High performance heat sink configurations for use in high density packaging applications
Summary by NHIP
Radial Fin Heat Dissipation Device
The device extracts heat from an integrated circuit using a thermally conductive core with concentric upper and lower outer surface areas. Radially extending fin arrays couple to these surfaces, where the lower array features a second outer diameter smaller than the first to allow component mounting below.
Claim Score by NHIP
Abstract
An enhanced heat dissipation device to extract heat from an integrated circuit device includes a thermally conductive core having upper and lower outer surface areas. The device further includes a first array of radially extending pin fin structures. The first array is thermally coupled to the upper surface area such that a cooling medium introduced around the core and the first array creates an omni-directional flow around the first array and the core to enhance heat dissipation from the integrated circuit device. The core including the first array and the lower surface area are of sufficient size to allow components on a motherboard to encroach onto the integrated circuit device when the heat dissipation device is mounted onto the integrated circuit device.

Term
Term ended
Expired 20 November 2020, 5.8 years ago.
- Priority
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- Today
22 claims: 2 independent, 20 dependent
- 1Broadest claimClaim Score 50, average(NHIP)A heat dissipation device comprising:a thermally conductive core, wherein the core has an axis, wherein the core has a base to mount upon an integrated circuit device, wherein the base is perpendicular to the axis, and wherein the core has upper and lower outer surface areas concentric to the axis and having first and second lengths, respectively;a first array of radially extending fin structures, the first array being thermally coupled to the upper outer surface area along the first length, wherein the first array has a first outer diameter, and a second array of radially extending fin structures, the second array being thermally coupled to the lower outer surface area along the second length, wherein the second array has a second outer diameter, the second outer diameter being less than the first outer diameter, and wherein the second length and the second outer diameter are sized to provide sufficient space below the first array to allow components to be mounted around and in close proximity to the lower outer surface area and below the first array when the base of the heat dissipation device is mounted on an integrated circuit device.
- 11A heat dissipation system comprising:an integrated circuit device having a front side and a back side opposite the front side, wherein the front side is attached to a surface of a circuit board, the surface of the circuit board having components mounted thereon and projecting outwardly from the surface;and a heat dissipation device including a thermally conductive core having a base thermally coupled to the back side of the integrated circuit device, the core having an axis perpendicular to the base, and the core further having upper and lower outer surface areas concentric to the axis and having first and second lengths, respectively;a first array of radially extending fin structures, the first array being thermally coupled to the upper outer surface area along the first length, wherein the first array has a first outer diameter;and a second array of radially extending fin structures, the second array being thermally coupled to the lower outer surface area along the second length, wherein the second array has a second outer diameter, the second outer diameter being less than the first outer diameter, and wherein the second length and the second outer diameter are sized to provide sufficient space for the components around and in close proximity to the lower outer surface area and below the first array.
Independent claims2
62 paragraphs in 5 sections, as filed
This is a Continuation-in-Part of application Ser. No. 09/716,510, filed Nov. 20, 2000.
TECHNICAL FIELD
This invention relates generally to a heat dissipation system and method for an integrated circuit assembly, and more particularly to a system and method of dissipating heat from an integrated circuit device.
BACKGROUND
Integrated circuit devices, microprocessors and other related computer components are becoming more and more powerful with increasing capabilities, resulting in increasing packaging densities and amounts of heat generated from these components. Packaged units and integrated circuit device sizes of these components are decreasing or remaining the same, but the amount of heat energy given off by these components per unit volume, mass, surface area or any other such metric is increasing. In current packaging techniques, heat sinks typically consist of a flat base plate, which is mounted onto the integrated circuit device on one side. The heat sinks further include an array of fins running perpendicular to the flat base plate on the other side. Generally, the integrated circuit devices (which are the heat sources) have a significantly smaller footprint size than the flat base plate of the heat sink. The flat base plate of the heat sink has a large footprint. The large footprint requires more motherboard real estate than the integrated circuit device in contact therewith. The larger size of the base plate causes the outermost part of the base plate that is not directly in contact with the integrated circuit device to have a significantly lower temperature than the part of the base plate that is directly in contact with the integrated circuit device. This results in the outermost part of the heat sink that is not directly in contact with the integrated circuit being less efficient in dissipating heat into the cooling air.
