Thermoelectric cooling/heating device
Claim Score by NHIP
Abstract
A device for heating or cooling air, has a housing with an inlet and an outer, as well as an inlet plenum and an outlet plenum for passing air through the housing. A heat sink defines a plurality of air passages between the inlet and outlet and fans in the housing move air through the inlet plenum, across the passages, into the outlet plenum. A plurality of Peltier modules in the housing each have one surface in heat transfer contact with the heat sink and an opposite surface in contact with a heat transfer circuit such as a flow or water in pipes, for cooling or heating the opposite surfaces. A purely relay-based, or PWM-based power circuit is connected to the modules for powering the modules and fans to cool or heat the heat sink.

Term
Projected expiry 27 October 2026.
- Priority and filed
- Published
- Today
- Projected expiry
22 claims: 3 independent, 19 dependent
- 1A device for heating or cooling air, comprising:an outer housing defining a volume, the housing having an outer inlet communicating with the volume for receiving air into the volume and an outer outlet spaced from the outer inlet and also communicating with the volume for discharging air from the volume;an inner housing in the volume, the inner housing defining an inlet plenum therein and having an inner inlet for receiving air from the outer inlet and into the inlet plenum, the inner housing having an inner outlet spaced from the inner inlet;the outer housing having an outlet plenum that is outside the inner housing and adjacent the inner outlet of the inner housing;a heat sink in the inner housing, defining a plurality of air passages between the inner inlet and the inner outlet;at least one fan mounted in the inner housing for moving air from the inner inlet to the inner outlet so that air moves from the outer inlet, through the inlet plenum, across the passages, into the outlet plenum and out through the outer outlet;a plurality of spaced apart thermoelectric modules in the inner housing, each module having a first surface in heat transfer contact with the heat sink on a side of the heat sink that is opposite to the passages, and each module having an opposite surface;a heat transfer circuit for receiving a heat transfer fluid from a location spaced away from the outer inlet and outer outlet, and for moving the heat transfer fluid past the opposite surfaces of the modules;and a power circuit connected to the thermoelectric modules for powering the modules in a manner for one of cooling and heating the heat sink, the power circuit being connected to the fan for powering the fan to move air along the passages.
- 10A core device for heating or cooling air, comprising:a heat sink having a solid base and a plurality of fins extending from one side of the base and defining a plurality of air passages between an inlet on one end of the heat sink and an outlet on an opposite end of the heat sink;at least one fan mounted for moving air from the inlet to the outlet so that air moves across the passages;a plurality of thermoelectric modules each having a first surface in heat transfer contact with the heat sink on an opposite side of the base from the fins, the modules being spaced alone the base, parallel to the passages, and each module having an opposite surface;a heat transfer circuit for receiving a heat transfer fluid from a location spaced away from the inlet and outlet, and for moving the heat transfer fluid past the opposite surfaces of the modules;and a power circuit connected to the thermoelectric modules for powering the modules in a manner for one of cooling and heating the heat sink, the power circuit being connected to the fan for powering the fan to move air along the passages.
- 19Broadest claimClaim Score 74, broad(NHIP)A device for heating or cooling air, comprising:a fan for moving air;a plurality of thermoelectric modules mounted for receiving a flow of air from the fan for cooling of heating the air;and a power circuit connected to the thermoelectric modules for powering the modules in a manner for cooling or for heating the air, the power circuit being connected to the fan for powering the fan;the power circuit comprising a fan speed controller for controlling the speed of the fan, a thermostat interrupting power to the fan and to the modules when a selected temperature is reached, and means for selectively powering the modules so that fewer than all the modules can be powered
Independent claims3
70 paragraphs in 4 sections, as filed
FIELD AND BACKGROUND OF THE INVENTION
0001The present invention relates generally to the field of air cooling and heating and, in particular to, a new and useful cooling or heating device that operates with Peltier chips or modules, which are also called thermoelectric modules, and on batteries or other lower DC voltage such as the type that would be available on water craft, RV's, other land, sea or air vehicles, or in the outdoors or in work areas where batteries or generators are commonly available.
