Burn-off protective coating
Abstract
A protected substrate includes a planar substrate having a surface and a burn-off temporary protective layer positioned over at least a portion of the surface. The burn-off temporary protective layer includes a wax, a polyolefin, a polyester, a polycarbonate, a polyether, or some combination thereof. The burn-off temporary protective layer is removable by a heat treatment process that does not substantially damage the surface. Various other protected substrates and methods for protecting a substrate are also disclosed.

Term
No projected expiry on record.
- Priority
- Filed
- Granted
- Today
20 claims: 3 independent, 17 dependent
- 1一種受保護基板,其包含:一平面基板,其包含一表面;及一可燒除暫時性保護層,其定位於該表面之至少一部分上方,其中該可燒除暫時性保護層包含聚乳酸(PLA),其中該可燒除暫時性保護層可藉由實質上並不損壞該表面之一熱處理製程移除。
- 2如請求項1之受保護基板,其中該可燒除暫時性保護層進一步包含聚碳酸伸乙酯(PEC)、聚碳酸伸丙酯(PPC)、聚己內酯、聚甲醛、聚乙烯、聚丙烯,或其某一組合。
- 3如請求項1之受保護基板,其中該可燒除暫時性保護層包含至少10nm且至多5,000μm之一厚度。
- 4如請求項1之受保護基板,其中該平面基板包含玻璃。
- 5如請求項1之受保護基板,其中該受保護基板並不包括定位在該表面上方之一暫時性保護薄片。
- 6如請求項1之受保護基板,其中該可燒除暫時性保護層為該平面基板之一最外層。
- 7如請求項1之受保護基板,其中該可燒除暫時性保護層定位於該基板之整個表面及一邊緣之至少一部分上方。
- 8如請求項1之受保護基板,其中該可燒除暫時性保護層可藉由在至多1000℃之一溫度下進行燃燒而移除。
- 9如請求項1之受保護基板,其中相較於該表面在該熱處理製程之前的之一顏色,該熱處理製程並不致使該表面發生超過3個單位之一顏色改變(DECMC)。
- 10如請求項1之受保護基板,其進一步包含定位於該表面與該可燒除暫時性保護層之間的一功能塗層。
- 11如請求項10之受保護基板,其中該功能塗層包含一低發射率塗佈層。
- 12如請求項1之受保護基板,其中該可燒除暫時性保護層包含具有至少60℃且至多350℃之一熔點之一材料。
- 13如請求項1之受保護基板,其中該可燒除暫時性保護層進一步包含乙酸甲酯。
- 14如請求項1之受保護基板,其中該可燒除暫時性保護層包含一溶劑。
- 15一種用於保護一基板之方法,其包含:提供包含一表面之一平面基板;及施用一材料以在該表面之至少一第一部分上方形成一可燒除暫時性保護層,其中該可燒除暫時性保護層包含聚乳酸(PLA),其中該可燒除暫時性保護層可藉由實質上並不損壞該表面之一熱處理製程移除。
- 16如請求項15之方法,其中該可燒除暫時性保護層進一步包含聚碳酸伸乙酯(PEC)、聚碳酸伸丙酯(PPC)、聚己內酯、聚甲醛、聚乙烯、聚丙烯或其某一組合。
- 17如請求項15之方法,其中該平面基板包含玻璃。
- 18如請求項15之方法,其進一步包含:藉由將該聚乳酸(PLA)溶解於乙酸甲酯中而製備該材料,其中藉由簾幕式塗佈施用該材料以形成該可燒除暫時性保護層。
- 19一種自一塗佈基板移除一可燒除暫時性保護層之方法,其包含:提供包含一表面之一塗佈基板,在該表面之一部分上方施用有一可燒除暫時性保護層,其中該可燒除暫時性保護層包含聚乳酸(PLA);及在實質上不損壞該表面之情況下藉由燃燒該可燒除暫時性保護層自該表面移除該可燒除暫時性保護層以形成一未受保護基板。
- 20如請求項19之方法,其中該可燒除暫時性保護層進一步包含聚碳酸伸乙酯(PEC)、聚碳酸伸丙酯(PPC)、聚己內酯、聚甲醛、聚乙烯、聚丙烯或其某一組合。
Independent claims20
256 paragraphs in 2 sections, as filed
Burn-off protective coating
BURN-OFF PROTECTIVE COATING
Cross-references to related applications
This application claims priority to US Provisional Application No. 62/691,814, filed June 29, 2018, the disclosure of which is hereby incorporated by reference in its entirety. <br/>Field of Invention
The present invention relates to protected substrates and methods for protecting the substrates.
Background of the Invention
Larger substrates, such as larger glass sheets, are often damaged during shipment from the manufacturing facility to the customer site. This results in the substrate being unsuitable for installation, resulting in chargeback claims against the manufacturer and delays in construction plans. One way to protect the larger substrate from damage is to use tape to overlap or hold together two smaller protective sheets positioned over the larger substrate.
This approach includes certain pitfalls. For example, small capillaries can be formed at the seam of two smaller protective sheets over which tape is applied. The small capillaries attract water causing corrosion at the seam site, which results in damage causing chargeback claims and schedule delays. Accordingly, there is a need for protected substrates that prevent damage to larger substrates during shipping, including corrosion damage caused at the seams of overlapping protective sheets.
Summary of Invention
The present invention relates to a protected substrate comprising: a planar substrate including a surface; and a burnable temporary protective layer positioned over at least a portion of the surface, wherein the burnable temporary protective layer comprises wax, polyolefin , polyester, polycarbonate, polyether, or some combination thereof, wherein the burnable temporary protective layer can be removed by a heat treatment process that does not substantially damage the surface.
The invention also relates to a method for protecting a substrate comprising: providing a planar substrate including a surface and applying a material to form a burnable temporary protective layer over at least a first portion of the surface, wherein the burnable temporary The protective layer includes wax, polyolefin, polyester, polycarbonate, polyether, or some combination thereof, wherein the burnable temporary protective layer can be removed by a heat treatment process that does not substantially damage the surface.
The present invention also relates to a method of removing a burnable temporary protective layer from a coated substrate, comprising: providing a coated substrate comprising a surface over which a portion of the surface has the burnable temporary protective layer applied, wherein The burnable temporary protective layer includes waxes; polyolefins (eg, polyethylene, polypropylene, and the like); polyesters (eg, polylactic acid, polycaprolactone, and the like); polycarbonates (eg, , polycarbonate, propylene carbonate, and the like); polyethers (eg, polyoxymethylene and the like); or some combination thereof; and by burning the burnable temporary protective layer from the The surface removes the burnable temporary protective layer to form an unprotected substrate, wherein the burnable temporary protective layer can be removed by a heat treatment process that does not substantially damage the surface.
The present invention also relates to a protected substrate comprising: a planar substrate including a surface; a temporary protective layer positioned over at least a portion of the surface; a first temporary protective sheet positioned over at least a first portion of the surface; and a second temporary protective sheet positioned over at least a second portion of the surface, wherein the overlapping portion of the second temporary protective sheet overlaps the overlapping portion of the first temporary protective sheet at the overlap; wherein the gap is defined by the The overlap between the second temporary protective sheet and a portion of the surface defines where a portion of the temporary protective layer is positioned between the second temporary protective sheet and the portion of the surface.
The present invention also relates to a protected substrate comprising: a planar substrate including a surface; a first temporary protective sheet positioned over a first portion of the surface; a second temporary protection sheet positioned over a second portion of the surface sheet, wherein a third portion of the surface is not covered by the first temporary protective sheet and wherein the third portion of the surface is not covered by the second temporary protective sheet; and at least the third portion of the surface above the A temporary protective layer, wherein the temporary protective layer is positioned directly under the first and/or second protective sheet and between the substrate and the first and/or second temporary protective sheet.
The invention also relates to a method for protecting a substrate, comprising: providing a planar substrate including a surface; applying a material to form a temporary protective layer over at least a first portion of the surface; adhering a first temporary protective sheet to over a second portion of the surface, wherein a portion of the first temporary protective sheet overlaps the first portion of the temporary protective layer; and adhering a second temporary protective sheet over the second portion of the temporary protective layer and over a third portion of the surface, wherein an overlap is formed between the first temporary protective sheet and the second temporary protective sheet, and wherein a gap is defined by the overlap between the second temporary protective sheet and the surface .
The present invention also relates to a method of removing a temporary protective layer from a coated substrate, comprising: providing a protected substrate, the protected substrate comprising: a planar substrate including a surface; a temporary protective layer positioned over at least a portion of the surface a protective layer; a first temporary protective sheet positioned over at least a first portion of the surface; and a second temporary protective sheet positioned over at least a second portion of the surface, wherein the overlapping portion of the second temporary protective sheet overlaps with an overlapping portion of the first temporary protective sheet at an overlap; wherein a gap is defined by the overlap between the second temporary protective sheet and a portion of the surface, wherein a portion of the temporary protective layer is positioned on the first temporary protective sheet between two temporary protective sheets and the portion of the surface; removing the first temporary protective sheet and/or the temporary protective sheet by peeling; and removing or peeling the temporary protective sheet by burning, evaporating, using a solvent The temporary protective layer is removed from the surface to form an unprotected substrate.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
In the following, for the purpose of description, the terms "end", "upper", "lower", "right", "left", "vertical", "horizontal", "top", "bottom", "side" "Longitudinal", "longitudinal" and their derivatives shall refer to the orientation of the invention in the drawings. However, unless explicitly stated to the contrary therein, it is to be understood that the invention is capable of various alternative modifications and sequences of steps. It should also be understood that the particular devices and processes illustrated in the accompanying drawings and described in the following specification are merely exemplary embodiments or aspects of the invention. Accordingly, specific dimensions and other physical characteristics associated with the embodiments or aspects disclosed herein are not to be considered limiting.
For the purposes of the following detailed description, unless explicitly stated to the contrary therein, it is to be understood that the invention is capable of various alternative modifications and sequences of steps. In addition, unless indicated in any working example or otherwise, all numbers used in the specification and claims should be understood to be modified by the term "about" in all instances. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that can vary depending upon the desired properties to be obtained by the present invention. At the very least, and without attempting to limit the application of the doctrine of equivalents to the scope of the claimed scope, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
It should be understood that any numerical range recited herein is intended to include all subranges subsumed therein. For example, a range of "1 to 10" is intended to include all subranges between (and including) the minimum value of 1 and the maximum value of 10, that is, having a value equal to or greater than 1 Minimum value and maximum value equal to or less than 10.
With respect to a layer of material described herein, the term "over" means further from the substrate on which the material is positioned. For example, a second layer positioned "above" a first layer means that the second layer is positioned farther from the substrate than the first layer. The second layer can be in direct contact with the first layer. Alternatively, one or more other layers may be positioned between the first layer and the second layer.
