Fluid ejection device including recirculation system

BACKGROUND

p-0002Inkjet printing has become widely known and is most often implemented using thermal inkjet technology. Such technology forms characters and images on a medium, such as paper, by expelling droplets of ink in a controlled fashion so that the droplets land on the medium. The printer, itself, can be conceptualized as a mechanism for moving and placing the medium in a position such that the ink droplets can be placed on the medium, a printing cartridge which controls the flow of ink and expels droplets of ink to the medium, and appropriate hardware and software to position the medium and expel droplets so that a desired graphic is formed on the medium. A conventional print cartridge for an inkjet type printer includes an ink containment device and an ink-expelling apparatus or fluid ejection device, commonly known as a printhead, which heats and expels ink droplets in a controlled fashion.

p-0003The printhead is a laminate structure including a semiconductor or insulator base, a barrier material structure that is honeycombed with ink flow channels, and an orifice plate that is perforated with nozzles or orifices. The heating and expulsion mechanisms consist of a plurality of heater resistors, formed on the semiconductor or insulating substrate, and are associated with an ink-firing chamber and with one of the orifices in the orifice plate. Each of the heater resistors are connected to the controlling mechanism of the printer such that each of the resistors may be independently energized to quickly vaporize and to expel a droplet of ink.

p-0004During manufacture, ink with a carefully controlled concentration of dissolved air is sealed in the ink reservoir. When some types of ink reservoir are installed in a printer, the seal is broken to admit ambient air to the ink reservoir. Exposing of the ink to the ambient air causes the amount of air dissolved in the ink to increase over time. When additional air becomes dissolved in the ink stored in the reservoir, this air is released by the action of the firing mechanism in the firing chamber of the printhead. However, an excess of air accumulates as bubbles. Such bubbles can migrate from the firing chamber to other locations in the printhead where they can block the flow of ink in or to the printhead. Air bubbles that remain in the printhead can degrade the print quality, can cause a partially full print cartridge to appear empty, and can also cause ink to leak from the orifices when the printer is not printing.

p-0005Inkjet printing systems use pigment-based inks and dye-based inks. Pigment-based inks contain an ink vehicle and insoluble pigment particles often coated with a dispersant that enables the particles to remain suspended in the ink vehicle. Pigment-based inks tend to be more durable and permanent than dye-based inks. However, over long periods of storage of an inkjet pen containing pigment-based inks, gravitational effects on pigment particles and/or degradation of the dispersant can cause pigment settling or crashing, which can impede or completely block ink flow to the firing chambers and nozzles in the printhead. The result is poor performances, such as poor out-of-box performances (i.e. performance after shelf time) by the printhead and reduced image quality.

p-0006Furthermore, local evaporation of volatile components of ink, mostly water for aqueous inks and solvent for non-aqueous inks, results in pigment-ink vehicle separation (PIVS) or increased ink viscosity and viscous plug formation that prevents immediate printing. Printing systems tend to use thus massive ink spitting (ink wasting) before print job. This amount of ink sometimes exceeds multiple times the amount of ink used for image on paper.

p-0007Thus, although several suitable inkjet printheads are currently available, improvements thereto are desirable to obtain more durable and reliable printheads that will produce higher quality print images on print media surface.

BRIEF DESCRIPTION OF THE DRAWING

p-0008<figref idrefs="DRAWINGS">FIG. 1</figref> is a perspective view of one embodiment of an inkjet pen.

p-0009<figref idrefs="DRAWINGS">FIG. 2</figref> is a top view of one embodiment of a fluid ejection device containing a plurality of recirculation systems.

p-0010<figref idrefs="DRAWINGS">FIG. 3</figref> is a cross-sectional side view of one embodiment of the fluid ejection device taken along line A-A of <figref idrefs="DRAWINGS">FIG. 2</figref>.

p-0011<figref idrefs="DRAWINGS">FIGS. 4A and 4B</figref> are top views of embodiments of the recirculation system present in the fluid ejection device.

p-0012<figref idrefs="DRAWINGS">FIG. 5</figref> is a top view of one embodiment of the recirculation system present in the fluid ejection device.

p-0013<figref idrefs="DRAWINGS">FIGS. 6A and 6B</figref> are top views of embodiments of recirculation systems including a plurality of drop firing chambers that are present in the fluid ejection device.

p-0014<figref idrefs="DRAWINGS">FIGS. 7A</figref>, <b>7</b>B and <b>7</b>C are top views of embodiments of coupled recirculation systems that are present in the fluid ejection device.

p-0015<figref idrefs="DRAWINGS">FIGS. 8A</figref>, <b>8</b>B and <b>8</b>C are top views of embodiments of coupled recirculation systems that contain a plurality of drop firing chambers that are present in the fluid ejection device.