0002The present inventor has also filed a co-pending U.S. patent application having application Ser. No. 11/388,369 filed on Mar. 24, 2006, entitled AIR CONDITIONING SYSTEM FOR WATER CRAFT, which is incorporated hereby reference.
0003Peltier or thermoelectric modules have been used in a wide variety of applications for their capacity of either heating up or cooling off when electricity is passed through them at one polarity or at an opposite polarity.
0004Some patents that are material to the present invention are:
0000<tables id="TABLE-US-00001" num="00001"><table frame="none" colsep="0" rowsep="0"><tgroup align="left" colsep="0" rowsep="0" cols="2"><colspec colname="1" colwidth="119pt" align="center" /><colspec colname="2" colwidth="98pt" align="left" /><thead><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row><row><entry>U.S. Pat. No.</entry><entry>Inventor(s)</entry></row><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row></thead><tbody valign="top"><row><entry>3,255,593</entry><entry>Newton</entry></row><row><entry>4,355,518</entry><entry>Beitner</entry></row><row><entry>4,955,203</entry><entry>Sundhar</entry></row><row><entry>5,072,590</entry><entry>Burrows</entry></row><row><entry>5,097,829</entry><entry>Quisenberry</entry></row><row><entry>5,269,146</entry><entry>Kerner</entry></row><row><entry>5,448,788</entry><entry>Wu</entry></row><row><entry>5,566,062</entry><entry>Quisenberry, et al.</entry></row><row><entry>5,623,828</entry><entry>Harrington</entry></row><row><entry>5,626,021</entry><entry>Karunasiri, et al.</entry></row><row><entry>5,690,849</entry><entry>DeVilbiss, et al.</entry></row><row><entry>5,966,941</entry><entry>Ghoshal</entry></row><row><entry>6,266,962</entry><entry>Ghoshal</entry></row><row><entry>6,393,842</entry><entry>Kim, et al.</entry></row><row><entry>6,453,678</entry><entry>Sundhar</entry></row><row><entry>6,487,865</entry><entry>Luo</entry></row><row><entry>6,584,128</entry><entry>Kroeger</entry></row><row><entry>6,604,909</entry><entry>Schoenmeyr</entry></row><row><entry>6,739,138</entry><entry>Saunders, et al.</entry></row><row><entry>6,799,348</entry><entry>Taban</entry></row><row><entry>6,880,345</entry><entry>Leija, et al.</entry></row><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row></tbody></tgroup></table></tables>
0005Pertinent Patent Applications Include:
0000<tables id="TABLE-US-00002" num="00002"><table frame="none" colsep="0" rowsep="0"><tgroup align="left" colsep="0" rowsep="0" cols="2"><colspec colname="1" colwidth="140pt" align="center" /><colspec colname="2" colwidth="77pt" align="left" /><thead><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row><row><entry>U.S. Patent Application No.</entry><entry>Inventor(s)</entry></row><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row></thead><tbody valign="top"><row><entry>20040025516</entry><entry>Van Winkle</entry></row><row><entry>20050139692</entry><entry>Yamamoto</entry></row><row><entry>20050174737</entry><entry>Meir</entry></row><row><entry>20050235652</entry><entry>Iwasaki</entry></row><row><entry>20060027357</entry><entry>McKenzie, et al.</entry></row><row><entry namest="1" nameend="2" align="center" rowsep="1" /></row></tbody></tgroup></table></tables>
0006Pertinent Publications Include:
0007Marlow Industries, Inc., <i>Thermoelectric Design Guide: Power Supplies</i>, available at http://www.marlow.com/TechnicalInfo/power_supplies. htm (last visited Jul. 12, 2006).
0008Maxim Integrated Products, <i>Application Note </i>17571 <i>HFAN</i>-08.2.1<i>: PWM Temperature Controller for Thermoelectric Modules Keeps Components within </i>0.1° C., available at http://www.maxim-ic.com/appnotes.cfm/appnote_number/1757 (last visited Jul. 12 2006).