Furthermore, as computer-related equipment becomes more powerful, more components are being placed inside the equipment and on the motherboard which further requires more motherboard real estate. In addition, the base plate of prior art heat sink designs is at the same level as the integrated circuit device to which it is attached. Consequently, the flat base plate configuration of the heat sink generally ends up consuming more motherboard real estate than the integrated circuit device on which it is mounted. As a result, the larger footprint size of the base plate prevents other motherboard components, such as low-cost capacitors, from encroaching around or on the microprocessor. Thus, the large amounts of heat produced by many of such integrated circuits, and the increasing demand for motherboard real estate need to be taken into consideration when designing the integrated circuit mounting and packaging devices.
For the reasons stated above, and for other reasons stated below which will become apparent to those skilled in the art upon reading and understanding the present specification, there is a need in the art for an enhanced heat dissipation device and method that conserve motherboard real estate and allow electronic components to encroach on and around the microprocessor.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isometric view of a prior art heat sink attached to a microprocessor on an assembled motherboard.
FIG. 2 is an isometric view of one embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 3 is an isometric view showing the enhanced heat dissipation device of FIG. 2 attached to a microprocessor on an assembled motherboard.
FIG. 4 is an isometric view of another embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 5 is an isometric view showing the enhanced heat dissipation device of FIG. 4 attached to a microprocessor on an assembled motherboard.
FIG. 6 is an isometric view of another embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 7 is an isometric view showing the enhanced heat dissipation device of FIG. 6 attached to a microprocessor on an assembled motherboard.
FIG. 8 is an isometric view of another embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 9 is an isometric view of another embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 10 is an isometric view of another embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 11 is an isometric view of another embodiment of an enhanced heat dissipation device according to the present invention.
FIG. 12 is a diagrammatic view illustrating certain geometrical relationships among elements of an embodiment of the invention.
DETAILED DESCRIPTION
In the following detailed description of the embodiments, reference is made to the accompanying drawings that illustrate embodiments of the present invention and its practice. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments of the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present disclosure. Moreover, it is to be understood that the various embodiments of the invention, although different, are not necessarily mutually exclusive. For example, a particular feature, structure, or characteristic described in one embodiment may be included in other embodiments. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the embodiments of the present invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
This document describes, among other things, an enhanced heat dissipation device that allows electronic components to encroach around and on a microprocessor while maintaining high performance and cost effectiveness by leveraging currently enabled high-volume manufacturing techniques.
FIG. 1 shows an isometric view <b>100</b> of a prior art heat sink <b>110</b> mounted on a microprocessor <b>120</b> of an assembled motherboard <b>130</b>. Also, shown in FIG. 1 are low-cost capacitors <b>140</b> mounted around the heat sink <b>110</b> and on the motherboard <b>130</b>.
The prior art heat sink <b>100</b> has a flat base plate <b>150</b> including an array of fins <b>160</b> extending perpendicularly away from the flat base plate <b>150</b>. This configuration of the heat sink <b>110</b> dictates the use of the flat base plate <b>110</b>, with the array of fins <b>160</b> for dissipating heat from the microprocessor <b>120</b>. Increasing the heat dissipation using the prior art heat sink <b>110</b> shown in FIG. 1, generally requires enlarging the surface area of the flat base plate <b>150</b> and/or the array of fins <b>160</b>. This in turn results in consuming more motherboard real estate. Generally, the microprocessor <b>120</b> (which is the heat source) has a smaller footprint size than the flat base plate <b>150</b> configuration of the heat sink <b>110</b> shown in FIG. 1. A larger footprint size of the flat base plate <b>150</b> can cause the outermost part of the flat base plate <b>150</b> (the portion that is not directly in contact with the integrated circuit device) to have a significantly lower temperature than the part of the flat base plate <b>150</b> that is directly in contact with the integrated circuit device. Consequently, the prior art heat sink <b>110</b> with the larger flat base plate <b>150</b> is not effective in dissipating heat from the integrated circuit device. Furthermore, the packaged units and integrated circuit device sizes are decreasing, while the amount of heat generated by these components is increasing. The prior art heat sink <b>110</b> configuration dictates that the array of fins <b>160</b> extend to the edge of the flat base plate <b>150</b> to extract heat from the integrated circuit device. Also, the prior art heat sink <b>110</b> requires increasing the size of the array of fins <b>160</b> to increase the heat dissipation. In order to enlarge the fins <b>120</b> laterally, the flat base plate <b>150</b> has to increase in size. Enlarging the flat base plate <b>150</b> consumes more motherboard real estate. Consuming more motherboard real estate is generally not a viable option in an environment where system packaging densities are increasing with each successive, higher performance, integrated circuit device generation. Also, the prior art heat sink <b>110</b> is at the same level as the integrated circuit device on which it is mounted. It can be seen in FIG. 1, that the flat base plate <b>150</b> configuration of the prior art heat sink <b>110</b> mounted on the microprocessor <b>120</b> generally prevents other motherboard components, such as low-cost capacitors <b>140</b>, from encroaching around the microprocessor <b>120</b>.
