Rotary encoder
Summary by NHIP
Partial-Circumference Rotary Encoder
The rotary encoder features a housing with a common electrode and signal electrodes spanning only half the circumference. Sliding contacts positioned at four equally divided 90-degree angles sequentially engage these concentric electrodes to generate continuous rectangular wave outputs.
Claim Score by NHIP
Abstract
A rotary encoder has housing case provided with common electrode and signal electrode disposed to an area narrower than the entire circumference, or an angular range of generally ½ of the circumference in concentrical with central hole of housing case, and sliding contact in a confronting manner to the electrodes, the sliding contact provided with four combinations of contacts points arranged at four equally divided angular positions, or every 90 degrees along the same circumference about the rotary axis, each of the combinations comprises contact point on inner side for connectively sliding on common electrode and two contact points on outer side for connectively sliding on signal electrode. The rotary encoder of this structure can reduce the cost by decreasing a width of material needed for fabrication of electrodes, and decrease distances for contact points to slide on electrodes, to thereby improve durability to sliding abrasion.

Term
Term ended
Expired 15 January 2024, 2.7 years ago.
- Priority
- Filed
- Granted
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- Today
10 claims: 2 independent, 8 dependent
- 1Broadest claimClaim Score 58, broad(NHIP)A rotary encoder having a housing case provided with a common electrode and a plurality of signal electrodes, and a rotatable sliding contact in relation to the housing case, wherein the common electrode is formed within a first angular range along a first circumference, the plurality of signal electrodes are formed within a second angular range along a second circumference of a different radius than the first circumference and have a center point concentrical with the first circumference, the first angular range is equal to or slightly wider than the second angular range, and contact points provided on the sliding contact slide regularly on the signal electrodes and the common electrode to produce continuous output of rectangular waves.
- 6A rotary encoder comprising:a housing case;an operating member disposed to the housing case in a rotatable manner about a predetermined center point on a bottom surface of the housing case;a common electrode of circular arc shape formed continuously within a first angular range along an area of a first radius from the center point on the bottom surface of the housing case;a signal electrode formed within a second angular range along an area of a second radius from the center point;and a sliding contact fixed to an underside surface of the operating member for making a rotary movement on the bottom surface of the housing case, wherein the signal electrode is disposed to at least two locations with electrical isolation to each other, and each of the signal electrodes has a contact electrode for making electrical contact with the sliding contact, the first angular range is slightly larger than the second angular range, and the sliding contact has a first contact point for making electrical contact with the common electrode at the area of the first radius and a plurality of second contact points for making electrical contact with the contact electrodes at the area of the second radius, and the first contact point and the plurality of second contact points are disposed to same angular position.
Independent claims2
76 paragraphs in 5 sections, as filed
TECHNICAL FIELD
00002The present invention relates to a rotary encoder for producing rectangular wave output in response to a rotational operation, and used for controlling an electronic apparatus, and the like.
BACKGROUND OF THE INVENTION
00003With the wide spread use of digital signal processing in a variety of electrical apparatuses in recent years, it has now become a mainstream for those apparatuses to employ digital signals for input and output of signals.
00004Rotary encoders are used in many cases for those apparatuses as electronic devices that output digital signals of rectangular waveforms.
00005Japanese Unexamined Patent Publication, No. H07-141960 shows one example of the conventional rotary encoders. In the above conventional rotary encoder, electrode <b>910</b> is disposed to cover entirely the circumference thereof, as shown in FIG. <b>13</b>. Therefore, a sheet metal of good electrical conductivity, or a material to form electrode <b>910</b> needs to have at least width “W” of the electrode portion shown in FIG. <b>13</b>. It was hence difficult to reduce a width dimension of the material.
00006Furthermore, due to advancement toward multi-functional capability of the apparatuses, rotary encoders used therein are operated more frequently than before. This trend has given rise to a problem of durability on many such rotary encoders since common contact point <b>953</b>, first contact point <b>951</b> and second contact point <b>952</b> are all subjected to sliding abrasion of increased frequency and distance.