0009Freescale Semiconductor, Inc., <i>Thermoelectric Cooler Temperature Control, </i>available at http://www.freescale.com/webapp/sps/site/application.jsp?nodeld=023Z1Dxp CpksmP (last visited Jul. 12, 2006). TelCom Semiconductor, Inc., <i>Application Note </i>58: <i>Suppressing Acoustic Noise in PWM Fan Speed Control Systems</i>, available at http://www.cpemma.co.uk/an58.pdf (last visited Jul. 14, 2006).
0010U.S. Published Patent Application 20040025516 to Van Winkle, which was cited during the prosecution of application Ser. No. 11/388,369 identified above, discloses a thermoelectric module based water cooler for boats or other vehicles, that uses two fluid heat transfer loops on opposite sides of the modules.
0011U.S. Pat. No. 5,097,829 to Quisenberry (or the “Quisenberry '829 patent”) generally discloses a cooling system having a device for powering the thermoelectric cooler (TEC) with pulse width modulated electrical signals. See abstract; and col. 3, lines 23-27.
0012U.S. Pat. No. 6,266,962 to Ghoshal discloses a thermoelectric cooling apparatus having a source for providing signals to one or more thermoelectric coolers (TECs) to periodically alter each TEC between an active and passive state.
0013U.S. Pat. No. 6,739,138 to Saunders, et al. discloses a cooling and heating apparatus that is applied to an object to control the temperature of the object.
SUMMARY OF THE INVENTION
0014It is an object of the present invention to provide a device for heating or cooling air, comprising: an outer housing defining a volume, the housing having an outer inlet communicating with the volume for receiving air into the volume and an outer outlet spaced from the outer inlet and also communicating with the volume for discharging air from the volume; an inner housing in the volume, the inner housing defining an inlet plenum therein and having an inner inlet for receiving air from the outer inlet and into the inlet plenum, the inner housing having an inner outlet spaced from the inner inlet; the outer housing having an outlet plenum that is outside the inner housing and adjacent the inner outlet of the inner housing; a heat sink in the inner housing, defining a plurality of air passages between the inner inlet and the inner outlet; at least one fan mounted in the inner housing for moving air from the inner inlet to the inner outlet so that air moves from the outer inlet, through the inlet plenum, across the passages, into the outlet plenum and out through the outer outlet; a plurality of spaced apart thermoelectric modules in the inner housing, each module having a first surface in heat transfer contact with the heat sink on a side of the heat sink that is opposite to the passages, and each module having an opposite surface; a heat transfer circuit for receiving a heat transfer fluid from a location spaced away from the outer inlet and outer outlet, and for moving the heat transfer fluid past the opposite surfaces of the modules; and a power circuit connected to the thermoelectric modules for powering the modules in a manner for either cooling or heating the heat sink, the power circuit being connected to the fan for powering the fan to move air along the passages.
0015It is another object of the present invention to provide a power circuit as a relay-based circuit, or as a PWM (Pulse Width Modulated) circuit for operating the thermoelectric modules in sets for energy conservation and level or heating or cooling desired.
0016According to a still further object of the invention, the device comprises a core unit for heating or cooling
0017The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
BRIEF DESCRIPTION OF THE DRAWINGS
0018In the drawings:
0019<figref idref="DRAWINGS">FIG. 1</figref> is an exploded view taken from aside of the device of the present invention that will be mounted against a wall or surface of a vehicle or other structure to be cooled or heated by the invention;
0020<figref idref="DRAWINGS">FIG. 2</figref> is a front, top perspective view of the assembled device of the present invention, in a preferred but not exclusive position for mounting;
0021<figref idref="DRAWINGS">FIG. 3</figref> is a side sectional view of the device of side <figref idref="DRAWINGS">FIG. 2</figref>;
0022<figref idref="DRAWINGS">FIG. 4</figref> is an bottom sectional view of the device of <figref idref="DRAWINGS">FIG. 3</figref>;
