Source reagent composition and method for chemical vapor deposition formation of Zr/Hf silicate gate dielectric thin films
Abstract
A precursor composition for forming a zirconium and/or hafnium silicate film on a substrate, e.g., by chemical vapor deposition (CVD). Illustrative precursor compositions include (1) a first precursor metal compound or complex including a silicon alcoxide (siloxide) ligand coordinated to a metal M, wherein M=Zr or Hf and (2) a second precursor metal compound or complex including an aliphatic alcoxide ligand coordinated to a metal M, wherein M=Zr or Hf, wherein the relative proportions of the first and second precursors relative to one another are employed to controllably establish the M/Si ratio in the deposited silicate thin film. The precursor composition may contain a solvent medium, so that the composition is adapted for liquid delivery CVD, to form stable thin-film gate dielectrics for fabrication of microelectronic devices.

Term
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71 claims: 67 independent, 4 dependent
- 1一種用於在基材上形成矽酸鋯及/或矽酸鉿薄膜之CVD先質組成物,此種先質組成物包含選自包括下列成份的源反應劑:(a)用於形成矽酸鋯薄膜之單一源先質,其中該先質係含Zr、O及Si為其組成份之化合物或配位錯合物;(b)用於形成矽酸鉿薄膜之單一源先質,其中該先質係含Hf、O及Si為其組成份之化合物或配位錯合物;(c)先質混合物,包括(1)包含配位至金屬M之烷氧化矽(矽氧化物)配位子的第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)包含配位至金屬M之脂族烷氧化物配位子的第二先質金屬化合物或錯合物,其中M=Zr或Hf,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M/Si比;(d)先質混合物,包括(1)包含金屬M之第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)不含此種金屬M之第二先質矽化合物或錯合物,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(e)先質混合物,包括(1)包含金屬M之第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)另包含此種金屬M之第二先質矽化合物或錯合物,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(f)先質金屬化合物或錯合物,包括金屬M,其中M=Zr或 Hf,至少一個烷氧化物配位子及至少一個β-二酮根配位子,此種先質金屬化合物或錯合物視需要更包含矽;(g)先質金屬化合物或錯合物(d),其中該不含此種金屬M之第二先質矽化合物或錯合物在STP下為氣體,及使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(h)不含矽之先質金屬化合物或錯合物(e),與第二種含矽先質化合物或錯合物結合;(i)更包含矽之先質金屬化合物或錯合物(e),與包含金屬M之第二種不含矽的先質金屬化合物或錯合物結合,其中M=Zr或Hf;及(j)前述之種類(a)-(i)之任何兩者以上的相容混合物。
- 2如申請專利範圍第1項之CVD先質組成物,其中,更包含溶劑介質。
- 3如申請專利範圍第2項之CVD先質組成物,其中,該溶劑係選自包括醚、乙二醇二甲醚、四甘醇二甲醚、胺、聚胺、醇、二元醇、脂族烴溶劑、芳族烴溶劑、環醚、及前述溶劑之兩者以上的相容組合。
- 4如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(a)。
- 5如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(b)。
- 6如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(c)。
- 7如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(d)。
- 8如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(e)。
- 9如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(f)。
- 10如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(g)。
- 11如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(h)。
- 12如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(i)。
- 13如申請專利範圍第1項之CVD先質組成物,其中,包括源反應劑(j)。
- 14如申請專利範圍第1項之CVD先質組成物,其中,包含選自包括以下化學式之金屬β-二酮根源反應劑: 其中:M為Zr或Hf; 各R係分別選自包括C 1 -C 8 烷基及其之烷基取代基各係分別選自包括C 1 -C 8 烷基之三烷矽烷基;及各R'係分別選自包括C 1 -C 8 烷基、鹵基及C 1 -C 8 鹵烷基。
- 15如申請專利範圍第14項之CVD先質組成物,其中,M為Zr。
- 16如申請專利範圍第14項之CVD先質組成物,其中,M為Hf。
- 17如申請專利範圍第14項之CVD先質組成物,其中,該源反應劑包含選自包括acac、tfac、hfac、thd、tod、及fod之β-二酮根基團。
- 18如申請專利範圍第14項之CVD先質組成物,其中,各R為第三丁基或三甲基矽烷基,及各R'為第三丁基。
- 19如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包含選自包括Zr雙(三甲基矽氧化物)雙(thd)、肆(三甲基矽氧化物)鋯、肆(三甲基矽氧化物)鉿、及Hf雙(三甲基矽氧化物)雙(thd)之單一源化合物。
- 20如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括鉿之脂族烷氧化物,及含矽先質。
- 21如申請專利範圍第20項之CVD先質組成物,其中,該含矽先質包括烷氧化矽配位子。
- 22如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括(1)第一含金屬及矽之先質,及(2)含金屬/不含矽之先質或不含金屬/含矽的先質。
