilized for a child lock function or for a double lock function.
0007Preferably, the short slot leg is situated generally orthogonal to the relatively long slot leg. The toggle is pivotably mounted to the housing and includes an arm from which the tab depends. A spring is connected to the housing for biasing the toggle arm to first and second positions required to insert the tab into the short and long slot legs of the door handle lever. When the tab is situated in the relatively long slot leg of the fleet this, the handle is enabled to actuate a latch and the tab can ride in the long slot leg as the door handle lever is rotated. When the tab is situated in the short slot leg, the handle is disabled such that the door handle lever is prevented from moving and actuating the latch.
0008Preferably, the wire is formed from a shape memory alloy (SMA). A first section of the SMA wire is electrically connected between a first terminal and the toggle and a second section of the SMA wire is electrically connected between a second terminal and the toggle. A controller is provided for selectively contracting the first section of wire (and in the process lengthening the second section of wire) and selectively contracting the second section of wire (and in the process lengthening the first section of wire), thereby selecting moving the tab between the first and second legs of the lever slot.
0009A second embodiment of a handle assembly is also described wherein the door handle lever is always movable but may or may not be enabled to release the latch. According to this embodiment, the latch is directly coupled to an intermediate latch release lever and the door handle lever is selectively coupled to the intermediate release lever by a floating pin and a link/toggle lever which is actuated by one or more contractible wires.
0010Preferably, the handle assembly according to the second embodiment includes a housing and a door handle lever pivotably mounted to the housing. The door handle lever has a slot and therein which includes a first slot leg (short slot leg) and a comparatively longer second slot leg (long slot leg). An intermediate latch release lever having a slot therein is pivotably mounted to the housing. A link/toggle lever having a slot therein is also pivotably mounted to the housing and movable between first and second positions. A pin is floatingly disposed in the slots of the door handle lever, the intermediate latch release, and the link/toggle lever. At least one selectively contractible wire is connected to the link/toggle lever in order to move it between the first position, wherein the pin is forced into the short slot leg so as to kinematically couple the door handle lever to the intermediate latch release lever, and the second position, wherein the pin is forced into the long slot leg such that the door handle lever is not kinematically coupled to the intermediate latch release lever.
0011A second aspect of the invention relates to an improved latch having a built-in child lock or double lock mechanism which is activated by throwing a lever, the improvement comprising at least one contractible wire for throwing the lever.
BRIEF DESCRIPTION OF DRAWINGS
0012The foregoing and other aspects of the invention will be better understood from the following detailed description of preferred embodiments thereof in conjunction with the drawings, wherein:
0013<figref idref="DRAWINGS">FIG. 1</figref> is a perspective view of a door handle and child lock assembly according to a first embodiment with the child lock disengaged and a door handle lever in a rest position;
0014<figref idref="DRAWINGS">FIG. 1A</figref> is the same view of the assembly shown in <figref idref="DRAWINGS">FIG. 1</figref> but with a shape memory alloy actuator removed from the illustration;
0015<figref idref="DRAWINGS">FIG. 2</figref> is a perspective view of the assembly shown in <figref idref="DRAWINGS">FIG. 1</figref> with the child lock disengaged and with the door handle lever in a pulled (activated) position;