SUMMARY OF THE INVENTION
00007The present invention addresses the above problem of the prior art, and it aims to provide a rotary encoder of improved durability to sliding abrasion while realizing cost reduction by narrowing a width of material to fabricate an electrode portion.
00008In order to achieve the above object, a rotary encoder of this invention comprises a housing case provided with a common electrode and a signal electrode for each of outputs, and a sliding contact disposed in a rotatable manner to the housing case. The common electrode is formed within a first angular range along a first circumference. On the other hand, the signal electrode is formed within a second angular range along a second circumference which is concentric with the first circumference but of a different radius. The first angular range is equal to or slightly wider in angle than the second angular range. This rotary encoder outputs a continuous form of rectangular waves when contact points provided on the sliding contact slide regularly on the signal electrode and the common electrode.
00009Additional objects and advantages of the present invention will be apparent from the following detailed description of preferred embodiments thereof, which are best understood with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
00010<figref idref="DRAWINGS">FIG. 1</figref> is a sectional view of a rotary encoder according to an exemplary embodiment of this invention;
00011<figref idref="DRAWINGS">FIG. 2</figref> is a plan view depicting a housing case of the rotary encoder according to the exemplary embodiment of this invention;
00012<figref idref="DRAWINGS">FIG. 3</figref> is a plan view depicting a sliding contact of the rotary encoder according to the exemplary embodiment of this invention;
00013<figref idref="DRAWINGS">FIG. 4</figref> is a plan view depicting another example of a housing case having a different structure for the rotary encoder according to the exemplary embodiment of this invention;
00014<figref idref="DRAWINGS">FIG. 5</figref> is a plan view depicting a sliding contact for use in combination with the housing case of <figref idref="DRAWINGS">FIG. 4</figref>;
00015<figref idref="DRAWINGS">FIG. 6</figref> is a plan view depicting a housing case of a rotary encoder according to the exemplary embodiment of this invention;
00016<figref idref="DRAWINGS">FIG. 7</figref> is a plan view depicting a sliding contact of the rotary encoder according to the exemplary embodiment of this invention;
00017<figref idref="DRAWINGS">FIG. 8</figref> is a plan view depicting another example of housing case having a different structure for the rotary encoder according to the exemplary embodiment of this invention;
00018<figref idref="DRAWINGS">FIG. 9</figref> is a plan view depicting still another example of housing case having a different structure for the rotary encoder according to the exemplary embodiment of this invention;
00019<figref idref="DRAWINGS">FIG. 10</figref> is a sectional view depicting a rotary encoder of a reference example;
00020<figref idref="DRAWINGS">FIG. 11</figref> is a plan view depicting a housing case of the rotary encoder of the reference example;
00021<figref idref="DRAWINGS">FIG. 12</figref> is a plan view depicting a sliding contact of the rotary encoder of the reference example; and
00022<figref idref="DRAWINGS">FIG. 13</figref> is a diagrammatic illustration showing one configuration of electrodes of a rotary encoder of the prior art.
DESCRIPTION OF THE INVENTION
00023Description is provided first of a rotary encoder of a reference example which was used as a basic structure of the present invention.
00024As shown in <figref idref="DRAWINGS">FIG. 10</figref>, housing case <b>1</b> made of an insulating resin is provided with common electrode <b>2</b> and signal electrode <b>3</b> made of a thin sheet metal of good electrical conductivity by die-cutting, on a bottom surface of open-top recess <b>1</b>A. Sliding contact <b>6</b> made of a resilient sheet metal is attached to an underside surface of flange <b>7</b>A of operating shaft <b>7</b> by riveting a mounting projection. Sliding contact <b>6</b> has contact points <b>6</b>A and <b>6</b>B for sliding on common electrode <b>2</b> and signal electrode <b>3</b>.
00025Operating shaft <b>7</b> is retained rotatably between central hole <b>1</b>B in housing case <b>1</b> for supporting cylindrical projection <b>7</b>B provided in the center bottom end of flange <b>7</b>A and bearing <b>8</b> mounted to housing case <b>1</b> in a manner to cover the top opening of housing case <b>1</b>. In <figref idref="DRAWINGS">FIG. 11</figref>, a central axis of rotation corresponds to the center point of central hole <b>1</b>B.