The term "polymer" or "polymerizable" includes oligomers, homopolymers, copolymers, and terpolymers, such as polymers formed from two or more types of monomers or polymers.
The term "comprising" is synonymous with "comprising".
1-11, the present invention relates to protected substrates and methods for protecting substrates as described herein.
Referring to FIG. 1 , the protected substrate 100 includes a substrate 112 . The substrate 112 may be made of any suitable material, and may be a substrate that is manufactured at a manufacturing facility and shipped to a customer site, such that the substrate 112 is susceptible to damage during shipping. In some non-limiting examples, the substrate 112 may comprise glass. The glass may include soda lime glass. In other non-limiting examples, the substrate 112 may comprise metal or wood. The substrate can be made of any material that can be damaged (eg, scratched, corroded, etc.) during shipping. The substrate may be a coated substrate with a functional coating layer, such as coated glass, over the bare substrate. As used herein, the term "functional coating" refers to coatings that impart functional benefits to surfaces other than decorative surfaces. Non-limiting examples include coatings that impart optical, structural, electrical, hygienic, thermal, and/or physicochemical properties to a surface. Non-limiting examples of functional coatings include at least one of the following: low-emissivity (low-e) coatings, hydrophilic coatings, hydrophobic coatings, lipophilic coatings, low friction coatings layers, antimicrobial coatings, anti-fingerprint coatings, anti-fog coatings, self-cleaning coatings, easy-clean coatings, transparent conductive coatings, and combinations thereof.
In some non-limiting embodiments, the substrate 112 may be a larger substrate such that multiple protective sheets are required to protect the entire surface of the substrate 112 during shipping. In some examples, the larger substrate may have a length in excess of 100", such as at least 130", at least 160", at least 190", at least 220", at least 250". In some examples, the larger substrate may have a width in excess of 100", such as at least 130", at least 160", at least 190", at least 220", at least 250". One non-limiting example of such a planar substrate includes a glass sheet.
In some non-limiting embodiments, the substrate 112 may be a planar substrate, such as a flat glass sheet. As used herein, "planar substrate" refers to a flat substrate.
Continuing to refer to FIG. 1 , the protected substrate 100 further includes a temporary protective layer 114 positioned over at least a portion of the surface of the substrate 112 . The temporary protective layer 114 may be formed from a composition that, when applied to the surface of the substrate 112 and cured, forms a layer defined as the temporary protective layer 114 over the surface. The temporary protective layer 114 may be positioned over at least a portion of the surface of the substrate 112 , and in some non-limiting embodiments, over at least the entire surface of the substrate 112 . A temporary protective layer 114 may be applied over at least a portion of the edge of the substrate 112 .
The temporary protective layer may include materials including waxes, organic oils (eg, tung oil), polyolefins, poly(meth)acrylates, polyesters, olefins, polyethylene, polypropylene, emulsions thereof, or some combination thereof. The temporary protective layer may include polylactic acid (PLA), polyethylene carbonate (PEC), polypropylene carbonate (PPC), polycaprolactone, polyoxymethylene, polyethylene, Polypropylene, or some combination thereof. Waxes may include stearic acid, paraffin wax, carnauba wax, microcrystalline wax, polyethylene wax, or some combination thereof. Examples of wax emulsions include those available from Michelman Co., Ltd. (Cincinnati, Ohio) (eg, MGRD 1350, ML160, ME62330, Aqua240 PH90602L, ME48040M2) or commercially available from BYK Chemical Co., Ltd. (Victor, Germany). Searle) wax emulsions (eg, AQUACER 526, AQUACER 541, AQUACER 1031, AQUACER 8500). The wax emulsion can be a paraffin/polyethylene emulsion, an anionic polyamide emulsion, an anionic carnauba wax emulsion, an amine-dispersed carnauba wax emulsion, an ethylene acrylic acid emulsion, a non-isolating microcrystalline emulsion, or some combination thereof. In some non-limiting examples, the temporary protective layer can include an alkane, ester, or carboxylic acid and have at least 40 wt % carbon based on the total weight of the temporary protective layer, such as at least 50 wt %, at least 60 wt %, at least 70 wt%, at least 80 wt%, or at least 90 wt% carbon.
The temporary protective layer 114 may include a material that, when included in the composition and applied to the substrate and cured to form a layer, exhibits a water contact angle of at least 60°, such as at least 70° or at least 80°. contact angle; WCA) (when in contact with water). The temporary protective layer 114 may include a hydrophobic material. A hydrophobic material is defined herein as a material which, when included in the composition and applied to a substrate and cured to form a layer, exhibits at least 90°, such as at least 100°, at least 110°, at least 120°, At least 130°, at least 140° or at least 150° WCA (when in contact with water).
The temporary protective layer 114 may include a material having a melting point of at least 60°C, such as at least 70°C or at least 80°C. The temporary protective layer may have a melting point from 60°C to 350°C. The temporary protective layer 114 may include materials that are impermeable to water and other standard processing liquids, such as coolants, cutting oils, and the like, when cured. The temporary protective layer 114 may provide enhanced corrosion protection to the substrate 112 compared to the same substrate that does not include the temporary protective layer 114 positioned thereon.
In some non-limiting examples, the material applied to form the temporary protective layer can include an emulsion comprising a hydrophobic material, water, and a surfactant, and the surfactant can be a nonionic surfactant or an ionic surfactant (eg, cationic or anionic surfactants). The material applied to form the temporary protective layer 114 may be thermoplastic or thermoset. The material applied to form the temporary protective layer 114 may include a material comprising a hydrophobic material dissolved in a solvent. The materials applied to form the temporary protective layer can include UV-curable or thermally-curable materials that, when applied to the substrate surface and exposed to a UV or heat source, cause crosslinking of the applied material on the substrate. The material applied to form the temporary protective layer may include a two-component (2K) resin, which includes separate components that react when mixed with each other to crosslink the material after application to the substrate surface.
In some non-limiting examples, the material is heated until its temperature is at least the Tg of the material, and the material is applied at a temperature that is at least the Tg of the material. In other non-limiting examples, the material is applied at a temperature below the Tg of the material and then heated to a temperature suitable for softening the material, such as above the Tg of the material. Non-limiting examples include carnauba waxes, such as ML160, available from Michelman, Inc. (Cincinnati, Ohio), which may need to be heat treated to a temperature 63°C above its Tg, such as at least 70°C, at least 80°C, or at least 90°C.
Temporary protective layer 114 may be a layer that can be removed from the surface of substrate 112 even after the composition of temporary protective layer 114 has been applied over substrate 112 and cured to form temporary protective layer 114 . The temporary protective layer 114 may be removed without substantially damaging the substrate 112 or rendering it unfit for its intended use (as defined below). The temporary protective layer 114 may be removed from the substrate 112 using any sufficient means, such as by burning, evaporation, removal using a solvent, or peeling the temporary protective layer 114 from the substrate 112 .
The temporary protective layer 114 may have a range of 10 nm to 5,000 µm, such as 10 nm to 1,000 µm, 10 nm to 500 µm, 0.5 µm to 100 µm, 0.5 µm to 10 µm, 10 µm to 30 µm, or 50 µm to 50 µm. 100 µm thickness. The thickness should be thick enough to form a continuous layer. The temporary protective layer 114 may also be thick enough to provide corrosion protection to the substrate 112 . The temporary protective layer 114 may be thin enough that no substantial amount of residue remains on the substrate 112 after burning, evaporating, or otherwise thermally decomposing the temporary protective layer 114 . In this manner, the temporary protective layer 114 may be combustible.
Continuing to refer to FIG. 1 , the protected substrate 100 may further include a plurality of temporary protection sheets, including a first temporary protection sheet 116 and a second temporary protection sheet 118 . The first temporary protective sheet 116 and the second temporary protective sheet 118 may be made of plastic materials such as polyethylene, polypropylene, polyester, polyethylene terephthalate, nylon, polyvinyl chloride, vinyl, Polylactic acid, polyoxymethylene, or some combination thereof. In some non-limiting examples, the second temporary protective sheet 118 may include a plastic film and a pressure sensitive adhesive applied on the plastic film. Examples of commercially available protective sheets include CGP-470, CGP-551, CGP-572, and/or CGP-591 protective films available from Nitto Belgium NV (Genk, Belgium). The temporary protective sheets 116, 118 may include an adhesive layer that allows the temporary protective sheets 116, 118 to adhere to the layer over which the temporary protective sheets are placed. The adhesive layer can include a hydrophobic material that exhibits a water contact angle of at least 90°. In other examples, the temporary protective sheets 116, 118 do not include an adhesive layer and are positioned over the layer over which the temporary protective sheets are placed without the use of adhesives to adhere thereto.
The first temporary protection sheet 116 and the second temporary protection sheet 118 may be positioned on the surface of the substrate 112 . The first temporary protective sheet 116 and/or the second temporary protective sheet 118 may be positioned over at least a portion of the temporary protective layer 114 . The first temporary protection sheet 116 and the second temporary protection sheet 118 may be respectively formed of plastic sheets positioned above the substrate 112 . After the temporary protective layer 114 has cooled to ambient temperature (after it has cured to form the temporary protective layer 114 ), the temporary protective sheets 116 , 118 may be positioned over the temporary protective layer 114 .
To form the protected substrate 100 , the first temporary protective sheet 116 and/or the second temporary protective sheet 118 may be positioned over the temporary protective layer 114 prior to shipping the protected substrate 100 . Once the protected substrate 100 reaches its destination, the first temporary protective sheet 116 and/or the second temporary protective sheet 118 may be removed from the protected substrate 100 such that removal of the temporary protective sheets 116, 118 (eg, , peeling or otherwise removing the flakes from the substrate) does not peel off a substantial portion of the temporary protective layer 114 (>50% by weight of the temporary protective layer 114 ) from the surface of the substrate 112 . Removal of the first temporary protective sheet 116 and/or the second temporary protective sheet 118 may leave substantially all of the temporary protective layer 114 (greater than 90% or greater than 95% by weight of the temporary protective layer 114) on the surface of the substrate 112 . Thus, removal of the temporary protective sheets 116 , 118 may substantially leave the temporary protective layer 114 intact on the surface of the substrate 112 .
The first temporary protective sheet 116 and the second temporary protective sheet 118 can be positioned over the substrate 112 in any number of configurations to form the protected substrate 100, and FIGS. 1-11 show the protected substrates 100, 200, 300, 400, Various non-limiting examples of 500, 600, 700, 800, 900, 1000, 1100, each of which are described in greater detail below. It will be appreciated that components in FIGS. 1-11 having the same last two digits in element numbering correspond to components from other figures in the application and include the same characteristics of the corresponding components. For example, components 112, 212, 312, 412, 512, and the like refer to the previously described substrates, since all such component numbers have the same last two digits (12).
