US3757481A

Monolithic structural member and systems therefor

Abstract

A structural member suitable for diverse applications including foundation and ceiling systems comprises a lightweight, monolithic body particularly strong in compression and preferably composed of a synthetic resin that may be readily shaped by vacuum forming, expansion molding or other suitable techniques. Aligned rows of hollow, tapered support elements project from a uniform lattice and present spaced, load-supporting surfaces. In a foundation or ceiling system, the lattice is the base of the body and the load-supporting surfaces define the mounting centers for the overlying floor or roof. Accordingly, the base of the body presents a grid of surfaces on its underside at the mouths of the cavities formed by the hollow support elements. In a foundation system, the base grid directly overlies a pad of sand, silt or gravel chips to seal each individual cavity and thereby trap air therein to establish air pockets of resistance to load. A single chamber is formed beneath the overlying floor between the upstanding support elements to provide a network of intercommunicating mechanical chases which also serves as a duct for heating and air-conditioning. One embodiment of the member is specially shaped to spread a nonuniformly applied load throughout its body.

US3757481A, drawing sheet 1
Sheet 1 of 8

Term

Term ended

Expired 11 September 1990, 36 years ago.

  1. Priority and filed
  2. Granted
  3. Expired
  4. Today

11 claims: 1 independent, 10 dependent

  1. 1
    Having thus described the invention, what is claimed as new and desired to be secured by Letters Patent is:1. A structural member comprising: a structurally strong, rigid, monolithic body having a lattice of integral, intersecting structural components capable of bearing a substantial load and presenting a plurality of closed structural units, and a plurality of spaced, discrete support elements projecting from corresponding units out of the plane of the lattice, each of said units circumscribing the axis of projection of the corresponding element, each of said elements presenting a load-supporting surface spaced from said lattice for receiving the force of an applied load directed generally axially of the element toward said lattice, each of said elements being of circular crosssectional configuration transversely of said axis from said load-supporting surface thereof to said lattice to thereby effect uniform distribution of said force to said unit, and having sidewall structure converging toward the load-supporting surface to present a tapered element configuration, said sidewall structure of each element adjacent said lattice being arcuate in the direction of taper of the element and merging with the corresponding unit along tangents extending in directions radiating from said axis substantially in the plane of said lattice to transmit said force to the unit and to the sidewall structures of adjacent elements and change the direction of said force to said directions substantially in the plane of said lattice, whereby the force is dissipated throughout lesser loaded regions of the body.