00026Common electrode <b>2</b> is fixed to housing case <b>1</b> by insert molding so that it is positioned annularly around the entire circumference of housing case <b>1</b> in concentric with central hole <b>1</b>B, as shown in FIG. <b>11</b>. Signal electrode <b>3</b> comprises signal electrode <b>4</b> for A-phase and signal electrode <b>5</b> for B-phase which are fixed in confronting positions with respect to each other. Signal electrode <b>4</b> for A-phase is provided with four electrodes <b>4</b>A through <b>4</b>D along a circumference outside of and in concentric with common electrode <b>2</b>, and signal electrode <b>5</b> for B-phase is provided similarly with four electrodes <b>5</b>A through <b>5</b>D, in respective areas dividing the circumference into two sections.
00027Signal electrode <b>4</b> for A-phase and signal electrode <b>5</b> for B-phase are so arranged that their positions are shifted by an angle ½ that of one of the electrodes along a direction of the circumference. Electrodes <b>4</b>A and <b>5</b>D are thus located close to each other whereas electrodes <b>4</b>D and <b>5</b>A are not, as shown in FIG. <b>11</b>.
00028Common electrode <b>2</b>, signal electrode <b>4</b> and signal electrode <b>5</b> are electrically isolated from one another, and connected to their respective terminals <b>9</b> (<b>9</b>A, <b>9</b>B and <b>9</b>C) extending to the outside of housing case <b>1</b>, for connections with an external circuit.
00029Sliding contact <b>6</b> secured to flange <b>7</b>A of operating shaft <b>7</b> has a structure provided with two combinations of contacts points arranged point symmetrically at an angle of 180 degrees to each other about the rotary axis, and that each of the combinations comprises contact point <b>6</b>A on inner side for sliding on common electrode <b>2</b> and two contact points <b>6</b>B on outer side for sliding on signal electrode <b>3</b> located outside, as shown in FIG. <b>12</b>. In other words, sliding contact <b>6</b> has two contact points <b>6</b>A and four contact points <b>6</b>B.
00030The conventional rotary encoder constructed as above operates in a manner which is described next. When operating shaft <b>7</b> is turned, each of contact points <b>6</b>A on the inside of sliding contact <b>6</b> slides on common electrode <b>2</b> while maintaining an electrical continuity with it. On the other hand, contact points <b>6</b>B on the outside slide over electrodes <b>4</b>A to <b>4</b>D and electrodes <b>5</b>A to <b>5</b>D one after another in a sequential manner (i.e., making and breaking electrical continuity), since signal electrodes <b>4</b> and <b>5</b> are formed into generally a comb-tooth pattern.
00031The sliding movement of contact points <b>6</b>A and <b>6</b>B produces an output of A-phase rectangular wave between terminals <b>9</b>A and <b>9</b>C, and another output of B-phase rectangular wave between terminals <b>9</b>B and <b>9</b>C of which rise point is shifted by ½ in phase. The above rotary encoder shown as a reference example produces a rectangular wave eight times each of A-phase and B-phase per each rotation of operating shaft <b>7</b>. In the case of the above reference example, common electrode <b>2</b> and signal electrodes <b>3</b> are disposed to the entire circumferential area of housing case <b>1</b> by insert molding. Therefore, a sheet metal of good electrical conductivity, or the material used to form the electrodes needs to have at least width “W” of the electrode portion shown in FIG. <b>11</b>. At the same time, durability of the rotary encoder needs to be improved further when it is adapted to multi-functional capability of an apparatus requiring frequent operation, which increases distances through which contact points <b>6</b>A and <b>6</b>B of sliding contact <b>6</b> slide on electrodes <b>2</b> and <b>3</b>.
00032Referring to FIG. <b>1</b> through <figref idref="DRAWINGS">FIG. 9</figref>, description is now provided of exemplary embodiments of the present invention.
