Flip-top carton lock

United States Patent

[1·] 3,608,812

<td> [72]</td><td> Inventor</td><td> Randall C. Hamilton</td>

<td></td><td></td><td> Elkhart, Ind.</td>

<td> [21]</td><td> Appl. No.</td><td> 821,796</td>

<td> [22]</td><td> Filed</td><td> May 5,1969</td>

<td> [45]</td><td> Patented</td><td> Sept. 28,1971</td>

<td> [73]</td><td> Assignee</td><td> Continental Can Company, Inc.</td>

New York, N.Y.

<td> 2,369,387</td><td> 2/1945</td><td> Williamson et al.........</td><td> 229/44</td>

<td> 2,369,389</td><td> 2/1945</td><td> Williamson et al.........</td><td> 229/44 UX</td>

<td> 2,545,802</td><td> 3/1951</td><td> Bergstein....................</td><td> 229/45 X</td>

<td> 3,426,956</td><td> 2/1969</td><td> Frohlicher..................</td><td> 229/51 RC</td>

<td> 3,432,090</td><td> 3/1969</td><td> Engel.........................</td><td> 229/51 RC</td>

<td> 2,358,943</td><td> 9/1944</td><td> Smith.........................</td><td> 229/45</td>

<td> 2,190,433</td><td> 2/1940</td><td> Palmer.......................</td><td> 229/45</td>

[54] FLIP-TOP CARTON LOCK

Claims, 9 Drawing Figs. [52] U.S.C1........................................................ 229/37 R,

229/44 CB, 229/45

[51] Int.Cl......................................................... B65d5/08,

B65d 45/00

[50] Field of Search............................................ 229/44,44

CB,45,51 RC, 37,33, 36

[56] References Cited

UNITED STATES PATENTS

2,369,385 2/1945 Carruthet al................. 229/44 UX

Primary Examiner—Joseph R. Leclair Attorney—Diller, Brown, Ramik &amp; Holt

ABSTRACT: This disclosure relates to a lock for a flip-top carton. The lock comprises a flap hingedly connected to a panel of the carton body and tab means associated with the flip-top adapted to cooperate with the flap for releasably locking the flip-top in a closed condition. A slit is provided in the fold line along which the flap is hinged to the body panel whereby bending of the body panel will cause the flap to flex thereby disengaging the tabs and releasing the lock.

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PATENTED SEP281971 3,608,812

SHEET 1 OF 2

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ATTORNEYS

PATENTED SEP2 81971

3,608.812

SHEET 2 OF 2

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TIG.6

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INVENTOR

RANDALL C. HAMILTON

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ATTORNEYS

3,608,812

FLIP-TOP CARTON LOCK

This invention relates to flip-top cartons, and more particularly to a lock for releasably securing a flip-top in a closed condition.

Flip-top cartons of the type to which this invention relates are preferably formed from a single blank of cardboard or other sheet stock and include a body portion and a top hingedly connected thereto which may be readily flipped open to gain access to the contents contained therein. A lock arrangement is generally provided for releasably securing the top to the body of the carton. It is an object of this invention to provide a flip-top carton of the aforementioned type having novel means for releasably locking the flip-top to the body of the carton.

More particularly, it is an object of this invention to provide a flip-top carton having a locking arrangement with novel features of construction which permit the flip-top to pop open upon squeezing of the carton body between the fingers of a user.

Still more particularly, it is an object of this invention to provide a flip-top carton comprising a body having a plurality of panels and a flip-top hingedly connected thereto, a locking flap hingedly connected to one of the panels and locking tabs associated with the flip-top adapted to cooperate with the locking flap for releasably locking the flip-top in closed condition, and a slit defined between the flap and the one panel whereby inward bending of the one panel will cause the locking flap to flex thereby effecting disengagement with the locking tabs to release the flip-top.

Another object of this invention is to provide a blank from which a flip-top carton of the aforementioned type may be constructed, the blank having a front panel, a rear panel, side panels, bottom-forming panels and top-forming panels, a locking flap hingedly connected to one of the panels along a fold line, and a cut formed in a portion of the fold line defining a slit whereby the locking flap when folded out of the plane of the one panel will be readily flexible upon bending of the one panel.

With the above and other objects in view that will hereinafter appear, the nature of the invention will be more clearly understood by reference to the following detailed description, the appended claimed subject matter and the several views illustrated in the accompanying drawings.

