US2634278A

Process for substantially complete conversion of fatty material to partial ester

Abstract

This record has no abstract on file.

US2634278A, drawing sheet 1
Sheet 1 of 2

Term

Term ended

Expired 7 April 1970, 56.5 years ago.

  1. Priority and filed
  2. Granted
  3. Expired
  4. Today

3 claims: 3 independent, 0 dependent

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    What I claim is:'° 1. The process which comprises admixing a fatty material, an alcohol and an ester-interchange catalyst, reacting the resulting mixture at a reaction temperature effective to cause substantial formation of a desired fatty acid partial ester in the composition resulting from the reaction, separating said partial ester from said composition while said composition contains said catalyst in active form, said separating being effected by spreading said composition in a thin
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    2,634,278 by substantially all of said fatty material is converted and recovered as said partial ester. 4. The process which comprises admixing fatty material with an excess of a polyhydric alcohol and a bivalent metallic ester-interchange catalyst, reacting the resulting mixture under conditions effective to establish an equilibrium composition containing substantially a maximum amount of a fatty acid monoester, recovering substantially all of said monoester present in said composition during the reversion time interval, which time interval is insufficient to permit substantial reversion of said monoester, said recovering being effected while said composition contains said catalyst in active form by first separating unreacted polyhydric alcohol from said composition and thereafter separating said monoester from said composition, said last-named separating being effected by subjecting successive portions of said composition to high-vacuum substantially unobstructed path centrifugal distillation at a temperature substantially below the decomposition temperature of said catalyst under conditions effective to distill said monoester from said composition leaving a distillation residue containing said catalyst in active form, recombining said separated unreacted polyhydric alcohol and said distillation residue, replenishing the resulting admixture with make-up amounts of said fatty material and said polyhydric alcohol, and repeating the reaction and separation of said monoester and replenishing of the distillation residue until the amount of said monoester being recovered is substantially equivalent to the amount of fatty material being added to replenish the distillation residue. 5. The process which comprises admixing a fatty oil with an excess of glycerine and an esterinterchange catalyst comprising a bivalent metal compound, reacting the resulting mixture under conditions effective to cause substantially maximum formation of monoglyceride in the composition resulting from said reaction, thereafter within a reversion time interval insufficient to permit substantial reversion of said monoglyceride and while said composition contains said catalyst in active form, separating said monoglyceride from said composition by subjecting successive portions of said composition to molecular distillation leaving a distillation residue containing said catalyst in active form, replenishing said distillation residue with additional fatty oil and glycerine, and repeating the reacting, separating and replenishing a plurality of times whereby the amount of additional fatty oil being added is substantially equivalent to the amount of monoglyceride being separated from the composition resulting from the reaction. 6. The process which comprises converting substantially all of the fatty constituents of a vegetable oil to monoglyeeride, said converting being effected by reacting a predetermined amount of said vegetable oil with an excess of glycerine in the presence of a bivalent metal soap catalyst at a temperature effective to cause substantial formation of monoglyceride in the composition resulting from the reaction, separating said monoglyceride from said composition while said composition contains said catalyst in active form, said separating being effected by subjecting successive portions of said composition to high vacuum unobstructed path centrifugal distillation at a temperature substantially below the decomposition temperature of said catalyst under conditions effective to distill monoglyceride from said composition leaving a distillation residue containing said catalyst in active form, replenishing said distillation residue with additional vegetable oil and glycerine, and repeating said process 5 successively until the amount of monoglyceride being separated is substantially equivalent to the amount of vegetable oil being added to the distillation residue. 7. The process which comprises successively 10 and repeatedly reacting fatty material and polyhydric alcohol in the presence of an ester-interchange catalyst under conditions causing substantial formation of a monoester in the composition resulting from the reaction, separating said 15 monoester from said composition, while the catalyst is in active form, by molecularly distilling said monoester from said composition leaving a distillation residue containing said active catalyst, and replenishing said distillation residue with 20 additional fatty material and polyhydric alcohol, said process being continued at least until the amount of said monoester being distilled from said composition is substantially equivalent to the amount of said fatty material being added to 25 said residue. 8. The process which comprises the steps of reacting a fatty acid compound with a polyhydric alcohol in the presence of a bivalent metal soap catalyst under conditions effective to cause 30 substantial formation of monoester in the composition resulting from the reaction, separating said monoester and unreacted polyhydric alcohol from said composition and from each other, while said composition contains said catalyst in active 35 form by repeated high vacuum substantially unobstructed path centrifugal distillation under conditions leaving a distillation residue substantially free of polyhydric alcohol and monoester but containing said catalyst in active form, re40 combining said separated unreacted polyhydric alcohol with said distillation residue, replenishing the resulting mixture with additional fatty acid compound and polyhydric alcohol, and successively repeating said steps at least until the 45 amount of said monoester being separated from said composition is substantially equivalent to the amount of fatty acid compound being added to replenish said distillation residue. 