00033In the following embodiments, like reference numerals are used to denote like components as those described in the above reference example, and their detailed explanation will be skipped.
Exemplary Embodiment
00034Description is provided of a rotary encoder of this invention by referring to an exemplary embodiment.
00035The rotary encoder described in this exemplary embodiment of the invention is an example so illustrated as to produce an output of rectangular wave eight times per each rotary operation like that of the reference example in order to make it easily understandable. <figref idref="DRAWINGS">FIG. 1</figref> is an illustration depicting the rotary encoder according to the exemplary embodiment of this invention, and <figref idref="DRAWINGS">FIGS. 2 and 3</figref> depict a housing case and a sliding contact respectively which are the essential components of the encoder.
00036As shown in <figref idref="DRAWINGS">FIG. 1</figref>, housing case <b>11</b> made of an insulating resin is provided on a bottom surface of open-top recess <b>11</b>A with common electrode <b>12</b> and signal electrode <b>13</b>, both of which are circular arc shape formed simultaneously from a thin sheet metal of good electrical conductivity. The circular arc shape here means that each of the electrodes is not formed into a complete circle like an annular ring, but it configures a section of circle.
00037Sliding contact <b>16</b> made of a resilient sheet metal having contact points <b>16</b>A for sliding (i.e., traveling while making electrical contact) on common electrode <b>12</b> and contact points <b>16</b>B for sliding on signal electrode <b>13</b> is attached to an underside surface of flange <b>17</b>A of operating shaft <b>17</b>. Operating shaft <b>17</b> has flange <b>17</b>A and cylindrical projection <b>17</b>B on the center bottom end of flange <b>17</b>A. Projection <b>17</b>B is retained rotatably in central hole <b>11</b>B provided in housing case <b>1</b>, and flange <b>17</b>A is held rotatably by bearing <b>8</b> mounted to housing case <b>11</b> in a manner to cover the upper face of housing case <b>11</b>.
00038Common electrode <b>12</b> and signal electrode <b>13</b> fixed to housing case <b>11</b> by insert molding are in concentrical with center axis <b>100</b> of central hole <b>11</b>B in housing case <b>11</b>, and located in the same circumferential area within an angular range of approximately ½ of the entire circumference (i.e., 180 degrees) as shown in FIG. <b>2</b>.
00039Signal electrode <b>13</b> comprises signal electrode <b>14</b> for A-phase and signal electrode <b>15</b> for B-phase, and they are formed in a manner so that they are exposed on the bottom surface of recess <b>11</b>A inside housing case <b>11</b>. Signal electrode <b>14</b> for A-phase comprises two contact electrodes <b>14</b>A and <b>14</b>B having electrical continuity to each other, and signal electrode <b>15</b> for B-phase comprises two electrodes <b>15</b>A and <b>15</b>B also having electrical continuity to each other. These contact electrodes <b>14</b>A, <b>14</b>B, <b>15</b>A and <b>15</b>B are arranged side by side along the same circumference.
00040Although contact electrodes <b>14</b>A, <b>14</b>B, <b>15</b>A and <b>15</b>B are of the same size and same angular arrangement as those shown in the reference example shown in <figref idref="DRAWINGS">FIG. 11</figref>, these contact electrodes are disposed to an area approximately one half of the entire circumference because they are only half in the number.
00041As shown in <figref idref="DRAWINGS">FIG. 2</figref>, signal electrode <b>14</b> for A-phase and signal electrode <b>15</b> for B-phase are so arranged that their relative positions are shifted along a direction of the circumference by an angle ½ of angle “θ” occupied by each of the contact electrodes (i.e., θ/2).
00042Common electrode <b>12</b> is formed into a shape of semicircular ring in the position inside signal electrode <b>13</b>, so that an angular range denoted by symbol “α” within which the circular arc common electrode <b>12</b> is disposed is slightly larger than another angular range denoted by symbol “β” between one end of contact electrode <b>14</b>A located at the outermost side of signal electrode <b>14</b> for A-phase and another end of electrode <b>15</b>B located at the opposite outermost side of signal electrode <b>15</b> for B-phase.