FIG. 2 is an isometric view of one embodiment of the enhanced heat dissipation device <b>200</b> according to the present invention. Shown in FIG. 2 is the enhanced heat dissipation device <b>200</b> including a thermally conductive core <b>210</b>, and a first array <b>220</b> of radially extending pin fin structures <b>222</b>. The pin structures <b>222</b> can have cross-sectional shapes such as round, square, rectangle, elliptical, conical or any other suitable shape for dissipating heat. Also, shown in FIG. 2 is the core <b>210</b> having upper and lower outer surface areas <b>230</b> and <b>240</b>. The first array <b>220</b> is thermally coupled to the upper surface area <b>230</b> of the core <b>210</b> such that a cooling medium such as air introduced around the upper and lower surface areas <b>230</b> and <b>240</b> of the core <b>210</b> and the first array <b>220</b> creates an omni-directional flow around the core <b>210</b> and the first array to enhance heat dissipation from the heat sink <b>200</b>. FIG. 2 further shows an optional second array <b>290</b> of radially extending pin fin structures <b>292</b> thermally coupled to the lower surface area <b>240</b> of the core <b>210</b> such that the cooling medium introduced around the second array also creates an omni-directional flow around the second array <b>290</b>. Each of the pin structures <b>222</b> and <b>292</b> can have a head to create a higher turbulent flow around the first and second arrays <b>220</b> and <b>290</b>.
The core <b>210</b> has an axis <b>260</b>. In some embodiments, the upper and lower surface areas <b>230</b> and <b>240</b> are parallel to the axis <b>260</b>. The core <b>260</b> further has a base <b>270</b>. In some embodiments, the base <b>270</b> is disposed in such a way that it is in close proximity to the lower surface area <b>240</b> and perpendicular to the axis <b>260</b>. The upper and lower surface areas <b>230</b> and <b>240</b> can be concentric to the axis <b>260</b>.
The first array <b>220</b> is thermally coupled to the upper surface area <b>230</b> such that components can be mounted around and in close proximity to the lower surface area <b>240</b> and below the first array <b>220</b> when the device <b>200</b> is mounted onto an integrated circuit device. In some embodiments, the components can encroach onto the integrated circuit device without mechanically interfering with the device <b>200</b>.
The core <b>210</b> can be a solid body. The solid body can be cylindrical, conical, square, rectangular, or any other similar shape that facilitates in mounting onto the integrated circuit device and in attaching the first array <b>220</b> to the upper surface area <b>230</b>. The core <b>210</b> can include heat transport mediums such as one or more heat pipes, a liquid, a thermo-siphon, or other such heat transport medium that enhance heat dissipation from the integrated circuit device.
In some embodiments, the first array <b>220</b> has a first outer diameter <b>250</b> (refer also to FIG. 12) and the second array <b>290</b> has a second outer diameter <b>255</b>. The second outer diameter <b>255</b> is less than the first outer diameter <b>250</b>. The first array <b>220</b> has a first depth (refer to FIG. 12) and the second array <b>290</b> has a second depth. The first and second outer diameters <b>250</b> and <b>255</b> including the first and second depths are of sufficient size to allow components to be mounted around and in close proximity to the integrated circuit device when the device is mounted on the integrated circuit device.
Referring again to FIG. 2, the second array <b>290</b> is thermally coupled to the lower core area <b>240</b> of the core <b>210</b> such that the cooling medium introduced around the first and second arrays <b>220</b> and <b>290</b> creates an omni-directional flow around the upper and lower surface areas <b>230</b> and <b>240</b> of the core <b>210</b> and the first and second arrays <b>220</b> and <b>290</b> to enhance heat dissipation from the heat sink <b>200</b>. The device <b>200</b>, including the core <b>210</b> and the first and second arrays <b>220</b> and <b>290</b>, can be made from materials such as aluminum, copper, or any other materials that are capable of dissipating heat away from the integrated circuit device. The first and second arrays <b>220</b> and <b>290</b> can be formed to have outer shapes such as circular, square, rectangular, elliptical, conical or any other shape suitable for allowing components to encroach around and in close proximity to the first and second arrays <b>220</b> and <b>290</b>.
