US11189397B2

Outer cover body for electrical wires and outer-cover-body-attached wire harness

Summary by NHIP

Bent Foam Wire Cover

The invention provides an outer cover body for electrical wires formed from a bent thermoplastic resin foam sheet. This sheet features a density between 200 and 700 Kg/m3, absorbance of at least 0.005 in the 15000 to 25000 nm range, and a thickness from 0.50 to 4.0 mm.

Claim Score by NHIP

Read claim 1, the broadest

Abstract

Providing an outer cover body for electrical wires that can improve the degree of freedom of design while preventing anisotropy in mechanical properties and also make it possible to form even a compact outer cover body for electrical wires. An outer cover body for electrical wires that is to be attached to the outer periphery of an electrical wire, the outer cover body for electrical wires being formed of a bent thermoplastic resin foam sheet having a density of not less than 200 Kg/m3 and not more than 700 Kg/m3.

US11189397B2, drawing sheet 1 — Sheet 1 of 5

Term

11.6 yearsleft in the term

Expires 18 May 2038.

16 claims: 1 independent, 15 dependent

1
Broadest claimClaim Score 75, broad(NHIP)An outer cover body for electrical wires that is to be attached to an outer periphery of an electrical wire, the outer cover body for electrical wires being formed of a bent thermoplastic resin foam sheet having a density of not less than 200 Kg/m3 and not more than 700 Kg/m3, wherein the thermoplastic resin foam sheet has an absorbance of not less than 0.005 in a spectral region of not less than 15000 nm and not more than 25000 nm.

71 paragraphs in 9 sections, as filed

TECHNICAL FIELD

The present invention relates to an outer cover body for electrical wires that is to be attached to the outer periphery of an electrical wire, and an outer-cover-body-attached wire harness.

BACKGROUND ART

Conventionally, an outer cover body for electrical wires, which has a shape along a wiring path of a desired electrical wire, is manufactured by injection molding. However, since the outer cover body for electrical wires manufactured by injection molding is made of a solid resin, there is a problem of difficulty in reducing weight. Moreover, since a mold for injection molding is required, there is a problem that prevents a reduction of costs and makes it difficult to cope with small lot production of outer cover body for electrical wires of various types. Furthermore, since an outer cover body for electrical wires manufactured by an injection molding mold apparatus has a three-dimensional shape, there is a problem of poor transportation efficiency and storage characteristics.

In addition, as an outer cover body for electrical wires that is to be attached to the outer periphery of an electrical wire routed in a vehicle or the like, there is a known protector that is a hollow plate material having a hollow structure formed between a plurality of plate members, and covers the outer periphery of a wire harness to protect the wire harness from external forces (Patent Literature 1). In Patent Literature 1, as the hollow structure of the hollow plate material, an intervening member is used, the intervening member being a plate member having a shape in which uneven portions constituted by ridge portions and valley portions continue in a wave form.

However, in the hollow plate material having the hollow structure of the intervening member, since the mechanical properties are anisotropic, cutting is restricted in the directional aspect when cutting out the hollow plate material in a shape corresponding to the outer cover body for electrical wires, and therefore a sufficient degree of freedom of design cannot be obtained. Hence, the cutting shape for the outer cover body for electrical wires cannot be arranged at the highest density in the plane of the hollow plate material, and there is a problem that prevents a reduction of costs. Further, in the hollow plate material, since the dimension of the uneven portions of the hollow structure is large, it is difficult to cut out the hollow plate material into a small shape while equalizing the mechanical properties, and thus this material has a problem of not being suitable for the formation of a compact outer cover body for electrical wires.

DOCUMENT LIST

Patent Literature

<ul id="ul0001" list-style="none"><li id="ul0001-0001" num="0005">Patent Literature 1: International Publication No. WO2015-016056</li></ul>

SUMMARY OF INVENTION

Technical Problems

In consideration of the above-described circumstances, it is an object of the present invention to provide an outer cover body for electrical wires that can improve the degree of freedom of design while preventing anisotropy in mechanical properties and can also make it possible to form a compact outer cover body for electrical wires.

Solution to Problems

A mode of the present invention is an outer cover body for electrical wires that is to be attached to an outer periphery of an electrical wire, the outer cover body for electrical wires being formed of a bent thermoplastic resin foam sheet having a density of not less than 200 Kg/m3 and not more than 700 Kg/m3.

A mode of the present invention is the outer cover body for electrical wires, wherein a thickness of the thermoplastic resin foam sheet is not less than 0.50 mm and not more than 4.0 mm.

A mode of the present invention is the outer cover body for electrical wires, wherein a density of the thermoplastic resin foam sheet at a bending portion is higher than a density of the thermoplastic resin foam sheet at a portion excluding the bending portion, and is not less than 400 Kg/m3 and not more than 1200 Kg/m3.

A mode of the present invention is the outer cover body for electrical wires, wherein the thermoplastic resin foam sheet has a curved portion with R of not less than 0.05 mm and not more than 1.0 mm on a cut cross section.

A mode of the present invention is the outer cover body for electrical wires, including a non-foam layer on each of both surfaces of the thermoplastic resin foam sheet.

A mode of the present invention is the outer cover body for electrical wires, wherein a thickness of the non-foam layer is not less than 10 μm and not more than 100 μm.

A mode of the present invention is the outer cover body for electrical wires, wherein the thermoplastic resin foam sheet has an absorbance of not less than 0.005 in a spectral region of not less than 15000 nm and not more than 25000 nm. The absorbance is preferably not less than 0.01, and more preferably not less than 0.02.

A mode of the present invention is the outer cover body for electrical wires, wherein a Shore hardness (HSC) of the thermoplastic resin foam sheet is not less than 60 and not more than 100.