0023<figref idref="DRAWINGS">FIG. 5</figref> is a schematic diagram of one embodiment fo the control section of the device;
0024<figref idref="DRAWINGS">FIG. 6</figref> is a timing chart illustration one example of how the Petlier units or modules of the invention can be powered;
0025<figref idref="DRAWINGS">FIG. 7</figref> is a schematic diagram of another embodiment of the control section of the device;
0026<figref idref="DRAWINGS">FIG. 8</figref> is a schematic circuit diagram of a fan speed controller of the invention;
0027<figref idref="DRAWINGS">FIG. 9</figref> is a schematic circuit diagram of a relay control of the invention;
0028<figref idref="DRAWINGS">FIG. 10</figref> is a schematic circuit diagram of a thermostat interface of the invention;
0029<figref idref="DRAWINGS">FIG. 11</figref> is a view similar to <figref idref="DRAWINGS">FIG. 3</figref> but of another embodiment of the invention that includes a radiator; and
0030<figref idref="DRAWINGS">FIG. 12</figref> is a view similar to <figref idref="DRAWINGS">FIG. 11</figref> but of another embodiment of the invention that includes a water heating function.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
0031Referring now to the drawings, in which like reference numerals are used to refer to the same or similar elements, <figref idref="DRAWINGS">FIGS. 1</figref>, <b>2</b>, <b>3</b> and <b>4</b> show a device for heating or cooling air, comprising an outer housing <b>10</b>, made for example, of fiberglass or other strong rigid material and defining a interior volume. The housing <b>10</b> has one or more outer inlets <b>12</b> communicating with the volume, for receiving air into the volume, and one or more outer outlets <b>14</b>, spaced from the outer inlet <b>12</b> and also communicating with the volume for discharging air from the volume. As shown in <figref idref="DRAWINGS">FIG. 3</figref>, inlet <b>12</b> is preferably covered by a screen.
0032An inner housing <b>16</b> is provided in the volume of outer housing <b>10</b>, and is advantageously made of bent and welded stainless steel to define a box-like casing that fits inside the outer housing. The inner housing <b>16</b> defines an inlet plenum <b>18</b> therein, and has an inner inlet <b>20</b> for receiving air from the outer inlet <b>12</b>, and into the inlet plenum <b>18</b>. The inner housing <b>16</b> also has an inner outlet <b>22</b> in the form of its open bottom end, the inner outlet being spaced from the inner inlet <b>20</b>. The outer housing <b>10</b> defines an outlet plenum <b>24</b> that is outside the inner housing <b>16</b> and is adjacent the inner outlet <b>22</b> of the inner housing.
0033A cast aluminum heat sink <b>30</b> in the inner housing <b>16</b>, defines a plurality of air passages <b>32</b>, i.e. between parallel spaced apart fins <b>34</b> of the heat sink.
0034The plural parallel passages extend between the inner inlet <b>20</b> and the inner outlet <b>22</b>. In the embodiment of <figref idref="DRAWINGS">FIG. 1</figref>, three heat sink sections are mounted side-by-side to form the heat sink.
0035At least one fan, but in the illustrated embodiment, two fans <b>36</b> are mounted in the inlet plenum <b>18</b> of the inner housing <b>16</b> for moving air from the inner inlet <b>20</b> to the inner outlet <b>22</b>, so that air moves from the outer inlet <b>12</b>, through the inlet plenum <b>18</b>, across the passages <b>32</b>, into the outlet plenum <b>24</b> and out through the outer outlet <b>14</b>. Baffles <b>38</b> are mounted in the outlet <b>14</b> so that they can be pivoted from side-to-side and up and down to direct the air as desired as the air leaves the housing assembly.
0036In order to either cool or heat the air passing through the heat sink passages <b>32</b>, a plurality of spaced apart thermoelectric modules <b>40</b>, also know as Peltier modules or chips, are mounted in the inner housing <b>16</b>, each module having a first or outer surface <b>42</b> in heat transfer contact with the heat sink <b>30</b> on a side of the heat sink that is opposite to the passages <b>32</b>, and each module having an opposite or inner surface <b>44</b>. As is know, by passing DC current at one polarity through the thermoelectric module <b>40</b>, the modules will cool off and therefore cool anything in their vicinity or in heat-transfer contact with the module. Reversing the polarity causes the modules to heat up and likewise heat their surroundings.