00043Common electrode <b>12</b>, signal electrode <b>14</b> for A-phase and signal electrode <b>15</b> for B-phase are electrically isolated from one another, and connected to their respective connecting terminals <b>19</b>A, <b>19</b>B and <b>19</b>C extending to the outside of housing case <b>11</b>, for connections with an external circuit. These connecting terminals <b>19</b>A, <b>19</b>B and <b>19</b>C are hereinafter referred to as connecting terminals <b>19</b>.
00044On the other hand, sliding contact <b>16</b> secured to the underside surface of operating shaft <b>17</b> has a structure provided with four combinations of contacts points arranged at four equally divided angular positions, or every 90 degrees along the same circumference about the rotary axis <b>100</b>, and that each of the combinations comprises contact point <b>16</b>A on the inner side for sliding (i.e., traveling while making electrical contact) on common electrode <b>12</b> and two contact points <b>16</b>B on the outer side for sliding on signal electrode <b>13</b>, as shown in FIG. <b>3</b>. In other words, sliding contact <b>16</b> has four contact points <b>16</b>A and eight contact points <b>16</b>B. For each combination, contact points <b>16</b>A and <b>16</b>B are aligned side by side along the radial direction of rotary axis <b>100</b>.
00045The rotary encoder according to this exemplary embodiment is constructed as described above so that sliding contact <b>16</b> rotates in relation to housing case <b>11</b> when operating shaft <b>17</b> is turned. During this rotary motion, contact point <b>16</b>A on the inside slides on common electrode <b>12</b>, and two contact points <b>16</b>B on the outside slide over contact electrodes <b>14</b>A and <b>14</b>B of signal electrode <b>14</b> for A-phase and contact electrodes <b>15</b>A and <b>15</b>B of signal electrode <b>15</b> for B-phase in a manner to contact and separate regularly (i.e., making and breaking electrical continuity).
00046The sliding movement of these four combinations of contact points <b>16</b>A and <b>16</b>B of sliding contact <b>16</b> produces outputs of A-phase rectangular waves continuously between terminals <b>19</b>A and <b>19</b>C, and another series of outputs of B-phase rectangular waves between terminals <b>19</b>B and <b>19</b>C of which rise points are shifted by ½ in phase.
00047Since sliding contact <b>16</b> is provided with the four combinations of contact points <b>16</b>A and <b>16</b>B for sliding over common electrode <b>12</b> and signal electrode <b>13</b> at four equally divided locations around the circumference, each combination of contact points <b>16</b>A and <b>16</b>B makes and breaks electrical continuity to two contact electrodes <b>14</b>A and <b>14</b>B for A-phase in a sequential order. This produces eight outputs of rectangular waves in A-phase. Similarly, contact points <b>16</b>A and <b>16</b>B makes and breaks electrical continuity to two contact electrodes <b>15</b>A and <b>15</b>B for B-phase in the like sequentially manner to produce eight outputs of rectangular waves, which are different in phase from the A-phase outputs.
00048Because each combination of contact points <b>16</b>A and <b>16</b>B are arranged in alignment with the radial direction of central axis <b>100</b>, common electrode <b>12</b> needs to be formed only in an angular range equal to or slightly larger than that of signal electrode <b>13</b> along the circumference. This arrangement allows the individual combinations of contact points <b>16</b>A and <b>16</b>B to slide on common electrode <b>12</b> and signal electrode <b>13</b> simultaneously, thereby making the encoder capable of producing the desired outputs of rectangular waves.
00049When the individual combinations of contact points <b>16</b>A and <b>16</b>B are constructed uniformly flexible at their equally divided positions along the circumference, they provide excellent steadiness in making contacts with less influence of leverage, thereby producing stable outputs.
00050As described, the rotary encoder according to this exemplary embodiment can thus produce desired outputs of rectangular waves even though signal electrode <b>13</b> is disposed within the area (i.e., angular range of “β”) that is narrower than the entire circumference concentrical to it.