9. The process which comprises repeating the 50 successive steps of reacting a fatty acid compound with glycerine in the presence of a bivalent metal soap catalyst under conditions effective to cause substantially maximum formation of monoglyceride in the composition resulting from the 55 reaction, recovering substantially pure monoglyceride formed in said reaction by separating said monoglyceride from said composition during a time not substantially greater than the reversion time interval, which reversion time interval 60 is insufficient to permit substantial reversion of said monoglyceride, and while said composition contains said catalyst in active form leaving a residue containing said active catalyst, said separating being effected by first treating said com65 position to remove therefrom substantially all unreacted glycerine, said treating including subjecting successive portions of said composition to high vacuum unobstructed centrifugal distillation under conditions causing substantially all 10 of said glycerine to distill from said composition without distilling a substantial amount of monoglyceride therefrom, and thereafter subjecting successive portions of said composition substantially freed of glycerine to high vacuum substan75 tially unobstructed path centrifugal distillation the decomposition temperature of said strontium soap catalyst, and subjecting said reaction mixture while in said thin .film to vacuum effective at said temperature to distill said partial 5 ester from said reaction mixture. 13. The method of preparing a monoester composition substantially free of objectionable color contaminants, which method comprises establishing a cyclic system having an ester-inter10 change catalyst comprising a strontium compound maintained in active form throughout said system, said cyclic system comprising repeating the successive steps of (1) effecting reaction in a reaction zone between a fatty matel.) rial and an alcohol in the presence of said catalyst under conditions effective to convert a substantial proportion of said fatty .material to a fatty acid monoester of a polyhydric alcohol, (2) separating monoester formed in said reaction 20 from the mixture resulting from said reaction, said separating being effected while said catalyst is maintained in active form by progressively spreading the mixture resulting from said reaction in a thin film and vacuum distilling said 23 monoester therefrom, and (3) returning said mixture from which said monoester has been separated to said reaction zone, withdrawing separated monoester from said system and adding to said system fatty material and alcohol in 30 amounts correlated to the amount of monoester withdrawn. 14. The cyclic process for preparing monoglyceride of uniform color which comprises establishing a cyclic system comprising the sue35 cessive steps of (1) reacting in a reaction zone fatty material including a substantial proportion of triglyceride, with glycerine in the presence of a strontium soap ester-interchange catalyst, (2) separating in a separating zone monoglyceride 40 formed in the reaction from the composition resulting from said reacting while said composition contains said catalyst .in active form, said separating being effected by progressively spreading said composition in a thin film and vacuum 45 distilling monoglyceride from said composition, and (3) returning the resulting monoglyceridedepleted composition containing said active catalyst to said reaction zone, withdrawing from said system monoglyceride separated in said separat50 ing zone and adding to said system fatty material and glycerine in amounts correlated to the monoglyceride being withdrawn from said system and effective to maintain predetermined equilibrium conditions in said system. 55 *15. The method of producing monoglycerides which comprises reacting triglyceride fatty material with glycerine in the presence of a metal soap catalyst and thereby forming a composition containing a substantial amount of monoglyc60 eride, separating monoglyceride from the remainder of said composition while said composition contains said catalyst in active form by subjecting said composition to thin film high vacuum distillation, recycling said remainder of said 65 composition including said catalyst in active form, adding to the recycling remainder of said composition amounts of triglyceride fatty material and glycerine substantially equivalent to said monoglyceride separated from said compo70 sition, and repeating said reacting, separating, recycling and adding. 16. The process of preparing a monoglyceride product which comprises establishing a continuously circulating system containing ester-inter75 change catalyst maintained in active form
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    3,63 under conditions effective to distill substantially pure monoglyceride therefrom at a temperature substantially below the decomposition temperature of said active catalyst, recombining said residue containing said active catalyst with said unreacted glycerine removed therefrom, and replenishing the resulting recombined mixture with additional fatty acid compound and glycerine. 