DETAILED DESCRIPTION

p-0016Before particular embodiments of the present invention are disclosed and described, it is to be understood that the present disclosure is not limited to the particular process and materials disclosed herein. It is also to be understood that the terminology used herein is used for describing particular embodiments only and is not intended to be limiting, as the scope of the present invention will be defined only by the claims and equivalents thereof. In describing and claiming the present exemplary composition and method, the following terminology will be used: the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. When referring to the drawings, reference numerals denote the same elements throughout the various views.

p-0017Representative embodiments of the present disclosure include a fluid ejection device in the form of a printhead used in inkjet printing. However, it should be noted that the present disclosure is not limited to inkjet printheads and can be embodied in other fluid ejection devices used in a wide range of applications.

p-0018A system and method for re-circulating printing fluid are provided. Such system includes a fluid ejection device or printhead <b>12</b> including a recirculation system <b>15</b>. In some embodiments, the fluid ejection device <b>12</b> contains at least one recirculation system that includes, at least, one drop generator <b>24</b>; recirculation channels including an inlet channel <b>16</b>, an outlet channel <b>17</b> and a connection channel <b>18</b> and a fluid feedhole <b>22</b> that communicates with the drop generator <b>24</b> via the inlet channel <b>16</b> and the outlet channel <b>17</b> of the recirculation channels. In some examples, the recirculation system is an asymmetrical short loop recirculation system. Such asymmetry results in pressure vector that lead to printing fluid circulation.

p-0019The present disclosure refers also to an inkjet pen containing such fluid ejection device. In some examples, the inkjet pen contains also a plurality of orifices or nozzles through which the drops of printing fluid are ejected.

p-0020In some embodiments, the fluid ejection device, containing the recirculation system as defined herein, is primarily used for inkjet imaging application. In some examples, the fluid ejection device includes a recirculation system that is a short loop recirculation system.

p-0021The inkjet pen containing the fluid ejection device or printhead of the present disclosure presents excellent printing capability as well as high resolution and high ink efficiency. Indeed, the use of the fluid ejection device or printhead, containing the recirculation system, increases ink efficiency utilization by improving nozzle health, by reducing the pigment-vehicle separation phenomenon and by managing and reducing chamber air bubbles. In addition, the use of the fluid ejection device or printhead decreases de-capping problems and potential kogation issues.

p-0022The use of the fluid ejection device significantly reduces or eliminates pigment-ink vehicle separation by ink mixing and ink local agitation in the recirculation fluidic system. The recirculation system helps to avoid the settling or crashing of pigments that often occurs in pigment-based ink compositions. Thus, in some embodiments, the inkjet pen containing the fluid ejection device according to the present disclosure presents good image quality even after prolonged idling period of inkjet pens in printer.

p-0023<figref idrefs="DRAWINGS">FIG. 1</figref> shows an illustrative embodiment of an inkjet pen <b>10</b> having a fluid ejection device in the form of a printhead <b>12</b>. The inkjet pen <b>10</b> includes a pen body <b>14</b> that contains a printing fluid supply. As used herein, the term “printing fluid” refers to any fluid used in a printing process, including but not limited to inks, pre-treatment compositions, fixers, etc. In some examples, the printing fluid is an inkjet ink. In some other examples, the printing fluid is a pigment-based ink composition. Other possible embodiments include fluid ejection devices that eject fluids other than printing fluid. The printing fluid supply can include a fluid reservoir wholly contained within the pen body <b>14</b> or, alternatively, can include a chamber inside the pen body <b>14</b> that is fluidly coupled to one or more off-axis fluid reservoirs (not shown). The printhead <b>12</b> is mounted on an outer surface of the pen body <b>14</b> in fluid communication with the printing fluid supply. The printhead <b>12</b> ejects drops of printing fluid through a plurality of nozzles <b>11</b> formed therein. Although a relatively small number of nozzles <b>11</b> are shown in <figref idrefs="DRAWINGS">FIG. 1</figref>, the printhead <b>12</b> may have two or more columns with more than one hundred nozzles per column. Appropriate electrical connectors <b>13</b> (such as a tape automated bonding “flex tape”) are provided for transmitting signals to and from the printhead <b>12</b>.