0016<figref idref="DRAWINGS">FIG. 2A</figref> is the same view of the assembly shown in <figref idref="DRAWINGS">FIG. 2</figref> but with the shape memory alloy actuator removed from the illustration;
0017<figref idref="DRAWINGS">FIG. 3</figref> is a perspective view of the assembly shown in <figref idref="DRAWINGS">FIG. 1</figref> with the child lock engaged;
0018<figref idref="DRAWINGS">FIG. 4</figref> is an isolated perspective view of the door handle lever shown in <figref idref="DRAWINGS">FIG. 1</figref>;
0019<figref idref="DRAWINGS">FIG. 5</figref> is a schematic diagram illustrating the kinematics of a toggle mechanism shown in <figref idref="DRAWINGS">FIG. 1</figref>;
0020<figref idref="DRAWINGS">FIG. 6</figref> is an exploded view of a door handle and child lock assembly according to a second embodiment;
0021<figref idref="DRAWINGS">FIG. 7</figref> is a plan view of the assembly shown in <figref idref="DRAWINGS">FIG. 6</figref> with the child lock disengaged and a door handle lever in the rest position;
0022<figref idref="DRAWINGS">FIG. 8</figref> is a plan view of the assembly shown in <figref idref="DRAWINGS">FIG. 6</figref> with the child lock disengaged and the door handle lever in a pulled position;
0023<figref idref="DRAWINGS">FIG. 9</figref> is a plan view of the assembly shown in <figref idref="DRAWINGS">FIG. 6</figref> with the child lock engaged and the door handle lever in the rest position;
0024<figref idref="DRAWINGS">FIG. 10</figref> is a plan view of the assembly shown in <figref idref="DRAWINGS">FIG. 6</figref> with the child lock engaged and the door handle lever in the pulled position;
0025<figref idref="DRAWINGS">FIG. 11</figref> is a perspective view of a latch having a child lock lever which is actuated using shape memory (SMA) wires, according to a third embodiment;
0026<figref idref="DRAWINGS">FIGS. 12</figref><i>a </i>and <b>12</b><i>b </i>are isolated and opposing perspective views of a SMA subassembly mounted within the latch shown in <figref idref="DRAWINGS">FIG. 11</figref>;
0027<figref idref="DRAWINGS">FIG. 13</figref> is an isolated perspective view of a different SMA subassembly mounted within the latch shown in <figref idref="DRAWINGS">FIG. 11</figref>;
0028<figref idref="DRAWINGS">FIG. 14</figref> is an isolated perspective view of the terminal end of the SMA subassembly shown in <figref idref="DRAWINGS">FIG. 13</figref>; and
0029<figref idref="DRAWINGS">FIG. 15</figref> is an isolated perspective view of the power child lock lever mounted to the SMA subassembly shown in <figref idref="DRAWINGS">FIG. 13</figref>.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
0030<figref idref="DRAWINGS">FIG. 1</figref> shows a door handle and child lock assembly <b>10</b> according to a first preferred embodiment which includes a housing <b>12</b> mountable to an automobile door as well known in the art. The assembly <b>10</b> includes a door handle lever <b>14</b>, which is shown in isolation in <figref idref="DRAWINGS">FIG. 4</figref>. The door handle lever <b>14</b> includes a pin <b>16</b> that extends upwardly from a planar structure <b>18</b> of lever <b>14</b>. The pin <b>16</b> seats in an aperture of the housing <b>12</b>, as seen best in <figref idref="DRAWINGS">FIG. 1A</figref>, thereby enabling the door handle lever <b>14</b> to pivot from a rest position shown in <figref idref="DRAWINGS">FIG. 1</figref> to a pulled (or activated) position shown in <figref idref="DRAWINGS">FIG. 2</figref>, provided the handle is enabled as discussed in greater detail below. The door handle lever <b>14</b> includes a connector <b>20</b> which is used to affix a control rod or other linkage (not shown) between the door handle lever <b>14</b> and the latch of the vehicle door (not shown). Thus, in this embodiment, rotation of the door handle lever <b>14</b> will unlatch the door. In what follows, the assembly <b>10</b> is described in the context of a child lock in which case the child lock is said to be “disengaged” when the handle is enabled and “engaged” when the handle is disabled. Those skilled in the art will understand from the description that follows that the assembly <b>10</b> can be readily employed for use in a double lock function.