- 23如申請專利範圍第1項之CVD先質組成物,其中,該 源反應劑包括肆(三甲基矽氧化)鋯及肆(第三丁氧化)鋯。
- 24如申請專利範圍第23項之CVD先質組成物,其中,更包括辛烷。
- 25如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括肆(三甲基矽氧化)鉿及肆(第三丁氧化)鉿。
- 26如申請專利範圍第1項之CVD先質組成物,其中,包括含矽之第一源反應劑及含Zr或Hr之第二源反應劑,其中,該第一及第二源反應劑包含在先質蒸發及沉積條件下不會經歷配位子交換反應之相容配位子。
- 27如申請專利範圍第1項之CVD先質組成物,其中,包括含矽之第一源反應劑、含Zr或Hr之第二源反應劑、及溶劑,其中,該第一及第二源反應劑包含在先質蒸發及沉積條件下不會經歷配位子交換反應之相容配位子。
- 28如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括肆(第三丁氧基)鋯及肆(第三丁氧基)矽烷。
- 29如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括Zr及/或Hf之烷氧化物及Si之烷氧化物,其中在各Zr及/或Hf之烷氧化物及Si之烷氧化物中存在選自包括甲氧化物、乙氧化物、異丙氧化物、第三丁氧化物、及三烷基矽氧化物之相同的烷氧化物配位子種類。
- 30如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括金屬烷氧化物β-二酮根混合物,其中一個金屬烷氧化物β-二酮根先質包含矽,及第二個金屬烷氧化物β-二酮根先質不包含矽。
- 31如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括Zr(O-SiMe 3 ) 2 (thd) 2 與選自包括雙(烷氧化物)雙(thd)鋯、肆(thd)鋯及氧基鋯雙(thd)二聚物之不含矽之先質的混合物。
- 32如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括Zr(O-SiMe 3 ) 2 (thd) 2 及Zr(thd) 4 。
- 33如申請專利範圍第1項之CVD先質組成物,其中,該源反應劑包括Zr(O-SiMe 3 ) 2 (thd) 2 及[O=Zr(thd) 2 ]。
- 34如申請專利範圍第1項之CVD先質組成物,其中,包含選自包括以下化學式之源反應劑: 其中R為第三丁基或三甲基矽烷基,及R'為第三丁基。
- 35如申請專利範圍第1項之CVD先質組成物,其中,包含選自包括以下化學式之源反應劑: 其中各R係分別選自包括甲基、乙基、異丙基、正丁基及三甲矽烷基,及各R'係分別選自包括烷基、鹵基、及其中之烷基取代基係選自包括甲基、乙基、異丙基、及正丁基之鹵烷基。
- 36一種在基材上形成矽酸鋯及/或矽酸鉿閘介電薄膜之方法,包括使先質組成物蒸發形成先質蒸氣,及使先質蒸氣與基材在高溫下接觸,以使金屬矽酸鹽閘介電薄膜沉積於基材上,其中該先質組成物包含選自包括下列成份的源反應劑:(a)用於形成矽酸鋯薄膜之單一源先質,其中該先質係含Zr、O及Si為其組成份之化合物或配位錯合物;(b)用於形成矽酸鉿薄膜之單一源先質,其中該先質係含Hf、O及Si為其組成份之化合物或配位錯合物;(c)先質混合物,包括(1)包含配位至金屬M之烷氧化矽(矽氧化物)配位子的第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)包含配位至金屬M之脂族烷氧化物配位子的第二先質金屬化合物或錯合物,其中M=Zr或Hf,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(d)先質混合物,包括(1)包含金屬M之第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)不含此種金屬M之第二先質矽化合物或錯合物,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立 M x /Si 1 - x 比,其中x係自0.01至0.99;(e)先質混合物,包括(1)包含金屬M之第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)另包含此種金屬M之第二先質矽化合物或錯合物,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(f)先質金屬化合物或錯合物,包括金屬M,其中M=Zr或Hf,至少一個烷氧化物配位子及至少一個β-二酮根配位子,此種先質金屬化合物或錯合物視需要更包含矽;(g)先質金屬化合物或錯合物(d),其中該不含此種金屬M之第二先質矽化合物或錯合物在STP下為氣體,及使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(h)不含矽之先質金屬化合物或錯合物(e),與第二種含矽先質化合物或錯合物結合;(i)更包含矽之先質金屬化合物或錯合物(e),與包含金屬M之第二種不含矽的先質金屬化合物或錯合物結合,其中M=Zr或Hf;及(j)前述之種類(a)-(i)之任何兩者以上的相容混合物。
- 37如申請專利範圍第36項之方法,其中,該先質組成物更包含溶劑介質。
- 38如申請專利範圍第37項之方法,其中,該溶劑介質包含選自包括醚、乙二醇二甲醚、四甘醇二甲醚、胺、聚胺、醇、二元醇、脂族烴溶劑、芳族烴溶劑、環醚之溶 劑,及前述溶劑之兩者以上的相容組合。
- 39如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(a)。
- 40如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(b)。
- 41如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(c)。
- 42如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(d)。
- 43如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(e)。
- 44如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(f)。
- 45如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(g)。
- 46如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(h)。
- 47如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(i)。
- 48如申請專利範圍第36項之方法,其中,該先質組成物包括源反應劑(j)。
- 49如申請專利範圍第36項之方法,其中,該先質組成物包含選自包括以下化學式之金屬烷氧化物β-二酮根源反應劑: 其中:M為Zr或Hf;各R係分別選自包括C 1 -C 8 烷基及其之烷基取代基各係分別選自包括C 1 -C 8 烷基之三烷矽烷基;及各R'係分別選自包括C 1 -C 8 烷基、鹵基及C 1 -C 8 鹵烷基。
- 50如申請專利範圍第49項之方法,其中,M為Zr。
- 51如申請專利範圍第49項之方法,其中,M為Hf。
- 52如申請專利範圍第49項之方法,其中,該源反應劑包含選自包括acac、tfac、hfac、thd、tod、及fod之β-二酮根基團。
- 53如申請專利範圍第49項之方法,其中,各R為第三丁基或三甲基矽烷基,及各R'為第三丁基。
- 54如申請專利範圍第36項之方法,其中,該先質組成物包含選自包括Zr(OSiMe 3 ) 2 (thd) 2 、Zr(OSiMe 3 ) 4 、Hf(OSiMe 3 ) 4 、及Hf(OSiMe 3 ) 2 (thd) 2 之單一源化合物。