p-0024The fluid ejection device or printhead <b>12</b> of an inkjet printer forms part of a print cartridge or inkjet pen <b>10</b> mounted in a carriage. The carriage moves the print cartridge or inkjet pen back and forth across the paper. The inkjet pen <b>10</b> operates by causing a small volume of ink to vaporize and be ejected from a firing chamber through one of a plurality of orifices or nozzles <b>11</b> so as to print a dot of ink on a recording medium such as paper. The orifices or nozzles <b>11</b> are often arranged in one or more linear nozzle arrays. The orifices or nozzles <b>11</b> are aligned parallel to the direction in which the paper is moved through the printer and perpendicular to the direction of motion of the printhead. The properly sequenced ejection of ink from each orifice causes characters, or other images, to be printed in a swath across the paper.

p-0025<figref idrefs="DRAWINGS">FIG. 2</figref> shows an illustrative embodiment of a fluid ejection device (or printhead) <b>12</b> containing a plurality of recirculation system <b>15</b> and a plurality of drop generator <b>24</b>. In some examples, each recirculation system <b>15</b> contains at least a drop generator <b>24</b>; each drop generator <b>24</b> includes a firing element <b>19</b> and a firing chamber <b>26</b>. In some other examples, the drop generator <b>24</b> includes a nozzle <b>11</b>. As illustrated herein, the fluid ejection device contains a plurality of recirculation systems <b>15</b> each including recirculation channels having an inlet channel <b>16</b>, an outlet channel <b>17</b> and a connection channel <b>18</b>.

p-0026In some embodiments, the fluid ejection device <b>12</b> contains a fluid feedhole or ink slot <b>22</b> that communicates with drop generator <b>24</b> via the inlet channel <b>16</b> and the outlet channel <b>17</b> of the recirculation channel. In some examples, the recirculation system <b>15</b>, containing inlet channel <b>16</b>, outlet channel <b>17</b> and connection channel <b>18</b>, has a U-shape and forms a short loop recirculation system. In such system, the printing fluid <b>20</b> enters the recirculation system via the inlet channel <b>16</b>, goes to the drop generator <b>24</b>, follows the flow via the connection channel <b>18</b> and goes back to the fluid feed hole or ink slot <b>22</b> via the outlet channel <b>17</b>.

p-0027Although <figref idrefs="DRAWINGS">FIGS. 2 and 3</figref> illustrate one possible printhead configuration, it should be noted that other configurations might be used in the practice of the present disclosure.

p-0028<figref idrefs="DRAWINGS">FIG. 3</figref> shows an illustrative cross-sectional view of one embodiment of the fluid ejection device <b>12</b> taken along line A-A of <figref idrefs="DRAWINGS">FIG. 2</figref>. Referring to <figref idrefs="DRAWINGS">FIG. 3</figref>, the fluid ejection device or printhead <b>12</b> includes a substrate <b>21</b> having at least one fluid feed hole <b>22</b> or ink slot <b>22</b> formed therein with a plurality of drop generators <b>24</b> arranged around the fluid feed hole <b>22</b>. The fluid feedhole <b>22</b> is an elongated slot in fluid communication with the printing fluid supply. Each drop generator <b>24</b> includes one of the nozzles <b>11</b>, a firing chamber <b>26</b>, an inlet channel <b>16</b> or an outlet channel <b>17</b> establishing fluid communication between the fluid feed hole <b>22</b> and the firing chamber <b>26</b>, and a firing element <b>19</b> disposed in the firing chamber <b>26</b>.

p-0029The feed channel can be either an inlet channel <b>16</b> or an outlet channel <b>17</b> depending on the direction of the printing fluid flow along the recirculation system <b>15</b>. The firing elements <b>19</b> can be any device, such as a resistor or piezoelectric actuator, capable of being operated to cause drops of fluid to be ejected through the corresponding nozzle <b>11</b>. In some examples, the firing element <b>19</b> is a resistor. In the illustrated examples, an oxide layer <b>23</b> is formed on a front surface of the substrate <b>21</b>, and a thin film stack <b>25</b> is applied on top of the oxide layer <b>23</b>. The thin film stack <b>25</b> generally includes an oxide layer, a metal layer defining the firing elements <b>19</b> and conductive traces, and a passivation layer. A chamber layer <b>27</b> that defines the recirculation system <b>15</b> is formed on top of the thin film stack <b>25</b>. A top layer <b>28</b> that defines the nozzles <b>11</b> and the recirculation system <b>15</b> is formed on top of the chamber layer <b>27</b>. The recirculation system <b>15</b>, such as illustrated herein, represents the inlet channel <b>16</b> or the outlet channel <b>17</b> and the connection channel <b>18</b>.