0031In order to provide a lockout, the door handle lever door <b>14</b> includes a slot <b>24</b> (seen best in <figref idref="DRAWINGS">FIG. 4</figref>) having a first leg <b>24</b><i>a </i>and a second leg <b>24</b><i>b </i>which is disposed generally orthogonal to the first leg <b>24</b><i>a</i>. The child lock includes an actuator <b>30</b> (<figref idref="DRAWINGS">FIG. 1</figref>) comprising a plate <b>32</b> mounted to the housing <b>12</b>. A toggle <b>34</b> comprising a sleeve <b>33</b> is pivotably mounted to a post <b>35</b> extending from the plate <b>32</b>. The toggle <b>34</b> includes two arms <b>36</b> and <b>38</b> integrally formed with the sleeve <b>33</b>. Arm <b>38</b> includes a pin or tab <b>40</b> which extends through an aperture <b>42</b> formed in the plate <b>32</b> in order to engage slot <b>24</b> of handle lever <b>14</b>. The aperture <b>42</b> of plate <b>32</b> is sized and oriented similar to the first leg <b>24</b><i>a </i>of slot <b>24</b>. Arm <b>36</b> is connected to one end of a spring <b>44</b> which has the other end thereof attached to the plate <b>32</b>. The toggle <b>34</b> pivots between first and second positions. In the first position as shown in <figref idref="DRAWINGS">FIG. 1</figref>, the tab <b>42</b> is located at a first end <b>42</b><i>a </i>of aperture <b>42</b> and the child lock is disengaged. In the second position as shown in <figref idref="DRAWINGS">FIG. 3</figref>, the tab <b>42</b> is located at an opposite and <b>42</b><i>b </i>of the aperture <b>42</b> and the child lock is engaged. The toggle <b>34</b> is forced into these two positions only as a result of the spring <b>44</b>. More particularly, as seen in <figref idref="DRAWINGS">FIG. 5</figref>, arm <b>36</b> follows an arcuate path as indicated by the stippled line. When the arm <b>36</b> is at the midpoint of its travel path, the distance x between the arm <b>36</b> and a fixation point <b>45</b> of the spring of <b>44</b> is at its shortest point. At this position the spring <b>44</b> is compressed and thus the arm <b>36</b> is urged to one side or the other of the midpoint until the arm <b>36</b> reaches at the end of its arcuate path of travel. At the end of travel, the distance y between arm <b>36</b> and the fixation point <b>45</b> of spring <b>44</b> is such that that the spring is in its rest state. It will be understood that as soon as the toggle <b>34</b> is actuated to move past the midpoint x it will be urged to reach its closest end of travel position.
0032The actuator <b>30</b> includes a wire <b>50</b> constructed from a shape memory alloy (SMA) that is able to contract and expand and is used to set or position the toggle <b>34</b>. The SMA wire <b>50</b> is fixed at its two ends to two terminals <b>52</b><i>a </i>and <b>52</b><i>b </i>that are electrically isolated from one another. The wire <b>50</b> is also fixedly wound around the electrically conductive sleeve <b>30</b> of toggle <b>34</b>. In its rest state the sleeve/terminal <b>33</b> and each of the terminals <b>52</b><i>a </i>and <b>52</b><i>b </i>are connected to a voltage source (typically the vehicle battery). In order to actuate the child lock, a controller (not shown) selectively connects one of the terminals <b>52</b><i>a </i>or <b>52</b><i>b </i>to ground. For example, if terminal <b>52</b><i>a </i>is connected to ground then the section of SMA wire <b>50</b> extending from the sleeve/terminal <b>33</b> to terminal <b>52</b><i>a </i>will contract (and in the process expand or lengthen the other section of wire <b>50</b>), causing the toggle <b>34</b> to pivot such that tab <b>40</b> is moved from aperture end <b>42</b><i>a </i>to end <b>42</b><i>b</i>, as shown in <figref idref="DRAWINGS">FIG. 3</figref>. When this happens, the tab <b>40</b> is situated within the first leg <b>24</b><i>a </i>of the door handle lever <b>14</b>. This engages the child lock. In this position, the door handle lever <b>14</b> cannot be moved or rotated as a result of tab <b>40</b> being lodged in the short leg <b>24</b><i>a, </i>and consequently the latch cannot be unlatched by pulling on the door handle lever <b>14</b>.
0033When terminal <b>52</b><i>b </i>is connected to ground, the section of SMA wire <b>50</b> extending from the sleeve/terminal <b>33</b> to terminal <b>52</b><i>b </i>is contracted (and in the process expanding or lengthening the other section of the wire <b>50</b>), causing the tab <b>40</b> to move back to position, as shown in <figref idref="DRAWINGS">FIG. 1</figref>. In this position the tab <b>40</b> is located in leg <b>24</b><i>b </i>of slot <b>24</b>. This disengages the child lock. In this position, the handle lever <b>14</b> may be rotated (as shown in <figref idref="DRAWINGS">FIG. 2</figref>) as a result of the relatively long length of leg <b>24</b><i>b </i>in which tab <b>40</b> rides. Rotation of the door handle lever <b>14</b> will unlatch the latch, as previously described.