A mode of the present invention is the outer cover body for electrical wires, wherein a bubble number density in a foam layer of the thermoplastic resin foam sheet is not less than 800 bubbles/mm3.

A mode of the present invention is the outer cover body for electrical wires, wherein the thermoplastic resin foam sheet has a tensile strength of not less than 3 MPa and not more than 10 MPa, and more preferably not less than 4 MPa and not more than 10 MPa, and a ratio of a tensile strength in a second reference linear direction to a tensile strength in a first reference linear direction on a plane of the thermoplastic resin foam sheet is not less than 50% and not more than 200%, more preferably not less than 60% and not more than 180%, and further more preferably not less than 80% and not more than 120%, the second reference linear direction being orthogonal to the first reference linear direction.

The outer cover body for electrical wires, wherein the thermoplastic resin foam sheet has a tear strength of not less than 150 N/cm, which is measured in conformity with JIS K 6767: 1999.

A mode of the present invention is an outer-cover-body-attached wire harness, including: a wire harness; and the outer cover body for electrical wires, wherein the outer cover body for electrical wires is attached to an outer periphery of the wire harness.

Effects of Invention

According to a mode of the outer cover body for electrical wires of the present invention, since the outer cover body is formed by bending the thermoplastic resin foam sheet having a density of not less than 200 Kg/m3 and not more than 700 Kg/m3, anisotropy in mechanical properties is prevented and the degree of freedom of design of the outer cover body for electrical wires is improved, and it is possible to form even a compact outer cover body for electrical wires.

Moreover, according to a mode of the outer cover body for electrical wires of the present invention, since the outer cover body for electrical wires is a bent form of the thermoplastic resin foam sheet, it is possible to reduce weight and cope with small lot production of outer cover body for electrical wires of various types. Further, according to a mode of the outer cover body for electrical wires of the present invention, since the outer cover body for electrical wires is a bent form of the thermoplastic resin foam sheet, the outer cover body for electrical wires can be transported and stored in the form of sheet, and therefore excels in the transportation efficiency and storage characteristics.

According to a mode of the outer cover body for electrical wires of the present invention, a density of the thermoplastic resin foam sheet at the bending portion is higher than a density of the thermoplastic resin foam sheet at the portion excluding the bending portion and is not less than 400 Kg/m3 and not more than 1200 Kg/m3, and therefore it is possible to stably set and keep the shape of the outer cover body for electrical wires.

According to a mode of the outer cover body for electrical wires of the present invention, since the non-foam layer is provided on each of both surfaces of the thermoplastic resin foam sheet, it is possible to prevent a decrease in mechanical strength at the bending portion on an inner surface of the outer cover body for electrical wires, and it is also possible to improve abrasion resistance on an outer surface of the outer cover body for electrical wires and obtain excellent durability even when the outer cover body for electrical wires is mounted on a vehicle or the like where vibration occurs.

According to a mode of the outer cover body for electrical wires of the present invention, since the thermoplastic resin foam sheet has an absorbance of not less than 0.005 in the spectral region of not less than 15000 nm and not more than 25000 nm, flame spread characteristics can be reduced, and it is possible to suitably use the thermoplastic resin foam sheet, for example, as an outer cover body for a wire harness to be wired in an automobile. The absorbance is preferably not less than 0.01, and more preferably not less than 0.02.

According to a mode of the outer cover body for electrical wires of the present invention, since the bubble number density of the foam layer of the thermoplastic resin foam sheet is not less than 800 bubbles/mm3, anisotropy in mechanical properties is surely prevented, and the degree of freedom of design of the outer cover body for electrical wires is further improved, and it is also possible to more reliably form a compact outer cover body for electrical wires.

According to a mode of the present invention, since the tear strength of the thermoplastic resin foam sheet is not less than 150 N/cm, when mounting the outer-cover-body-attached wire harness on a vehicle or the like through a fixing member, it is possible to improve a connection strength of the outer cover body to the fixing member.

BRIEF DESCRIPTION OF DRAWINGS

<figref idref="DRAWINGS">FIG. 1</figref> A perspective view showing an outer cover body, and an outer-cover-body-attached wire harness according to an embodiment of the present invention.

<figref idref="DRAWINGS">FIG. 2</figref> A perspective view showing a developed state of the outer cover body shown in <figref idref="DRAWINGS">FIG. 1</figref>.

<figref idref="DRAWINGS">FIG. 3</figref> An explanatory diagram of attaching means for an outer cover body according to an embodiment of the present invention.

<figref idref="DRAWINGS">FIG. 4</figref> A view showing a curved portion of the outer cover body.

DESCRIPTION OF EMBODIMENTS

Hereinafter, an outer cover body for electrical wires according to an embodiment of the present invention will be described using the drawings.

First, with the use of <figref idref="DRAWINGS">FIGS. 1 and 2</figref>, an outer-cover-body-attached wire harness according to an embodiment of the present invention will be described. An outer-cover-body-attached wire harness 1 according to an embodiment of the present invention has a wire harness 5 including a plurality of electrical wires bundled together, and an outer cover body (outer cover body for electrical wires) 7 that is attached to the outer periphery of the wire harness 5. The outer cover body 7 has a plurality of wall sections 2 extending along an extending direction of the wire harness 5 (longitudinal direction x in <figref idref="DRAWINGS">FIG. 1</figref>), and has a housing section 3 that is formed by being surrounded by the plurality of wall sections 2 and houses the wire harness 5. In <figref idref="DRAWINGS">FIG. 1</figref>, although the wire harness 5 is shown as one cylindrical shape, the wire harness 5 is a plurality of electrical wires bundled together.