0037Since the cooling or heating of the Peltier modules can quickly become excessive and pose a danger of damaging the units, according to the present invention, a heat transfer circuit <b>50</b> for receiving a heat transfer fluid such as water or other liquid from a location spaced away from the outer housing <b>10</b>, is provided for moving the heat transfer fluid past the inner surfaces <b>44</b> of the modules <b>40</b>. Air may alternatively be used with means for blowing the air past the surfaces <b>44</b>.
0038In a preferred embodiment of the invention for use as an air conditioner (air cooler) or air heated in a water craft, the fluid is water that is drawn from the body of water on which the water craft is floating. This is done, for example by providing the heat transfer circuit <b>50</b> with a water supply hose or passage <b>52</b> that has an inlet that is dipped into the body of water <b>100</b>. A liquid pump <b>54</b> is connected in the circuit, and, when powered, forces the water into an inlet header pipe <b>56</b>, through plural heat transfer tubes <b>58</b> that each extend across multiple thermoelectric modules <b>40</b>, and empty into an outlet header <b>60</b>. From there, the water flows in a return pipe <b>62</b> to an outlet hose or passage <b>64</b> that discharges the water back into the body of water <b>100</b>. A fluid exchanging plate <b>46</b> of high heat conductivity material is advantageously in heat transfer contact between the tubes <b>58</b> and the inner surfaces of the modules <b>40</b> and over the tubes <b>58</b> and between the cover plate <b>66</b> and the tubes to encase the fragile modules <b>40</b> and the heat transfer circuit <b>50</b> in an high heat transfer and mechanically safe environment.
0039As shown in <figref idref="DRAWINGS">FIGS. 1</figref>, <b>3</b> and <b>4</b>, an inner cover plate <b>66</b> is held, e.g. by multiple screws, against the inner surface of the heat transfer circuit <b>50</b>. Plate <b>66</b> is best made of stainless steel and closes the inner sides of the housings <b>10</b> and <b>16</b>, protects the pipes of circuit <b>50</b> and helps better channel the heat way from the Peltier modules <b>40</b>.
0040The supply hose or passage <b>52</b> can be tapped from any convenient water supply conduit that is already present in the craft or a dedicated hose can be provide that must at least reach into the surface of the body of water. The discharge <b>64</b> may likewise be present already or a hose or simple opening provided for allowing the water to flow back into the body of water. The discharge hose or passage need not reach the surface of the body of water.
0041In an alternate embodiment of the invention shown in <figref idref="DRAWINGS">FIG. 11</figref>, the discharge <b>64</b> is connected to the supply hose or passage <b>52</b> in a closed loop manifold that includes a radiator <b>104</b> or other heat exchanger for cooling the fluid in the manifold, or for heating it, if the unit is being used to heat an environment rather than cool it.
0042In a further embodiment of the invention shown in <figref idref="DRAWINGS">FIG. 12</figref>, a water heater capacity can be included as a feature of the invention. In this embodiment, the invention includes warm water means in the form of, for example, a warm water holding system having a warm water holding tank <b>106</b> where warm water may be collected, and four water control valves <b>108</b>, <b>110</b>, <b>112</b> and <b>114</b>, e.g. valves that are similar to brass sprinkler valves or electric heater control valves. The water from discharge <b>64</b> is re-circulated through the tank <b>106</b> and to the supply <b>52</b>, by opening valves <b>108</b> and <b>110</b>, to heat the water further as it also cools the Peltier modules <b>40</b>. The re-circulation is repeated until such time as the water in tank <b>106</b> has reached approximately <b>100</b> degrees, for example. At this point the water may be used for other purposes, e.g. as water for a shower or for other purposes for which warm water is uses, and the system will default back to normal operation. By opening valves <b>108</b> and <b>110</b>, and closing valves <b>112</b> and <b>114</b>, water is run into the tank, repeatedly causing it to be heated. By reversing or closing valves <b>108</b>, <b>110</b> and opening valves <b>112</b>, <b>114</b>, the system is restored to normal use. A thermostat senses the temperature of water in tank <b>106</b> to determine what the valves are to be controlled and to be keep the system balanced. More water from the body of water is supplied to supply pipe <b>52</b> through valve <b>112</b> and can be discharged back to the body of water by a second discharge pipe <b>116</b> and valve <b>114</b>.