0034In the embodiment described above, the door handle lever <b>14</b> is prevented from moving when the child lock is engaged. In a second embodiment described below with reference to <figref idref="DRAWINGS">FIGS. 6-10</figref>, the door handle lever is always movable. This is made possible by directly coupling of the latch to an intermediate latch release lever and selectively coupling the door handle lever to the intermediate release lever via a link lever and the floating pin. When the child lock is engaged, the door handle lever is kinematically coupled to the latch release lever (and thus enabled) and when the child lock is disengaged the door handle lever is kinematically uncoupled from the latch release lever (and thus disabled).
0035More particularly, <figref idref="DRAWINGS">FIGS. 6-10</figref> show a door handle and child lock assembly <b>58</b> in which door handle lever <b>14</b> is connected to a latch release lever <b>60</b> and a link/toggle lever <b>70</b> via a floating pin <b>80</b>. The latch release lever <b>60</b> is pivotally mounted to the pin <b>16</b> of housing <b>12</b>, which is the same point about which the door handle lever <b>14</b> pivots. In this embodiment, however, the control rod, cable or linkage that is used to unlatch the latch (not shown) is connected to the latch release lever <b>60</b> via a rivet <b>62</b> mounted in aperture <b>64</b>. The pin <b>80</b> rides in slot <b>66</b> of the latch release lever <b>60</b>. A washer <b>82</b> is welded or otherwise fixed to the pin <b>80</b> above lever <b>60</b>.
0036The link/toggle lever <b>70</b> is pivotally mounted to a post <b>85</b> located on housing <b>12</b> via a sleeve <b>76</b> integrally formed with lever <b>70</b>. The link/toggle lever <b>70</b> includes an extending arm <b>74</b> and spring <b>44</b> is connected between this arm and housing <b>12</b> in order to provide a toggle mechanism similar to that described above which forces the link/toggle lever <b>70</b> into one of two positions, described in greater detail below. An SMA wire <b>50</b> is wrapped around the sleeve <b>76</b> and is mounted to two electrically isolated end terminals (not shown), providing contractible wire sections <b>151</b> and <b>152</b>. The pin <b>80</b> is fitted into a slotted aperture <b>72</b> of lever <b>70</b> and a second washer <b>84</b> is welded to or otherwise fixed to the pin <b>80</b> below lever <b>70</b>.
0037The pin <b>80</b> also rides in the dual-legged slot <b>24</b> of handle release lever <b>14</b>.
0038<figref idref="DRAWINGS">FIG. 7</figref> shows the assembly <b>58</b> with the handle release lever <b>14</b> enabled (i.e., the child lock is disengaged) and in the closed position. In this state, the toggle/link lever <b>70</b> is in a first position which forces the pin <b>80</b> into the short slot leg <b>24</b><i>a </i>of the handle release lever <b>14</b>. In this position, the pin <b>80</b> is located in a first end <b>66</b><i>a </i>of slot <b>66</b> of latch release lever <b>60</b>. When the handle release lever <b>14</b> is pulled, wall section <b>24</b><i>x </i>of slot leg <b>24</b><i>a </i>pushes against the pin <b>80</b> which, in turn, pushes against wall section <b>66</b><i>x </i>of the latch release lever <b>60</b>. Consequently, the latch release lever <b>60</b> will pivot as indicated, causing the pin <b>80</b> to ride in and along slot <b>72</b> of the link/toggle lever <b>70</b> until the pin <b>80</b> reaches the end of the slot <b>72</b>, as shown in <figref idref="DRAWINGS">FIG. 8</figref>.
0039<figref idref="DRAWINGS">FIG. 9</figref> shows the assembly <b>58</b> with the handle release lever <b>14</b> disabled (i.e., the child lock is engaged) and in the closed position. In this state, the toggle/link lever <b>70</b> is in a second position in which the pin <b>80</b> is forced into the long slot leg <b>24</b><i>b </i>of the handle release lever <b>14</b>. In this position, the pin <b>80</b> is located in a second end <b>66</b><i>b </i>of slot <b>66</b> of the latch release lever <b>60</b>. When the handle release lever <b>114</b> is pulled, the pin <b>80</b> stays stationary because it is located in the log slot leg <b>24</b><i>b </i>which does not have a wall to push the pin, and thus as the handle release lever <b>114</b> is pulled the slot leg <b>24</b><i>b </i>moves relative to the stationary pin <b>80</b> as shown in <figref idref="DRAWINGS">FIG. 10</figref>, without moving the latch release lever <b>60</b>.