The plurality of wall sections 2 of the outer cover body 7 are integrally formed by bending one piece of a thermoplastic resin foam sheet. The thermoplastic resin foam sheet is bent at bending portions 20a to 20d, and thereby forming the plurality of wall sections 2. The plurality of wall sections 2 include: a bottom wall section 21; a side wall section 22 continuously formed from an edge of the bottom wall section 21 via the bending portion 20a; a side wall section 23 continuously formed from an edge of the bottom wall section 21 via the bending portion 20b; an upper wall section 24 continuously formed from a front edge of the side wall section 22 via the bending portion 20c; and a lid wall section 25 continuously formed from a front edge of the side wall section 23 via the bending portion 20d.

As shown in <figref idref="DRAWINGS">FIG. 2</figref>, in the bending portion 20c among the bending portions 20a to 20d, locking holes 201a to 201h are formed at predetermined intervals along the longitudinal direction x to allow insertion of later-described locking pieces 251a to 251h, respectively.

As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the bottom wall section 21 has, at both ends in the longitudinal direction x, extended portions 211a, 211b extending from the both ends of the upper wall section 24 and the lid wall section 25 in the longitudinal direction x. The side wall section 22 has, at both ends in the longitudinal direction x, standing portions 221a, 221b raised from the extended portions 211a, 211b via the bending portion 20a, and has a partially cutout shape at both ends in the longitudinal direction x. Similarly to the side wall section 22, the side wall section 23 has, at both ends in the longitudinal direction x, standing portions 231a, 231b raised from the extended portions 211a, 211b via the bending portion 20b, and has a partially cutout shape at both ends in the longitudinal direction x.

The upper wall section 24 extends substantially horizontally with respect to the bottom wall section 21, from the front edge of the side wall section 22 to the vicinity of the center in a crosswise direction y that is an orthogonal direction to the longitudinal direction x.

The lid wall section 25 is arranged to overlap the upper wall section 24 from above. As shown in <figref idref="DRAWINGS">FIG. 2</figref>, the lid wall section 25 has, at the front edge, the locking pieces 251a to 251h that can be inserted into the locking holes 201a to 201h. The locking pieces 251a to 251h are provided at predetermined intervals corresponding to the locking holes 201a to 201h. Further, among the locking pieces 251a to 251h, the locking pieces 251a, 251c, 251e, 251g have a substantially rectangular shape which is inclined from the lid wall section 25 toward the front edge to one side (the extended portion 211a side) in the longitudinal direction x, and the locking pieces 251b, 251d, 251f, 251h have a substantially rectangular shape which is inclined from the lid wall section 25 toward the front edge to the other side (the extended portion 211b side) in the longitudinal direction x. The shapes of the locking pieces 251a to 251h are not limited to the above-described forms, and it is possible to adopt various shapes in order to keep the shape of the outer cover body 7.

As shown in <figref idref="DRAWINGS">FIG. 1</figref>, the housing section 3 is a section surrounded by the bottom wall section 21, the side wall sections 22, 23, and the lid wall section 25. The housing section 3 is formed by the bottom wall section 21, the side wall sections 22, 23 and the lid wall section 25 into a cylindrical shape with a through-hole from one side (the extended portion 211a side) to the other side (the extended portion 211b side) in the longitudinal direction x, and can house the wire harness 5.

Next, a thermoplastic resin foam sheet to be used for the outer cover body 7 will be described. The type of resin for the thermoplastic resin foam sheet is not particularly limited as long as the resin is a thermoplastic resin, and examples include polyethylene resin, polypropylene resin, polycarbonate resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyamide resin, polyphenylene sulfide resin, polystyrene resin, polyvinyl chloride resin, polyvinyl acetate resin, polytetrafluoroethylene resin, and acrylic resin.

The density of the thermoplastic resin foam sheet to be used for the outer cover body 7 is not particularly limited as long as the density is in the range of not less than 200 Kg/m3 and not more than 700 Kg/m3, but, from the viewpoint of improving the balance between lightweight and mechanical strength such as tensile strength, the density is preferably not less than 300 Kg/m3 and not more than 600 Kg/m3, and most preferably not less than 350 Kg/m3 and not more than 550 Kg/m3. The outer cover body 7 is formed by bending the thermoplastic resin foam sheet having the density in the above-mentioned range. The density of the thermoplastic resin foam sheet is measured, based on JIS K 7222.

The thickness of the thermoplastic resin foam sheet is not particularly limited, but, from the viewpoint of further improving the balance between ease of bending and mechanical strength such as tensile strength, the thickness is preferably not less than 0.50 mm and not more than 4.0 mm, and most preferably not less than 0.8 mm and not more than 2.5 mm.

The bending portions 20a to 20d may be formed as press-formed portions by press forming a flat thermoplastic resin foam sheet into a shape that is easy to be formed by bending, if necessary. By forming the bending portions 20a to 20d as the press-formed portions, it is possible to facilitate bending and further improve the precision of the bending positions, that is, the precision of the shape and dimensions of the outer cover body 7.

In the case where the bending portions 20a to 20d are the press-formed portions, the bending portions 20a to 20d are high-density portions in which the density of the thermoplastic resin foam sheet is higher than the density in the plurality of wall sections 2 which are portions other than the bending portions 20a to 20d. The density of the thermoplastic resin foam sheet in the bending portions 20a to 20d is not particularly limited as long as the density has a higher value than that in the plurality of wall sections 2, but, from the viewpoint of obtaining bendability of the bending portions 20a to 20d while stably setting and keeping the shape of the outer cover body 7, the density is preferably not less than 400 Kg/m3 and not more than 1200 Kg/m3, and most preferably not less than 500 Kg/m3 and not more than 1200 Kg/m3. The density of the bending portions of the thermoplastic resin foam sheet is measured, based on JIS K 7222, by bringing the bent sheet back into a flat form and cutting out a width of 1 mm from both sides of the bending portions.