10. The process of converting fatty material to fatty acid partial ester of polyhydric alcohol which comprises establishing a cyclic system by repeatedly in successive stages of said system effecting ester-interchange in a reaction mixture between fatty material and an alcohol in the presence of an ester-interchange catalyst under conditions causing substantial formation of a fatty acid partial ester of polyhydric alcohol in the composition resulting from the reaction, separating said partial ester from the remainder of said, composition while said catalyst is in active form by progressively spreading said composition in a thin film and vacuum distilling said partial ester from said composition in said thin film leaving a distillation residue containing said catalyst in active form, and recycling said distillation residue to again effect ester-interchange in the reaction mixture, progressively withdrawing from said cyclic system, partial ester formed in said reaction mixture and progressively adding to said cyclic system fatty material and alcohol in amounts substantially equivalent to said partial ester being withdrawn from said system. 11. In the process of converting fatty material to a fatty acid partial ester of a polyhydric alcohol by reacting fatty material with an alcohol in the presence of an ester-interchange catalyst, the method which comprises establishing a continuously circulating system containing said esterinterchange catalyst in active condition throughout said system, progressively adding to said system reacting proportions of said fatty material and said alcohol, effecting an ester-interchange reaction between said fatty material and said alcohol in the course of said circulating in said system, and progressively removing from said system partial ester produced in said reaction, said removing being effected by progressively spreading the composition resulting from said reaction in a thin film and vacuum distilling said partial ester from said composition leaving a distillation residue containing said catalyst in active form, coordinating the quantities of fatty material and alcohol progressively added to said system with the amount of partial ester progressively removed from said system and thereby maintaining predetermined equilibrium conditions in said system, the quantity of catalyst in said system remaining substantially constant without substantial replenishment. 12. The process which comprises repeatedly and successively subjecting a reaction mixture comprising fatty material, in admixture with a polyhydric alcohol and a strontium soap esterinterchange catalyst to an alcoholysis reaction, separating from said reaction mixture polyhydric alcohol fatty acid partial ester formed in said reaction, and adding to said reaction mixture reactive amounts of fatty material and polyhydric alcohol, said strontium soap catalyst being in active form throughout said process, said separating being effected following said reaction by progressively spreading said reaction mixture in a thin film on a vaporizing surface, maintaining said film at a temperature substantially below 2,634,278 throughout said system, effecting alcoholysis of fatty material with glycerine in the course of said circulating system, and adding fatty material and glycerine to said circulating system and vacuum distilling monoglyceride from said system in correlated amounts effective to maintain predetermined equilibrium conditions in said system, said vacuum distilling being effected from a thin film at a pressure below 100 microns Hg. 17. The process which comprises the sequential steps of reacting a mixture of fatty acid and glycerine in the presence of an ester-interchange catalyst and thereby forming a composition containing a substantial amount of monoglyceride, separating unreacted glycerine from said composition, progressively spreading the resulting glycerine-depleted composition in a thin film and vacuum distilling monoglyceride from said composition while said catalyst is in said composition in active form and leaving a distillation residue containing said active catalyst, and replenishing said distillation residue with additional fatty acid and glycerine in amounts correlated to the amount of monoglyceride distilled from said composition and thereby forming a reconstituted mixture for said reacting, and repeating said reacting and said vacuum distilling with said reconstituted mixture. 18. The process which comprises the sequential steps of reacting a mixture of fatty material and glycerine in the presence of an ester-interchange catalyst and thereby forming a composition containing a substantial amount of monoglyceride, separating a substantial portion of the unreacted glycerine from said composition by phase 35 separation, vacuum distilling substantially all of the remaining unreacted glycerine from said composition without distilling off substantial amounts of monoglyceride, and thereafter progressively spreading said composition in a thin 10 film and vacuum distilling monoglyceride from said composition while said catalyst is in said composition in active form and leaving a distillation residue containing said active catalyst, and replenishing said distillation residue with additional fatty material and glycerine in 5 amounts correlated to the amount of monoglyceride distilled from said composition and thereby forming a reconstituted mixture for said reacting, and repeating said sequential steps with the reconstituted mixture at least until the 10 amount of fatty material and glycerine added to replenish the distillation residue is substantially equivalent to the amount of monoglyceride distilled from the composition resulting from the reacting. 15 19. The process which comprises the sequential steps of reacting a mixture of vegetable oil and glycerine in the presence of a strontium soap catalyst and thereby forming a composition containing a substantial amount of monoglyceride, 20 separating unreacted glycerine from said composition, progressively spreading said composition in a thin film and vacuum distilling monoglyceride from said composition while said composition contains said catalyst in active form and 25 leaving a distillation residue containing said active catalyst, and replenishing said distillation residue with additional vegetable oil and glycerine in an amount substantially equivalent to the amount of monoglyceride distilled from said com30 position and thereby forming a reconstituted mixture for said reacting, and repeating said sequential steps with said reconstituted mixture. NOEL H. KUHRT. REFERENCES CITED The following references are of record in the file of this patent:UNITED STATES PATENTS Number Name Date 2,496,328 Bell et al.__________Feb. 7, 1950