In the drawings:

FIG. 1 is a top plan view of a blank from which the carton of this invention may be constructed, and illustrates a novel locking flap hinged to one of the panels of the blank along a partially slit fold line, and locking tabs associated with topforming panels of the blank having notched corners defining curved surfaces which cooperate with the locking flap upon formation of a carton from the blank to provide means for releasably locking the flip-top in closed condition.

FIG. 2 is a perspective view of the carton of this invention with the flip-top in an opened condition, and illustrates the notched locking tabs adhered to the inner surface of one of the panels of the top and the locking flap hinged to the front panel of the carton along a partially slit fold line.

FIG. 3 is a perspective view of the carton of FIG. 2 with the flip-top in a closed condition, and illustrates the locking flap in locking engagement with the locking tabs.

FIG. 4 is a schematic perspective view of the carton of this invention being held in the hand of a user with the user’s thumb pressing the front panel of the carton inward thereby causing the locking flap to flex downward and out of engagement with the locking tabs to permit the flip-top to pop open.

FIG. 5 is a fragmentary sectional view taken along line 5—5 of FIG. 3, and further illustrates the cooperation between the locking flap and the curved surfaces of the locking tabs in the closed condition of the flip-top.

FIG. 6 is a sectional view taken along line 6—6 of FIG. 5, and further illustrates details of the novel locking arrangement of this invention.

FIG. 7 is a fragmentary sectional view taken along line 7—7 of FIG. 5, and illustrates still further details of the cooperating locking flap and locking tabs in the closed condition of the flip-top.

FIG. 8 is a fragmentary vertical sectional view taken through the carton of this invention, and illustrates the front panel of the carton bent inward to the point where the locking flap has flexed downward and is about to become disengaged from the locking tabs, and also illustrates in phantom the opened condition of the flip-top.

FIG. 9 is a fragmentary vertical sectional view taken through the carton of this invention, and illustrates the generally horizontal disposition of the locking flap prior to downward engagement of the flip-top thereover.

Referring now to the drawings in detail, a blank formed in accordance with this invention and constructed from a single sheet of cardboard or other similar sheet stock is illustrated in FIG. 1 and generally referred to by the numeral 10. The blank 10 includes a generally rectangular portion 11 from which a body of a carton constructed from the blank 10 may be formed. The rectangular portion 11 is defined by longitudinal edges 12 and 13 and transverse edges 14 and 15.

A fold line 16 sets off at one end of the rectangular portion 11 in cooperation with the transverse edge 14 and portions of the longitudinal edges 12 and 13 a rear panel 17. A side panel 18 is hinged to the rear panel 17 along the fold line 16 and is further defined by portions of the longitudinal edges 12 and 13 and a fold line 19. A front panel 20 is hinged to the side panel 18 along the fold line 19 and is further defined by portions of the longitudinal edges 12 and 13 and a fold line 21. Another side panel 22 is, in turn, hinged to the front panel 20 along the fold line 21 and is further defined by portions of the longitudinal edges 12 and 13 and a fold line 23. The fold line 23 finally sets off in cooperation with portions of the longitudinal edges 12 and 13 and the transverse edge 15 a glue flap 24.

Inner and outer bottom-forming panels 25 and 26 are hinged to panels 17 and 20, respectively, by means of fold lines 27 and 28 which comprise portions of the longitudinal edge 12. Glue tabs 29 and 30 are similarly hinged to panels 18 and 22, respectively, along fold lines 31 and 32 which comprise further portions of the longitudinal edge 12.

A locking flap 33 having a generally trapezoidal outline is hinged to the panel 20 along a fold line 34 which comprises a portion of the longitudinal edge 13. The middle portion of the fold line 34 is cut to provide a slit 35. The flap 33 includes inclined sides 36 which converge with an edge 37 to define comers 38.

The blank 10 also includes a top-forming portion 40 from which a flip-top may be constructed. The top-forming portion 40 includes a top panel 41 hinged to the rear panel 17 of the rectangular portion 11 along a fold line 42. A front panel 43 of the top-forming portion 40 is, in turn, hinged to the top panel 41 along a fold line 44. Generally trapezoidal side panel portions 45 of the top-forming portion 40 are hinged to the top panel 41 along fold lines 46. Locking tabs 47 are hinged to the side panels 45 along fold lines 48. Comers of the locking tabs 47 are notched to define curved surfaces 49 which terminate in edges 50.

Adhesive A is applied to the flaps 24, 29 and 30, the inner bottom-forming panel 25 and the locking tabs 47 to facilitate construction of a carton from the blank 10 in a manner to be hereinafter described.