Referring to FIG. 1 , a temporary protective layer 114 is positioned over at least a portion of the surface of the substrate 112 . The first temporary protection sheet 116 and the second temporary protection sheet 118 are positioned over at least a portion of the surface of the substrate 112 and at least a portion of the temporary protection layer 114 . The first temporary protective sheet 116 and the second temporary protective sheet 118 overlap each other to form an overlapping portion. In the example shown in FIG. 1, the temporary protective layer 114 is applied over the entire surface of the substrate 112, but in other non-limiting examples, the temporary protective layer 114 may be selectively applied over less than the entire substrate 112 ( For example, only on the overlapping portion of the temporary protective sheets 116, 118) (see eg, Figure 7). Below the overlapping portion formed by the first temporary protection sheet 116 and the second temporary protection sheet 118 , a gap 120 may be defined between the second temporary protection sheet 118 and a portion of the surface of the substrate 112 . This gap 120 may be an air gap and may be free of material from the temporary protective layer 114 , the first temporary protective sheet 116 and/or the second temporary protective sheet 118 . In this way, the first temporary protection sheet 116 and the second temporary protection sheet 118 are applied on the temporary protection layer 114, so that the formed gap 120 does not contain the material of the temporary protection layer 114, and the temporary protection layer 114, The first temporary protection sheet 116 and/or the second temporary protection sheet 118 do not fill the gap 120 between the first temporary protection sheet 116 and the second temporary protection sheet 118 . A portion of the temporary protective layer 114 is positioned between the second temporary protective sheet 118 and the portion of the surface of the substrate 112 .
10, the protected substrate 1000 may be the same as the protected substrates 100, 700 shown in FIGS. 1 and 7, respectively, except as follows. The protected substrate 1000 may further include tape 1022 . The tape 1022 may hold the first temporary protective sheet 1016 and the second temporary protective sheet 1018 together.
Referring to FIG. 2 , protected substrate 200 includes substrate 212 having a temporary protective layer 214 applied over at least a first portion of substrate 212 . In the example shown in FIG. 2, the temporary protective layer 214 is applied over the entire surface of the substrate 212, but in other non-limiting examples, the temporary protective layer 214 may be selectively applied over less than the entire substrate 212 ( For example, close to the gap 220 formed between the first temporary protective sheet 216 and the second temporary protective sheet 218) (see, eg, FIG. 8). The first temporary protective sheet 216 can be positioned over at least the second portion of the substrate 212 and the first portion of the temporary protective layer 214 . The second temporary protective sheet 218 can be positioned over at least the third portion of the substrate 212 and the second portion of the temporary protective layer 214 and can be spaced apart from the first temporary protective sheet 216 such that the first temporary protective sheet 216 is spaced apart from the first temporary protective sheet 216 . The second temporary protective sheet 218 is not in direct contact. The fourth portion of the surface of the substrate 212 is not covered by the temporary protective sheets 216 , 218 . A temporary protective layer 214 is positioned over this fourth portion (and may also be applied over the first and/or second portion of the substrate 212). A gap 220 may be formed between the first temporary protection sheet 216 and the second temporary protection sheet 218, directly above the temporary protection layer 214 over the fourth portion.
Continuing to refer to FIG. 2, the protected substrate 200 can include a planar substrate 212 and a first portion thereof with a temporary protective layer 214 applied over the first portion. The substrate 212 may include a second portion over which a first temporary protective sheet 216 is positioned. The substrate may include a third portion over which a second temporary protective sheet 218 is applied. The first portion is not covered by the temporary protective sheets 216 , 218 . The temporary protection layer 214 is positioned directly under the first temporary protection sheet 216 and/or the second temporary protection sheet 218 and between the substrate 212 and the first temporary protection sheet 216 and/or the second temporary protection sheet 218 . The temporary protective sheets 216, 218 may or may not overlap each other.
Referring to the protected substrate 300 of FIG. 3 , the substrate 312 , the temporary protective layer 314 , and the first and second temporary protective sheets 316 and 318 may be configured as described in connection with FIG. 2 . Protected substrate 300 may further include a third portion positioned over the surface of substrate 312 , a portion of temporary protective layer 314 , a portion of first temporary protective sheet 316 , and/or a portion of second temporary protective sheet 318 . Tape 322. The tape 322 may hold the first temporary protective sheet 316 and the second temporary protective sheet 318 together. A gap 320 may be defined between the portion of the tape 322 positioned over the temporary protective layer 314 and the temporary protective layer 314 and between the temporary protective sheets 316 , 318 . The tape 322 from FIG. 3 can also be used in the protected substrate 100 of FIG. 1 to hold the first protective sheet 116 and the second protective sheet 118 together. In the example shown in FIG. 3, the temporary protective layer 314 is applied over the entire surface of the substrate 312, but in other non-limiting examples, the temporary protective layer 314 may be selectively applied over less than the entire substrate 312 ( For example, only on the portion below the tape 322) (see eg, Figure 9).
Referring to FIG. 5 , the protected substrate 500 may further include a coating layer 524 positioned between the surface of the substrate 512 and the temporary protective layer 514 . A plurality of coating layers can be positioned over the substrate 512 and under the temporary protective layer 514 such that the temporary protective layer 514 protects the multilayer coating. For example, the coating layer 524 may comprise a low emissivity coating layer (or other functional coating layer as previously described). The coating layer 524 may be suitable for tempering after application to the substrate 512 . The coating layer 524 may include metal or metal oxide. The coating layer 524 may include a polymer. Coating layer 524 may comprise any temperable coating layer, eg, UK Patent No. GB 2,302,102; US Patent No. 4,504,109; US Patent No. 4,952,423; US Patent No. 5,028,759; US Patent No. 5,059,295; Coating layers disclosed in US Patent No. 5,653,903; US Patent No. 7,749,621; US Patent No. 8,865,325; US Published Patent Application No. 2014/0272453. Coating layer 524 may include coatings available under the trade names Solarban® or Sungate®, available from Vitro Architectural Glass Company (Cheswick, PA). The first temporary protective sheet 516 and the second temporary protective sheet 518 may be positioned over the temporary protective layer 514 and form a gap 520, as previously described. It should be appreciated that any of the previously described embodiments of the protected substrate may include a coating layer (eg, a functional coating layer) positioned between the substrate and the temporary protective layer.
The present invention also relates to methods of protecting the previously described substrates by forming the previously described protected substrates.
In one non-limiting embodiment, a method for protecting a substrate may include: providing a substrate including a surface; applying a material to form a temporary protective layer over at least a first portion of the surface; adhering a first temporary protective sheet and/or or positioned over a second portion of the surface, wherein a portion of the first temporary protective sheet overlaps with the first portion of the temporary protective layer; and adhering and/or positioning a second temporary protective sheet on the second portion of the temporary protective layer above part and above the third part of the surface. An overlap can be formed between the first temporary protective sheet and the second temporary protective sheet, and the gap can be defined by the overlap between the second temporary protective sheet and the surface.
In one non-limiting embodiment, a method for protecting a substrate may include: providing a planar substrate including a surface; applying a material to form a temporary protective layer over at least a first portion of the surface; adhering a first temporary protective sheet and and/or positioning over the second portion of the surface; and adhering and/or positioning a second temporary protective sheet over the third portion of the surface, wherein the first temporary protective sheet and the second temporary protective sheet are formed space. The space can be over the first portion of the surface, and the temporary protective layer can be positioned directly below the first and/or second protective sheet and between the substrate and the first and/or second temporary protective sheet.
The material applied to form the temporary protective layer can be applied to the surface of the substrate by any suitable method, such as spray coating, curtain coating, powder coating, brush coating, roller coating, ink jet printing, or some other a combination. The material applied to form the temporary protective layer using any of these methods may include any of the previously described materials, which upon curing, form the temporary protective layer.
The method can include heating the material applied to form the temporary protective layer to a temperature sufficient to form a molten liquid prior to applying the material to the substrate. In some examples, the material can be applied to the surface of the substrate at a temperature above the melting point of the material. In some examples, the molten liquid can be applied to the surface of the substrate by bubbling a gas through the molten liquid (vapor deposition method) so that the material forms a temporary protective layer over the substrate. The gas bubbled through the molten liquid to deposit the material and form the temporary protective layer may include an inert gas such as nitrogen or helium. The inert gas reduces the likelihood of chemical reactions with the materials used to form the temporary protective layer.
A method of removing a temporary protective layer from a coated substrate can include: providing a protected substrate comprising: a planar substrate including a surface; a temporary protective layer positioned over at least a portion of the surface; at least a first portion of the surface positioned a first temporary protective sheet over a portion; and a second temporary protective sheet positioned over at least a second portion of the surface, wherein the overlapping portion of the second temporary protective sheet overlaps the first temporary protective sheet at the overlap The overlapping portions of the sheets overlap, wherein a gap is defined by the overlap between the second temporary protective sheet and a portion of the surface, and a portion of the temporary protective layer is positioned between the second temporary protective sheet and the surface between parts. The method may include removing the first temporary protective sheet and/or the temporary protective sheet by peeling. The method can include removing the temporary protective layer from the surface by burning, evaporating, removing with a solvent, or stripping the temporary protective layer to form an unprotected substrate. The protected substrate can be heated to a temperature of up to 1000°C to remove the temporary protective layer from the surface.
11, a protected substrate 1100 can include a substrate 1112, a temporary protective layer 1114 positioned over at least a portion of a surface of the substrate 1112, and a combustible sheet 1128 positioned over at least a portion of the temporary protective layer 1114, and optionally The ground is in direct contact with the temporary protective layer 1114 . The combustible sheet 1128 may include polyethylene, polypropylene, polyacrylate, polymethylmethacrylate, polylactic acid, polycaprolactone, and polyoxymethylene, or some combination thereof. The combustible sheet 1128 may optionally include an adhesive. The combustible sheet 1128 may be made of a material that allows at least some of the UV light to pass through the sheet in order to cure the temporary protective layer 1114 disposed thereunder. UV radiation can be applied to the protected substrate 1100 using a UV source, and the UV radiation can cure the temporary protective layer 1114, which can also act as an adhesive to adhere the combustible sheet 1128 to the substrate 1112. Both the temporary protective layer 1114 and the combustible sheet 1128 can be burned off during the tempering process. Any of the previously described materials for the temporary protective layer 1114 may be used, which may have the previously described thicknesses. The thickness of the combustible sheet 1128 may be 0.1 to 10 mils, such as 0.5 to 5 mils or 0.5 to 2 mils. The combustible sheet 1128 may be the outermost sheet over the substrate 1112 . Temporary protective layer 1114 and combustible sheet 1128 may be made of combustible materials. Protected substrate 1100 may include coating layer 1124, as previously described.