FIG. 3 is an isometric view <b>300</b> showing the enhanced heat dissipation device <b>200</b> shown in FIG. 2, attached to the microprocessor <b>120</b> on an assembled motherboard <b>130</b>. In the example embodiment shown in FIG. 3, the microprocessor <b>120</b> has a front side <b>340</b> and a back side <b>330</b>. The front side <b>340</b> is disposed across from the back side <b>330</b>. The front side <b>340</b> is attached to the assembled motherboard <b>130</b> that has components such as low-cost capacitors <b>140</b> and other such electrical components. The base <b>270</b> shown in FIG. 2, of the enhanced heat dissipation device <b>200</b>, is attached to the back side <b>330</b> of the microprocessor <b>120</b>. It can be seen from FIG. 3 that the first and second arrays <b>220</b> and <b>290</b> are of sufficient size so as to allow low-cost capacitors <b>140</b> mounted on the assembled board <b>130</b> to encroach around the microprocessor <b>120</b>. It can also be seen that the low-cost capacitors <b>140</b> are below the first array <b>220</b> and around the second array <b>290</b>.
Also, it can be seen in FIG. 3 that the first array <b>220</b> is larger than the second array <b>290</b>, thereby increasing the heat dissipation rate without increasing a footprint size of the base <b>270</b> of the heat dissipation device <b>200</b> any more than the back side <b>330</b> of the microprocessor <b>120</b>. The coinciding footprint sizes of the base <b>270</b> of the heat dissipation device <b>200</b> and the back side <b>330</b> of the microprocessor <b>120</b> enables the base <b>270</b> and the back side <b>330</b> of the microprocessor <b>120</b> to have the same heat transfer rates. This in turn increases the efficiency of heat transfer between the base <b>270</b> and the back side <b>330</b> of the microprocessor <b>120</b>.
The core <b>210</b> further has a top surface <b>275</b> disposed across from the base <b>270</b>. In some embodiments, the top surface <b>275</b> is perpendicular to the axis <b>260</b> and is in close proximity to the first array <b>220</b>. A heat transport medium <b>350</b> such as a fan can be attached to the top surface <b>275</b> to introduce a heat transfer medium <b>297</b> such as air in a direction shown in FIG. <b>2</b>. This creates an omni-directional flow around the core <b>210</b> and the first and second arrays <b>220</b> and <b>290</b> to enhance heat dissipation by the heat dissipation device <b>200</b>. A heat transport medium <b>295</b> (refer to FIG. 2) such as a heat pipe or other such medium can be included in the core <b>210</b> to further enhance the heat transfer from the heat dissipation device <b>200</b>.
In some embodiments, the enhanced heat dissipation device <b>200</b> is made of thermally conductive materials such as copper, aluminum, or any other such material capable of extracting heat away from the integrated circuit device. In some embodiments, the core <b>210</b> can include heat transport mediums such as one or more heat pipes, a liquid, a thermo-siphon, or other similar heat transport medium suitable for enhancing the extraction of heat from the integrated circuit device. In some embodiments, the first and second arrays <b>220</b> and <b>290</b> occupy a first and second volume of space, respectively, around the upper and lower surface areas <b>230</b> and <b>240</b> such that the second volume is less than the first volume to permit components to be mounted on the circuit board <b>130</b> and below the first array <b>220</b>.
FIG. 4 is an isometric view of another embodiment of the enhanced heat dissipation device <b>400</b> according to the present invention. Shown in FIG. 4 is the enhanced heat dissipation device <b>400</b> including the thermally conductive core <b>210</b>, and a first array <b>420</b> of radially extending substantially planar fin structures <b>422</b>. Also, shown in FIG. 4 is the core <b>210</b> having the upper and lower outer surface areas <b>230</b> and <b>240</b>. The first array <b>420</b> is thermally coupled to the upper surface area <b>230</b> of the core <b>210</b> such that a cooling medium such as air introduced around the upper and lower surface areas <b>230</b> and <b>240</b> of the core <b>210</b> and the first array <b>420</b>, creates a flow that is substantially parallel to the upper and lower surface areas <b>230</b> and <b>240</b> and the first array <b>420</b> to enhance heat dissipation from the heat dissipation device <b>400</b>. FIG. 4 further shows an optional second array <b>490</b> of radially extending substantially planar fin structures <b>492</b> thermally coupled to the lower surface area <b>240</b> of the core <b>210</b> such that the cooling medium introduced around the first and second arrays <b>420</b> and <b>490</b> creates a flow that is substantially parallel to the upper and lower surface areas <b>230</b> and <b>240</b> and the first and second arrays <b>420</b> and <b>490</b>.