- 55如申請專利範圍第36項之方法,其中,該先質組成物包括鉿之脂族烷氧化物,及含矽先質。
- 56如申請專利範圍第55項之方法,其中,該含矽先質包括烷氧化矽配位子。
- 57如申請專利範圍第36項之方法,其中,該先質組成物包括(1)第一含金屬及矽之先質,及(2)含金屬/不含矽之先質或不含金屬/含矽的先質。
- 58如申請專利範圍第36項之方法,其中,該先質組成物包括Zr(OSiMe 3 ) 4 及Zr(O-tBu) 4 。
- 59如申請專利範圍第58項之方法,其中,更包括辛烷。
- 60如申請專利範圍第36項之方法,其中,該先質組成物包括Hf(OSiMe 3 ) 4 及Hf(O-tBu) 4 。
- 61如申請專利範圍第36項之方法,其中,該先質組成物包括含矽之第一源反應劑及含Zr或Hr之第二源反應劑,其中該第一及第二源反應劑包含在先質蒸發及沉積條件下不會經歷配位子交換反應之相容配位子。
- 62如申請專利範圍第36項之方法,其中,該先質組成物包括Zr(O-tBu) 4 及Si(O-tBu) 4 。
- 63如申請專利範圍第36項之方法,其中,該先質組成物包括Zr及/或Hf之烷氧化物及Si之烷氧化物,其中在各Zr及/或Hf之烷氧化物及Si之烷氧化物中存在選自包括甲氧化物、乙氧化物、異丙氧化物、第三丁氧化物、及三烷基矽氧化物之相同的烷氧化物配位子種類。
- 64如申請專利範圍第36項之方法,其中,該先質組成物包括金屬烷氧化物β-二酮根混合物,其中一個金屬烷氧化物β-二酮根先質包含矽,及第二個金屬烷氧化物β-二酮根先質不包含矽。
- 65如申請專利範圍第36項之方法,其中,該先質組成物包括Zr(OSiMe 3 ) 2 (thd) 2 與選自包括Zr(烷氧化物) 2 (thd) 2 、及Zr(thd) 4 之不含矽之先質的混合物。
- 66如申請專利範圍第36項之方法,其中,該先質組成物包括Zr(O-SiMe 3 ) 2 (thd) 2 及Zr(thd) 4 。
- 67如申請專利範圍第36項之方法,其中,該先質組成物包含選自包括以下化學式之源反應劑: 其中R為第三丁基或三甲基矽烷基,及R'為第三丁基。
- 68如申請專利範圍第36項之方法,其中,該先質組成物包含選自包括以下化學式之源反應劑: 其中各R係分別選自包括甲基、乙基、異丙基、正丁基及三甲矽烷基,及各R'係分別選自包括烷基、鹵基、及其中之烷基取代基係選自包括甲基、乙基、異丙基、及正丁基之鹵烷基。
- 69如申請專利範圍第36項之方法,其中,該先質組成物包括不相容的金屬及矽先質,及使先質蒸氣與基材在高溫下接觸,以在基材上沉積金屬矽酸鹽閘介電薄膜之步驟包括脈衝化學蒸氣沉積,其中將不相容的先質在空間中暫時隔開,以限制顆粒形成及不期望的配位子交換反應。
- 70一種用於在基材上形成矽酸鋯及/或矽酸鉿薄膜之CVD先質蒸氣組成物,此種先質組成物包含選自包括下列成份的源反應劑:(a)用於形成矽酸鋯薄膜之單一源先質,其中該先質係含Zr、O及Si為其組成份之化合物或配位錯合物;(b)用於形成矽酸鉿薄膜之單一源先質,其中該先質係含Hf、O及Si為其組成份之化合物或配位錯合物;(c)先質混合物,包括(1)包含配位至金屬M之烷氧化矽(矽氧化物)配位子的第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)包含配位至金屬M之脂族烷氧化物配位子的第二先質金屬化合物或錯合物,其中M=Zr或Hf,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(d)先質混合物,包括(1)包含金屬M之第一先質金屬化 合物或錯合物,其中M=Zr或Hf,及(2)不含此種金屬M之第二先質矽化合物或錯合物,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(e)先質混合物,包括(1)包含金屬M之第一先質金屬化合物或錯合物,其中M=Zr或Hf,及(2)另包含此種金屬M之第二先質矽化合物或錯合物,其中使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(f)先質金屬化合物或錯合物,包括金屬M,其中M=Zr或Hf,至少一個烷氧化物配位子及至少一個β-二酮根配位子,此種先質金屬化合物或錯合物視需要更包含矽;(g)先質金屬化合物或錯合物(d),其中該不含此種金屬M之第二先質矽化合物或錯合物在STP下為氣體,及使用第一及第二先質相對於彼此的相對比例於在沉積的矽酸鹽薄膜中控制建立期望的M x /Si 1 - x 比,其中x係自0.01至0.99;(h)不含矽之先質金屬化合物或錯合物(e),與第二種含矽先質化合物或錯合物結合;(i)更包含矽之先質金屬化合物或錯合物(e),與包含金屬M之第二種不含矽的先質金屬化合物或錯合物結合,其中M=Zr或Hf;及(j)前述之種類(a)-(i)之任何兩者以上的相容混合物。
- 71一種藉由CVD自如申請專利範圍第70項之先質組成物沉積於基材上之矽酸鋯及/或矽酸鉿薄膜。
Independent claims71
141 paragraphs, as filed
Source reactant composition and method for chemical vapor deposition forming of zirconium silicate/hafnium silicate gate dielectric film
Background of the invention
Field of invention
The present invention relates to a source reactant composition and method for forming a zirconium silicate/hafnium silicate thin film gate dielectric structure for microelectronic devices.
Description of related skills
The formation of stable gate dielectric films is an increasingly important focus of the research and development of microelectronic devices.
Zirconium Silicate (ZrSiO<sub>4</sub>) And hafnium silicate (HfSiO<sub>4</sub>) Is a potentially useful material for these gate dielectric films on silicon substrates. The source reagents and methods used to form such gate dielectric films are extremely important for providing gate structures with satisfactory characteristics in production devices. Specifically, the source reactant and method must be able to form a gate dielectric film on a clean silicon surface without the main generation of silicon dioxide (SiO<sub>2</sub>), local doped SiO<sub>2</sub>And/or other side reactions of impurity on the surface that will reduce the dielectric constant and impair the performance of the product microelectronic device.