As used in this disclosure, the term "flammable" refers to a substrate that will burn, vaporize, or otherwise thermally decompose, interact with, or otherwise substantially damage (as defined hereinafter) the aesthetics or aesthetics of the substrate. Materials for performance (including any coatings over the substrate). At least when the temperature of the substrate is from 500°C to 1000°C, the combustible material will burn, vaporize, or otherwise thermally decompose. It is expected that the combustible material will burn, vaporize or otherwise thermally decompose before the substrate reaches a temperature of 1000°C, such as at a temperature of 900°C, 800°C, 700°C or 650°C. The heat treatment process can be performed in a boiler having a temperature of up to 1200°C, such as up to 1100°C, up to 1000°C, up to 900°C, up to 800°C, up to 700°C, or up to 650°C. The boiler can be operated at a temperature of 700°C, allowing the substrate to reach a temperature of 640°C for the burnable temporary protective layer (described below) to be removed during the heat treatment process. In some non-limiting examples, the combustible material may be removed during standard thermal processing processes, such as tempering, thermal strengthening, or bending, or during thermal processing specifically performed to remove the combustible material without adversely affecting the substrate , as previously described. In some non-limiting examples, the combustible material may be removed during a standard tempering procedure, wherein the tempering furnace operates in the range of 500°C to 1000°C.
Referring to FIG. 4 , protected substrate 400 can include a substrate 412 and a burnable temporary protective layer 426 positioned over at least a portion of a surface of substrate 412 . 6, a protected substrate 600 may include a substrate 612 and a burnable temporary protective layer 626 positioned over at least a portion of the surface of the substrate 612 (FIG. 4), and may further include the substrate 612 and a burnable temporary Coating layer 624 between protective layers 626 . As used herein, the term "burnable temporary protective layer" means a layer that can be removed by a heat treatment process that does not substantially damage the surface.
The burnable temporary protective layer 626 may comprise wax, polyolefin, polyester, polycarbonate, polyether, or some combination thereof. The burnable temporary protective layer 626 may include polylactic acid (PLA), poly(ethylene carbonate) (PEC), poly(propylene carbonate) (PPC), polycaprolactone, polyoxymethylene, polyethylene, polypropylene, or the like a certain combination. The burnable temporary protective layer 626 may include polylactic acid (PLA) and methyl acetate. The burnable temporary protective layer 626 may optionally include an adhesive.
The burnable temporary protective layer 626 may comprise a material having a melting point of 60°C to 350°C.
The thickness of the burnable temporary protective layer 626 may be 10 nm to 5000 μm, such as 1 μm to 100 μm, such as 5 μm to 50 μm, such as 5 μm to 20 μm. The burnable temporary protective layer 626 may be the outermost layer over the substrate 612 .
The burnable temporary protective layer 626 can be removed by burning (or other heat treatment process) without substantially damaging the surface. As used herein, "substantially damaged" is defined as a change that is detrimental to the functionality or aesthetics of the substrate, which constitutes any undesirable change to the properties of the substrate that would make the substrate unacceptable for its intended purpose. For example, substantially damaging the surface may include significant discoloration of the surface due to the heat treatment process. In other applications where the heating step is part of the standard procedure, damage can be defined as an undesirable color change due to the presence of the burnable coating compared to a heated similar sample without the burnable coating. As used herein, significant discoloration means more than 3 units, more than 2 units, or more than 1 unit of color change (DECMC) compared to the color of a treated similar substrate without the burnable coating. Unless otherwise stated, (CIELAB) may use accumulating spheres with D65 illumination, according to ASTM designation: D The 2244-05 has a 10° observer for the included specular component to measure. Other examples of significant damage include or may be induced by a change in surface roughness, a change in the oxidation state of the surface, or a change in surface energy during the heat treatment process due to the presence of a burnable coating, or may be Undesirable reactions between the temporary protective layer and the substrate are burned out. Significant damage compared to a heated substrate without a burnable temporary protective layer may include functional coatings disposed over the substrate beneath the burnable temporary protective layer (eg, no surface treatment after the thermal treatment process). Any adverse changes in sterilized antimicrobial functional coatings, hydrophobic functional coatings that lose their hydrophobicity after a heat treatment process), color changes to functional coatings discernible by the human eye (eg, DECMC > 3, 2, or 1 ).
The burnable temporary protective layer 626 can be removed by burning at a temperature of up to 1000°C, such as up to 900°C, up to 800°C, up to 700°C, up to 600°C, or up to 500°C. The burnable temporary protective layer 626 may be removed during standard thermal processing processes, such as tempering, thermal strengthening, or bending, or during thermal processing specifically performed to remove combustible materials without substantially damaging the substrate 612 . In one non-limiting example, the combustible material may be removed during a standard tempering procedure, with the tempering boiler operating in the range of 500°C to 1000°C. Protected substrate 600 may include an optional coating layer 624, as previously described.
Continuing to refer to Figures 4 and 6, the substrate may not include any temporary protective sheet over the surface of the substrate, since the burnable temporary protective layer as the outermost layer may be sufficient to protect the substrate.
In some non-limiting examples, the burnable temporary protective layer can be positioned over the entire surface of the substrate. The burnable temporary protective layer can also cover at least a portion of the edge of the substrate.
A method for protecting a substrate may include providing a planar substrate including a surface and applying a material to form a burnable temporary protective layer over at least a first portion of the surface. The burnable temporary protective layer can be applied to the substrate using any of the previously described methods of applying the temporary protective layer. The method may further include preparing the material by dissolving polylactic acid (PLA) in methyl acetate, wherein the material is applied by curtain coating to form a burnable temporary protective layer.
A method of removing a burnable temporary protective layer from a coated substrate can include: providing a coated substrate comprising a surface, applying the burnable temporary protective layer over a portion of the surface; and burning the burnable temporary protective layer Removal of the protective layer from the surface may burn off the temporary protective layer to form an unprotected substrate. The coated substrate can be heated to a temperature of up to 1000°C to remove the burnable temporary protective layer from the surface.
The following examples are presented to demonstrate the general principles of the invention. The present invention should not be considered limited to the specific examples presented. <br/>Example 1 Acrylate Coating
Spin Coat Part No. 248644 Acrylate Based Clear Coat - RUST-OLEUM Crystal Clear Topcoat for 30 seconds at 1250 RPM on Solarban® 60VT, Solarban® 70VT, Solarban® R100, and other Solarban® coatings cloth glass. The samples were then sealed into an accelerated aging chamber at 50°C/100% RH. After 60 hours, the acrylate coating prevented corrosion of the samples, while the controls were severely corroded without the coating. Additionally, for fresh samples, a few drops of water were placed on the coated surface and then sealed using a CGP-551 protective film (Nitto Belgium NV (Genk, Belgium)). After 3 days of storage at room temperature, the samples were heat treated by rapidly warming the substrate to 600°C and then allowed to cool at ambient temperature and compared to controls. The acrylate coating successfully prevented corrosion, while the control was severely corroded without the coating. <br/>Example 2 Using a troweled wax coating
Warm Gulf paraffin was applied in a 1 inch strip across a 4" x 4" sample of coated low emissivity Solarban® 60VT, Solarban® 70VT, Solarban® R100, and other Solarban® coated glass. Next, two narrow pieces of Nitto CGP-551 protective film (Nitto Belgium NV (Genk, Belgium)) were manually applied over the wax so that the film seam was over the top of the wax and parallel to the wax. The samples were then soaked in 40°C water for 2 minutes and then removed at ambient conditions for 2 to 3 days. The samples were then heat treated and compared to controls by rapidly raising the substrate to 600°C and then allowing it to cool at ambient temperature. The wax-coated samples did not corrode, while the control samples corroded in the membrane seam without wax. The experiment was repeated for 1 day with "refined carnauba wax" from Fisher Scientific using an accelerated aging chamber set at 40°C and 95% RH. Also, the samples with wax prevented corrosion, while the control corroded badly without the coating. Example 3 Tung Oil Applied Using Spin Coating
Spin coat tung oil for 30 seconds at 1250 RPM on a piece of Solarban® 60VT, Solarban® 70VT, Solarban® R100, and other Solarban® coated glass. After application, the oil is oxidized via exposure to a UV light source, resulting in a hardened opaque coating. The samples were then placed in an accelerated corrosion chamber at 60°C/95% RH humidity for 3 days. Finally, the coated samples and uncoated controls were heat treated and compared by rapidly heating the substrate to 600°C and then allowing it to cool at ambient temperature. Tung oil successfully prevented corrosion of the samples, while the control was severely corroded without the coating. <br/>Example 4 Wax Emulsion
Emulsions of Fischer-Tropsch and Carnauba waxes from Michaelman, Michem Dispersion 47, D471, ML260 and Cerafak 127N from BYK were applied to Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. After drying, it was placed in an accelerated corrosion chamber at 60°C/95% RH humidity for 3 days. The samples were then heat treated and compared to controls by rapidly raising the substrate to 600°C and then allowing it to cool at ambient temperature. Both the Fischer-Tropsch wax and the carnauba wax prevented corrosion of the samples, while the control was severely corroded without the coating. Example 5 Heated Emulsion Application
Emulsion of carnauba wax and polyethylene wax from Michaelman, Michem® Dispersion 471, Michem® Guard 1350, ML260, Aquacer 1031 and Aquacer 8500 from BYK were sprayed on Solarban® 60VT, Solarban® 70VT, Solarban® R100 and On other Solarban® coated glass. After drying, it was then heated in a 200°C oven for 5 minutes to heat the retained particles into a dry emulsion and form a fully fused film. A few drops of water were then placed on top of the sample and sealed to the surface using a Nitto CGP-551 protective film (Nitto Belgium NV (Genk, Belgium)). After 3 days, the samples were heat treated by rapidly warming the substrate to 600°C and then allowed to cool at ambient temperature and compared to controls. Both the polyethylene wax and the carnauba wax prevented corrosion of the samples, while the control was severely corroded without the coating. <br Example 6 Wax Vapor Deposition
Microcrystalline wax from "Cosmetics Manufacturing" microcrystalline wax tablets was applied to the surface of Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass using a heated bubbler with nitrogen flow. The resulting wax film changed from a water contact angle of about 20° on a low emissivity coated glass to a water contact angle of greater than 105° on a similar sample coated with wax. Example 7 Molten Polyethylene Applied Using Dip Coating