The core <b>210</b> has an axis <b>260</b>. The substantially planar fin structures <b>422</b> and <b>492</b> of the first and second arrays <b>420</b> and <b>490</b>, respectively, are thermally coupled to the upper and lower surface areas <b>230</b> and <b>240</b>, respectively, such that they are substantially parallel to the axis <b>260</b> so that the cooling medium introduced around the core <b>210</b> and the first and second arrays <b>420</b> and <b>490</b>, creates a flow substantially parallel to the axis <b>260</b> to enhance heat dissipation from the heat dissipation device <b>400</b>. In some embodiments, the first and second arrays <b>420</b> and <b>490</b> including the substantially planar fin structures <b>422</b> and <b>492</b> are aligned and thermally coupled so that they form a single array as shown in FIG. <b>4</b>. In some embodiments, the upper and lower surface areas <b>230</b> and <b>240</b> are parallel to the axis <b>260</b>. The core <b>260</b> further has a base <b>270</b>. In some embodiments, the base <b>270</b> is disposed in such a way that it is in close proximity to the lower surface area <b>240</b> and perpendicular to the axis <b>260</b>. The upper and lower surface areas <b>230</b> and <b>240</b> can be concentric to the axis <b>260</b>.
The first array <b>420</b> is thermally coupled to the upper surface area <b>230</b> such that components can be mounted around and in close proximity to the lower surface area <b>240</b> and below the first array <b>420</b> when the heat dissipation device <b>400</b> is mounted onto an integrated circuit device. In some embodiments, the components can encroach onto the integrated circuit device without mechanically interfering with the heat dissipation device <b>400</b>.
The core <b>210</b> can be a solid body. The solid body can be cylindrical, conical, square, rectangular, or any other similar shape that facilitates in mounting onto the integrated circuit device and in attaching the first array <b>420</b> to the upper surface area <b>230</b>. The core <b>210</b> can include heat transport mediums such as one or more heat pipes, a liquid, a thermo-siphon, or other such heat transport medium that enhances heat dissipation from the integrated circuit device.
The first array <b>420</b> has the first outer diameter <b>250</b> and the second array <b>490</b> has the second outer diameter <b>255</b>. The second outer diameter <b>255</b> is less than the first outer diameter <b>250</b>. The first array <b>420</b> has a first depth, and the second array <b>490</b> has a second depth. The first and second outer diameters <b>250</b> and <b>255</b>, including the first and second depths, are of sufficient size to allow components to be mounted around and in close proximity to the integrated circuit device when the heat dissipation device <b>400</b> is mounted on the integrated circuit device.
The second array <b>490</b> is thermally coupled to the lower core area <b>240</b> of the core <b>210</b> such that the cooling medium introduced creates an omni-directional flow around the upper and lower surface areas <b>230</b> and <b>240</b> of the core <b>210</b> and the first and second arrays <b>420</b> and <b>490</b> to enhance heat dissipation from the heat dissipation device <b>400</b>. The heat dissipation device <b>400</b>, including the core <b>210</b> and the first and second arrays <b>420</b> and <b>490</b>, can be made from materials such as aluminum, copper, or any other materials that are capable of dissipating heat away from the integrated circuit device. The first and second arrays <b>420</b> and <b>490</b> can be formed to have outer shapes such as circular, square, rectangular, elliptical, conical or any other shape suitable for allowing components to encroach around and in close proximity to the first and second arrays <b>420</b> and <b>490</b>.
FIG. 5 is an isometric view <b>500</b> showing the enhanced heat dissipation device <b>400</b> shown in FIG. 4 attached to the microprocessor <b>120</b> on the assembled motherboard <b>130</b>. In the example embodiment shown in FIG. 5, the microprocessor <b>120</b> has a front side <b>340</b> and a back side <b>330</b>. The front side <b>340</b> is disposed across from the back side <b>330</b>. The front side <b>340</b> is attached to the assembled motherboard <b>130</b> having components such as low-cost capacitors <b>140</b> and other such electrical components. The base <b>270</b>, shown in FIG. 4, of the enhanced heat dissipation device <b>400</b> is attached to the back side <b>330</b> of the microprocessor <b>120</b>. It can be seen from FIG. 5 that the first and second arrays <b>420</b> and <b>490</b> are of sufficient size so as to allow low-cost capacitors <b>140</b> mounted on the assembled board <b>130</b> to encroach around the microprocessor <b>120</b>. It can also be seen that low-cost capacitors <b>140</b> are below the first array <b>420</b> and around the second array <b>490</b>.