Summary of the invention
One aspect of the present invention relates to a precursor composition for forming a metal silicate thin film dielectric on a substrate, and the precursor composition includes a source reactant selected from the following components:
(a) A single-source precursor for forming a zirconium silicate film, wherein the precursor is a compound or coordination complex containing Zr, O and Si as its constituents;
(b) A single-source precursor used to form a hafnium silicate film, wherein the precursor is a compound or coordination complex containing Hf, O, and Si as its constituents;
(c) Precursor mixture, including (1) containing silicon alkoxide coordinated to metal M (Silica oxide) the first precursor metal compound or complex of the ligand, where M=Zr or Hf, and (2) the second precursor containing the aliphatic alkoxide ligand coordinated to the metal M Metal compounds or complexes, where M=Zr or Hf, where the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M/Si ratio in the deposited silicate film;
(d) Precursor mixture, including (1) a first precursor metal compound or complex containing metal M, where M=Zr or Hf, and (2) a second precursor silicon compound that does not contain this metal M Or complex, in which the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M in the deposited silicate film<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(e) Precursor mixture, including (1) a first precursor metal compound or complex compound containing metal M, where M=Zr or Hf, and (2) a second precursor silicon compound containing this metal M Or complex, in which the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M in the deposited silicate film<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(f) Precursor metal compounds or complexes, including metal M, where M=Zr or Hf, at least one alkoxide ligand and at least one β-diketone ligand, such precursor metal compounds or If necessary, the complex contains silicon;
(g) Precursor metal compound or complex (d), wherein the second precursor silicon compound or complex not containing this metal M is a gas under STP, for example, silane, and the first and second The relative ratio of the two precursors to each other is controlled to establish the desired M in the deposited silicate film.<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(h) Precursor metal compounds or complexes, including metal M, where M=Zr or Hf, at least one alkoxide ligand and at least one β-diketone ligand, and such precursor metal compounds or complexes may further contain silicon as required;
(i) Precursor metal compound or complex containing no silicon (e), combined with a second silicon-containing precursor compound or complex;
(j) A precursor metal compound or complex containing silicon (e) is combined with a second precursor metal compound or complex containing metal M that does not contain silicon, where M=Zr or Hf; and
(k) Compatible mixtures of any two or more of the aforementioned categories (a)-(i).
The precursor composition may further include a solvent medium, for example, selected from ethers, ethylene glycol dimethyl ether, tetraglyme, amines, polyamines, alcohols, glycols, aliphatic hydrocarbon solvents, and aromatic hydrocarbons. Solvents, solvents of cyclic ethers (for example, tetrahydrofuran, etc.), and compatible combinations of two or more of the foregoing solvents.
Another aspect of the present invention relates to a method for forming a metal silicate gate dielectric film on a substrate, which includes evaporating a precursor composition to form a precursor vapor, and causing the precursor vapor to interact with the substrate at a high temperature Contact to deposit a metal silicate gate dielectric film on the substrate, wherein the precursor composition includes a source reactant selected from the following components:
(a) A single-source precursor for forming a zirconium silicate film, wherein the precursor is a compound or coordination complex containing Zr, O and Si as its constituents;
(b) A single-source precursor used to form a hafnium silicate film, wherein the precursor is a compound or coordination complex containing Hf, O, and Si as its constituents;
(c) Precursor mixture, including (1) a first precursor metal compound or complex containing a silicon alkoxide (silicon oxide) ligand coordinated to metal M, where M=Zr or Hf, and ( 2) Contains aliphatic alkoxide ligands coordinated to metal M The second precursor metal compound or complex, where M=Zr or Hf, where the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M/Si in the deposited silicate film Compare;
(d) Precursor mixture, including (1) a first precursor metal compound or complex containing metal M, where M=Zr or Hf, and (2) a second precursor silicon compound that does not contain this metal M Or a complex, in which the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M/Si ratio in the deposited silicate film;
(e) Precursor mixture, including (1) a first precursor metal compound or complex compound containing metal M, where M=Zr or Hf, and (2) a second precursor silicon compound containing this metal M Or a complex, in which the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M/Si ratio in the deposited silicate film;
(f) Precursor metal compounds or complexes, including metal M, where M=Zr or Hf, at least one alkoxide ligand and at least one β-diketone ligand, such precursor metal compounds or If necessary, the complex contains silicon;
(g) Precursor metal compound or complex (d), wherein the second precursor silicon compound or complex not containing this metal M is a gas under STP, for example, silane, and the first and second The relative ratio of the two precursors to each other is controlled to establish the desired M in the deposited silicate film.<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(h) A precursor metal compound or complex containing no silicon (e), combined with a second precursor compound or complex containing silicon;
(i) Precursor metal compounds or complexes containing silicon (e), and those containing gold The second type of precursor metal compound or complex combination that does not contain silicon, where M=Zr or Hf; and
(j) A compatible mixture of any two or more of the aforementioned categories (a)-(i). The term "film" as used herein refers to a layer of material with a thickness of less than about 100 microns.
Other aspects, features, and specific examples of the present invention will be more apparent from the subsequent disclosure and the scope of the attached patent application.
Detailed description of the invention and its preferred specific examples
The following U.S. patents and patent applications are incorporated into this text as reference materials:
. U.S. Patent Application No. 08/835,768 filed in the name of Thomas H. Baum et al. on April 8, 1997;
. U.S. Patent Application No. 08/484,654 filed in the name of Robin A. Gardiner et al. on June 7, 1995;
. U.S. Patent Application No. 08/414,504 filed in the name of Robin A. Gardiner et al. on March 31, 1995;
. U.S. Application No. 08/280,143 filed in the name of Peter S. Kirlin and others on July 25, 1994;
. U.S. Patent Application No. 07/927,134 filed in the same name on August 7, 1992;
. An application was filed in the name of Peter S. Kirlin et al. on December 13, 1991, and is now issued as US Patent No. 5,204,314 of US Patent Application No. 07/807,807;
. Application was filed in the name of Peter S. Kirlin and others on January 15, 1994 Please, and issue a certificate as the US Application No. 08/181,800 of US Patent 5,453,494;
. An application was filed in the name of Peter S. Kirlin and others on July 22, 1992, and was issued on January 18, 1994 as US Patent No. 07/918,141 of US Patent 5,280,012;
. U.S. Application No. 07/615,303 filed on November 19, 1990;
. An application was filed in the name of Peter S. Kirlin et al. on September 12, 1990, and was issued on July 6, 1993 as U.S. Patent No. 07/581,631 of U.S. Patent No. 5,225,561;
. U.S. Patent Application No. 07/549,389 filed in the name of Peter S. Kirlin and others on July 6, 1990;
The above-mentioned applications and patents describe the source reactant composition and its synthesis and formulation in different ways, as well as the CVD technology including liquid transport CVD, and provide background and auxiliary information about the implementation of the present invention.
The present invention relates to a source reactant composition and method for forming zirconium silicate and/or hafnium silicate gate dielectric films for semiconductor manufacturing.