00051Moreover, in the rotary encoder of this exemplary embodiment, since electrode portions serving common electrode <b>12</b> and signal electrode <b>13</b> are formed into narrow width “W” (refer to FIG. <b>2</b>), this structure can decrease a width dimension of the electrode material, or a sheet metal of good electrical conductivity, thereby reducing the material cost.
00052In addition, since this structure can decrease distances required for contact points <b>16</b>A and <b>16</b>B of sliding contact <b>16</b> to slide on common electrode <b>12</b> and contact electrodes <b>14</b>A, <b>14</b>B, <b>15</b>A and <b>15</b>B of signal electrode <b>13</b> per each rotation, it improves durability of contact points <b>16</b>A and <b>16</b>B to sliding abrasion.
00053Furthermore, because common electrode <b>12</b> is disposed to the inner side of signal electrode <b>13</b>, a circular arc length of common electrode <b>12</b> can be shortened. This can also increase durability of contact point <b>16</b>A located on the inside for sliding on common electrode <b>12</b>.
00054Referring to FIG. <b>4</b> and <figref idref="DRAWINGS">FIG. 5</figref>, description is provided next of another example wherein the invention is applied to a rotary encoder that produces an output of rectangular wave nine times per each rotation.
00055In this example, housing case <b>21</b> made of an insulating resin is provided on a bottom surface of recess <b>21</b>A with common electrode <b>22</b> of a circular arc shape disposed in concentric to central hole <b>21</b>B, and signal electrode <b>23</b> also disposed to the outside of and in concentric to common electrode <b>22</b>, both in angular ranges narrower than the entire circumference of housing case <b>21</b>, as shown in FIG. <b>4</b>. Signal electrode <b>23</b> comprises signal electrode <b>24</b> for A-phase fixed to the bottom surface in a manner to expose three electrodes <b>24</b>A, <b>24</b>B and <b>24</b>C, and another signal electrode <b>25</b> for B-phase also fixed to the bottom surface in the same manner to expose three electrodes <b>25</b>A, <b>25</b>B and <b>25</b>C.
00056In confronting the above common electrode <b>22</b> and signal electrode <b>23</b>, on the other hand, sliding contact <b>26</b> has three combinations of contacts points <b>26</b>A and <b>26</b>B arranged at three equally divided angular positions, or every 120 degrees along the same circumference, and that each of the combinations comprising inner side contact point <b>26</b>A and two outer side contact points <b>26</b>B are aligned radially, as shown in FIG. <b>5</b>.
00057In the rotary encoder of this structure, sliding contact <b>26</b> rotates in relation to housing case <b>21</b> when an operating shaft (not shown in the figure) is turned. This makes contact point <b>26</b>A travel rotatory on common electrode <b>22</b>, and two contact points <b>26</b>B on the outer side travel rotatory on signal electrode <b>23</b>. In other words, contact points <b>26</b>B slide over contact electrodes <b>24</b>A, <b>24</b>B and <b>24</b>C of signal electrode <b>24</b> for A-phase, and contact electrodes <b>25</b>A, <b>25</b>B and <b>25</b>C of signal electrode <b>25</b> for B-phase.
00058As the operating shaft is turned, the three combinations of contacts points <b>26</b>A and <b>26</b>B of sliding contact <b>26</b> come into contact with and separate from (i.e., make and break electrical continuity with) three contact electrodes <b>24</b>A, <b>24</b>B and <b>24</b>C for A-phase in a sequential manner to produce A-phase output of rectangular wave nine times per each rotation. At the same time, the three combinations of contacts points <b>26</b>A and <b>26</b>B come into contact with and separate from three contact electrodes <b>25</b>A, <b>25</b>B and <b>25</b>C for B-phase to produce B-phase output of rectangular wave nine times.
00059Since this embodiment can also produce desired outputs of rectangular waves with the structure having the electrode portions serving common electrode <b>22</b> and signal electrode <b>23</b> of width “W” (refer to <figref idref="DRAWINGS">FIG. 4</figref>) disposed within an area narrower than the entire circumference thereof, it can reduce a width of the electrode material, thereby reducing the material cost as well as improving the durability in operation.