Also, it can be seen in FIG. 5 that the first array <b>420</b> is larger than the second array <b>490</b>, thereby increasing the heat dissipation rate without increasing a footprint size of the base <b>270</b> (refer to FIG. 4) of the heat dissipation device <b>400</b> any more than the back side <b>330</b> of the microprocessor <b>120</b>. The coinciding footprint sizes of the base <b>270</b> of the heat dissipation device <b>400</b> and the back side <b>330</b> of the microprocessor <b>120</b> enables the base <b>270</b> and the back side <b>330</b> of the microprocessor <b>120</b> to have the same heat transfer rates. This in turn increases the efficiency of heat transfer between the base <b>270</b> and the back side <b>330</b> of the microprocessor <b>120</b>.
The core <b>210</b> further has the top surface <b>275</b> disposed across from the base <b>270</b> (refer to FIG. <b>4</b>). In some embodiments, the top surface <b>275</b> is perpendicular to the axis <b>260</b> (refer to FIG. 4) and is in close proximity to the first array <b>420</b>. A heat transport medium can be attached to the top surface <b>275</b> to introduce a heat transfer medium <b>297</b> such as air in a direction shown in FIG. 2, to create a flow around the core <b>210</b> and the first and second arrays <b>420</b> and <b>490</b> that is substantially parallel to the core <b>210</b> and the first and second arrays <b>420</b> and <b>490</b> to enhance the heat dissipation by the heat dissipation device <b>400</b>. A heat transport medium <b>295</b> (refer to FIG. 2) such as a heat pipe or other such medium can be included in the core <b>210</b> to further enhance the heat transfer from the heat dissipation device <b>400</b>.
In some embodiments, the enhanced heat dissipation device <b>400</b> is made of thermally conductive materials such as copper, aluminum, or any other such material capable of extracting heat away from the integrated circuit device. In some embodiments, the core <b>210</b> can include heat transport mediums such as one or more heat pipes, a liquid, a thermo-siphon, or other similar heat transport medium suitable for enhancing the extraction of heat from the integrated circuit device. In some embodiments, the first and second arrays <b>420</b> and <b>490</b> occupy a first and second volume of space around the upper and lower surface areas <b>230</b> and <b>240</b>, respectively, such that the second volume is less than the first volume to permit components to be mounted on the circuit board <b>130</b> and below the first array <b>420</b>.
FIG. 6 is an isometric view of another embodiment of the enhanced heat dissipation device <b>600</b> according to the present invention. Shown in FIG. 6 is the enhanced heat dissipation device <b>600</b> including the thermally conductive core <b>210</b>, and a first array <b>620</b> of radially extending substantially planar fin structures <b>622</b>. Also, shown in FIG. 6 is the core <b>210</b> having upper and lower outer surface areas <b>230</b> and <b>240</b>. The first array <b>620</b> is thermally coupled to the upper core area <b>230</b> of the core <b>210</b> such that a cooling medium <b>297</b> such as air introduced around the upper and lower surface areas <b>230</b> and <b>240</b> of the core <b>210</b> and the first array <b>620</b> creates a flow that is substantially perpendicular to the core <b>210</b> to enhance heat dissipation from the heat dissipation device <b>600</b>. FIG. 6 further shows an optional second array <b>690</b> of radially extending substantially planar fin structures <b>692</b> thermally coupled to the lower core area <b>240</b> of the core <b>210</b> such that the cooling medium <b>297</b> introduced around the first and second arrays <b>620</b> and <b>690</b> creates a flow that is substantially perpendicular to the core <b>210</b> to further enhance heat dissipation from the heat dissipation device <b>600</b>.
The core <b>210</b> has an axis <b>260</b>. In some embodiments, the upper and lower surface areas <b>230</b> and <b>240</b> are parallel to the axis <b>260</b>. The core <b>210</b> further has a base <b>270</b>. hi some embodiments, the base <b>270</b> is disposed in such a way that it is in close proximity to the lower surface area <b>240</b> and is perpendicular to the axis <b>260</b>. The upper and lower surface areas <b>230</b> and <b>240</b> can be concentric to the axis <b>260</b>.
The first array <b>620</b> is thermally coupled to the upper surface area <b>230</b> such that components can be mounted around and in close proximity to the lower surface area <b>240</b> and below the first array <b>620</b> when the heat dissipation device <b>600</b> is mounted onto the integrated circuit device. In some embodiments, the components can encroach onto the integrated circuit device without mechanically interfering with the heat dissipation device <b>600</b>.