p-0030Each orifice or nozzle <b>11</b> constitutes the outlet of a firing chamber <b>26</b> in which is located a firing element <b>19</b>. In printing operation, a droplet of printing fluid <b>20</b> is ejected from a nozzle <b>11</b> by activating the corresponding firing element <b>19</b>. The firing chamber <b>26</b> is then refilled with printing fluid, which flows from the fluid feed hole <b>22</b> via the recirculation channels through the inlet channel <b>16</b>. For example, to print a single dot of ink in a thermal inkjet printer, in the instance where the firing elements <b>19</b> are resistors, an electrical current from an external power supply that is passed through a selected thin film resistor. The resistor is thus energized with a pulse of electric current that heated the resistor <b>19</b>. The resulting heat from the resistor <b>19</b> superheats a thin layer of the adjacent printing fluid causing vaporization. Such vaporization creates a vapor bubble in the corresponding firing chamber <b>26</b> that quickly expands and forces a droplet of printing fluid to be ejected through the corresponding nozzle <b>11</b>. When the heating element cools, the vapor bubble quickly collapses, drawing more printing fluid into the firing chamber <b>26</b> in preparation for ejecting another drop from the nozzle <b>11</b>.

p-0031The expanding bubble, from firing element or resistor <b>19</b>, also pushes printing fluid backward in inlet channel <b>16</b> or outlet channel <b>17</b> toward the printing fluid supply. Such bubbles create thus a shock wave that results in directional pulsed flows and that create printing fluid circulation along the recirculation channels and along the recirculation system. Thus, the recirculation of the printing fluid involves air bubbles contained in the printing fluid and purges them from firing chambers <b>26</b>.

p-0032In some examples, the collapsing bubble pulls the printing fluid <b>20</b> through the outlet channel <b>17</b>, and allows thus a partial refilling of the firing chamber <b>26</b>. Firing chamber refill is completed by capillary action. In addition, such capillary action make the printing fluid <b>20</b> moves from the fluid feedhole <b>22</b> to the next inlet channel <b>16</b> of the recirculation system and then to the drop generator <b>24</b>. Thus, in some examples, the fluid ejection device according to the present disclosure does not accumulate bubbles in the firing chamber and does not present disadvantages often associated with the presence of such air bubbles.

p-0033<figref idrefs="DRAWINGS">FIGS. 4A and 4B</figref> show illustrative embodiments of fluid ejection device or printhead <b>12</b> containing recirculation system <b>15</b>. In such illustrated embodiment, recirculation system <b>15</b> contains one drop generator <b>24</b>, including a nozzle <b>11</b> and a firing element <b>19</b>, and a recirculation channel including an inlet channel <b>16</b>, an outlet channel <b>17</b> and a connection channel <b>18</b>. The fluid ejection device contains an fluid feedhole <b>22</b> that communicates with drop generator <b>24</b> via inlet channel <b>16</b> and outlet channel <b>17</b>.

p-0034As illustrated in <figref idrefs="DRAWINGS">FIGS. 4A and 4B</figref>, fluid ejection device <b>12</b> includes one U-shaped recirculation system having a recirculation system <b>15</b> that includes inlet channel <b>16</b> and outlet channel <b>17</b> in communication with the fluid feedhole <b>22</b>. As illustrated herein, recirculation system <b>15</b> forms an arch. In some examples, the U-shaped recirculation system <b>15</b> encompasses an inlet channel <b>16</b> and an outlet channel <b>17</b> that help conveying the printing fluid and that are situated parallel from each other. In some other examples, inlet channel <b>16</b> and outlet channel <b>17</b> of the recirculation system are connected with each other via a connection channel <b>18</b> in view of forming the recirculation channel or system <b>15</b>.

p-0035In some examples, as illustrated in <figref idrefs="DRAWINGS">FIG. 4A</figref>, drop generator <b>24</b> is located in the inlet channel <b>16</b>. This configuration means thus that printing fluid flows from inlet channel <b>16</b> through drop generator, through connection channel <b>18</b> and then go back to fluid feedhole <b>22</b> via outlet channel <b>17</b>.

p-0036In some examples, as illustrated in <figref idrefs="DRAWINGS">FIG. 4B</figref>, the drop generator <b>24</b> is located in the outlet channel <b>17</b>. This configuration means thus that the fluid flows from inlet channel <b>16</b>, go though connection channel <b>18</b> and then go through drop generator <b>24</b> before returning to fluid feedhole <b>22</b> via outlet channel <b>17</b>. In both of these situations, when the printing fluid flows through drop generator <b>24</b>, a printing fluid drop can be ejected through nozzle onto printed media without influencing printing fluid direction flow.