0040In a manner similar to the first embodiment described above, the sleeve <b>76</b> is set to a predetermined voltage and the end terminal of each wire section <b>151</b>, <b>152</b> is selectively switched between this voltage or ground. The switches are controlled by a controller (not shown) which establishes the current flow in wire sections <b>151</b> and <b>152</b> in order to selectively actuate the link/toggle lever <b>60</b> to the first or second positions in accordance with a command signal.
0041Referring now to <figref idref="DRAWINGS">FIGS. 11</figref>, <b>12</b><i>a </i>and <b>12</b><i>b</i>, a third embodiment of the invention is shown. In this embodiment, the shaped memory actuator is mounted to the latch housing and directly pivots a child lock lever between a locked and an unlocked position. Latch <b>160</b> includes a child lock lever <b>162</b> pivotally mounted to latch housing <b>164</b> via a child lock pin <b>166</b>. Child lock lever <b>162</b> is movable between a locked and an unlocked position. As can more clearly be seen in <figref idref="DRAWINGS">FIG. 12</figref><i>a</i>, a claw <b>168</b> on child lock lever <b>162</b> retains an end of a lock link lever (not shown). By pivoting child lock lever <b>162</b> between the locked and unlocked positions, the lock link lever kinematically couples or decouples the inner door handle from the release lever (also not shown). The inner door handle can also be decoupled in order to provide a double-locking feature, if desired. A toggle spring (not shown) may be used to bias the child lock lever <b>162</b> to the locked or unlocked positions, if desired.
0042Retained within latch housing <b>164</b> is a SMA subassembly <b>170</b>. SMA subassembly <b>170</b> provides a mounting structure for the SMA wires and terminals. While the SMA subassembly shown in <figref idref="DRAWINGS">FIG. 12</figref> is mounted to latch housing <b>164</b>, it is also contemplated that the SMA subassembly <b>170</b> could also be integrally formed from latch housing <b>164</b>. A power child lock lever <b>172</b> is pivotally mounted to SMA subassembly <b>170</b> via a post or pin <b>173</b>. A claw <b>174</b> on power child lock lever <b>172</b> is hooked around a post <b>176</b> extending from a planar surface of child lock lever <b>162</b>, kinematically coupling the motion of the two levers <b>162</b>, <b>172</b> so that pivoting one lever pivots the other lever as well. A SMA wire <b>178</b> and a SMA wire <b>180</b> are each connected to terminals <b>181</b><i>a </i>and <b>181</b><i>b </i>at a first end located on a terminal end <b>182</b> of SMA subassembly <b>170</b>, and at a second end to power child lock lever <b>172</b> respectively. Each of SMA wire <b>178</b> and SMA wire <b>180</b> are electrically isolated from each other, and can be selectively and alternatively grounded. Thus, by activating either SMA wire <b>178</b> or SMA wire <b>180</b>, power child lock lever <b>172</b> can be pivoted in a first or second direction to either the locked position disabling operation of the door handle lever or the unlocked position enabling operation of the door handle lever.
0043A manual child lock knob <b>184</b> extends out from a planar surface of child lock lever <b>162</b> through a hole (not shown) in latch housing <b>164</b> to the exterior of latch <b>160</b>. Child lock knob <b>184</b> includes a slot <b>185</b>, allowing child lock knob <b>184</b> and thus, child lock lever <b>162</b> to be manually rotated (typically with a slotted screwdriver). SMA wires <b>178</b> and <b>180</b> provide only minimal resistance to manually pivoting child lock lever <b>162</b>.
0044Referring now to <figref idref="DRAWINGS">FIGS. 13-15</figref>, a fourth embodiment of the invention is shown. In this embodiment, a SMA wire pair <b>186</b> and a SMA wire pair <b>188</b> run between terminal end <b>182</b> of SMA subassembly <b>170</b> and power child lock lever <b>172</b>. The two wires of each SMA wire pair <b>186</b> and <b>188</b> run substantially parallel to each other. At terminal end <b>182</b>, the ends of both wires in each of SMA wire pair <b>186</b> and <b>188</b> are connected to terminals (not shown) located in terminal receptacles <b>183</b><i>a </i>and <b>183</b><i>b </i>respectively. At power child lock lever <b>172</b>, the ends of both wires in each SMA wire pair <b>186</b> and <b>188</b> are connected to each other by a conductive metal crimp <b>190</b> held within a niche <b>192</b> in power child lock lever <b>172</b>, making each of SMA wire pairs <b>186</b> and <b>188</b> completed circuits. Actuation strength is thusly increased by pairing each of the SMA wires over using a single SMA wire. Additionally, since terminals are only required at terminal end <b>182</b>, the cost and complexity of latch <b>160</b> are reduced. In this embodiment, power child lock lever <b>172</b> pivots around SMA subassembly <b>172</b> on a pair of posts <b>194</b>, and is kinematically coupled with child lock lever <b>162</b> via an extending post <b>196</b>.