0043The invention also includes a power circuit <b>70</b> connected to the thermoelectric modules <b>40</b> for powering the modules in a manner for either cooling or heating the heat sink <b>30</b>, the power circuit being connected to the fans <b>36</b> and pump <b>54</b> as well for powering the fan to move air along the passages and the pump to move the water in the heat transfer circuit.
0044According to one possible mounting arrangement of the invention, the housing <b>10</b> is substantially vertical as shown in <figref idref="DRAWINGS">FIG. 2</figref>, and is mounted to a wall or inner hull <b>102</b> of the water craft or other vehicle as shown in <figref idref="DRAWINGS">FIGS. 3 and 4</figref>, for example. The housing <b>10</b> may alternatively by horizontally mounted or the invention may be built into a wall of the vehicle. In the case of a built-in version of the invention, components that make up the housings <b>10</b> and/or <b>16</b> may be eliminated or formed by parts of the vehicle itself. Accordingly, another feature of the invention is in the unique arrangement of the core of the device, that is the heat sinks <b>30</b> with the modules <b>40</b> and the heat transfer circuit <b>50</b>.
0045According to one embodiment of the invention, this core structure, whether to be used alone or with one or both of the housings <b>10</b> and <b>16</b>, includes a pair of side rails <b>72</b> that are connected, e.g. by machine screws <b>74</b> to the outer heat sinks <b>30</b> on either side of the core. The number of heat sinks <b>30</b> is optional with there being at least one with multiple, e.g. four, Peltier modules <b>40</b> there-along, or three heat sinks as shown, or more. The heat sinks are connected to each other at the sides, e.g. by welding or bolts, to form a monolithic unit.
0046Holes along the rails <b>72</b> accommodate screws or bolts <b>76</b> for fastening the core to the vehicle wall <b>102</b>. The inner housing <b>16</b>, if present, has side flanges <b>78</b> with large holes for passing the heads of the screws <b>76</b> so that even when the rails <b>72</b> are mounted to the wall <b>102</b>, the inner housing <b>16</b> can be removed if necessary. The outer housing <b>10</b> has holes in its side walls to receiving fasteners <b>80</b> that extend into holes in the outer flanges of rails <b>72</b> to fix the outer housing <b>10</b> to the core and thus, to the vehicle wall <b>102</b>.
0047The generally U-shaped side rails <b>72</b> also create the needed space and clearance between the wall <b>102</b> and the modules <b>40</b> with their heat transfer plates <b>46</b>, the headers <b>56</b>, <b>60</b> and tubes <b>58</b> forming the water manifold for the heat transfer circuit, and the cover plate <b>66</b>.
0048The power and control circuit <b>70</b> is mounted at one end of the inner housing <b>16</b>, in a bracket <b>82</b> made of bent stainless steel sheet and fastened to the large end of the housing, e.g. by screws, welding of other means. Bracket <b>82</b> also carries a plurality of relays <b>84</b> mounted to one or both sides of the bracket. A top plate of the bracket has appropriate openings for carrying an ON/OFF switch <b>86</b>, a HOT/COOL switch <b>88</b>, a LOW/HIGH switch <b>90</b> and a fan speed switch <b>92</b> which are wired to the circuit <b>70</b> along with the relays <b>84</b>. A positive and a negative power cord shown at <b>94</b> extending from an exposed side of the circuit for connection to a battery, a generator or other source of DC voltage, e.g. a 12 volt power supply of a water craft or other vehicle. Wires <b>96</b> also extend from the circuit for connection to the pump <b>54</b>.
0049Although a battery of the vehicle of other remote environment for which the present invention is contemplated, is the usual power supply, such as, but not limited to any chemical reaction that produces an electric power source, lead-acid, lithium ion, nickel cadmium, or other battery, various alternative power supplies are possible for the invention as well, such as, but not limited to fuel cells, hydrogen based generators, e.g. electro-mechanical generators or alternator powered by an engine, that are gasoline powered, diesel powered, propane powered, natural gas powered or powered by a jet turbine, or utility power or a device with the ability to convert standard utility power, into a power supply, for the required working voltage as a standard linear type power supply or switching power supply, or solar power, e.g. solar panels as a power source and or to recharge a battery pack, large array, stand alone, and small array solar cells for recharging and extending battery life, or even generators from natural events such as wind, water or steam as free energy sources, e.g. windmills, water driven turbines or blades, steam or heated water turbines and the like.