p-0037In some embodiments, as illustrated in <figref idrefs="DRAWINGS">FIGS. 4A and 4B</figref>, the fluid ejection device <b>12</b> includes auxiliary resistor <b>30</b> located in the recirculation system <b>15</b>. The auxiliary resistor <b>30</b> can be located in inlet channel <b>16</b> (such as illustrated in <figref idrefs="DRAWINGS">FIG. 4A</figref>) or in outlet channel <b>17</b> (such as illustrated in <figref idrefs="DRAWINGS">FIG. 4B</figref>). As used herein, the auxiliary resistor <b>30</b> can be compared to a “drop generator” that is not able to eject a drop, i.e. that does not have nozzle but that contains firing element <b>19</b> such as resistor or piezoelectric actuator. In other word, the auxiliary resistor <b>30</b> is able to create a bubble without ejecting a drop of ink, creating thus waves that induce a print fluid flow <b>20</b>. Without being linked by any theory, it is believed that the activation of such auxiliary resistor <b>30</b> improves recirculation phenomena on the recirculation system <b>15</b> of fluid ejection device <b>12</b>.

p-0038In some embodiments, auxiliary resistor <b>30</b> operates at variable and at low firing rate of firing energies between print jobs, enabling ink mixing and recirculation with low thermal load. In some examples, the print fluid flow <b>20</b>, which circulates in recirculation system <b>15</b> of fluid ejection device <b>12</b>, is induced by the firing element <b>19</b> of drop generator <b>24</b> or by the auxiliary resistor <b>30</b>. In some examples, the firing element <b>19</b> of drop generator <b>24</b> is heated with an amount of energy that is below the turn-on energy (TOE). In some other examples, the auxiliary resistor <b>30</b> is heated with an amount of energy that is below the turn-on energy (TOE) or that is above the TOE (i.e. full energy pulse). As used herein, turn-on energy (TOE) is the amount of energy that is delivered to a printhead to cause a drop to be ejected. When firing element <b>19</b> of drop generator <b>24</b> is fired with such turn-on energy, there is no ejection of printing fluid or ink drop. However, firing element <b>19</b> of drop generator <b>24</b> is able to generate bubbles that collapse and that create opposite direction pulsed flow. Such energy and generation of bubbles create thus shock wave that generates both directional pulsed flows that allow printing fluid <b>20</b> to circulate along recirculation system <b>15</b>. Thus, in some embodiments, the firing element <b>19</b> of the drop generator <b>24</b> or the auxiliary resistor <b>30</b> acts as a pump that is activated by sub-TOE energy pulse.

p-0039In some other embodiments, the recirculation system <b>15</b> of fluid ejection device <b>12</b> of the present disclosure is an asymmetrical recirculation system. Such asymmetry results in pressure vectors that make printing fluid circulates. The recirculation system <b>15</b> can have the form of a diode. As used herein, the term “diode” refers to a fluid structure designed to create preferential flow in one direction.

p-0040In some embodiments, the recirculation system <b>15</b> of fluid ejection device <b>12</b> is a thermal inkjet short-loop recirculation system that is based on micro-fluidic diode with sub-TOE operation. The recirculation system <b>15</b> can be considered as a “thermal inkjet resistor based pump” that includes asymmetrical fluidic channel and resistor operating in pre-critical pressure mode. By “pre-critical pressure mode” it is meant herein that the system operates in a sub-TOE and non-drop ejection mode.

p-0041In some examples, fluid ejection device <b>12</b> encompasses a recirculation system <b>15</b> that has the form of an asymmetrical fluidic channel with at least one drop generator <b>24</b> or one auxiliary resistor <b>30</b> that acts as a pump which is activated by sub-TOE energy pulse and that helps the circulation of printing fluid flow. Such recirculation system <b>15</b> enables thus recirculation of the fluid and improves mixing efficiency of the printing fluid.

p-0042Such as illustrated in <figref idrefs="DRAWINGS">FIG. 4A</figref>, the printing fluid <b>20</b> flows from fluid feedhole <b>22</b>, through auxiliary resistor <b>30</b>, through drop generator <b>24</b> and then go back to feedhole <b>22</b>. Without being linked by any theory, it is believed that this flow direction results from circulation of the printing fluid flow created by bubbles and sub-TOE or full energy pulse, generated from the auxiliary resistor <b>30</b>.

p-0043Such as illustrated in <figref idrefs="DRAWINGS">FIG. 4B</figref>, the printing fluid <b>20</b> flows from fluid feedhole <b>22</b>, through drop generator <b>24</b>, through auxiliary resistor <b>30</b> and then go back to feedhole <b>22</b>. Without being linked by any theory, it is believed that this flow direction results from the firing element <b>19</b> that eject drops of printing fluid and that, in the same time, generates fraction of bubbles that creates circulation of the printing fluid flow.