0045The child locks described above are electrically actuated and therefore can be remotely activated from anywhere inside or outside of the vehicle. This eliminates the need for the driver to get out of the car to open the rear doors from the outside. Instead, the driver can actuate a button located in the front passenger area or on a key fob remote controller. Another advantage provided by the first two embodiments described above is that the latch requires comparatively less packaging space because the child lock assembly is part of the inside release handle and is not located on the latch itself. There is more room to package the child lock in this part of the door. The use of the shape memory alloy actuator is also cost-effective in that it replaces the conventional electric actuator having a motor, gears and a housing. The preferred embodiments described above are also a satisfactory from a “craftsmanship” point of view since they have less moving parts and eliminate noise emanating from motors and gears of conventional power actuators. Furthermore, there are no levers that need to be manually operated.
0046The SMA wire is preferably formed from an alloy comprising nickel and titanium, commercially available under the trade name Nitinol™. Other types of alloys may be employed in the alternative. For example, a ternary shaped memory alloy comprising nickel, titanium and either palladium or hafnium could be used to form the SMA wire. It will also be understood that where one contiguous SMA wire has been shown wrapped around a toggle mechanism, two separate SMA wires be used in the alternative. For extended longevity of the SMA actuator, the latter option, two separate wires, is preferred. It has been found that the use of one long wire which is wrapped around a post or other structure tends to become brittle after many operational cycles, possibly due to the friction between the SMA wire and the post. Accordingly, in the most preferred embodiments it is desirable that the SMA wire is linearly routed so as to not contact any other part of the latch (except at the ends of the wire where electrical contact is made) in order to preclude this problem.
0047Those skilled in the art will understand that a variety of modifications may be made to the embodiments described herein without departing from the spirit of the invention.
Contents5
14 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| US8991227B2 | Cited by | United States of America | Search report |
| US10364593B2 | Cited by | United States of America | Search report |
| US8403799B2 | Cited by | United States of America | Applicant |
| US2012247161A1 | Cited by | United States of America | Pre-grant |
| WO2020183360A1 | Cited by | World Intellectual Property Organization (WIPO) | Applicant |
| IT201900025057A1 | Cited by | Italy | Applicant |
| US11541820B2 | Cited by | United States of America | Search report |
| US9958910B2 | Cited by | United States of America | Search report |
| US2009250952A1 | Cited by | United States of America | Pre-grant |
| US2021300253A1 | Cited by | United States of America | Search report |
| US8465065B2 | Cited by | United States of America | Search report |
| US11454048B2 | Cited by | United States of America | Applicant |
| WO2021123353A1 | Cited by | World Intellectual Property Organization (WIPO) | Applicant |
| US8398128B2 | Cited by | United States of America | Search report |
| US8157300B2 | Cited by | United States of America | Search report |
| US2015292793A1 | Cited by | United States of America | Pre-grant |
| US2013043691A1 | Cited by | United States of America | Pre-grant |
| US2009230700A1 | Cited by | United States of America | Pre-grant |
| US2008216285A1 | Cited by | United States of America | Pre-grant |
| US2014338325A1 | Cited by | United States of America | Pre-grant |
| CN102877713A | Cited by | China | Search report |
| US8814231B2 | Cited by | United States of America | Applicant |
| US2010237634A1 | Cited by | United States of America | Pre-grant |
| US9297572B2 | Cited by | United States of America | Search report |
| US2012216582A1 | Cited by | United States of America | Pre-grant |