0050Returning to the drawings, an end opening <b>98</b> is provided in the end wall of outer housing <b>10</b> so that when the inner housing <b>16</b> is mounted, the switches are accessible.
0051As shown in <figref idref="DRAWINGS">FIG. 5</figref>, one embodiment of the control system of the invention is an AC type device. Major differences between this and prior art systems for powering Peltier modules are the fact that all the control systems are derived from a proportional fan speed control <b>200</b> that is shown in greater detail in <figref idref="DRAWINGS">FIG. 8</figref>. The Peltier modules <b>40</b> are switched in an array, e.g. six at a time, with an AC type power modulation, and directly proportional to the air and coolant temperature as senses by a thermostat <b>202</b> and its thermostat interface shown in <figref idref="DRAWINGS">FIG. 10</figref>. Mutable phases supplied by the PWM or Pulse Width Modulation chip drive <b>204</b>, allow for better efficiency and variable current dependent on demand. External inputs from the thermostat interface of <figref idref="DRAWINGS">FIG. 10</figref> and from the fan speed control of <figref idref="DRAWINGS">FIG. 8</figref>, determine the digital duty cycle that the system is switched at. All drivers, fan and pump, are of the PWM type to also gain efficiency. This allows the unit to adjust itself for minimum power at any preset airflow level. The switching frequency of approximately 25 KHz for example, provides a signal to lock for additional units into the same control loop and not require any EMI or RFI concerns. In units that require more thermoelectric modules for cooling or heating may have additional outputs to further split up the distribution of power to the various Peltier modules.
0052The system of <figref idref="DRAWINGS">FIG. 5</figref> thus comprises a Pulse Width Modulation or PWM signal generator <b>204</b> for driving an array of thermoelectric modules, e.g. six of the twelve modules in the illustrated embodiment. The control system also includes the fan <b>36</b> with a fan motor driver <b>206</b>, the fan speed controller <b>200</b>, the pump <b>54</b>, a pump motor driver <b>208</b>, a pump controller <b>210</b>, the thermostat <b>202</b>, a overheat monitor <b>212</b>, a temperature sensor <b>214</b>, and fan speed selector or speed control switch <b>92</b>. These components are operatively connected and configured to minimize the power consumption of the device while maintaining the vehicle cabin temperature at a desired level. <figref idref="DRAWINGS">FIG. 5</figref> is a block diagram of one arrangement of the electrical connection which can be implemented according to the invention.
0053The fan, controlled in a PWM manner, is used to circulate air through the passages in the heat sink <b>30</b> and into the cabin space. The other side of the unit is thermally coupled to the liquid flow through heat transfer circuit or exchanger <b>50</b>. The pump <b>54</b>, also controlled in a PWM manner, is used to circulate the heat transfer fluid through the heat exchanger <b>50</b>.
0054A signal generator on circuit <b>204</b> modulates the power supplied to each thermoelectric modules <b>40</b>, preferably directly proportional to the air and fluid temperature. The duty cycle of the PWM signal from the generator is determined based on the input from the thermostat and the fan speed selection.
0055In one operational arrangement, some of the thermoelectric modules <b>40</b> receive a timed voltage pulse in an ordered or successive manner while the other thermoelectric modules are switched to an inactive (or “OFF”) state. See the timing diagram in <figref idref="DRAWINGS">FIG. 6</figref> which illustrates the manner in which the voltage pulses can be applied to each of the thermoelectric elements arranged in an array.
0056In <figref idref="DRAWINGS">FIG. 5</figref> the Peltier modules are divided into groups of (6) six. In the low setting only one group is used, and in the high setting two groups are used. This is how the Hi-Low power settings are achieved. The relays <b>84</b> are used to allow polarity switching to achieve a heat or cool setting. The relays <b>84</b> may alternatively be powered by a PWM controller, in phases that are sequential along the length of the heat sink <b>30</b>. The pulse width is controlled by the relative fan speed setting. This takes place at the GND connection of the relay control, and is sequential depending on the number of banks used.