The source reactant composition of the present invention can be formulated in different ways, as described more fully below, and it includes the following ingredients:
(a) A single-source precursor for forming a zirconium silicate film, wherein the precursor is a compound or coordination complex containing Zr, O and Si as its constituents;
(b) A single-source precursor used to form a hafnium silicate film, wherein the precursor is a compound or coordination complex containing Hf, O, and Si as its constituents;
(c) Precursor mixture, including (1) containing silicon alkoxide coordinated to metal M (Silica oxide) the first precursor metal compound or complex of the ligand, where M=Zr or Hf, and (2) the second precursor containing the aliphatic alkoxide ligand coordinated to the metal M Metal compounds or complexes, where M=Zr or Hf, where the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M in the deposited silicate film<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(d) Precursor mixture, including (1) a first precursor metal compound or complex containing metal M, where M=Zr or Hf, and (2) a second precursor silicon compound that does not contain this metal M Or complex, in which the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M in the deposited silicate film<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(e) Precursor mixture, including (1) a first precursor metal compound or complex compound containing metal M, where M=Zr or Hf, and (2) a second precursor silicon compound containing this metal M Or complex, in which the relative ratio of the first and second precursors to each other is used to control the establishment of the desired M in the deposited silicate film<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(f) Precursor metal compounds or complexes, including metal M, where M=Zr or Hf, at least one alkoxide ligand and at least one β-diketone ligand, such precursor metal compounds or If necessary, the complex contains silicon;
(g) Precursor metal compound or complex (d), wherein the second precursor silicon compound or complex not containing this metal M is a gas under STP, for example, silane, and the first and second The relative ratio of the two precursors to each other is controlled to establish the desired M in the deposited silicate film.<sub>x</sub>/Si<sub>1</sub><sub>-</sub><sub>x</sub>Ratio, where x is from about 0.01 to 0.99;
(h) A precursor metal compound or complex containing no silicon (e), combined with a second precursor compound or complex containing silicon;
(i) A precursor metal compound or complex containing silicon (e) is combined with a second precursor metal compound or complex containing metal M that does not contain silicon, where M=Zr or Hf; and
(j) A compatible mixture of any two or more of the aforementioned categories (a)-(i). The precursor formula of the present invention can be used in the addition form suggested by the following chemical formula:
M(OR)<sub>2</sub>(β-diketone)<sub>2</sub>L<sub>y</sub>;
[M=O(β-diketone)<sub>2</sub>L<sub>y</sub>]<sub>2</sub>and
M(OR)<sub>4</sub>L<sub>y</sub>
Among them, each R system is selected from including C<sub>1</sub>-C<sub>8</sub>Alkyl and its alkyl substituents are each selected from the group including C<sub>1</sub>-C<sub>8</sub>The trialkylsilyl group of the alkyl group; L is a Lewis base ligand, and y is from about 1/2 to 8.
Alternatively, the precursor formula of the present invention can be represented by the following chemical formula:
M(OR-L)<sub>4</sub>
Among them, each R system is selected from including C<sub>1</sub>-C<sub>8</sub>Alkyl and its alkyl substituents are each selected from the group including C<sub>1</sub>-C<sub>8</sub>The trialkylsilyl group of the alkyl group, and L may be Lewis base included in the ligand species that can be bonded to the metal center.
The precursor formulation of the present invention can be used in liquid transport CVD, and the related metal (Zr and/or Hf) silicate film can be formed on the substrate or microelectronic device precursor structure as the gate dielectric on it Floor.
In liquid transport CVD, for example, the source reactant compound or complex can be quickly heated and evaporated at ambient temperature (for example, room temperature, 25°C) or other source reactants. When the precursor vapor for the CVD process is formed into a liquid phase at the supply temperature, the source liquid may include the compound or the complex itself. Alternatively, if the source reactant compound or complex is solid at the ambient or supply temperature, the compound or complex can be dissolved or suspended in a compatible solvent medium compatible with it to provide acceptable rapidity. Heating and evaporation form the liquid phase composition of the precursor vapor for the CVD process. Then the precursor vapor generated by the evaporation is combined with the delivery gas (for example, He, Ar, H<sub>2</sub>, O<sub>2</sub>Etc.) are combined and transported to the chemical vapor deposition reactor, where the vapor is brought into contact with the substrate at high temperature, and the material is deposited from the vapor phase on the substrate or the precursor structure of the semiconductor device set in the CVD reactor .
The preferred metal alkoxide compounds of the present invention include compounds with the following chemical formula:
M(OR)<sub>4</sub>,
Where M is Zr or Hf;
Each R series is selected from including C<sub>1</sub>-C<sub>8</sub>Alkyl and its alkyl substituents are each selected from the group including C<sub>1</sub>-C<sub>8</sub>The trialkylsilyl group of the alkyl group.
Particularly preferred metal alkoxide β-diketone compounds of the present invention include compounds with the following chemical formula:
<chemistry general="n"><img file="TW570997B_D0001.tif" /></chemistry>
<chemistry general="n"><img file="TW570997B_D0002.tif" /></chemistry>
Among them: M is Zr or Hf;
Each R series is selected from including C<sub>1</sub>-C<sub>8</sub>Alkyl and its alkyl substituents are each selected from the group including C<sub>1</sub>-C<sub>8</sub>The trialkylsilyl group of the alkyl group; and each R'is selected from the group including C<sub>1</sub>-C<sub>8</sub>Alkyl and C<sub>1</sub>-C<sub>8</sub>Haloalkyl.
Therefore, the β-diketone group of the above metal precursor may include, for example, 2,4-pentanedione acac; 1,1,1-trifluoro-2,4-pentanedione tfac; 1,1,1 ,5,5,5-hexafluoro-2,4-pentanedione hfac; 2,2,6,6-tetramethyl-3,5-heptanedione thd; 2,2,7-trimethyl -3,5-octanedione tod; 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5-octanedione fod; etc.
One particularly preferred metal precursor of the above types has each R=tertiary butyl group or trialkylsilyl group, for example, trimethylsilyl group and each R=tertiary butyl group.
Mixed alkoxide β-diketone complexes with or without silicon component of Zr and/or Hf can be used. Examples of this type of silicon-containing complexes include Zr (OSiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>, Zr (OSiMe<sub>3</sub>)<sub>4</sub>, Hf(OSiMe<sub>3</sub>)<sub>4</sub>, Hf(OSiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>; Due to the expected zirconium silicate film and/or hafnium silicate The metal, silicon and oxygen components are derived from these single precursor species, so these complexes are single-source precursors.