| US11585128B2 | Cited by | United States of America | Applicant |
| IT201900003589A1 | Cited by | Italy | Applicant |
| US10927573B2 | Cited by | United States of America | Applicant |
| US2011108352A1 | Cited by | United States of America | Pre-grant |
| US2013221763A1 | Cited by | United States of America | Pre-grant |
| US8950225B2 | Cited by | United States of America | Search report |
| CN108012549A | Cited by | China | Search report |
| US9347609B2 | Cited by | United States of America | Search report |
| US9140243B2 | Cited by | United States of America | Applicant |
| IT1279784B1 | Cites | Italy | Search report |
| US2002139157A1 | Cites | United States of America | Applicant |
| US2003094818A1 | Cites | United States of America | Applicant |
| US2003177974A1 | Cites | United States of America | Search report |
| US2005184533A1 | Cites | United States of America | Search report |
| US3729220A | Cites | United States of America | Search report |
| US4465311A | Cites | United States of America | Search report |
| US4652768A | Cites | United States of America | Applicant |
| US4762348A | Cites | United States of America | Search report |
| US4929007A | Cites | United States of America | Search report |
| US5077992A | Cites | United States of America | Search report |
| US5123687A | Cites | United States of America | Search report |
| US5549337A | Cites | United States of America | Search report |
| US5901991A | Cites | United States of America | Search report |
| US6026705A | Cites | United States of America | Search report |
| US6082153A | Cites | United States of America | Applicant |
| US6102453A | Cites | United States of America | Applicant |
| US6131989A | Cites | United States of America | Search report |
| US6142540A | Cites | United States of America | Search report |
| US6206452B1 | Cites | United States of America | Applicant |
| US6241294B1 | Cites | United States of America | Search report |
| US6341807B2 | Cites | United States of America | Applicant |
| US6361091B1 | Cites | United States of America | Search report |
| US6364378B1 | Cites | United States of America | Applicant |
| US6443506B1 | Cites | United States of America | Search report |
| US6460906B2 | Cites | United States of America | Search report |
| US6485081B1 | Cites | United States of America | Applicant |
| US6497436B1 | Cites | United States of America | Applicant |
| US6527310B1 | Cites | United States of America | Applicant |
| US6554328B2 | Cites | United States of America | Applicant |
| US6554329B1 | Cites | United States of America | Applicant |
| US6662608B1 | Cites | United States of America | Search report |
| US6692056B2 | Cites | United States of America | Applicant |
| US7017345B2 | Cites | United States of America | Search report |
| US7036855B2 | Cites | United States of America | Search report |
| US7086257B2 | Cites | United States of America | Search report |
5 priority claims, no other members on record
Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 51982103 | United States of America | P | |
| 51982103 | United States of America | P | |
| 98891104 | United States of America | A | |
| US20030519821P | – | – | – |
| US20040988911 | – | – | – |
60 transactions on the USPTO file
Allowed after 2 non-final rejections, 1 final rejection and 1 RCE.
- Non-final rejections
- 2
- Final rejections
- 1
- RCEs
- 1
- Appeals
- 0
Over time
Point at a mark for the transactionTransactions
| Event | Code | |
|---|---|---|
| Correspondence Address ChangeC.ADB | C.ADB | |
| Correspondence Address ChangeC.ADB | C.ADB | |
| Recordation of Patent Grant MailedPGM/ | PGM/ | |
| Patent Issue Date Used in PTA CalculationAllowedPTAC | PTAC | |
| Issue Notification MailedAllowedWPIR | WPIR | |
| Dispatch to FDCD1935 | D1935 | |
| Application Is Considered Ready for IssuePILS | PILS | |
| Issue Fee Payment VerifiedN084 | N084 | |
| Issue Fee Payment ReceivedIFEE | IFEE | |
| Mail Notice of AllowanceAllowedMN/=. | MN/=. | |
| Mail Examiner's AmendmentMEX.A | MEX.A | |
| Notice of Allowance Data Verification CompletedAllowedN/=. | N/=. | |