Dip coating several pieces of Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass in fused Sigma Aldrich medium density polyethylene part number 332119, resulting in the same piece of glass The upper thickness gradient ranges from uncoated to very thin to very thick polyethylene coated samples. The samples were placed in a 60°C/95% RH accelerated etch chamber for 3 days and then heat treated by rapidly raising the substrate to 600°C and then allowing it to cool at ambient temperature. The polyethylene coating successfully prevented corrosion of the samples, while the control was severely corroded without the coating. Regarding the samples, this is true at all thicknesses. <br/>Example 8 Melt spraying
Solarban® 70VT coated glass was sprayed using a Valco Melton heated spray unit using Multiwax® 180-M microcrystalline wax from Sonneborn and Sigma Aldrich medium density polyethylene product number 332119. The spray pattern covers a strip about 1 inch wide across the substrate. Overspray covers another 2 or 3 inch strip on each side. The glass was then exposed to accelerated corrosion tests, including a more intense and rapid test (3 days at 60°C/95% RH) and a gentler but slower test (10 days at 45°C/95% RH). For both cases, the areas covered by the polymer are protected from corrosion and corrosion is also reduced in the oversprayed areas. The glass outside the spray area was severely corroded. Other polymers with higher melting temperatures, such as polypropylene, can be applied by other spray systems or contact curtain coaters if the environment is properly heated. Example 9 Solutions of polyethylene and polypropylene in xylene
A blend of medium density Sigma Aldrich polyethylene product number 332119, low density polyethylene product number 428043 and amorphous polypropylene product number 428175, product number 428116 with an average MW of 12,000, etc. The blend of regular polypropylene dissolves in xylene at high temperature. The resulting solution was then applied to Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. The solution was applied using a draw down stick and the resulting samples were placed in an accelerated corrosion chamber at 60°C/95% RH for 3 days. The polyethylene and polypropylene coatings successfully prevented corrosion of the samples, while the control was severely corroded without the coating. <br/>Example 10 Factory Scale Melt Spray Using Nitto Film
Glass was sprayed with Multiwax® 180-M microcrystalline wax from Sonobond as it exited the in vitro MSVD coater. The glass was then aligned and a Nitto CGP-551 protective film (Nitto Belgium NV (Genk, Belgium)) was applied such that the film seam was parallel to and on top of the wax. A 12" x 12" sample was collected and exposed to various treatments to induce corrosion. A set of samples was placed in a 95% RH chamber with cycling temperature (25°C to 40°C). This causes water to condense on the sample. A second set of samples was immersed in a 40°C water bath for 2 minutes before being placed in a static 95% RH/45°C chamber. A third set of samples was passed through a glass washer and then placed in a static 95% RH/45°C chamber. The final set of samples was not pretreated before being placed in a static 95% RH/45°C chamber. In all four conditions, the glass with wax under the seam corroded less or did not corrode compared to the control with film but no wax. <br Instance 11 UV Cured Coating
Several simplified UV cured coatings were formulated for testing by PPG Industries, Inc. (Pittsburgh, PA). Spin-coating resins to Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban®-coated glass at 1250 RPM for 30 seconds, cured by UV light source and then accelerated by placing samples at 60°C/95% RH Corrosion chamber for 3 days. Several of these experimental coatings successfully prevented corrosion, while the control was severely corroded without the coating. The coatings burned off cleanly after heating the substrates to 600°C. <brExample 12 Fusion coating applied by a draw down bar
Sigma Aldrich Polypropylene with Product No. 440752 having an average MW of approximately 12,000, Amorphous Polypropylene Product No. 428175, Isotactic Polypropylene Product No. 428116 having an average MW of 12,000, and Product No. 427888 A blend of isotactic polypropylene with a MW of 250,000 was melted and then applied to Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass using a blade coating method. The thickness of the coatings was measured to be approximately 50 µm using a stylus profilometer. The samples were then placed in a 60°C/95% RH accelerated corrosion chamber for 3 days. The polypropylene coating successfully prevented corrosion of the samples, while the control was severely corroded without the coating. The coatings burned off cleanly after heating the substrates to 600°C. <br/>Example 13 Hot Melt Wax
Polymers with a melting point of less than 130°C, such as Microcrystalline Wax from "Cosmetics Manufacturing" Microcrystalline Wax Tablets, Gulf Paraffin, Beeswax, "Refined Carnauba Wax" from Fisher Scientific and Product No. 332119 Medium Density Sigma Aldrich polyethylene was melted and applied to glass using a draw down rod. The resulting coatings burn cleanly from Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass and provide excellent protection against corrosion. <br Example 14 Wax in solvent
Polymers with a melting point of less than 130°C, such as microcrystalline wax from "Cosmetics Manufacturing" microcrystalline wax tablets, Gulf paraffin, beeswax, "refined carnauba wax" from Fisher Technology Corporation and product number 332119 medium density Sigma-Aldrich polyethylene dissolves in a variety of solvents such as xylene, toluene, methyl ethyl ketone, methyl acetate, ethyl acetate, isopropanol, and dichloroethane. The resulting solution was applied to the substrate via a draw down bar. The resulting coatings burn cleanly and have good corrosion resistance from Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. Example 15 Polypropylene in Solvent
Polypropylene (PPL) is dissolved in a solvent, such as xylene, to form a low viscosity solution. The resulting coating applied by a draw down bar burns cleanly from Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glasses. Stereoisomerism of polymer chains creates differences in solubility and final coating. Amorphous PPL forms a continuous coating that is tacky to the touch. Isotactic polypropylene also forms a continuous coating that is brittle and prone to fracture. Dissolving PPL in a solvent allows blending of different kinds of solutions in various ratios and then applying by a draw down bar to give coatings of variable viscosity and brittleness. These coatings burn off cleanly from Solarban® products. The more random the PPL in the blend, the more flexible it is and the better it is protected against cracking. This means that corrosion protection and mechanical strength are enhanced to a certain extent. Too much amorphous PPL makes the coating sticky and soft. The best blends were tested for resistance to shipping damage, mechanical damage and corrosion resistance. Other solvents to try include methyl tertiary butyl ether, tertiary butyl acetate, benzene, toluene, xylene, dimethyl carbonate, methyl ethyl ketone, and others. <br/>Example 16 Polypropylene of various molecular weights
Polypropylene is available in many different molecular weights. For isotactic polypropylene, the higher the molecular weight, the lower the solubility. A 10% solution of PPL with 250,000 MW did not dissolve in xylene, while a 10% solution of PPL with 12,000 MW dissolved and formed a low viscosity solution suitable for knife coating. Example 17 Polypropylene carbonate
QPAC 40 Polypropylene Carbonate (PPC) (from Empower Materials (Newcastle, DE)) fired cleanly from Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. Different grades of PPC with different molecular weights were dissolved in methyl acetate to form solutions of 17% to 38% PPC. The viscosity of the 17% solution varied from 110 to 1040 cp. The solution is then applied to form a coating with a thickness between 6 µm and 20 µm. These coatings have excellent mechanical strength and burn off cleanly on Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. Other solvents that can be used include methyl tertiary butyl ether, tertiary butyl acetate, benzene, toluene, xylene, dimethyl carbonate, methyl ethyl ketone, and others. Other similar polymers, such as polyethylene carbonate (eg, QPAC 25 (from Empower Materials (Newcastle, DE)), can also produce flammable coatings with good mechanical strength. <br/>Example 18 Polylactic acid of different grades
Polylactic acid (PLA) from Natureworks was dissolved in a solvent to apply the fluid to the fluid by various application methods, such as blade coating, spin coating, curtain coating, flow coating and dip coating. Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. The resulting PLA coatings fired cleanly on Solarban® 60VT, Solarban® 70VT, Solarban® R100 and other Solarban® coated glass. Various different PLAs on different Solarban® products have different maximum thicknesses after burning as judged by visible residue. Additionally, some Solarban® coatings are most likely to have higher sensitivity to residues due to their unique optical properties. A wide variety of different PLAs also have different solubilities. For example, NATUREWORKS 2003D has a maximum solubility in methyl acetate of 33%, while NATUREWORKS 2500HP has a maximum solubility in methyl acetate of 8%. Different grades also have different viscosities in solution, which can affect their method of application. <br Example 19 Polylactic acid in different solvents
Polylactic acid (PLA) was dissolved using various solvents including acetone, methyl acetate, xylene, and dichloromethane. Different solvents give the resulting coatings different properties. When PLA is dissolved in acetone, it provides coatings with inferior mechanical and aesthetic properties compared to coatings made with similar grades of PLA dissolved in methyl acetate. Other solvents that can be used include methyl tertiary butyl ether, tertiary butyl acetate, benzene, toluene, dimethyl carbonate, methyl ethyl ketone, and others. <brExample 20 Polylactic acid coating applied by knife coating method
The PLA solution was applied to the glass substrate by means of a draw down bar. This contact application method achieves uniform coatings with thicknesses between 1 µm and 40 µm. Such substrates include clear glass, tinted glass, low iron glass, Solarban® 60 coated glass, Solarban® 70 coated glass, Solarban® 90 coated glass, Solarban® R100 coated glass and Solarban® 67 coated glass. In addition, experimental samples were made with different surface coatings including silicon nitride, silicon aluminum nitride, silicon aluminum oxide, and silicon aluminum oxynitride. Various substrates and various PLAs had maximum allowable thicknesses after combustion as judged by the lack of visible residue. The resulting coating has good mechanical strength and good protection against transport damage. Example 21 Polylactic acid coating via curtain coating
The PLA solution was applied to the glass substrate using a slot die applicator (Nordson EDI, Ultracoat® IV). The PLA solution was 12% in methyl acetate and was pumped through a 1400 mm slot die with lip openings ranging from 5 μm to 250 μm. The slot die was raised 3 inches above the glass surface and the glass moved under the curtain at a rate of 80 inches/sec. The resulting coating was approximately 9 μm thick and burned out cleanly on Solarban® 60, clear glass and Solarban® R100 glass. The curtain coating method enhances the adhesion of the coating compared to blade coating application and the resulting coating has good mechanical strength and good protection against transport damage. <br/>Example 22 Oil in polylactic acid
In order to improve the corrosion resistance of polylactic acid, various oils, such as cottonseed oil, soybean oil, corn oil, rapeseed oil, linseed oil, castor oil, sesame oil, lard and olive oil, were mixed with 10% by weight of PLA; and waxes. , waxes such as carnauba and medium density polyethylene are added to PLA in solution and then applied to Solarban® products. Both of these oils help prevent corrosion to Solarban® products without causing significant degradation of the PLA coating. Waxes in the form of emulsions or other application techniques that can form a more uniform coating will also help enhance the corrosion resistance of PLA. Example 23 Additives for Reducing Mobility of Molten Polylactic Acid
Polylactic acid is thermoplastic, meaning that it has the potential to run off or coalesce on the glass surface before burning. The use of UV curing additives to trap PLA in place reduces the movement of PLA on the surface. This reduced mobility can be used to allow PLA to be placed on thicker layers. Other UV curing additives and thermosets can be used to limit movement in the same way.