In addition, the thermoplastic resin foam sheet may have a non-foam layer on both or one of surfaces. That is to say, the thermoplastic resin foam sheet may have a structure including a foam layer, and a non-foam layer formed on the front surface of the foam layer. By forming the non-foam layer on the front surface of the thermoplastic resin foam sheet, the bending elasticity of the outer cover body 7 is improved, and the protection performance for the wire harness 5 to be housed therein is further improved. It should be noted that, from the viewpoint of further improving the bending elasticity of the outer cover body 7, a three-layer structure including a non-foam layer on each of both surfaces of the thermoplastic resin foam sheet is preferable. Furthermore, by having the non-foam layer on each of both surfaces of the thermoplastic resin foam sheet, it is possible to prevent a decrease in the mechanical strength of the bending portions 20a to 20d on the inner surface of the outer cover body 7 and reduce breakage or the like, and it is also possible to improve the abrasion resistance on the outer surface of the outer cover body 7 and obtain excellent durability even when the outer cover body 7 is mounted, for example, on a vehicle or the like where vibration occurs.

The thickness of the non-foam layer is not particularly limited, but, may be, for example, not less than 10 μm and not more than 100 μm. The Shore hardness (HSC) of the thermoplastic resin foam sheet having the non-foam layer on each of both surfaces is, for example, not less than 60 and not more than 100.

Further, the thermoplastic resin foam sheet may be configured to have an absorbance of not less than 0.005, preferably not less than 0.01, and more preferably not less than 0.02 in a spectral range from not less than 15000 nm to 25000 nm. By adopting such a configuration, the flame spread characteristics of the thermoplastic resin foam sheet can be reduced, and the thermoplastic resin foam sheet can be suitably used as the outer cover body 7 for the wire harness 5 routed, for example, in an automobile. The absorbance can be obtained by, for example, adding an appropriate amount of a colorant, such as a dye or a coloring pigment, to a thermoplastic resin composition that is a material for the thermoplastic resin foam sheet.

The bubble number density in the foam layer of the thermoplastic resin foam sheet is not particularly limited, but, for example, from the viewpoint of more reliably preventing anisotropy in mechanical properties and further improving the degree of freedom of design, and making it possible to more suitably form a compact outer cover body for electrical wires, the lower limit of the bubble number density is preferably not less than 800 bubbles/mm3, and most preferably not less than 1000 bubbles/mm3. On the other hand, from the viewpoint of obtaining excellent mechanical strength, for example, the upper limit of the bubble number density is not more than 1010 bubbles/mm3. For the bubble number density in the present invention, an SEM photograph of a longitudinal section of the thermoplastic resin foam sheet was photographed, the number n of bubbles existing in an arbitrary 100×100 μm region in the foam layer was counted on the SEM photograph, and the number of bubbles existing per 1 mm2 was calculated. By raising the obtained number to the power of 3/2 to convert into the number of bubbles per 1 mm3, the bubble number density was obtained.

Even if the bending portions 20a to 20d are not the press-formed portions, when the thermoplastic resin foam sheet is bent, bubbles in the bending portions 20a to 20d are crushed, resulting in a higher density than in the wall sections 2. Like the above, the density in the bending portions 20a to 20d which are not the press-formed portions is preferably not less than 400 Kg/m3 and not more than 1200 Kg/m3, and most preferably not less than 500 Kg/m3 and not more than 1200 Kg/m3.

That is to say, the thermoplastic resin foam sheet to be used for the outer cover body 7 has excellent bendability. This is because, since the thermoplastic resin foam sheet has the above-described density range and preferably the above-described range of the bubble number density in the foam layer, when the thermoplastic resin foam sheet is bent, the bubbles in the bending portions 20a to 20d are crushed, thereby preventing breakage of the bending portions 20a to 20d of the thermoplastic resin foam sheet. Hence, the bending portions 20a to 20d may be made in a form that is easy to be bent and formed into a desired shape by, for example, forming half-cut portions, cut portions in the form of broken lines or the like in the bending portions 20a to 20d, instead of the press-formed portions.

The ratio of a tensile strength in a second reference linear direction orthogonal to an arbitrary first reference linear direction on the thermoplastic resin foam sheet surface to a tensile strength in the first reference linear direction is not less than 50% and not more than 200%, more preferably not less than 60% and not more than 180%, and most preferably not less than 80% and not more than 120%. By making the thermoplastic resin foam sheet have the above-mentioned range of the tensile strength ratio, it is possible to further improve isotropy in mechanical properties, and therefore the degree of freedom of design is further improved, and even a compact outer cover body for electrical wires can be more suitably formed.

Furthermore, the tensile strength of the thermoplastic resin foam sheet is not particularly limited, but, from the viewpoint of further improving the protection performance for the wire harness 5 to be housed therein, the lower limit of the tensile strength is preferably not less than 3 MPa, more preferably not less than 4 MPa, and most preferably not less than 6 MPa. On the other hand, the upper limit of the tensile strength is preferably not more than 10 MPa from the viewpoint of moldability of the outer cover body 7. The tensile strength in the present invention is measured, based on JIS K 6767: 1999.

The tear strength of the thermoplastic resin foam sheet is not particularly limited, but, from the viewpoint of improving the connection strength of the outer cover body 7 to a fixing member when mounting the outer cover body 7 on a vehicle or the like with the use of the fixing member, such as fitting in a vehicle body (not shown) with a clamp 100 to which the outer cover body 7 is attached as shown in <figref idref="DRAWINGS">FIG. 3</figref>, the lower limit of the tear strength is preferably not less than 150 N/cm, more preferably not less than 200 N/cm, and most preferably not less than 250 N/cm. On the other hand, the upper limit of the tear strength is preferably as high as possible, but, for example, not more than 2000 N/cm. The tear strength in the present invention is measured, based on JIS K 6767: 1999. The method of mounting the outer cover body 7 on a vehicle or the like is not limited to the fitting with the clamp 100, and it is possible to use, for example, adhesion or bonding with an adhesive tape or a bonding agent, or tying with a band, instead of the fitting.