In accordance with this invention, a carton 60 illustrated in FIGS. 2-9 may be constructed from the blank 10. The carton 60 includes a body 61 and a flip-top 62. The body 61 may be formed by first folding the bottom-forming panels 25 and 26 and the tabs 29 and 30 downwardly out of the plane of the rectangular portion 11 along the fold lines 27, 28, 31 and 32, respectively. The panels 17, 18, 20 and 22 are then folded along the fold lines 16,19 and 21, respectively, and the flap 24 then folded downwardly along the fold line 23 and its adhesive-coated surface A secured to the panel 17 adjacent the transverse edge 14. The adhesive-coated surface A of the

3,608,812 inner bottom-forming panel 25 is then secured to the outer bottom-forming panel 26. The adhesive-coated surfaces A of the tabs 29 and 30 are then secured to the inner surface (unnumbered) of the inner bottom-forming panel 25 to complete the formation of the body 61.

The locking flap 33 is then folded outwardly along the fold line 34 to assume the generally horizontal position illustrated in FIGS. 2 and 9. Because of the generally resilient nature of the material of the blank 10 from which the carton 60 is constructed, the flap 33 upon upward or downward deflection will tend to spring back to its normal generally horizontal position.

The flip-top 62 is constructed by folding the panel 43 downwardly relative to the panel 41 along the fold line 44. The side panels 45 are then folded downwardly along the fold lines 46 and the tabs 47 thereafter folded downwardly along the fold lines 48 and their adhesive-coated surfaces A secured to the inner surface (unnumbered) of the panel 43. The fold line 42 provides a flexible hinge for the flip-top 62 relative to the body 61. The panel 41 of the flip-top 62 is initially folded along the line 42 relative to the panel 17 so that the flip-top 62 will assume a normal preset open condition as illustrated in FIGS. 2, 4 and in phantom in FIG. 8. As with the flap 33, the resilient nature of the material of the blank 10 will cause the flip-top 62 to tend to snap back to this open condition whenever it is deflected therefrom.

The closed condition of the flip-top 62 is illustrated in FIGS. 3, 5 and 7. In this condition the flip-top 62 is releasably secured to the body 61 of the carton 60 by reason of the engagement of the locking flap 33 with the curved surfaces 49 of the locking tabs 47. As the flip-top 62 is pivoted downwardly towards its closed position (FIG. 9), the normally horizontally disposed locking flap 33 will be caused to pivot downwardly along its fold line 34. The slit 35 in the fold line 34 facilitates an easy folding of the flap 33. As the front panel 43 of the fliptop 62 slides down over the flap 33 the curved surfaces 49 of the locking tabs 47 will cammingly engage and lock with the comers 38 of the flap 33. This is most clearly illustrated in FIG. 5.

When it is desired to open the flip-top 62 the carton 60 may be grasped in the hand of a user and the front panel 20 thereof pressed inward as illustrated in FIG. 4. Because of the existence of the slit 35 in the fold line 34, the locking flap 33, upon inward bending of the panel 20, will be caused to flex downwardly as illustrated in FIGS. 4 and 8. This downward flexing of the flap 33 will cause the corners 38 thereof to slide inwardly and downwardly along the curved surfaces 49 of the tabs 47 until they pass the terminal edges 50. At this point (FIG. 8), the locking tabs 47 are disengaged from the flap 33 and the flip-top 62 will resiliently snap up to its open position. The locking flap 33 will then assume its normal horizontal position as illustrated in FIGS. 2 and 9. It should be noted that the flip-top 62 may, of course, be opened by merely grasping it and flipping it open without a direct bending force applied to the panel 20. On the other hand, the slit 35 permits, upon inward bending of the panel 20 to the position illustrated in FIG. 8 and in phantom in FIG. 6, the downward flexing of the flap 33 to facilitate the novel flip-top opening technique as hereinabove described.

It should be further noted that the slit 35 facilitates the downward folding of the flap 33 along the fold line 34 and sufficiently reduces the resilient force tending to bias the flap 33 towards its normal horizontal position so that there will be no bulge in the front panel 43 of the flip-top 62 when it is in its closed position as illustrated in FIG. 7.

From the foregoing, it should be readily apparent that there is provided in accordance with this invention a flip-top carton having novel means for releasably locking the flip-top to the body of the carton, and particularly novel features of construction which permit the carton to be grasped in the hand of a user and the body squeezed between the user’s fingers to permit release of the lock and a resilient popping open of the flip-top.

Although a preferred embodiment of the invention has been specifically illustrated and described herein, it is to be understood that minor variations may be made without departing from the spirit of the invention.