p-0044As illustrated in <figref idrefs="DRAWINGS">FIG. 5</figref>, in some examples, the fluid ejection device <b>12</b> includes a recirculation system <b>15</b> that further contains particle tolerant architectures <b>31</b>. As used herein, particle tolerant architectures (PTA) refer to barrier objects that are placed in the printing fluid path to prevent particles from interrupting ink or printing fluid flow. In some examples, particle tolerant architectures <b>31</b> prevent dust and particles from blocking firing chambers <b>26</b> and/or nozzles <b>11</b>. As illustrated in <figref idrefs="DRAWINGS">FIG. 5</figref>, the fluid ejection device <b>12</b> can also includes a recirculation system <b>15</b> that can contain pinch points <b>33</b> that are used to control blowback of printing fluid during drop ejection.

p-0045As illustrated in <figref idrefs="DRAWINGS">FIG. 5</figref>, in some other examples, the fluid ejection device <b>12</b> includes a recirculation system <b>15</b> that further contains non-moving part valves <b>32</b>. As used herein, non-moving part valve (NMPV) refers to a non-moving object that is positioned and/or designed to regulate the flow of a fluid. It is believed that the presence of such valves <b>32</b> improves the recirculation efficiency and minimize nozzle cross talk. As “nozzle cross talk”, it is meant herein that un-intended fluids flow between neighboring firing chambers.

p-0046In some embodiments, the fluid ejection device <b>12</b> includes a recirculation system that further contains non-moving part valves <b>32</b> and particle tolerant architectures <b>31</b>. Particle tolerant architectures <b>31</b> can be located in the inlet channel <b>16</b> and/or in the outlet channel <b>17</b> of the recirculation system <b>15</b>. The non-moving part valves <b>32</b> can be located in the connection channel <b>18</b> of the recirculation system <b>15</b>. In some examples, the non-moving part valves <b>32</b> are located in connection channel <b>18</b> and in the outlet channel <b>17</b> of the recirculation system <b>15</b> of the fluid ejection device <b>12</b>.

p-0047In some examples, as illustrated in <figref idrefs="DRAWINGS">FIG. 5</figref>, the recirculation flow direction corresponds to firing element activation. Without being linked by any theories, it is believed that, when the auxiliary resistor is activated, the recirculation flow can be reversed.

p-0048In some embodiments, as illustrated in <figref idrefs="DRAWINGS">FIGS. 6A and 6B</figref>, the recirculation system <b>15</b> of the fluid ejection device <b>12</b> includes a plurality of drop generators <b>24</b>. In some examples, the recirculation system <b>15</b> is a short loop micro-fluidic channel and includes two or a plurality of drop generators <b>24</b> each containing a firing chamber <b>26</b> and a firing element <b>19</b>.

p-0049In some examples, as illustrated in <figref idrefs="DRAWINGS">FIG. 6A</figref>, the fluid ejection device <b>12</b> includes a recirculation system <b>15</b> that encompasses two drop generators <b>24</b>, one inlet channel <b>16</b>, one connection channel <b>18</b> and two outlet channels <b>17</b>. With such configuration, the printing fluid <b>20</b> enters the recirculation system via the inlet channel <b>16</b> and exits the recirculation system through drop generators <b>24</b> via both outlet channels <b>17</b> to go back to feedhole <b>22</b>. Auxiliary resistor <b>30</b> may be present in the inlet channel <b>16</b>.

p-0050In some other examples, as illustrated in <figref idrefs="DRAWINGS">FIG. 6B</figref>, the fluid ejection device <b>12</b> includes a recirculation system <b>15</b> that encompasses two drop generators <b>24</b>, two inlet channels <b>16</b>, one connection channel <b>18</b> and one outlet channel <b>17</b> and that contains non-moving part valves <b>32</b> and particle tolerant architectures <b>31</b>. With such configuration, the printing fluid <b>20</b> enters the recirculation system via inlet channels <b>16</b> and exits the recirculation system through drop generator <b>24</b> via the outlet channel <b>17</b> to go back to the feedhole <b>22</b>. In such example, auxiliary resistor <b>30</b> is present in one of the inlet channel <b>16</b> and a drop generator <b>24</b> is present in the other inlet channel <b>16</b>.

p-0051In some embodiments, the fluid ejection device <b>12</b> may include one, two or a plurality of drop generators <b>24</b> connected in a daisy chain fashion for increased recirculation efficiency. Each drop generator <b>24</b> includes a firing chamber <b>26</b> and a firing element <b>19</b> disposed in its firing chamber, and corresponding open orifices (nozzles <b>11</b>) to eventually eject drops during printing job. In some examples, the drop generators <b>24</b> of the fluid ejection device <b>12</b> are involved in recirculation process and are capable of jetting ink without a loss of pen resolution during printing.

