Method for installing a water well pump

0001[0001] This application is a Continuation of U.S. patent application Ser. No. 09/935,472, filed Aug. 22, 2001; which is a continuation of U.S. patent application Ser. No. 09/625,259 filed Jul. 25, 2000 which issued as U.S. Pat. No. 6,302,213; which is a continuation of U.S. patent application Ser. No. 09/165,261, filed Oct. 10, 1998 and issued as U.S. Pat. No. 6,135,209.

BACKGROUND OF THE INVENTION

0002[0002] Referring to FIG. 1, after drilling a water well <b>10</b>, an electric pump <b>12</b>, which is connected to a hose <b>14</b> and an electric power cord <b>16</b>, must be installed in the well for pumping water through the hose <b>14</b> to the surface. The power cord typically includes four wires, three for supplying single phase 220-volt power and a fourth to apply a ground for the pump <b>12</b>. The power cord is typically spot bound to the hose <b>14</b> or pipe (with binding locations <b>18</b> separated by twenty feet of hose length or less) with tape or clamps as the pump <b>12</b>, hose <b>14</b> and cord <b>16</b> are being lowered into the well.

0003[0003] Unfortunately, this method leaves quite a bit to be desired. First, it requires the repeated action of binding the cord <b>16</b> to the hose <b>14</b>, slowing the pump lowering and installation process. Second, the cord <b>16</b> is exposed both as it is being lowered and after the installation process is complete and the pump is in operation. It is a common practice in well drilling to sheath the interior of the upper part of the well hole with metal tube <b>20</b>, to prevent the movement of mud into the well. Further down, where the well hole extends through bedrock <b>22</b>, the tube <b>20</b> is unnecessary. The transition <b>24</b> from tube <b>20</b> to unsheathed rock can include some rather sharp rock surfaces or the hole may not be plumb. As a result, the power cord <b>16</b>, which is clad only in standard insulation, may be severed by sharp rocks during pump installation or operation or when pulling the pump during servicing. In either instance the cord must be retrieved and repaired, which is a time consuming operation.

0004[0004] A number of references do address problems associated with operating electrical equipment in oil drilling and in association with vacuum cleaner hoses.

0005[0005] Doubleday, U.S. Pat. No. 3,961,647, discloses a suction pipe for a suction operated cleaner in which the pipe sections are provided with integral extensions thereon forming an axial channel along the outside of the pipe which is open on one side to receive a supply conduit, such as an electric cable. FIGS. 2, 3, and <b>4</b> are of particular relevance to the cable retainment. However, the suction pipe taught by Doubleday includes many interlocking pieces which would be susceptible to leakage over time and would not be suitable for an application that should not leak for an extended period of time, such as a well.

0006[0006] Neroni et al., U.S. Pat. No. 4,064,355, disclose a vacuum cleaner hose having a longitudinally attached conduit retaining an electric cord. The cord is not removable from the conduit, other than by pulling it out from one of the ends, and there is no teaching of using such a device for the installation of a pump in a water well.

0007[0007] Peterman, U.S. Pat. No. 4,569,392, discloses a flexible control line for communication in a well bore having a communication tube and a strength member extending along the tube. The tube and strength member are encapsulated in a sheath of elastomeric material. Peterman does not suggest that the communication tube includes an electrical wire for controlling a pump, nor its use for water wells.

0008[0008] Davis, U.S. Pat. No. 4,361,937, discloses a cable banding lock ring that engages around the strap between the cable and discharge pipe for use in a well. Johnson et al., U.S. Pat. No. 4,068,966 another mounting apparatus.

0009[0009] Escaron et al., U.S. Pat. No. 4,337,969, disclose a rigid extension member for use with a well-logging cable in a bore hole which has a structure for protecting the well-logging cable disposed along the length of, and on the outer surface of, a cylindrical tube. The extension member has a fixed length with screw threads on either end. Moreover, the wires are encased in a single insulating medium which does not appear to be easily separable.

0010[0010] Merry, U.S. Pat. No. 3,814,835; Evans et al., U.S. Pat. No. 3,844,345; and Plummer, U.S. Pat. No. 3,095,908 all disclose tubular members with associated control lines.

0011[0011] Opie et al, U.S. Pat. No. 4,869,238; Jones, U.S. Pat. No. 5,201,908; and Jones, U.S. Pat. No. 5,386,817 all show endoscope sheaths. Although these devices show a structure having a number of lumens or channels, the main lumen or channel is designed to allow the passage of an endoscope and the associated fiber optics, rather than the substantial amounts of water yielded by a water well pump. Moreover, electrical wires do not appear to be included. The auxiliary channels shown are for water, air and vacuum.

0012[0012] What is needed, therefore, but not yet available, is an apparatus and method for facilitating the installation of a water well pump into a well hole that obviates the need to repeatedly tie a power cord to the well pipe as the pump is being lowered into the well hole and which protects the power cord during and after the pump installation process.

SUMMARY OF THE INVENTION

0013[0013] The present invention comprises a hose and wire combination adapted to provide water and electrical connections to a water well pump and comprising a hose adapted to bear water and having an exterior, a resilient-material conduit affixed to and extending longitudinally along the exterior of the hose and having a longitudinally extending slot and a set of wires extending longitudinally within the conduit and being electrically insulated from one another.