If such mixed alkoxide β-diketone complexes do not contain silicon, they can be appropriately combined with silicon precursors to produce the product metal silicate film. If such mixed alkoxide β-diketone complexes contain silicon, they can be appropriately combined with silicon-free Zr and/or Hf precursors to provide the desired metal/silicon in the product dielectric film Compare. For example, aliphatic alkoxides of hafnium, such as Hf(OiPr)<sub>2</sub>(thd)<sub>2</sub>, Used in combination with a second Si-containing precursor, such as a precursor containing silicon alkoxide (silicon oxide), to deposit HfSiO<sub>4</sub>Membrane. The film.
By using a precursor composition including two or more source reactant compounds or complexes, one of the precursors includes at least part of the metal to be added to the product dielectric metal silicate film, and the other precursor includes At least part of the silicon to be added to the product dielectric metal silicate film can be selected by selecting the ratio of these respective precursors to change the stoichiometric composition of the metal silicate dielectric film (metal/silicon Ratio), and obtain the desired characteristics of structure and performance electrical properties in the product film. For example, a metal-free silicon source reactant can be used in combination with a silicon-free metal source reactant to control the ratio of Zr/Si or Hf/Si film.
Alternatively, the first metal and silicon-containing precursor can be used in combination with a metal-containing/silicon-free precursor or a metal-free/silicon-containing precursor to obtain the desired film characteristics and film stoichiometry.
As mentioned above, the first metal- and silicon-containing precursor can be used in combination with a precursor that does not contain this metal, and the metal-free precursor can be Gas, such as silane. This precursor can be used in an oxidizing environment such as O<sub>2</sub>Or N<sub>2</sub>The combination of O results in the desired film properties and film stoichiometry.
To give a clear example, Zr (OSiMe<sub>3</sub>)<sub>4</sub>And Zr(O-tBu)<sub>4</sub>It is better to mix in a gas stream, such as a delivery gas, or in a single "cocktail" solution in a solvent such as octane, and to deposit ZrSiO<sub>4</sub>Appropriate stoichiometry is produced in the film. Hf(OSiMe<sub>3</sub>)<sub>4</sub>And Hf(O-tBu)<sub>4</sub>Mixed in the gas phase, or better in a single "cocktail" solution, used to deposit the desired stoichiometric HfSiO<sub>4</sub>film.
Other compatible aliphatic alkoxides can also be used, and equivalent results can be obtained in these applications.
The films produced in the broad practice of the present invention include stoichiometric metal silicate films and films that deviate from stoichiometry (insufficient metal). In the case where the precursor composition includes different source reactants that provide different metal and/or silicon content, the respective source reactants can be supplied with different compositions to obtain the relevant product metal silicate film Desired stoichiometric characteristics. In this way, the electrical properties, including dielectric constant and leakage, can be controlled and tightly adjusted to desired applications, such as gate dielectric films in integrated circuits.
The most important example of the film stoichiometry of the present invention is Zr for zirconium silicate<sub>.</sub><sub>2</sub><sub>0</sub>/Si<sub>.</sub><sub>8</sub><sub>0</sub>, And Hf for hafnium silicate<sub>.</sub><sub>0</sub><sub>5</sub>/Si<sub>.</sub><sub>9</sub><sub>5</sub>。
In the use of two different precursors, one of which contains silicon and the second contains Zr/Hf, while depositing ZrSiO<sub>4</sub>And HfSiO<sub>4</sub>When filming, compatible chemistry is required, so that the individual precursors can be mixed with each other and achieve a reproducible film growth process without adverse effects such as solution degradation and particle formation.
For example, Zr(O-tBu) can be used<sub>4</sub>With Si (O-tBu)<sub>4</sub>Combine to form stoichiometric ZrSiO<sub>4</sub>The film is a gate dielectric material. The two precursors can be mixed in an organic solvent, a single solution such as a "cocktail", or they can be introduced from two separate storage tanks and mixed in the gas flow to the CVD reactor. Other alkoxides of Zr/Hf and Si can be used in a similar manner, and the same results can be obtained. The limitation is that the respective alkoxides will not produce undesired and undesirable (undesired) new precursor species. Non-degenerate ligand exchange. Therefore, use the same alkoxide ligand type for each metal and silicon precursor used in combination with each other, for example, methoxide, ethoxide, isopropoxide, tertiary butoxide, trialkyl silicon oxide Things and so on are better.
However, techniques such as pulsed CVD can be used to use separate metal and silicon precursors, for example, alkoxide precursors, regardless of the ligand body and the ligand exchange mechanism, in which incompatible precursors will be used. It is temporarily separated in the introduction line to limit particle formation and undesired ligand exchange reactions (chemical reactions).
The metal silicate film can be formed by a mixture of metal alkoxide β-diketones in the broad practice of the present invention, in which one metal alkoxide β-diketone precursor contains silicon, and the second metal alkoxide β -The diketone precursor does not contain silicon.
For example, Zr (OSiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>The mixture of silicon-free precursors such as Zr (alkoxide)<sub>2</sub>(thd)<sub>2</sub>, Zr(thd)<sub>4</sub>, Or [O=Zr(thd)<sub>2</sub>]<sub>2</sub>Used in combination to deposit zirconium silicate films, in which the stoichiometry of the film is controlled by the relative ratio of the two precursor types. A wide range of thin films can be deposited in this way Composition. A relative hafnium precursor method can be used to form a hafnium silicate film.
Figure 1 shows the Zr(O-SiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>And Zr(thd)<sub>4</sub>The comparison TGA (thermal weight loss) graph. Zr(OSiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>TGA trace and Zr(thd)<sub>4</sub>The TGA trace shows that these co-reactants have the ability to control ZrSiO<sub>4</sub>The beneficial nature of its growth.