Next, a method of forming the above-described outer cover body 7 and a method of forming the outer-cover-body-attached wire harness 1 by placing the wire harness 5 in the outer cover body 7 will be described respectively. In the method of forming the outer cover body 7, first, a punching process is performed to punch out a portion corresponding to the outer cover body 7 from a thermoplastic resin foam sheet that is a base material for forming the outer cover body 7. As the punching process, from the viewpoints of low cost and simplicity of processing, examples include punching with a Thomson die cutter. When punching with the Thomson die cutter, by appropriately setting the shape of the blade, it is possible to form a curved portion 300 with R of not less than 0.05 mm and not more than 1.0 mm on the cut cross section of the thermoplastic resin foam sheet (see <figref idref="DRAWINGS">FIG. 4</figref>).

After punching out the portion corresponding to the outer cover body 7, press forming is performed on portions corresponding to the bending portions 20a to 20d in the punched-out portion corresponding to the outer cover body 7. By performing the press forming, the bending portions 20a to 20d are formed, and good bendability is imparted to the bending portions 20a to 20d. Thus, since the bending portions 20a to 20d are the portions subjected to the press forming, the density of the thermoplastic resin foam sheet is higher in the bending portions 20a to 20d than in portions other than the bending portions 20a to 20d.

In the method of attaching the outer cover body 7 formed as described above to the wire harness 5, first, the side wall sections 22, 23 are bent to be substantially perpendicular to the bottom wall section 21 at the bending portions 20a, 20b. When the side wall sections 22, 23 are bent at the bending portions 20a, 20b, the space between the side wall sections 22, 23 on the front edge portion side is in the shape open upward, along the longitudinal direction x.

After bending the bending portions 20a, 20b, the wire harness 5 is placed on the bottom wall section 21, and the upper wall section 24 is bent at the bending portion 20c to be substantially parallel to the bottom wall section 21. Next, the lid wall section 25 is bent at the bending portion 20d to be substantially parallel to the bottom wall section 21. When the lid wall section 25 is bent at the bending portion 20d, the opening between the front edge portions of the side wall sections 22, 23 is closed and the housing section 3 is formed, and the wire harness 5 is housed in the housing section 3 in the state of passing through the housing section 3.

Next, by inserting and fitting the locking pieces 251a to 251h into the locking holes 201a to 201h, respectively, the state in which the opening between the front edge portions of the side wall sections 22, 23 is closed is fixed, and the outer cover body 7 is attached to the outer periphery of the wire harness 5.

The outer cover body 7 may be attached to the outer periphery of a fixing tape for fixing a plurality of electrical wires constituting the wire harness 5 so that the electrical wires are not scattered, or may be attached to the outer periphery of a plurality of electrical wires for which a fixing tape is not used. Alternatively, the outer cover body 7 may be attached to the outer periphery of one electrical wire.

In a conventional outer cover body for electrical wires, since the mechanical properties of a hollow plate material, which is the base material, have anisotropy, cutting is restricted in the directional aspect when cutting out the hollow plate material into a shape corresponding to the outer cover body for electrical wires, and a sufficient degree of freedom of design cannot obtained, and also this material is not suitable for forming the outer cover body 7 of compact size, whereas the outer cover body 7 according to the above-described embodiment of the present invention is formed by bending a thermoplastic resin foam sheet having a density of not less than 200 Kg/m3 and not more than 700 Kg/m3 and excellent isotropic mechanical properties, and therefore the degree of freedom of design of the outer cover body 7 is improved and downsizing is also easy.

Moreover, since the outer cover body 7 according to the above-described embodiment of the present invention is a bent form of the thermoplastic resin foam sheet, it is possible to reduce weight compared to an outer cover body for electrical wires manufactured by an injection molding mold apparatus, and it is also possible to cope with small lot production of outer cover body 7 of various types. Further, since the outer cover body 7 according to the above-described embodiment of the present invention can be transported and stored in the form of sheet, the transportation efficiency and storage characteristics are excellent.

Next, another embodiment of the present invention will be described. In the outer cover body 7 according to the above-described embodiment, the plurality of wall sections 2 are formed linearly along the extending direction of the wire harness 5 (the longitudinal direction x in <figref idref="DRAWINGS">FIG. 1</figref>) in conformity with the wire harness 5 that extends substantially linearly, but, instead of this, the plurality of wall sections 2 may be branched to conform to the shape of the wire harness 5, or bent to conform to the shape of the wire harness 5, in the middle of the extending direction. Alternatively, the diameter of the housing section 3 may be enlarged or reduced to conform to the shape of the wire harness 5.

Moreover, in the outer cover body 7 according to the above-described embodiment, all the bending portions 20a to 20d between the plurality of wall sections 2 have a higher density than the density in the plurality of wall sections 2, but, instead of this, a part of the bending portions 20a to 20d may have a higher density than the density in the plurality of wall sections 2.

Further, in the outer cover body 7 according to the above-described embodiment, the cross-sectional shape of the outer cover body 7 in the crosswise direction y is a substantially quadrangle, but, the cross-sectional shape is not particularly limited, and may be, for example, a polygon such as a triangle or a pentagon. Furthermore, in the outer cover body 7 according to the above-described embodiment, the closed state of the opening between the front edge portions of the side wall sections 22, 23 is fixed by fitting the locking pieces 251a to 251h into the locking holes 201a to 201h, but, the fixing means is not particularly limited, and the closed state may be fixed by bonding the lid wall section 25 to the upper wall section 24, or the closed state may be fixed by another part that connects the lid wall section 25 and the upper wall section 24 together.