p-0052<figref idrefs="DRAWINGS">FIGS. 7A</figref>, <b>7</b>B and <b>7</b>C refer to examples of fluid ejection device <b>12</b> containing recirculation systems <b>15</b> that are coupled together. In some exemplary embodiments, <figref idrefs="DRAWINGS">FIGS. 7A and 7B</figref> illustrate recirculation systems <b>15</b> that are coupled together via fluid feedhole <b>22</b>. In such examples, each recirculation system <b>15</b> includes a drop generator <b>24</b> that is located in the inlet channel <b>16</b>. With such configuration, the printing fluid <b>20</b> flows from inlet channel <b>16</b> through the drop generator, through connection channel <b>18</b> and then go back to feedhole <b>22</b> via outlet channel <b>17</b>.

p-0053In some other exemplary embodiments, such as illustrated in <figref idrefs="DRAWINGS">FIG. 7A</figref>, the printing fluid flow <b>20</b> goes back to the slot <b>22</b> and to the next drop generator <b>24</b> via the next inlet channel <b>16</b> which is located following the outlet channel <b>17</b>. As illustrated in <figref idrefs="DRAWINGS">FIG. 7A</figref>, the recirculation system induces a symmetrical flow. In some examples, such as illustrated in <figref idrefs="DRAWINGS">FIG. 7B</figref>, the printing fluid flow <b>20</b> goes back to the feedhole <b>22</b> and to next drop generator <b>24</b> via the next inlet channel <b>16</b> which is located after a second outlet channel <b>17</b>. As illustrated in <figref idrefs="DRAWINGS">FIGS. 7A and 7B</figref>, the recirculation systems <b>15</b> enable printing fluid recirculation and printing fluid mixing with irreversible direction of the recirculation flow.

p-0054<figref idrefs="DRAWINGS">FIG. 7C</figref> illustrates examples of two recirculation systems <b>15</b> that are coupled together via feedhole <b>22</b> and via outlet channel <b>17</b>. In this example, the recirculation system <b>15</b> includes two drop generators <b>24</b> that are located in inlet channels <b>16</b>. With such configuration, the printing fluid <b>20</b> flows from both inlet channels <b>16</b> through drop generators, then goes back to the feedhole <b>22</b> through connection channel <b>18</b> and via the coupled outlet channel <b>17</b>. As illustrated herein, recirculation systems <b>15</b> enable printing fluid recirculation and printing fluid mixing with reversible direction of the recirculation flow. The recirculation system <b>15</b>, as illustrated in <figref idrefs="DRAWINGS">FIG. 7C</figref>, has an asymmetrical flow.

p-0055Within such examples, the recirculation system <b>15</b> contains drop generators that include a firing elements <b>19</b> that generate bubbles with an amount of energy that is below the turn-on energy (TOE). Every time the ink flow through drop generators <b>24</b>, ink drop can be ejected through the nozzle onto the printed media without influencing ink direction flow.

p-0056<figref idrefs="DRAWINGS">FIGS. 8A</figref>, <b>8</b>B and <b>8</b>C represent exemplary embodiments of fluid ejection devices <b>12</b> containing recirculation systems <b>15</b> that are coupled together and that contain a plurality of drop generators <b>24</b>. In such examples, each inlet channel <b>16</b> or outlet channel <b>17</b> includes a drop generator <b>24</b>. Each drop generator <b>24</b> contains a nozzle <b>11</b>, a firing chamber <b>26</b> and a firing element <b>19</b> disposed in firing chamber <b>26</b>. With such configuration, printing fluid <b>20</b> flows from inlet channels <b>16</b> through drop generators <b>24</b>, through connection channel <b>18</b> and then go back to feedhole <b>22</b> via outlet channels <b>17</b> each containing drop generator <b>24</b>.

p-0057In these examples, when the recirculation systems <b>15</b> contains several drop generators, at least one drop generator includes a firing element <b>19</b> that generates bubbles with an amount of energy that is below the turn-on energy (TOE).

p-0058In some examples, as illustrated in <figref idrefs="DRAWINGS">FIG. 8A</figref>, the recirculation system <b>15</b> induces an asymmetric flow. In some other examples, when central firing element <b>19</b> is activated, as illustrated in <figref idrefs="DRAWINGS">FIG. 8B</figref>, the recirculation system <b>15</b> induces a symmetrical flow. Within such configurations, the recirculation system <b>15</b> enables plurality of firing and recirculation sequences and enables reversible and multidirectional recirculation flows. In some other examples, to achieve non zero recirculation net flow, a recirculation system is asymmetrical with reference to firing element or auxiliary resistor.