The definite and illustrative zirconium precursors of the present invention include compounds of the following chemical formula:
<chemistry general="n"><img file="TW570997B_D0003.tif" /></chemistry>
The complex compound of formula I-Zr(OR)<sub>2</sub>(β-diketone)<sub>2</sub>In this, R may be a tertiary butyl group or a trimethylsilyl group, and Rmay be a tertiary butyl group, for example. The β-diketone in the complex of formula I may be thd, for example. The precursor may include a mixture of complexes of formula I, including a first precursor of the type where R is a tertiary butyl group and a second precursor of the type where R is a trimethylsilyl group. The formula II shows the related oxy-linked (-O-) dimer, which can be used in combination with the complex compound of formula I in which R is a trimethylsilyl group, for example, to provide a source reactant for forming a zirconium silicate film The precursor cocktail. The oxy-linked (-O-) dimer can be, for example, oxyzirconium bis(thd) dimer, [O=Zr(thd)<sub>2</sub>]<sub>2</sub>。
Therefore, when the molecular structure of double alkoxide of I and Zr (OSiMe<sub>3</sub>)<sub>2</sub>(β-diketone)<sub>2</sub>When the precursor is used in combination in a common solvent medium, it can be used for "Adjustment" to limit the ligand exchange reaction; alternatively, liquid transport technology can be used to transport the bis-alkoxide precursor in a separate solution. The zirconium "oxy" bis(diketone) dimer of the chemical formula II can also be used as the source of Zr without introducing the Si content into the deposited film.
Related considerations can be applied to the following similar hafnium source reactants:
<chemistry general="n"><img file="TW570997B_D0004.tif" /></chemistry>
In the previous hafnium source reactants of chemical formulas III and IV, the alkoxy substituent R in chemical formula III can be methyl, ethyl, isopropyl, n-butyl or trimethylsilyl, and in chemical formulas III and IV The substituent R'in the β-diketone group can be alkyl, halo, haloalkyl (for example, perfluoroalkyl), etc., wherein the alkyl substituent can be methyl, ethyl, iso Propyl, n-butyl, tertiary butyl, etc.
The source reactant of the present invention can be used in a liquid precursor composition containing any suitable solvent medium compatible with the source reactant used to form a specific dielectric film. Illustrative examples of solvent media that can be used effectively in different ways are ether, ethylene glycol dimethyl ether, tetraglyme, amine, polyamine, alcohol, glycol, aliphatic hydrocarbon solvent, aromatic hydrocarbon solvent, cyclic A compatible combination of two or more ethers and the aforementioned solvents.
The precursor liquid can be evaporated by any suitable evaporation device in any suitable manner to form the relevant precursor vapor for contact with the high temperature substrate on which the metal silicate dielectric film is to be formed. Evaporation can be performed, for example, by using a liquid delivery evaporator unit of the type that is commercially available from Advanced Technology Materials, Inc. (Danbury, CT) under the registered trademark VAPORSOURCE, in which the precursor liquid is discharged to the heating evaporation element, Such as porous sintered metal surface, and quickly evaporate. The evaporator can be set to accept delivery gases such as argon, helium, etc., and oxygen-containing gas can be introduced as needed to form a metal silicate film. Therefore, the precursor vapor flows to the chemical vapor deposition chamber and contacts the substrate on which the dielectric film is to be deposited. In the deposition operation, heating devices such as a radiant heating combination, a crystal seat containing a resistance heating element, a microwave heat generator, etc., are used to maintain the substrate at an appropriate high temperature. The proper method conditions of the temperature, pressure, flow rate and concentration (partial pressure) of the metal and silicon components are maintained for a sufficient time to form the desired film thickness, for example, in the range of thickness from about 2 nanometers to about 500 microns, And a dielectric film with appropriate dielectric film characteristics.
Figures 2-5 show the thermal characteristics of illustrative source reactants useful in practicing the present invention. Figure 2 Si (O-SiMe<sub>3</sub>)<sub>4</sub>STA diagram in argon. Figure 3 Zr (O-SiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>STA diagram in argon. Figure 4 Series Si (O-SiMe<sub>3</sub>)<sub>4</sub>STA diagram and Zr(O-SiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>STA diagram in argon. Figure 5 Series Zr (O-SiEt<sub>3</sub>)<sub>4</sub>STA diagram in argon.
The characteristics, aspects and advantages of the present invention are further demonstrated with reference to the following non-limiting embodiments of the present invention.
Example 1
Zr(thd)
2
(O-SiMe
3
)
2
Synthesis
Use standard Schlenk and dry box technology, with nitrogen as the inert gas.
a) Zr(thd)<sub>2</sub>Cl<sub>2</sub>. Add two-fold excess (four equivalents) of 2,2,6,6-tetramethyl-3,5-heptanedione (Hthd) dropwise to ZrCl<sub>4</sub>Reflux suspension in ether. The solid was gradually dissolved and refluxing was continued for 16 hours. Allow the solution to cool to room temperature and concentrate until Zr(thd)<sub>2</sub>Cl<sub>2</sub>Start to settle. The precipitate was redissolved in a minimum amount of ether; the solution was filtered and placed in a freezer (-20°C) for 40 hours. The resulting white precipitate was filtered and dried under nitrogen. Yield: 75-90%.
b) Zr(thd)<sub>2</sub>(OSiMe<sub>3</sub>)<sub>2</sub>. Zr(thd) to make 1 to 2 mol ratio<sub>2</sub>Cl<sub>2</sub>And LissiMe<sub>3</sub>Suspended in pentane, and stirred the mixture for 16 hours. When the LiCl is separated by filtration, the slightly yellow solution is evaporated to dryness to obtain Zr(thd) with a yield of about 65%<sub>2</sub>(OSiMe<sub>3</sub>)<sub>2</sub>。
Example 2
Zr(O-SiEt
3
)
4
Synthesis
Using standard Schurnke technology, nitrogen is used as an inert gas. 10% excess HOSiEt dissolved in benzene<sub>3</sub>(4.1 equivalents) at a rate approximately equal to the distillation rate of the benzene/isopropanol azeotrope from the reaction flask, added dropwise to Zr(0<sup>i</sup>Pr)<sub>4</sub>Dissolved in the refluxing solution of benzene. After the addition is complete, continue to reflux until all benzene is distilled off. The excess silanol is removed in a vacuum of 0.2 torr at a temperature below 100°C. Then the temperature was increased, and the clear liquid product was steamed at 147°C/0.1 Torr Distilled. Yield: 82%.