EXAMPLE

The absorbance of the outer cover body was measured using an ATR (attenuated total reflection) technique with Fourier-transform infrared spectroscopy (FTIR). For the measurement, the ALPHA from Bruker Corporation, Germany, was used. The thermoplastic resin foam sheet constituting the outer cover body was measured by the FTIR, and the average value of absorbance from 15000 nm to 25000 nm was used.

Measurement of flammability was carried out with samples obtained by cutting the sheet material into dimensions of 12.5 mm in width and 125 mm in length. Town gas was used, the flame height of a Bunsen burner was adjusted to 25 mm, and the burner was inclined 45 degrees to a horizontally fixed sample and ignited the sample to find the burning speed. The burning speed was found by measuring the burning time between the front lines at the positions of 25 mm from both ends of the sample. The burning speed was evaluated to be good if the burning speed was not more than 75.0 mm/min.

The measurement results of absorbance are shown below. 1.5 mm-thick samples of foam with an expansion of two times in natural color, blue color, and black color were prepared and measured by the FTIR. For the natural color, the absorbance was 0.000, and the burning speed was 75.9 mm/min. For the blue color, the absorbance was 0.002, and the burning speed was 75.7 mm/min. On the other hand, for the black color sample, the absorbance was 0.01, and the burning speed was 65.0 mm/min.

INDUSTRIAL APPLICABILITY

In the present invention, since it is possible to prevent anisotropy in mechanical properties, the degree of freedom of design is improved, and since it is also possible to form a compact outer cover body for electrical wires, the present invention has high utility value, for example, in the field of outer cover body for wire harnesses routed in automobiles, which are required in various shapes.

LIST OF REFERENCE SIGNS

<ul id="ul0002" list-style="none"><li id="ul0002-0001" num="0067">1 outer-cover-body-attached wire harness</li><li id="ul0002-0002" num="0068">2 wall section</li><li id="ul0002-0003" num="0069">3 housing section</li><li id="ul0002-0004" num="0070">5 wire harness</li><li id="ul0002-0005" num="0071">7 outer cover body (outer cover body for electrical wires)</li><li id="ul0002-0006" num="0072">20a bending portion</li><li id="ul0002-0007" num="0073">20b bending portion</li><li id="ul0002-0008" num="0074">20c bending portion</li><li id="ul0002-0009" num="0075">20d bending portion</li><li id="ul0002-0010" num="0076">21 bottom wall section</li><li id="ul0002-0011" num="0077">22, 23 side wall sections</li><li id="ul0002-0012" num="0078">24 upper wall section</li><li id="ul0002-0013" num="0079">25 lid wall section</li></ul>

Contents9

Every citation, both waysCites: the store holds 75 of 76

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CN103244753A	Cites	China	Applicant
CN103797386A	Cites	China	Applicant
CN104114365A	Cites	China	Applicant
CN106393908A	Cites	China	Search report
CN106427163A	Cites	China	Applicant
EP1174458A1	Cites	European Patent Office (EPO)	Applicant
CN1204387A	Cites	China	Applicant
CN1316324A	Cites	China	Applicant
CN1373034A	Cites	China	Applicant
US2001036522A1	Cites	United States of America	Applicant
JP2001261874A	Cites	Japan	Search report
US2002148546A1	Cites	United States of America	Search report
US2002163098A1	Cites	United States of America	Applicant
US2003158275A1	Cites	United States of America	Applicant
JP2004504463A	Cites	Japan	Applicant
JP2008031236A	Cites	Japan	Search report
TW201102258A	Cites	Taiwan Province of China	Search report
US2011189465A1	Cites	United States of America	Search report
US2011200813A1	Cites	United States of America	Search report
US2012115968A1	Cites	United States of America	Search report
US2012220179A1	Cites	United States of America	Search report
JP2013127866A	Cites	Japan	Applicant
JP2014005452A	Cites	Japan	Search report
JP2014062245A	Cites	Japan	Search report
JP2014141548A	Cites	Japan	Applicant
US2014322505A1	Cites	United States of America	Search report
WO2015016056A1	Cites	World Intellectual Property Organization (WIPO)	Applicant
US2015038606A1	Cites	United States of America	Search report
WO2016044826A1	Cites	World Intellectual Property Organization (WIPO)	Applicant
JP2016099454A	Cites	Japan	Applicant
US2016167098A1	Cites	United States of America	Search report
JP2016201240A	Cites	Japan	Applicant
WO2016203969A1	Cites	World Intellectual Property Organization (WIPO)	Applicant
JP2017022803A	Cites	Japan	Applicant
US2017095993A1	Cites	United States of America	Search report
WO2017110470A1	Cites	World Intellectual Property Organization (WIPO)	Search report
US2018044497A1	Cites	United States of America	Search report
US2018170287A1	Cites	United States of America	Applicant
US2019375347A1	Cites	United States of America	Search report
CN2367880Y	Cites	China	Applicant
EP2518735A1	Cites	European Patent Office (EPO)	Applicant
CN2766431Y	Cites	China	Applicant
CN2781614Y	Cites	China	Search report
JP4842580B2	Cites	Japan	Search report
US5779952A	Cites	United States of America	Search report
JPH08238704A	Cites	Japan	Search report
EP1174458A1	Cites	European Patent Office (EPO)	Applicant
EP2518735A1	Cites	European Patent Office (EPO)	Applicant
JP2001261874A	Cites	Japan	Applicant
JP2004504463A	Cites	Japan	Applicant
JP2013127866A	Cites	Japan	Applicant
JP2014141548A	Cites	Japan	Applicant
JP2016201240A	Cites	Japan	Applicant
JP201699454A	Cites	Japan	Applicant
JP201722803A	Cites	Japan	Applicant
JP8238704A	Cites	Japan	Search report
US20010036522A1	Cites	United States of America	Applicant
US20020148546A1	Cites	United States of America	Search report
US20020163098A1	Cites	United States of America	Applicant
US20030158275A1	Cites	United States of America	Applicant
US20110189465A1	Cites	United States of America	Search report
US20110200813A1	Cites	United States of America	Search report
US20120115968A1	Cites	United States of America	Search report
US20120220179A1	Cites	United States of America	Search report
US20140322505A1	Cites	United States of America	Search report
US20150038606A1	Cites	United States of America	Search report
US20160167098A1	Cites	United States of America	Search report
US20170095993A1	Cites	United States of America	Search report
US20180044497A1	Cites	United States of America	Search report
US20180170287A1	Cites	United States of America	Applicant
US20190375347A1	Cites	United States of America	Search report
WO2015016056A1	Cites	World Intellectual Property Organization (WIPO)	Applicant
WO2016044826A1	Cites	World Intellectual Property Organization (WIPO)	Applicant
WO2016203969A	Cites	World Intellectual Property Organization (WIPO)	Applicant
WO2017110470A1	Cites	World Intellectual Property Organization (WIPO)	Search report