00060Referring to FIG. <b>6</b> and <figref idref="DRAWINGS">FIG. 7</figref>, another rotary encoder in the exemplary embodiment of this invention is shown.
00061The rotary encoder has such a structure that each phase of signal electrodes is disposed only to one place, and a sliding contact provided corresponding to and in concentric with the signal electrodes has the same number of contact points as that of rectangular waves to be output per one complete rotation of the encoder.
00062In <figref idref="DRAWINGS">FIG. 6</figref>, housing case <b>31</b> made of an insulating resin is provided, on a bottom surface of open-top recess <b>31</b>A, with common electrode <b>32</b> of a circular arc shape disposed within a narrow angular range and in concentric to central hole <b>31</b>B, and signal electrode <b>33</b> disposed to the outside of and in concentric with common electrode <b>32</b>.
00063Signal electrode <b>33</b> comprises one each of contact electrode <b>34</b>A serving as a signal electrode for A-phase and contact electrode <b>35</b>A as a signal electrode for B-phase, and they are fixed side by side to the bottom surface of recess <b>31</b>A in housing case <b>31</b> in a manner to expose surfaces of contact electrodes <b>34</b>A and <b>35</b>A. On the other hand, common electrode <b>32</b> is formed into an angle slightly larger than an angular range configured by contact electrodes <b>34</b>A and <b>35</b>A, and so fixed as to be exposed to on the bottom surface of recess <b>31</b>A.
00064Sliding contact <b>36</b> shown in <figref idref="DRAWINGS">FIG. 7</figref> is an example which includes contact points of the same number as that of rectangular wave outputs required in one full rotation of sliding contact <b>36</b>, disposed to positions equally angled through the same circumference. <figref idref="DRAWINGS">FIG. 7</figref> illustrates sliding contact <b>36</b> having eight combinations of contact points <b>36</b>A and <b>36</b>B arranged along the radial direction, and that each of the combinations comprises inner side contact point <b>36</b>A and two outer side contact points <b>36</b>B.
00065In the rotary encoder provided with the above contact unit according to the exemplary embodiment, sliding contact <b>36</b> fixed to an operating shaft (not shown in the figure) rotates in relation to housing case <b>31</b> when the operating shaft is turned. During one full rotation, the rotary encoder produces eight each of rectangular wave outputs for both A-phase and B-phase, since the eight combinations of contact points <b>36</b>A and <b>36</b>B (at eight places) on sliding contact <b>36</b> slide on common electrode <b>32</b> and contact electrodes <b>34</b>A and <b>35</b>A of the signal electrode, and each comes into contact therewith once.
00066As described, the rotary encoder can produce the desired number of rectangular wave outputs by providing only one each of contact electrodes <b>34</b>A and <b>35</b>A for respective phases as signal electrode <b>33</b>. Therefore, the structure shown in FIG. <b>6</b> and <figref idref="DRAWINGS">FIG. 7</figref> makes possible the narrowest width “W” of the electrode portion that composes common electrode <b>32</b> and signal electrode <b>33</b> (refer to FIG. <b>6</b>). As a result, it can decrease a width of the electrode material, or a sheet metal of good electrical conductivity to the smallest dimension possible, and thereby it can reduce the material cost.
00067Furthermore, this structure also improves durability of contact points <b>36</b>A and <b>36</b>B, and prolongs the useful life, since it can decrease distances to the shortest possible for contact points <b>36</b>A and <b>36</b>B of sliding contact <b>36</b> to travel on the electrodes.
00068In addition, a structure shown in <figref idref="DRAWINGS">FIG. 8</figref> can further reduce a surface area of the electrode portion where contact points <b>36</b>B of sliding contact <b>36</b> slide, if a leading portion <b>42</b>A of common electrode <b>42</b> to the exterior is embedded as shown into the insulating resin under the bottom surface of recess <b>41</b>A of housing case <b>41</b>, so as to further improve the durability to sliding abrasion.
00069In the above exemplary embodiments, although what have been described are the rotary encoders of dual phase having A-phase and B-phase outputs, an idea of this invention is also applicable to any rotary encoder of three or more phases.