| Examiner's Amendment CommunicationEX.A | EX.A | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Non-Final ActionA... | A... | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Mail Examiner Interview Summary (PTOL - 413)MEXIN | MEXIN | |
| Examiner Interview Summary Record (PTOL - 413)EXIN | EXIN | |
| Mail Non-Final RejectionNon-final rejectionMCTNF | MCTNF | |
| Non-Final RejectionNon-final rejectionCTNF | CTNF | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Disposal for a RCE / CPA / R129AbandonedABN9 | ABN9 | |
| Request for Continued Examination (RCE)RCEX | RCEX | |
| Request for Extension of Time - GrantedXT/G | XT/G | |
| Workflow - Request for RCE - BeginBRCE | BRCE | |
| Mail Advisory Action (PTOL - 303)MCTAV | MCTAV | |
| Advisory Action (PTOL-303)CTAV | CTAV | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response after Final ActionA.NE | A.NE | |
| Mail Final Rejection (PTOL - 326)Final rejectionMCTFR | MCTFR | |
| Final RejectionFinal rejectionCTFR | CTFR | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| New or Additional Drawing FiledC614 | C614 | |
| Response after Non-Final ActionA... | A... | |
| Mail Non-Final RejectionNon-final rejectionMCTNF | MCTNF | |
| Non-Final RejectionNon-final rejectionCTNF | CTNF | |
| Date Forwarded to ExaminerFWDX | FWDX | |
| Response to Election / Restriction FiledELC. | ELC. | |
| Mail Restriction RequirementMCTRS | MCTRS | |
| Restriction/Election RequirementCTRS | CTRS | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| IFW TSS Processing by Tech Center CompleteTSSCOMP | TSSCOMP | |
| Case Docketed to Examiner in GAUDOCK | DOCK | |
| Application Return from OIPEWROIPE | WROIPE | |
| Application Return TO OIPEROIPE | ROIPE | |
| Application Dispatched from OIPEOIPE | OIPE | |
| Application Is Now CompleteCOMP | COMP | |
| Additional Application Filing FeesADDFLFEE | ADDFLFEE | |
| A statement by one or more inventors satisfying the requirement under 35 USC 115, Oath of the ApplicOATHDECL | OATHDECL | |
| Applicant has submitted new drawings to correct Corrected Papers problemsCORRDRW | CORRDRW | |
| Notice Mailed--Application Incomplete--Filing Date AssignedINCD | INCD | |
| Cleared by OIPE CSRL194 | L194 | |
| IFW Scan & PACR Auto Security ReviewSCAN | SCAN | |
| Information Disclosure Statement consideredIDSC | IDSC | |
| Reference capture on IDSRCAP | RCAP | |
| Information Disclosure Statement (IDS) FiledM844 | M844 | |
| Information Disclosure Statement (IDS) FiledWIDS | WIDS | |
| Miscellaneous Incoming LetterLET. | LET. | |
| Initial Exam Team nnIEXX | IEXX |
8 legal events, as the office reported them to INPADOC
Over the term
Point at a mark for the eventEvents
| Event | Code | |
|---|---|---|
| Lapsed due to failure to pay maintenance feeLapsedFP | FP | |
| Lapse for failure to pay maintenance feesLapsedPATENT EXPIRED FOR FAILURE TO PAY MAINTENANCE FEES (ORIGINAL EVENT CODE: EXP.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITYLAPS | LAPS | |
| Information on status: patent discontinuationPATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362STCH | STCH | |
| Fee payment procedureMAINTENANCE FEE REMINDER MAILED (ORIGINAL EVENT CODE: REM.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITYFEPP | FEPP | |
| Fee paymentFPAY | FPAY | |
| Fee paymentFPAY | FPAY | |
| Information on status: patent grantGrantedPATENTED CASESTCF | STCF | |
| AssignmentAS | AS |
Numbers
- Publication
- 07364211
- Publication, DOCDB
- 7364211
- Publication, EPODOC
- US7364211
- Application
- 10988911
- Application, DOCDB
- 98891104
- Application, EPODOC
- US20040988911
Titles
- English
- Vehicle lock controlled by a shape memory alloy actuator
Patent term adjustment
- A delay
- +110 daysthe office missed an examination deadline
- Applicant delay
- −69 days
- Net adjustment
- 41 days
Classification
- CPC, 11
- E05B47/0009
- E05B77/26
- E05B85/12
- E05B77/28
- E05B81/00
- Y10S292/23
- Y10S292/65
- Y10T292/0908
- Y10T292/57
- Y10T292/1047
- Y10T292/1082
- IPC, 5
- E05B3 00
- E05B65 00
- E05B47 00
- E05B65 20
- E05C3 06
- USPC, 6
- 292336300
- 292092000
- 292201000
- 292216000
- 292DIG023
- 292DIG065