The present invention further includes the subject matter of the following clauses.
Clause 1: A protected substrate comprising: a planar substrate comprising a surface; a temporary protective layer positioned over at least a portion of the surface; a first temporary protective sheet positioned over at least a first portion of the surface; and a second temporary protective sheet positioned over at least a second portion of the surface, wherein the overlapping portion of the second temporary protective sheet overlaps the overlapping portion of the first temporary protective sheet at the overlap; wherein the gap is defined by the first temporary protective sheet The overlap between the two temporary protective sheets and a portion of the surface is defined, wherein a portion of the temporary protective layer is positioned between the second temporary protective sheet and the portion of the surface.
Clause 2: The protected substrate of Clause 1, wherein the temporary protective layer can be removed by combustion, evaporation, removal using a solvent, or peeling.
Clause 3: The protected substrate of clause 1 or 2, wherein the planar substrate comprises glass.
Clause 4: The protected substrate of any one of clauses 1 to 3, wherein the planar substrate comprises metal or wood.
Clause 5: The protected substrate of any of clauses 1 to 4, further comprising a functional coating positioned on the surface and between the surface and the temporary protective layer.
Item 6: The protected substrate of Item 5, wherein the functional coating comprises a low emissivity coating layer.
Clause 7: The protected substrate of any one of clauses 1 to 6, wherein the temporary protective layer comprises a material comprising a wax, a polyolefin, a poly(meth)acrylate, a polyester, an olefin, or some combination of it.
Clause 8: The protected substrate of Clause 7, wherein the wax comprises polyethylene wax.
Clause 9: The protected substrate of any one of clauses 1 to 8, wherein the temporary protective layer comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 10: The protected substrate of any one of clauses 1 to 9, wherein the first temporary protective sheet and/or the second temporary protective sheet are assembled for removal from the protected substrate, wherein Removing the first temporary protective sheet and/or the second temporary protective sheet from the protected substrate does not peel most of the temporary protective layer from the surface.
Clause 11: The protected substrate of any one of clauses 1 to 10, wherein the temporary protective layer comprises a material having a melting point of at least 60°C.
Clause 12: The protected substrate of any one of clauses 1 to 11, wherein the temporary protective layer comprises a hydrophobic material.
Clause 13: The protected substrate of any one of clauses 1 to 12, wherein the temporary protective layer exhibits a water contact angle of at least 60° when the temporary protective layer contacts water.
Clause 14: The protected substrate of any one of clauses 1 to 13, wherein the temporary protective layer is impermeable to water.
Clause 15: The protected substrate of any of clauses 1 to 14, wherein the temporary protective layer provides enhanced corrosion protection to the substrate as compared to an identical substrate that does not include the temporary protective layer.
Clause 16: The protected substrate of any one of clauses 1-15, further comprising an adhesive tape positioned between the first temporary protective sheet and the second temporary protective sheet.
Clause 17: A protected substrate comprising: a planar substrate comprising a surface; a first temporary protective sheet positioned over a first portion of the surface; a second temporary protective sheet positioned over a second portion of the surface , wherein a third portion of the surface is not covered by the first temporary protective sheet and wherein the third portion of the surface is not covered by the second temporary protective sheet; and at least the temporary protective sheet above the third portion of the surface A temporary protective layer, wherein the temporary protective layer is positioned directly under the first and/or second protective sheet and between the substrate and the first and/or second temporary protective sheet.
Clause 18: The protected substrate of clause 17, further comprising a tape positioned over at least the third portion of the surface, a portion of the first temporary protective sheet, and a portion of the second temporary protective sheet .
Clause 19: The protected substrate of clause 18, wherein a portion of the tape is positioned over at least a portion of the temporary protective layer.
Clause 20: The protected substrate of Clause 19, wherein a gap is defined between the portion of the tape positioned over the portion of the temporary protective layer and the portion of the temporary protective layer.
Clause 21: The protected substrate of any one of clauses 17 to 20, wherein the temporary protective layer can be removed by combustion, evaporation, removal using a solvent, or peeling.
Clause 22: The protected substrate of any one of clauses 17 to 21, wherein the planar substrate comprises glass.
Clause 23: The protected substrate of any of clauses 17 to 22, wherein the planar substrate comprises metal or wood.
Clause 24: The protected substrate of any one of clauses 17 to 23, further comprising a functional coating positioned on the surface and between the surface and the temporary protective layer.
Clause 25: The protected substrate of clause 24, wherein the functional coating comprises a low emissivity coating.
Clause 26: The protected substrate of any one of clauses 17 to 25, wherein the temporary protective layer comprises a material comprising a wax, polyolefin, poly(meth)acrylate, polyester, olefin, or some combination of it.
Clause 27: The protected substrate of Clause 26, wherein the wax comprises polyethylene wax.
Clause 28: The protected substrate of any one of clauses 17 to 27, wherein the temporary protective layer comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 29: The protected substrate of any one of clauses 17 to 28, wherein the first temporary protective sheet and/or the second temporary protective sheet are assembled for removal from the protected substrate, wherein Removing the first temporary protective sheet and/or the second temporary protective sheet from the protected substrate does not peel most of the temporary protective layer from the surface.
Clause 30: The protected substrate of any one of clauses 17 to 29, wherein the temporary protective layer comprises a material having a melting point of at least 60°C.
Clause 31: The protected substrate of any of clauses 17 to 30, wherein the temporary protective layer comprises a hydrophobic material.
Clause 32: The protected substrate of any one of clauses 17 to 31, wherein the temporary protective layer exhibits a water contact angle of at least 60° when the temporary protective layer contacts water.
Clause 33: The protected substrate of any one of clauses 17 to 32, wherein the temporary protective layer is impermeable to water.
Clause 34: The protected substrate of any one of clauses 17 to 33, wherein the temporary protective layer provides enhanced corrosion protection to the substrate as compared to an identical substrate that does not include the temporary protective layer.
Item 35: A protected substrate comprising: a planar substrate comprising a surface; a first portion of the surface over which a temporary protective layer is applied; a second portion of the surface over which a first temporary protective sheet is positioned; and a third portion of the surface over which a second temporary protective sheet is positioned, wherein the first portion is not covered by the first or second temporary protective sheet, wherein the temporary protective layer is positioned on the first and/or second temporary protective sheet Two protective sheets are positioned directly below and between the substrate and the first and/or second temporary protective sheet, wherein the first temporary protective sheet overlaps or does not overlap with the second temporary protective sheet.
Clause 36: The protected substrate of clause 35, further comprising a tape positioned over at least the first portion of the surface, a portion of the first temporary protective sheet, and a portion of the second temporary protective sheet.
Clause 37: The protected substrate of clause 36, wherein a portion of the tape is positioned over at least a portion of the temporary protective layer.
Clause 38: The protected substrate of clause 37, wherein a gap is defined between the portion of the tape positioned over the portion of the temporary protective layer and the portion of the temporary protective layer.
Clause 39: The protected substrate of any one of clauses 35 to 38, wherein the temporary protective layer can be removed by combustion, evaporation, removal using a solvent, or peeling.
Clause 40: The protected substrate of any of clauses 35 to 39, wherein the planar substrate comprises glass.
Clause 41: The protected substrate of any of clauses 35 to 40, wherein the planar substrate comprises metal or wood.
Clause 42: The protected substrate of any one of clauses 35 to 41, further comprising a functional coating positioned on the surface and between the surface and the temporary protective layer.
Clause 43: The protected substrate of clause 42, wherein the functional coating comprises a low emissivity coating.
Clause 44: The protected substrate of any one of clauses 35 to 43, wherein the temporary protective layer comprises a material comprising a wax, polyolefin, poly(meth)acrylate, polyester, olefin, or some combination of it.
Clause 45: The protected substrate of Clause 44, wherein the wax comprises polyethylene wax.
Clause 46: The protected substrate of any one of clauses 35 to 45, wherein the temporary protective layer comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 47: The protected substrate of any one of clauses 35 to 46, wherein the first temporary protective sheet and/or the second temporary protective sheet are assembled for removal from the protected substrate, wherein Removing the first temporary protective sheet and/or the second temporary protective sheet from the protected substrate does not peel most of the temporary protective layer from the surface.
Clause 48: The protected substrate of any of clauses 35 to 47, wherein the temporary protective layer comprises a material having a melting point of at least 60°C.
Clause 49: The protected substrate of any one of clauses 35 to 48, wherein the temporary protective layer comprises a hydrophobic material.
Clause 50: The protected substrate of any one of clauses 35 to 49, wherein the temporary protective layer exhibits a water contact angle of at least 60° when the temporary protective layer contacts water.
Clause 51: The protected substrate of any one of clauses 35 to 50, wherein the temporary protective layer is impermeable to water.
Clause 52: The protected substrate of any of clauses 35 to 51, wherein the temporary protective layer provides enhanced corrosion protection to the substrate as compared to an identical substrate that does not include the temporary protective layer.
Item 53: A method for protecting a substrate, comprising: providing a planar substrate comprising a surface; applying a material to form a temporary protective layer over at least a first portion of the surface; adhering a first temporary protective sheet to the surface above the second portion of the temporary protective layer, wherein a portion of the first temporary protective sheet overlaps with the first portion of the temporary protective layer; and adhering the second temporary protective sheet over the second portion of the temporary protective layer and the surface above the third portion, wherein an overlap is formed between the first temporary protective sheet and the second temporary protective sheet, and wherein a gap is defined by the overlap between the second temporary protective sheet and the surface.
Clause 54: The method of clause 53, wherein the material is applied to the at least one of the surface by spraying, curtain coating, powder coating, brushing, roller coating, inkjet printing, or some combination thereof on the first part.
Clause 55: The method of clause 53 or 54, wherein the material is an emulsion comprising a hydrophobic material, water, and a surfactant.
Clause 56: The method of Clause 55, wherein the surfactant is non-ionic.
Clause 57: The method of any of clauses 53 to 56, further comprising heating the material to a temperature to form a molten liquid prior to applying the material.
Clause 58: The method of Clause 57, wherein the material is thermoplastic or thermoset.
Clause 59: The method of clause 57 or 58, wherein the material is applied to the first portion of the surface at a temperature above the melting point of the material.
Clause 60: The method of any of clauses 57-59, wherein the molten liquid is applied to the first portion of the surface by bubbling a gas through the molten liquid.
Clause 61: The method of clause 60, wherein the gas comprises an inert gas.
Clause 62: The method of any of clauses 53 to 61, wherein the material comprises a hydrophobic material dissolved in a solvent.
Clause 63: The method of any one of clauses 53 to 62, wherein the material comprises a UV-curable or heat-curable material, wherein exposing the applied material to a UV source or heat crosslinks the applied material.