0014[0014] A separate aspect of the present invention comprises a method of installing a pump, having electrical terminals and a water discharge spout into a water well, comprising the steps (not necessarily performed in the order presented) of first providing a hose and wire combination, including a hose adapted to bear water and having an exterior; a resilient-material conduit affixed to and extending longitudinally along the exterior of the hose and having a longitudinally extending slot; and a set of at least four wires extending longitudinally within the conduit and being electrically insulated from one another. Second, removing a terminal portion of the wires from the conduit portion by way of the slot and severing the corresponding terminal portion of the conduit portion. Third, electrically connecting the set of at least four wires to the electrical terminals of the pump. Fourth, operatively connecting the hose to the water discharge spout of the pump. And fifth, lowering the pump connected to the hose and wire combination into the well, thereby permitting the resilient material conduit to protect the wires during the lowering and afterwards during the operation of the pump and when removing the pump for servicing.

0015[0015] The foregoing and other objectives, features, and advantages of the invention will be more readily understood upon consideration of the following detailed description of the invention, taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

0016[0016]FIG. 1 is a cross-sectional view of a water well according to the prior art.

0017[0017]FIG. 2 is an isometric drawing of a hose and wire combination according to the present invention, connected to a water well pump and also connected to a water pipe for delivering water to an end user.

0018[0018]FIG. 3 is a cross-sectional view of the hose and wire combination of FIG. 2, taken along line <b>3</b>-<b>3</b> of FIG. 2.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

0019[0019] Referring to FIGS. 2 and 3, a preferred embodiment of the present invention is a hose and wire combination <b>110</b> preferably made of PVC or other flexible polymer. A hose portion <b>112</b> preferably has a one inch inner diameter and a one and three quarter inch outer diameter. It is to be understood that the hose and wire can be any size. A conduit portion <b>114</b> extends along the length of the hose portion <b>112</b> and accommodates a set of four individually insulated wires <b>116</b>. A slot <b>124</b> extends the length of the conduit portion <b>114</b>.

0020[0020] The hose and wire combination <b>110</b> is to be provided in a long length wrapped about a spool, to well pump installers. The installation would begin by pulling the ends of wires <b>116</b> through the slot <b>124</b> and snipping away the now empty end of conduit portion <b>114</b> so that it does not obstruct the attachment process. It may be necessary to cut back hose portion <b>112</b> so that wires <b>116</b> extend a sufficient length beyond hose portion <b>112</b> to permit connection. Then wires <b>116</b> are attached to corresponding set of electrical terminals <b>136</b> on pump <b>126</b>. The output spout <b>138</b> of pump <b>126</b> is inserted into the end of hose portion <b>112</b> and secured in place with two clamps <b>140</b>. The pump <b>126</b> is then lowered into the well as the hose and wire combination <b>110</b> is unspooled.

0021[0021] At least two advantages are evident from this operation. First, the operation of periodically attaching the wires <b>116</b> to the hose portion <b>112</b> with clamps is unnecessary because wires <b>116</b> are held in place by conduit <b>114</b>. This saves time and labor. Second, the wires <b>116</b> are held close to the hose portion <b>112</b> and are protected from sharp rocks by the conduit portion <b>114</b>. During operation the wires <b>116</b> continue to be protected from sharp rocks that the combination <b>110</b> may vibrate against during the operation of the pump <b>126</b>. As noted in the BACKGROUND OF THE INVENTION section and referring to FIG. 1, it is a common practice in well drilling to sheath the interior of the upper part of the well hole with the metal sheet <b>20</b>, to prevent the movement of mud into the well. Further down, where the well hole extends through the bedrock <b>22</b>, this sheathing is unnecessary. The transition <b>24</b> from sheathing to unsheathed rock can include some rather sharp rock surfaces and as the wires clad only in standard insulation are slid past this region they are sometimes severed. In addition, the entire hole may not be plumb resulting in the wires rubbing on the wall of the hole. When this happens the pump must be reinstalled. The extra protection afforded by the conduit portion <b>114</b> in the preferred embodiment prevents the severing of the wires <b>116</b> in this manner.

0022[0022] At the upper end of the water well, the hose portion <b>112</b> may be cut and attached to a fitting or a pipe <b>130</b> so that it may be connected to a water use destination. Wires <b>116</b> however, may be extended considerably beyond the spot where the hose portion <b>112</b> is cut to facilitate connection to an electric power source. Similar to the procedure in connecting the pump <b>126</b> to the combination <b>110</b>, the part of the conduit portion <b>114</b> from which the wires <b>116</b> have been removed may be snipped away.

0023[0023] Alternatively, the resilient-material conduit may include no slit therein so the wires are enclosed therein. The wires may alternatively be enclosed within the wall of the hose itself. The wires may alternatively be enclosed within the hose itself adjacent to the fluids therein.

0024[0024] Alternatively, the fingers of the conduit portion may be formed in an overlapping fashion to provide a watertight seal.

0025[0025] The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.