0057The fan speed is variable to allow a comfortable level of air movement. Fan speed is controlled by a linear voltage regulator (see the fan speed controller circuit of <figref idref="DRAWINGS">FIG. 8</figref>). The output of this regulator is the key controller in this embodiment of the invention. It is the one variable that is set externally from the unit. This is the control voltage feedback to the PWM to control the duty cycle of the Peltier modules and the pump speed if need be.
0058The pump <b>54</b> may or may not be speed or rate controlled, depending on the pump used. It is switched by a relay or switching voltage regulator (see the PWM circuit of <figref idref="DRAWINGS">FIG. 9</figref>).
0059The thermal limits of operation are monitored by two internal thermostatic switches. They turn off the modules should an excessive temperature be reached by lack of coolant (lake water or other heat carrying liquid) or no airflow.
0060The control system consists of switches that turn on the relays, and the thermostat will override the switch settings when the temperature is achieved. The Peltier modules will not be totally off, but see a reduced pulse width, thus reducing power consumption.
0061<figref idref="DRAWINGS">FIG. 7</figref> illustrates a simpler embodiment of the control circuit <b>70</b> there the thermostat <b>202</b> controls the unit and the Peltier modules <b>40</b> are switched with the relays <b>84</b> to heat or cool in high or low mode via control circuit which is also illustrated in greater detail in <figref idref="DRAWINGS">FIG. 9</figref>. Power management is provided for the pump <b>54</b> and for the speed of the fan <b>36</b>, which are PWM controlled with feedback from a temperature module <b>218</b> and the fan set control or switch <b>92</b>.
0062In the circuit of <figref idref="DRAWINGS">FIG. 7</figref>, the Peltier modules are also divided into groups of (6) six. In the low setting only one group is used, and in the high setting two groups are used. This is how one achieves the Hi-Low power settings. The relays <b>84</b> are used in all versions to allow polarity switching to achieve a heat or cool setting.
0063The fan speed is variable to allow a comfortable level of air movement.
0064Fan speed is controlled by a linear voltage regulator (<figref idref="DRAWINGS">FIG. 8</figref>). The pump may or may not be speed or rate controlled, depending on the pump used. It will be switched by a relay or switching voltage regulator (<figref idref="DRAWINGS">FIG. 9</figref>).
0065The thermal limits of operation are monitored by two internal thermostatic switches. They turn off the modules should an excessive temperature be reached by lack of coolant (lake water or other heat carrying liquid) or no airflow.
0066The control system consists of switches that turn on the relays, and the thermostat will override the switch settings when the temperature is achieved.
0067<figref idref="DRAWINGS">FIG. 8</figref> shows the fan speed controller and speed adjustment. <figref idref="DRAWINGS">FIG. 9</figref> shows the relay control for a set of six thermoelectric modules or chips, so that two such circuits are used in the embodiment of <figref idref="DRAWINGS">FIG. 1</figref> containing twelve chips. Additional circuits of the type shown in <figref idref="DRAWINGS">FIG. 9</figref> are used to control additional chip sets of larger units and <figref idref="DRAWINGS">FIG. 10</figref> shows an interface relay set for the thermostat of the invention. The pump <b>54</b> is controlled with a relay <b>84</b> and the protection devices <b>212</b> are, for example, bimetallic temperature controlled switches.
0068While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Contents4
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Numbers
- Publication
- 20080098750
- Publication, DOCDB
- 2008098750
- Publication, EPODOC
- US2008098750
- Application
- 11553655
- Application, DOCDB
- 55365506
- Application, EPODOC
- US20060553655
Titles
- English
- THERMOELECTRIC COOLING/HEATING DEVICE
Classification
- CPC, 5
- F25B21/04
- F24H4/04
- F25B2321/0211
- F25B2321/0212
- F25B2321/025
- IPC, 1
- F25B21 02
- USPC, 2
- 062003300
- 062003700