p-0059In some embodiments, as illustrated in <figref idrefs="DRAWINGS">FIG. 8C</figref>, the recirculation system <b>15</b> contains several drop generators and includes non-moving part valves <b>32</b> and particle tolerant architectures <b>31</b>. In some examples, all channels <b>16</b>, <b>17</b> and <b>18</b> of the recirculation system include non-moving part valves <b>32</b> for coupling efficiency control. Indeed, it is believed that such valves may improve recirculation efficiency and minimize nozzle cross talk. Furthermore, channels can contain particle tolerant architectures <b>31</b> located before drop generators <b>24</b>. In some examples, drop generators <b>24</b> have open orifices, such as nozzles <b>11</b>, and can either be used to recirculate ink in firing chamber at sub-TOE firing pulses or can be used to eject drops of ink.

p-0060In some other examples, all firing chambers <b>26</b>, having a firing element <b>19</b> present in the fluid ejection device <b>12</b>, can operates with variable low firing rate and with sub-TOE firing energies between print jobs. With such low firing energy, the recirculation system <b>15</b> enables ink mixing and recirculation with low thermal load.

p-0061In some embodiment, the fluid ejection device contains a recirculation system that include a plurality of drop generators <b>24</b>, at least an auxiliary resistor, non-moving part valves <b>32</b> and particle tolerant architecture <b>31</b>. Therefore, fluid ejection device or printhead <b>12</b> containing recirculation systems <b>15</b> enables a plurality of firing and recirculation sequences. Such recirculation system <b>15</b> enables thus reversible and multidirectional recirculation flows. In some examples, the activation sequences of re-circulating firing chamber are coordinated in view of obtaining optimal recirculation and following mixing of the printing fluid.

p-0062In some embodiments, the fluid ejection device is designed to enable directional cross talk between drop generator and firing chamber sufficient to support recirculation net flow and limited coupling to avoid drop ejection in neighboring chambers. Any kind of NMPV may be used to optimize cross coupling of the firing chambers. Many types of fluid valves could be designed to reduce the amount of fluid that flows between chambers in an undesirable way (cross talk reduction).

p-0063The fluid ejection device according to the present disclosure can be used in any type of inkjet pen, or can be used indifferently in edge line technology or in wide page array technology.

p-0064An exemplary method of inducing printing fluid or ink flow, in the recirculation system <b>15</b> of fluid ejection device <b>12</b> of the present disclosure, includes applying a sub-TOE or full energy pulse to auxiliary resistor <b>30</b> and/or applying a sub-TOE energy pulse to firing element <b>19</b> of the drop generator <b>24</b>. Within such method, the printing fluid <b>20</b> circulates along recirculation channels of the recirculation system <b>15</b>. In addition, recirculation phenomenon continues working at drop firing energies during printing job and helps to refresh ink, manage nano-air (air bubbles in firing chamber) and purge them from firing chambers.

p-0065In some examples, a method of using the fluid ejection device <b>12</b> includes dormant period followed by purging and mixing period wherein the printing fluid is purged and mixed. The purging and mixing periods are induced by application of high firing rate at a sub-TOE or full energy pulse to auxiliary resistor <b>30</b> just before printing job and/or by application of a sub-TOE energy pulse to firing element <b>19</b> of the drop generator <b>24</b> just before printing job.

p-0066In some examples, a method of jetting printing fluid drops, from the fluid ejection device <b>12</b> such as described herein, includes: inducing a printing fluid flow in the recirculation system <b>15</b> by applying a sub-TOE or a full energy pulse to auxiliary resistor <b>30</b> and/or applying a sub-TOE energy pulse to firing element <b>19</b> of the drop generator <b>24</b>; and applying an energy sufficient to able printing fluid to drop by the orifice <b>11</b> of the drop generator <b>24</b>.

p-0067In some other examples, a method of jetting printing fluid drops, from the fluid ejection device <b>12</b> such as described herein, includes inducing a printing fluid flow in the recirculation system <b>15</b> by applying an energy sufficient to able printing fluid to drop by the orifice <b>11</b> of the drop generator <b>24</b>. In some embodiments, the printing fluid is an ink composition. In some other embodiments, the printing fluid is an inkjet ink composition.

p-0068The preceding description has been presented only to illustrate and describe exemplary embodiments of the present disclosure. Although certain example methods, apparatus and articles of manufacture have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims either literally or under the doctrine of equivalents.