00070<figref idref="DRAWINGS">FIG. 9</figref> shows one such example. Housing case <b>51</b> is provided on a bottom surface of recess <b>51</b>A with common electrode <b>52</b> in concentric to central hole <b>51</b>B, and signal electrodes <b>53</b>, <b>54</b> and <b>55</b> for three phases, A-phase, B-phase and C-phase, along the circumference at the outside of and in concentric with common electrode <b>52</b>. Portions of signal electrodes <b>53</b>, <b>54</b> and <b>55</b> exposed on the bottom surface of recess <b>51</b>A are referred to as contact electrodes <b>53</b>A, <b>54</b>A and <b>55</b>A respectively. On the other hand, sliding contact <b>56</b> includes contact point <b>56</b>A for making contact with common electrode <b>52</b> and contact point <b>56</b>B for making contact with contact electrodes <b>53</b>A, <b>54</b>A and <b>55</b>A, and that these contact points <b>56</b>A and <b>56</b>B of the same number as that of rectangular wave outputs are formed at equally angled positions around a circumference concentric with the electrodes.
00071In this instance, the signal electrodes for three phases can be arranged evenly so that an angle formed by all of contact electrodes <b>53</b>A, <b>54</b>A and <b>55</b>A lies inside of an angular range derived by dividing 360 degrees by the desired number of rectangular wave outputs. In the structure of <figref idref="DRAWINGS">FIG. 9</figref>, the rotary encoder produces a rectangular wave output of each phase eight times per each rotation of the operating shaft, since the contact points at eight locations come into contact to and separate from each of the contact electrodes for A-phase, B-phase and C-phase.
00072According to the exemplary embodiments, as described above, the invention realizes a rotary encoder with capability of producing a desired number of rectangular wave outputs even if the electrodes are not disposed to the entire area of the circumference. This can thus decrease a width of a sheet metal of good electrical conductivity to form the electrodes, and thereby it can reduce the material cost.
00073Since the rotary encoder of the above structure can reduce an area where the electrodes are exposed to on the bottom surface of the recess in the housing case, it can decrease a distance through which contact points of the sliding contact slide on the electrodes, and thereby the encoder has superior durability to sliding abrasion.
00074In addition, this invention achieves outstanding steadiness of the electrical contacts enabling the rotary encoder to produce steady outputs by simply arranging the contact points for sliding the electrodes to positions that equally divide the circumference of the sliding contact.
00075In the above exemplary embodiments, although the description was given of the structures provided with the electrodes on the fixed component side, and the sliding contact retained rotatable, this is not restrictive. The invention can provide the same advantages even if sliding contact is disposed to the fixed component side, and the electrodes are retained rotatable.
00076It will be obvious to those skilled in the art that various changes may be made in the above-described embodiments of the present invention. However, the scope on the present invention should be determined by the following claims.
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| Document | Relation | Office | Cited during |
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| US9035209B2 | Cited by | United States of America | Search report |
| US7697627B1 | Cited by | United States of America | Applicant |
| US2005275564A1 | Cited by | United States of America | Pre-grant |
| US7238902B2 | Cited by | United States of America | Search report |
| US2013134030A1 | Cited by | United States of America | Pre-grant |
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| JPH07141960A | Cites | Japan | Applicant |
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| Document | Office | Kind | Date |
|---|---|---|---|
| 2003007977 | Japan | – | |
| 2003007977 | Japan | A |
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| Document | Office | Kind | |
|---|---|---|---|
| JP2004219297A | Japan | A | |
| US2004164879A1 | United States of America | A1 | |
| US6856261B2This record | United States of America | B2 | |
| JP4039251B2 | Japan | B2 |
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Numbers
- Publication
- 6856261
- Application
- 10757485
Titles
- English
- Rotary encoder
Patent term adjustment
- Net adjustment
- 0 days
Classification
- CPC, 3
- G01D5/252
- H01H19/005
- H01H2019/006
- IPC, 5
- G01D5 245
- G01D5 252
- H01H19 00
- H01H19 02
- H01H19 58