Clause 64: The method of any one of clauses 53 to 63, wherein the material comprises a two-component resin, wherein the components of the resin react to crosslink the resin after application of the material.
Clause 65: The method of any of clauses 53-64, further comprising removing the temporary protective layer by burning, evaporating, removing with a solvent, or stripping.
Clause 66: The method of any of clauses 53-65, wherein the planar substrate comprises glass.
Clause 67: The method of any of clauses 53 to 66, wherein the planar substrate comprises metal or wood.
Clause 68: The method of any of clauses 53 to 67, wherein the planar substrate comprises a functional coating positioned on the surface and between the surface and the temporary protective layer.
Clause 69: The method of Clause 68, wherein the functional coating comprises a low emissivity coating.
Clause 70: The method of any one of clauses 53 to 69, wherein the temporary protective layer comprises a material comprising a wax, polyolefin, poly(meth)acrylate, polyester, olefin, or some thereof a combination.
Clause 71: The method of Clause 70, wherein the wax comprises a polyethylene wax.
Clause 72: The method of any one of clauses 53 to 71, wherein the material is applied such that the temporary protective layer formed comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 73: The method of any of clauses 53 to 72, wherein the first temporary protective sheet and/or the second temporary protective sheet are assembled to be removed from the protected substrate, wherein the The protected substrate removes the first temporary protective sheet and/or the second temporary protective sheet without peeling most of the temporary protective layer from the surface.
Clause 74: The method of any of clauses 53 to 73, wherein the material comprises a melting point of at least 60°C.
Clause 75: The method of any of clauses 53 to 74, wherein the material comprises a hydrophobic material.
Clause 76: The method of any of clauses 53 to 75, wherein the temporary protective layer is impermeable to water.
Clause 77: The method of any of clauses 53 to 76, wherein the temporary protective layer provides enhanced corrosion protection to the substrate as compared to the same substrate that does not include the temporary protective layer.
Clause 78: The method of any of clauses 53 to 77, further comprising applying an adhesive tape over a portion of the first temporary protective sheet and the second temporary protective sheet.
Item 79: A method for protecting a substrate, comprising: providing a planar substrate comprising a surface; applying a material to form a temporary protective layer over at least a first portion of the surface; adhering a first temporary protective sheet to the surface over the second portion of the surface; and adhering a second temporary protection sheet over the third portion of the surface, wherein a space is formed between the first temporary protection sheet and the second temporary protection sheet, wherein the space is between the first temporary protection sheet and the second temporary protection sheet Above the first portion of the surface, and wherein the temporary protective layer is positioned directly below the first and/or second protective sheet and between the substrate and the first and/or second temporary protective sheet.
Clause 80: The method of clause 79, further comprising applying tape over the first portion of the surface, over a portion of the first temporary protective sheet, and over a portion of the second temporary protective sheet.
Clause 81: The method of clause 80, wherein the tape is positioned over the temporary protective layer.
Clause 82: The method of clause 81, wherein a gap is defined between a portion of the tape and a portion of the temporary protective layer.
Clause 83: The method of any one of clauses 79 to 82, wherein the material is applied by spraying, curtain coating, powder coating, brushing, roller coating, inkjet printing, or some combination thereof applied to at least a first portion of the surface.
Clause 84: The method of any one of clauses 79 to 83, wherein the material is an emulsion comprising a hydrophobic material, water, and a surfactant.
Clause 85: The method of Clause 84, wherein the surfactant is non-ionic.
Clause 86: The method of any of clauses 79 to 85, further comprising heating the material to a temperature to form a molten liquid prior to applying the material.
Clause 87: The method of clause 86, wherein the material is thermoplastic or thermoset.
Clause 88: The method of clause 86 or 87, wherein the material is applied to the first portion of the surface at a temperature above the melting point of the material.
Clause 89: The method of any one of clauses 86 to 88, wherein the molten liquid is applied to the first portion of the surface by bubbling a gas through the molten liquid.
Clause 90: The method of clause 89, wherein the gas comprises an inert gas.
Clause 91: The method of any of clauses 79 to 90, wherein the material comprises a hydrophobic material dissolved in a solvent.
Clause 92: The method of any one of clauses 79 to 91, wherein the material comprises a UV-curable or thermally-curable material, wherein exposing the applied material to a UV source or heat crosslinks the applied material.
Clause 93: The method of any one of clauses 79 to 92, wherein the material comprises a two-component resin, wherein the components of the resin react to crosslink the resin after application of the material.
Clause 94: The method of any of clauses 79-93, further comprising removing the temporary protective layer by burning, evaporating, removing with a solvent, or stripping.
Clause 95: The method of any of clauses 79 to 94, wherein the planar substrate comprises glass.
Clause 96: The method of any of clauses 79 to 95, wherein the planar substrate comprises metal or wood.
Clause 97: The method of any of clauses 79 to 96, wherein the planar substrate comprises a functional coating positioned on the surface and between the surface and the temporary protective layer.
Clause 98: The method of Clause 97, wherein the functional coating comprises a low emissivity coating.
Clause 99: The method of any one of clauses 79 to 98, wherein the temporary protective layer comprises a material comprising a wax, polyolefin, poly(meth)acrylate, polyester, olefin, or some thereof a combination.
Clause 100: The method of Clause 99, wherein the wax comprises a polyethylene wax.
Clause 101: The method of any one of clauses 79 to 100, wherein the material is applied such that the temporary protective layer formed comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 102: The method of any of clauses 79-101, wherein the first temporary protective sheet and/or the second temporary protective sheet are assembled to be removed from the protected substrate, wherein the The protected substrate removes the first temporary protective sheet and/or the second temporary protective sheet without peeling most of the temporary protective layer from the surface.
Clause 103: The method of any of clauses 79 to 102, wherein the material comprises a melting point of at least 60°C.
Clause 104: The method of any of clauses 79 to 103, wherein the material comprises a hydrophobic material.
Clause 105: The method of any of clauses 79 to 104, wherein the temporary protective layer is impermeable to water.
Clause 106: The method of any of clauses 79 to 105, wherein the temporary protective layer provides enhanced corrosion protection to the substrate as compared to the same substrate that does not include the temporary protective layer.
Item 107: A protected substrate comprising: a planar substrate comprising a surface; and a temporary protective layer positioned over at least a portion of the surface, wherein the temporary protective layer comprises wax, polyolefin, poly(methyl) Acrylates, polyesters, olefins, polyethylene, polypropylene, polyacrylates, polymethyl methacrylate, polylactic acid, poly(ethylene carbonate) (PEC), poly(propylene carbonate) (PPC), polycaprolactone , POM, or some combination thereof.
Clause 108: The protected substrate of clause 107, wherein the temporary protective layer comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 109: The protected substrate of clause 107 or 108, wherein the planar substrate comprises glass.
Clause 110: The protected substrate of any of clauses 107 to 109, wherein the planar substrate comprises metal or wood.
Clause 111: The protected substrate of any of clauses 107-110, wherein the temporary protective layer comprises an alkane, ester, or carboxylic acid having at least 40 wt % carbon.
Clause 112: The protected substrate of any of clauses 107 to 111, wherein the protected substrate does not include a temporary protective sheet positioned on the surface.
Clause 113: The protected substrate of any one of clauses 107 to 112, wherein the temporary protective layer is the outermost layer of the planar substrate.
Clause 114: The protected substrate of any of clauses 107-113, wherein the temporary protective layer is positioned over at least the entire surface.
Item 115: A protected substrate comprising: a planar substrate comprising a surface; and a burnable temporary protective layer positioned over at least a portion of the surface, wherein the burnable temporary protective layer comprises a wax, a polyolefin , polyester, polycarbonate, polyether, or some combination thereof, wherein the burnable temporary protective layer can be removed by a heat treatment process that does not substantially damage the surface.
Item 116: The protected substrate of Item 115, wherein the burnable temporary protective layer comprises polylactic acid (PLA), polycarbonate (PEC), polypropylene carbonate (PPC), polyhexamethylene ester, polyoxymethylene, polyethylene, polypropylene, or some combination thereof.
Clause 117: The protected substrate of clause 115 or 116, wherein the burnable temporary protective layer comprises a thickness of at least 10 nm and at most 5,000 μm.
Clause 118: The protected substrate of any of clauses 115 to 117, wherein the planar substrate comprises glass.
Clause 119: The protected substrate of any of clauses 115 to 118, wherein the protected substrate does not include a temporary protective sheet positioned on the surface.
Clause 120: The protected substrate of any one of clauses 115 to 119, wherein the burnable temporary protective layer is the outermost layer of the planar substrate.
Clause 121: The protected substrate of any of clauses 115-120, wherein the burnable temporary protective layer is positioned over at least a portion of the entire surface and edges of the substrate.
Clause 122: The protected substrate of any of clauses 115-121, wherein the burnable temporary protective layer can be removed by burning at a temperature of up to 1000°C.
Clause 123: The protected substrate of any one of clauses 115-122, wherein the thermal treatment process burning comprises burning the burnable temporary protective layer without significantly damaging the surface.
Clause 124: The protected substrate of any one of clauses 115 to 123, wherein the heat treatment process does not cause the surface to undergo a color change of more than 3 units compared to the color of the surface prior to the heat treatment process ( DECMC).
Clause 125: The protected substrate of any of clauses 115-124, further comprising a functional coating positioned between the surface and the burnable temporary protective layer.
Clause 126: The protected substrate of clause 125, wherein the functional coating comprises a low emissivity coating layer.
Clause 127: The protected substrate of any of clauses 115-126, wherein the burnable temporary protective layer comprises a material having a melting point of at least 60°C and at most 350°C.
Clause 128: The protected substrate of any of clauses 115-127, wherein the burnable temporary protective layer comprises polylactic acid (PLA) and methyl acetate.
Item 129: A method for protecting a substrate, comprising: providing a planar substrate including a surface; and applying a material to form a burnable temporary protective layer over at least a first portion of the surface, wherein the burnable temporary The protective layer comprises wax, polyolefin, polyester, polycarbonate, polyether, or some combination thereof, wherein the burnable temporary protective layer can be removed by a heat treatment process that does not substantially damage the surface.
Item 130: The method of Item 129, wherein the burnable temporary protective layer comprises polylactic acid (PLA), polycarbonate (PEC), polypropylene carbonate (PPC), polycaprolactone, Polyoxymethylene, polyethylene, polypropylene, or some combination thereof.
Clause 131: The method of clause 129 or 130, wherein the planar substrate comprises glass.
Clause 132: The method of clause 130 or 131, further comprising: preparing the material by dissolving polylactic acid (PLA) in methyl acetate, wherein the material is applied by curtain coating to form the material The temporary protective layer can be burned off.