The core <b>210</b> can be a solid body. The solid body can be cylindrical, conical, square, rectangular, or any other similar shape that facilitates in mounting onto the integrated circuit device and in attaching the first array <b>620</b> to the upper surface area <b>230</b>. The core <b>210</b> can include a heat transport medium <b>295</b> such as one or more heat pipes, a liquid, a thermo-siphon, or other such heat transport medium that enhance heat dissipation from the integrated circuit device.
The first array <b>620</b> has a first outer diameter <b>250</b>, and the second array <b>690</b> has a second outer diameter <b>255</b>. The second outer diameter <b>255</b> is less than the first outer diameter <b>250</b>. The first array <b>620</b> has a first depth, and the second array <b>690</b> has a second depth. The first and second outer diameters <b>250</b> and <b>255</b>, including the first and second depths, are of sufficient size to allow components to be mounted around and in close proximity to the integrated circuit device when the device is mounted on the integrated circuit device.
The second array <b>690</b> is thermally coupled to the lower core area <b>240</b> of the core <b>210</b> such that the cooling medium <b>297</b> introduced creates an omni-directional flow around the upper and lower surface areas <b>230</b> and <b>240</b> of the core <b>210</b> and the first and second arrays <b>620</b> and <b>690</b> to enhance heat dissipation from the device <b>600</b>. The device <b>600</b>, including the core <b>210</b> and the first and second arrays <b>620</b> and <b>690</b>, can be made from materials such as aluminum, copper, or any other materials that are capable of dissipating heat away from the integrated circuit device. The first and second arrays <b>620</b> and <b>690</b> can be formed to have outer shapes such as circular, square, rectangular, elliptical, conical or any other shape suitable for allowing components to encroach around and in close proximity to the first and second arrays <b>620</b> and <b>690</b>.
FIG. 7 is an isometric view <b>700</b> showing the enhanced heat dissipation device <b>600</b> shown in FIG. 6, attached to the microprocessor <b>120</b> on an assembled motherboard <b>130</b>. In the example embodiment shown in FIG. 7, the microprocessor <b>120</b> has a front side <b>340</b> and a back side <b>330</b>. The front side <b>340</b> is disposed across from the back side <b>330</b>. The front side <b>340</b> is attached to the assembled motherboard <b>130</b> that has components such as low-cost capacitors <b>140</b> and other such electrical components. The base <b>270</b>, shown in FIG. 6, of the enhanced heat dissipation device <b>600</b> is attached to the back side <b>330</b> of the microprocessor <b>120</b>. It can be seen from FIG. 7 that the first and second arrays <b>620</b> and <b>690</b> are of sufficient size so as to allow low-cost capacitors <b>140</b> mounted on the assembled board <b>130</b> to encroach around the microprocessor <b>120</b>. It can also be seen that low-cost capacitors <b>140</b> are below the first array <b>620</b> and around the second array <b>690</b>.
Also, it can be seen in FIG. 7 that the first array <b>620</b> is larger than the second array <b>690</b>, thereby increasing the heat dissipation rate without increasing the footprint size of the base <b>270</b> (refer to FIG. 6) of the heat dissipation device <b>600</b> any more than the back side <b>330</b> of the microprocessor <b>120</b>. The coinciding footprint sizes of the base <b>270</b> of the heat dissipation device <b>600</b> and the back side <b>330</b> of the microprocessor <b>120</b> enables the base <b>270</b> and the back side <b>330</b> of the microprocessor <b>120</b> to have the same heat transfer rates. This in turn increases the efficiency of heat transfer between the base <b>270</b> and the back side <b>330</b> of the microprocessor <b>120</b>.
A heat transport medium can be disposed around the heat dissipation device <b>600</b> to introduce a heat transfer medium <b>297</b> such as air in a direction shown in FIG. 6, to create a flow that is substantially perpendicular to the core <b>210</b>. Further, the flow is substantially parallel to the first and second arrays <b>620</b> and <b>690</b> to enhance the heat dissipation by the heat dissipation device <b>600</b>. A heat transport medium <b>295</b> such as a heat pipe, or other such medium can be included in the core <b>210</b> to further enhance the heat transfer from the heat dissipation device <b>600</b>.
In some embodiments, the enhanced heat dissipation device <b>600</b> is made of thermally conductive materials such as copper, aluminum, or any other such material capable of extracting heat away from the integrated circuit device. In some embodiments, the core <b>210</b> can include a heat transport medium <b>295</b> such as one or more heat pipes, a liquid, a thermo-siphon, or other similar heat transport medium suitable for enhancing the extraction of heat from the integrated circuit device. In some embodiments, the first and second arrays <b>620</b> and <b>690</b> occupy a first and second volume of space around the upper and lower surface areas <b>230</b> and <b>240</b>, respectively, such that the second volume is less than the first volume to permit components to be mounted on the circuit board <b>130</b> and below the first array <b>620</b>.