12 members in 5 offices

This recordMember, by publication datePriority claim

Priority claims14

Priority claims
Document	Office	Kind	Date
2017129293	Japan	A	2017-06-30
2017129293	Japan	A	2017-06-30
JP2017129293	Japan	–	2017-06-30
2017222096	Japan	A	2017-11-17
2017222096	Japan	A	2017-11-17
JP2017222096	Japan	–	2017-11-17
2018019250	Japan	W	2018-05-18
2018019250	Japan	W	2018-05-18
JP2017129293	–	–	–
JP2017222096	–	–	–
JP20170129293	–	–	–
JP20170222096	–	–	–
PCTJP2018019250	–	–	–
WO2018JP19250	–	–	–

Members12

Family members, oldest first
Document	Office	Kind
JP6310608B1	Japan	B1	2018-04-11
WO2019003704A1	World Intellectual Property Organization (WIPO)	A1	2019-01-03
JP2019013127A	Japan	A	2019-01-24
JP2019013131A	Japan	A	2019-01-24
CN110140269A	China	A	2019-08-16
US2020027628A1	United States of America	A1	2020-01-23
EP3648271A1	European Patent Office (EPO)	A1	2020-05-06
EP3648271A4	European Patent Office (EPO)	A4	2021-03-31
US11189397B2This record	United States of America	B2	2021-11-30
JP7042656B2	Japan	B2	2022-03-28
CN110140269B	China	B	2022-06-17
EP3648271B1	European Patent Office (EPO)	B1	2024-01-17

94 transactions on the USPTO file

Allowed after 2 non-final rejections and 2 final rejections.