Item 133: A method of removing a burnable temporary protective layer from a coated substrate, comprising: providing a coated substrate comprising a surface with a burnable temporary protective layer applied over a portion of the surface, wherein the A burnable temporary protective layer comprising wax, polyolefin, polyester, polycarbonate, polyether, or some combination thereof; and by burning the burnable temporary protection without substantially damaging the surface layer to remove the burnable temporary protective layer from the surface to form an unprotected substrate.
Item 134: The method of Item 133, wherein the burnable temporary protective layer comprises polylactic acid (PLA), polycarbonate (PEC), polypropylene carbonate (PPC), polycaprolactone, Polyoxymethylene, polyethylene, polypropylene, or some combination thereof.
Clause 135: The method of clause 133 or 134, wherein the coated substrate comprises coated glass.
Clause 136: The method of any one of clauses 133 to 135, wherein the coated substrate is heated to a temperature of up to 1000°C to remove the burnable temporary protective layer from the surface.
Item 137: A protected substrate comprising: a planar substrate comprising a surface; a temporary protective layer positioned over at least a portion of the surface; a first temporary protective sheet positioned over at least a first portion of the surface; and a second temporary protective sheet positioned over at least a second portion of the surface, wherein the overlapping portion of the second temporary protective sheet overlaps the overlapping portion of the first temporary protective sheet at the overlap; wherein the gap is defined by the first temporary protective sheet The overlap between the two temporary protective sheets and a portion of the surface is defined, wherein a portion of the temporary protective layer is positioned between the second temporary protective sheet and the portion of the surface.
Clause 138: The protected substrate of clause 137, wherein the temporary protective layer can be removed by combustion, evaporation, removal using a solvent, or peeling.
Clause 139: The protected substrate of clause 137 or 138, wherein the planar substrate comprises glass.
Clause 140: The protected substrate of any of clauses 137-139, further comprising a functional coating positioned on the surface and between the surface and the temporary protective layer.
Clause 141: The protected substrate of clause 140, wherein the functional coating comprises a low emissivity coating layer.
Clause 142: The protected substrate of any one of clauses 137 to 141, wherein the temporary protective layer comprises a material comprising wax, organic oil, polyolefin, poly(meth)acrylate, polyester, Olefin, polyethylene, polypropylene, or some combination thereof.
Item 143: The protected substrate of Item 142, wherein the temporary protective layer comprises polylactic acid (PLA), polycarbonate (PEC), polypropylene carbonate (PPC), polycaprolactone, polyethylene Formaldehyde, polyethylene, polypropylene, or some combination thereof.
Clause 144: The protected substrate of any one of clauses 137 to 143, wherein the first temporary protective sheet and/or the second temporary protective sheet are assembled for removal from the protected substrate, wherein Removing the first temporary protective sheet and/or the second temporary protective sheet from the protected substrate does not peel most of the temporary protective layer from the surface.
Clause 145: The protected substrate of any of clauses 137 to 144, wherein the temporary protective layer comprises a material having a melting point of at least 60°C and at most 350°C.
Clause 146: The protected substrate of any of clauses 137 to 145, wherein the temporary protective layer exhibits a water contact angle of at least 60° when the temporary protective layer contacts water.
Item 147: A protected substrate comprising: a planar substrate comprising a surface; a first temporary protective sheet positioned over a first portion of the surface; a second temporary protective sheet positioned over a second portion of the surface , wherein a third portion of the surface is not covered by the first temporary protective sheet and wherein the third portion of the surface is not covered by the second temporary protective sheet; and at least the temporary protective sheet above the third portion of the surface A temporary protective layer, wherein the temporary protective layer is positioned directly under the first and/or second protective sheet and between the substrate and the first and/or second temporary protective sheet.
Clause 148: The protected substrate of clause 147, further comprising an adhesive tape positioned over at least the third portion of the surface, a portion of the first temporary protective sheet, and a portion of the second temporary protective sheet.
Clause 149: The protected substrate of clause 147 or 148, wherein the temporary protective layer can be removed by combustion, evaporation, removal using a solvent, or peeling.
Clause 150: The protected substrate of any of clauses 147-149, wherein the planar substrate comprises glass.
Clause 151: The protected substrate of any of clauses 147-150, further comprising a coating positioned between the surface and the temporary protective layer.
Clause 152: The protected substrate of clause 151, wherein the coating comprises a low emissivity coating.
Clause 153: The protected substrate of any one of clauses 147 to 152, wherein the temporary protective layer comprises a material comprising wax, organic oil, polyolefin, poly(meth)acrylate, polyester, alkene, or some combination thereof.
Clause 154: The protected substrate of any of clauses 147-153, wherein the temporary protective layer comprises a material having a melting point of at least 60°C and at most 350°C.
Item 155: A method for protecting a substrate, comprising: providing a planar substrate comprising a surface; applying a material to form a temporary protective layer over at least a first portion of the surface; adhering a first temporary protective sheet to the surface above the second portion of the temporary protective layer, wherein a portion of the first temporary protective sheet overlaps with the first portion of the temporary protective layer; and adhering the second temporary protective sheet over the second portion of the temporary protective layer and the surface above the third portion, wherein an overlap is formed between the first temporary protective sheet and the second temporary protective sheet, and wherein a gap is defined by the overlap between the second temporary protective sheet and the surface.
Clause 156: A method of removing a temporary protective layer from a coated substrate, comprising: providing a protected substrate, the protected substrate comprising: a planar substrate including a surface; a temporary protection positioned over at least a portion of the surface layer; a first temporary protective sheet positioned over at least a first portion of the surface; and a second temporary protective sheet positioned over at least a second portion of the surface, wherein the overlapping portion of the second temporary protective sheet is The overlap overlaps with the overlapping portion of the first temporary protective sheet; wherein a gap is defined by the overlap between the second temporary protective sheet and a portion of the surface, wherein a portion of the temporary protective layer is positioned on the first temporary protective sheet between two temporary protective sheets and the portion of the surface; removing the first temporary protective sheet and/or the temporary protective sheet by peeling; and removing or peeling the temporary protective sheet by burning, evaporating, using a solvent The temporary protective layer is removed from the surface to form an unprotected substrate.
Clause 157: The method of clause 156, wherein the protected substrate is heated to a temperature of up to 1000°C to remove the temporary protective layer from the surface.
While the invention has been described in detail for purposes of illustration based on what is presently considered to be the most practical and preferred embodiments, it is to be understood that such details are used for that purpose only and the invention is not limited to the disclosed embodiments, On the contrary, it is intended to cover modifications and equivalent arrangements within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, where possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.
<p>100, 200, 300, 400, 500, 600, 700, 800, 900, 1000, 1100: protected substrates 112, 212, 312, 412, 512, 612, 712, 812, 912, 1012, 1112 : substrate 114, 214, 314, 514, 714, 814, 914, 1014, 1114: temporary protective layer 116, 216, 316, 516, 716, 816, 916, 1016: first Temporary protective sheets 118, 218, 318, 518, 718, 818, 918, 1018: Second temporary protective sheets 120, 220, 320, 520, 720, 820, 920, 1020: Gap 322, 922, 1022: Tape 426, 626: Burnable temporary protective layer 524, 624, 1124: Coating layer 1128: Combustible sheet</p>
1 shows a protected substrate according to a first non-limiting embodiment;
2 shows a protected substrate according to a second non-limiting embodiment;
3 shows a protected substrate according to a third non-limiting embodiment;
4 shows a protected substrate according to a fourth non-limiting embodiment;
5 shows a protected substrate according to a fifth non-limiting embodiment;
6 shows a protected substrate according to a sixth non-limiting embodiment;
7 shows a protected substrate according to a seventh non-limiting embodiment;
8 shows a protected substrate according to an eighth non-limiting embodiment;
9 shows a protected substrate according to a ninth non-limiting embodiment;
10 shows a protected substrate according to a tenth non-limiting embodiment; and
11 shows a protected substrate according to an eleventh non-limiting embodiment.
Contents2
11 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11
Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| US6682773B2 | Cites | United States of America | Examiner |
24 members in 12 offices
Priority claims2
| Document | Office | Kind | Date |
|---|---|---|---|
| 62691814 | United States of America | – | |
| 201862691814 | United States of America | P |
Members24
| Document | Office | Kind | |
|---|---|---|---|
| CA3104852A1 | Canada | A1 | |
| US2020001578A1 | United States of America | A1 | |
| US2020002223A1 | United States of America | A1 | |
| WO2020006387A1 | World Intellectual Property Organization (WIPO) | A1 | |
| TW202016041A | Taiwan Province of China | A | |
| AR115651A1 | Argentina | A1 | |
| KR20210025632A | Republic of Korea | A | |
| MX2021000004A | Mexico | A | |
| MX2021000004A | Mexico | A | |
| BR112020026797A2 | Brazil | A2 | |
| CO2021000837A2 | Colombia | A2 | |
| EP3814290A1 | European Patent Office (EPO) | A1 | |
| CN112839911A | China | A | |
| JP2021529861A | Japan | A | |
| EP3814290A4 | European Patent Office (EPO) | A4 | |
| US2022176683A1 | United States of America | A1 | |
| US11426984B2 | United States of America | B2 | |
| TWI776067BThis record | Taiwan Province of China | B | |
| US11440297B2 | United States of America | B2 | |
| JP2024028910A | Japan | A | |
| JP7463307B2 | Japan | B2 | |
| KR102793607B1 | Republic of Korea | B1 | |
| US12291008B2 | United States of America | B2 | |
| US2025229508A1 | United States of America | A1 |
1 legal event, as the office reported them to INPADOC
Events
| Event | Code | |
|---|---|---|
| Issue of patent certificate for granted invention patentGrantedGD4A | GD4A |
Numbers
- Publication
- I776067
- Application
- 108122377
Titles2
- English
- BURN-OFF PROTECTIVE COATING
- Chinese
- 可燒除保護性塗層
Classification
- CPC, 29
- C03C17/002
- B32B7/06
- B32B27/06
- C03C2218/355
- C09D5/20
- B32B43/006
- B32B2255/26
- B32B2255/28
- B32B7/12
- B32B2270/00
- B32B2307/732
- B32B2307/748
- B32B27/32
- B32B27/34
- B32B15/09
- B32B15/088
- B32B2255/06
- B32B15/085
- B32B21/08
- B32B27/36
- B32B15/082
- B32B27/304
- B32B2255/08
- C03C17/32
- C03C2217/78
- C03C2218/11
- C03C2218/328
- C03C2218/335
- Y10T428/19
- IPC, 12
- C03C17 00
- C03C17 28
- C03C17 32
- C09D5 08
- C09D5 20
- C09D123 06
- C09D123 12
- C09D133 08
- C09D167 04
- C09D169 00
- C09D191 00
- C09D191 06