FIG. 8 is an isometric view of another embodiment of an enhanced heat dissipation device <b>800</b> according to the present invention. Heat dissipation device <b>800</b> comprises a core <b>870</b> whose cross-section has the shape of a square. Heat dissipation device <b>800</b> further comprises a first array <b>820</b> of pin fin structures <b>822</b> and a second array <b>890</b> of pin fin structures <b>892</b>. In the embodiment shown, the first array <b>820</b> and the second array <b>890</b> have an outer shape that is square. The volume occupied by the second array <b>890</b> is less than that occupied by the first array <b>820</b>.
FIG. 9 is an isometric view of another embodiment of an enhanced heat dissipation device <b>900</b> according to the present invention. Heat dissipation device <b>900</b> comprises a core <b>970</b> whose cross-section has the shape of a rectangle. Heat dissipation device <b>900</b> further comprises a first array <b>920</b> of pin fin structures <b>922</b> and a second array <b>990</b> of pin fin structures <b>992</b>. In the embodiment shown, the first array <b>920</b> and the second array <b>990</b> have an outer shape that is rectangular. The volume occupied by the second array <b>990</b> is less than that occupied by the first array <b>920</b>.
FIG. 10 is an isometric view of another embodiment of an enhanced heat dissipation device <b>1000</b> according to the present invention. Heat dissipation device <b>1000</b> comprises a cylindrical core <b>1070</b>. Heat dissipation device <b>1000</b> further comprises a first array <b>1020</b> of pin fin structures <b>1022</b> and a second array <b>1090</b> of pin fin structures <b>1092</b>. In the embodiment shown, the first array <b>1020</b> and the second array <b>1090</b> have an outer shape that is elliptical. The volume occupied by the second array <b>1090</b> is less than that occupied by the first array <b>1020</b>.
FIG. 11 is an isometric view of another embodiment of an enhanced heat dissipation device <b>1100</b> according to the present invention. Heat dissipation device <b>1100</b> comprises a conically-shaped core <b>1170</b>. Heat dissipation device <b>1100</b> further comprises a first array <b>1120</b> of pin fin structures <b>1122</b> and a second array <b>1190</b> of pin fin structures <b>1192</b>. In the embodiment shown, the first array <b>1120</b> and the second array <b>1190</b> have an outer shape that is conical. The volume occupied by the second array <b>1190</b> is less than that occupied by the first array <b>1120</b>.
FIG. 12 is a diagrammatic view illustrating certain geometrical relationships among elements of an embodiment of the invention such as, for example, the embodiment illustrated in FIG. <b>2</b>.
A core <b>210</b> has a base <b>270</b> and a top surface <b>275</b>.
A first array whose general outline is represented by <b>220</b> has a first outer diameter <b>250</b> and a first depth <b>251</b>.
A second array <b>290</b> whose general outline is represented by <b>290</b> has a second outer diameter <b>255</b> and a second depth <b>252</b>.
Core <b>210</b> comprises an upper outer surface area <b>230</b> having a first length <b>271</b> extending from top surface <b>275</b> to the lower edge of the first array <b>220</b>. The first array <b>220</b> is coupled to the upper outer surface area <b>230</b> of the core <b>210</b>.
Core <b>210</b> also comprises a lower outer surface area <b>240</b> having a second length <b>272</b> extending from below the lower edge of the first array <b>220</b> to the lower edge of the second array <b>290</b>. The second array <b>290</b> is coupled to the lower outer surface area <b>240</b> of the core <b>210</b>.
CONCLUSION
The above-described device and method provide, among other things, enhanced heat dissipation by using an array of radially extending fin structures where possible. This allows electronic components to encroach around an integrated circuit device on which it is mounted, while maintaining high performance and cost effectiveness by leveraging currently enabled high volume manufacturing techniques.
Contents5
13 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13
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Numbers
- Application
- 76675701
Titles
- English
- High performance heat sink configurations for use in high density packaging applications
Patent term adjustment
- Applicant delay
- −8 days
- Net adjustment
- 0 days
Classification
- CPC, 4
- H10W40/226
- H10W40/22
- H10W40/228
- H10W40/43
- IPC, 6
- H10W40 10
- H05K7 20
- H10W40 22
- H10W40 43
- H10W40 60
- H10W40 73