Non-final rejections: 2
Final rejections: 2
RCEs: 0
Appeals: 0

Over time

Point at a mark for the transaction

Transactions

Prosecution transactions, newest first
	Event	Code
2021-11-30	Recordation of Patent Grant MailedPGM/	PGM/
2021-11-30	Patent Issue Date Used in PTA CalculationAllowedPTAC	PTAC
2021-11-11	Email NotificationEML_NTR	EML_NTR
2021-11-10	Issue Notification MailedAllowedWPIR	WPIR
2021-10-28	Dispatch to FDCD1935	D1935
2021-10-28	Application Is Considered Ready for IssuePILS	PILS
2021-10-26	Issue Fee Payment VerifiedN084	N084
2021-10-26	Issue Fee Payment ReceivedIFEE	IFEE
2021-10-26	Email NotificationEML_NTR	EML_NTR
2021-10-26	Mailing Corrected Notice of AllowabilityMCNOA	MCNOA
2021-10-19	Information Disclosure Statement consideredIDSC	IDSC
2021-10-12	Corrected Notice of AllowabilityCNOA	CNOA
2021-10-05	Pubs Case Remand to TCPUBTC	PUBTC
2021-09-28	Information Disclosure Statement (IDS) FiledM844	M844
2021-09-28	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2021-08-16	Email NotificationEML_NTR	EML_NTR
2021-08-16	Mailing Corrected Notice of AllowabilityMCNOA	MCNOA
2021-08-09	Corrected Notice of AllowabilityCNOA	CNOA
2021-08-09	Information Disclosure Statement consideredIDSC	IDSC
2021-07-30	Pubs Case Remand to TCPUBTC	PUBTC
2021-07-28	Electronic ReviewELC_RVW	ELC_RVW
2021-07-28	Email NotificationEML_NTF	EML_NTF
2021-07-28	Mail Notice of AllowanceAllowedMN/=.	MN/=.
2021-07-26	Notice of Allowance Data Verification CompletedAllowedN/=.	N/=.
2021-07-21	PTA statement filed under PTA1.704(d) with IDSIDSPTA	IDSPTA
2021-07-21	Electronic Information Disclosure StatementEIDS.	EIDS.
2021-07-21	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2021-07-14	Reasons for AllowanceEX.R	EX.R
2021-07-12	Date Forwarded to ExaminerFWDX	FWDX
2021-07-06	Response after Final ActionA.NE	A.NE
2021-05-06	Electronic ReviewELC_RVW	ELC_RVW
2021-05-06	Email NotificationEML_NTF	EML_NTF
2021-05-06	Mail Final Rejection (PTOL - 326)Final rejectionMCTFR	MCTFR
2021-05-03	After Final Consideration Program Additional Consideration and/or updated searchAFAC	AFAC
2021-05-03	Final RejectionFinal rejectionCTFR	CTFR
2021-04-29	Information Disclosure Statement consideredIDSC	IDSC
2021-04-28	Interview Summary - Examiner Initiated - TelephonicEXET	EXET
2021-04-23	Date Forwarded to ExaminerFWDX	FWDX
2021-04-22	Request for Extension of Time - GrantedXT/G	XT/G
2021-04-22	Response after Final ActionA.NE	A.NE
2021-03-25	Information Disclosure Statement (IDS) FiledM844	M844
2021-03-25	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2021-02-02	Electronic ReviewELC_RVW	ELC_RVW
2021-02-02	Email NotificationEML_NTF	EML_NTF
2021-02-02	Mail Final Rejection (PTOL - 326)Final rejectionMCTFR	MCTFR
2021-01-19	Final RejectionFinal rejectionCTFR	CTFR
2021-01-18	Information Disclosure Statement consideredIDSC	IDSC
2021-01-15	Date Forwarded to ExaminerFWDX	FWDX
2021-01-13	Response after Non-Final ActionA...	A...
2021-01-13	Request for Extension of Time - GrantedXT/G	XT/G
2020-12-07	Information Disclosure Statement (IDS) FiledM844	M844
2020-12-07	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2020-09-17	Electronic ReviewELC_RVW	ELC_RVW
2020-09-17	Email NotificationEML_NTF	EML_NTF
2020-09-17	Mail Non-Final RejectionNon-final rejectionMCTNF	MCTNF
2020-08-29	Non-Final RejectionNon-final rejectionCTNF	CTNF
2020-08-29	Information Disclosure Statement consideredIDSC	IDSC
2020-07-05	Date Forwarded to ExaminerFWDX	FWDX
2020-06-29	Incoming Letter Pertaining to the DrawingsLTDR	LTDR
2020-06-29	Response after Non-Final ActionA...	A...
2020-06-01	Information Disclosure Statement (IDS) FiledM844	M844
2020-06-01	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2020-03-27	Electronic ReviewELC_RVW	ELC_RVW
2020-03-27	Email NotificationEML_NTF	EML_NTF
2020-03-27	Mail Non-Final RejectionNon-final rejectionMCTNF	MCTNF
2020-03-23	Non-Final RejectionNon-final rejectionCTNF	CTNF
2020-03-22	Information Disclosure Statement consideredIDSC	IDSC
2020-03-22	Information Disclosure Statement consideredIDSC	IDSC
2020-02-12	Information Disclosure Statement (IDS) FiledM844	M844
2020-02-12	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2020-01-24	Email NotificationEML_NTR	EML_NTR
2020-01-23	PG-Pub Issue NotificationPG-ISSUE	PG-ISSUE
2020-01-10	Case Docketed to Examiner in GAUDOCK	DOCK
2020-01-10	Case Docketed to Examiner in GAUDOCK	DOCK
2019-10-29	Application Is Now CompleteCOMP	COMP
2019-10-29	Application Dispatched from OIPEOIPE	OIPE
2019-10-25	Email NotificationEML_NTR	EML_NTR
2019-10-25	Filing Receipt - CorrectedFLRCPT.C	FLRCPT.C
2019-10-17	Email NotificationEML_NTR	EML_NTR
2019-10-17	Email NotificationEML_NTR	EML_NTR
2019-10-17	Application ready for PDX access by participating foreign officesCCRDY	CCRDY
2019-10-17	Notice of DO/EO Acceptance MailedM903	M903
2019-10-17	Filing ReceiptFLRCPT.O	FLRCPT.O
2019-10-16	Sent to Classification ContractorPGPC	PGPC
2019-10-16	FITF set to YES - revise initial settingFTFS	FTFS
2019-08-05	Information Disclosure Statement (IDS) FiledM844	M844
2019-08-05	Request for Foreign Priority (Priority Papers May Be Included)RQPR	RQPR
2019-08-05	371 Completion Date371COMP	371COMP
2019-08-05	Patent Term Adjustment - Ready for ExaminationPTA.RFE	PTA.RFE
2019-08-05	Applicants have given acceptable permission for participating foreignAPPERMS	APPERMS
2019-08-05	Cleared by OIPE CSRL194	L194
2019-08-05	Information Disclosure Statement (IDS) FiledWIDS	WIDS
2019-08-05	Entity Status Set To Undiscounted (Initial Default Setting or Status Change)BIG.	BIG.
2019-08-05	Initial Exam Team nnIEXX	IEXX

28 legal events, as the office reported them to INPADOC

Over the term

Point at a mark for the event

Events

Legal events, newest first
	Event	Code
2021-11-10	Information on status: patent grantGrantedSTCF	STCF
2021-11-10	Information on status: patent grantGrantedSTCF	STCF
2021-10-27	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-10-27	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-10-15	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-10-15	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-10-05	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-10-05	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-08-09	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-08-09	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-07-12	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-07-12	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-05-04	Information on status: application discontinuationSTCB	STCB
2021-05-04	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-04-23	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-04-23	Information on status: patent application and granting procedure in generalSTPP	STPP
2021-01-29	Information on status: application discontinuationSTCB	STCB
2021-01-29	Information on status: patent application and granting procedure in generalSTPP	STPP
2020-07-05	Information on status: patent application and granting procedure in generalSTPP	STPP
2020-07-05	Information on status: patent application and granting procedure in generalSTPP	STPP
2020-03-25	Information on status: patent application and granting procedure in generalSTPP	STPP
2020-03-25	Information on status: patent application and granting procedure in generalSTPP	STPP
2020-01-10	Information on status: patent application and granting procedure in generalSTPP	STPP
2020-01-10	Information on status: patent application and granting procedure in generalSTPP	STPP
2019-08-07	AssignmentAS	AS
2019-08-07	AssignmentAS	AS
2019-08-05	Fee payment procedureFEPP	FEPP
2019-08-05	Fee payment procedureFEPP	FEPP