Example 3
The organic solution (octane) containing bis(trimethylsilyl oxide) bis(2,2,7,7-tetramethyl-3,5-heptanedione) zirconium is transported to the heating evaporation zone by liquid transportation, And transported to the CVD reactor. The vapor stream is reacted on a substrate heated to a high temperature (300-700°C) in an oxidizing environment to deposit a zirconium silicate gate dielectric film. Through the use of specific CVD method conditions or through the co-addition of a second silicon-free Zr source [ie four (2,2,7,7-tetramethyl-3,5-heptanedione) zirconium, bis(alkyloxy) Compound) bis(2,2,7,7-tetramethyl-3,5-heptanedione) zirconium or (oxy 2,2,7,7-tetramethyl-3,5-heptanedione) two Polymer zirconium] to increase the Zr content in the deposited film, or use non-zirconium-free Si (alkoxy) silicon to increase the Si content in the deposited film and control the Zr/Si ratio.
Example 4
The organic solution (octane) containing bis(trimethylsilyl oxide) bis(2,2,7,7-tetramethyl-3,5-heptanedione)hafnium is transported to the heating evaporation zone by liquid transportation, And transported to the CVD reactor. The vapor stream is reacted on a substrate heated to a high temperature (300-700°C) in an oxidizing environment to deposit a hafnium silicate gate dielectric film. Through the use of specific CVD method conditions or through the co-addition of a second non-silicon-free Hf source (ie Si (2,2,7,7-tetramethyl-3,5-heptanedione) hafnium, bis(alkoxy) Bis(2,2,7,7-tetramethyl-3,5-heptanedione) hafnium or hafnium alkoxide precursor] to increase the Hf content in the deposited film, or use non-hafnium (Alkoxide) silicon to increase the Si content in the deposited film and control the Hf/Si ratio.
Example 5
The pure liquid containing zirconium (triethyl silicon oxide) is transported to the heating evaporation zone by liquid transport, and transported to the CVD reactor. The vapor stream is reacted on a substrate heated to a high temperature (300-700°C) in an oxidizing environment to deposit a zirconium silicate gate dielectric film. Through the use of specific CVD method conditions (temperature, pressure, flow, etc.), or through the co-addition of a second non-silicon-free liquid Zr source [ie 4 (2,2,7,7-tetramethyl-3,5 -Heptanedione) zirconium, bis(alkoxide) bis(2,2,7,7-tetramethyl-3,5-heptanedione) zirconium or 4 (tertiary butoxide) zirconium] to improve deposition The Zr content in the film, or the use of silicon species that do not contain zirconium, such as Si (ethoxylated) silicon, can increase the Si content in the deposited film and control the Zr/Si ratio.
Example 6
The pure liquid containing hafnium (triethylsilica) is transported to the heating evaporation zone by liquid transport, and transported to the CVD reactor. The vapor stream is reacted on a substrate heated to a high temperature (300-700°C) in an oxidizing environment to deposit a hafnium silicate gate dielectric film. Through the use of specific CVD method conditions (temperature, pressure, flow, etc.), or through the co-addition of a second non-silicon-free liquid Hf source [ie 4 (2,2,7,7-tetramethyl-3,5) -Heptanedione) hafnium, bis(alkoxide) bis(2,2,7,7-tetramethyl-3,5-heptanedione) hafnium or Si (tertiary butoxide) hafnium] to improve deposition The Hf content in the film, or the use of silicon species that do not contain hafnium, such as Si (ethoxylated) silicon, can increase the Si content in the deposited film and control the Hf/Si ratio.
Example 7
The pure liquid containing zirconium (trialkylsiloxy) zirconium is transported to the heating evaporation zone by liquid transport, and transported to the CVD reactor. Oxidize the vapor stream In the environment, it reacts on a substrate heated to a high temperature (300-700°C) to deposit a zirconium silicate gate dielectric film. The Zr/Si ratio is controlled by using specific CVD method conditions (temperature, pressure, flow rate, etc.) to deposit a thin film exhibiting a stoichiometric ratio similar to the atomic ratio of the element in the precursor source. Therefore, non-stoichiometric zirconium silicate can be deposited directly from a single source precursor. The stoichiometry of the deposited film can be changed by co-adding a second non-silicon-free liquid Zr source to increase the Zr content in the deposited film, or by using a silicon species without zirconium to increase the Si content in the deposited film.
Example 8
The pure liquid containing hafnium (trialkylsilica) is transported to the heating evaporation zone by liquid transport, and transported to the CVD reactor. The vapor stream is reacted on a substrate heated to a high temperature (300-700°C) in an oxidizing environment to deposit a hafnium silicate gate dielectric film. The Hf/Si ratio is controlled by using specific CVD process conditions (temperature, pressure, flow rate, etc.) to deposit a thin film that exhibits a stoichiometric ratio similar to the atomic ratio of the elements in the precursor source. Therefore, non-stoichiometric hafnium silicate can be deposited directly from a single source precursor. The stoichiometry of the deposited film can be changed by co-adding a second liquid Hf source without silicon to increase the Hf content in the deposited film, or by using a silicon species without hafnium to increase the Si content in the deposited film.
Although the present invention has been disclosed in the text in different ways with reference to specific examples and features, it should be understood that the specific examples and features described in the foregoing are not meant to limit the present invention, and those skilled in the art should be aware of other changes, modifications, and others. Specific examples. Therefore, the present invention should be interpreted broadly in accordance with the scope of the patent application described later.
Figure 1 is the Zr(O-SiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>And Zr(thd)<sub>4</sub>The comparison TGA chart.
Figure 2 Si (O-SiMe<sub>3</sub>)<sub>4</sub>The STA diagram.
Figure 3 Zr (O-SiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>The STA diagram.
Figure 4 Series Si (O-SiMe<sub>3</sub>)<sub>4</sub>And Zr(O-SiMe<sub>3</sub>)<sub>2</sub>(thd)<sub>2</sub>The STA diagram.
Figure 5 Series Zr (O-SiEt<sub>3</sub>)<sub>4</sub>STA diagram of a single source precursor.
96 sheets
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Every citation, both ways
| Document | Relation | Office | Cited during |
|---|---|---|---|
| TWI424498B | Cited by | Taiwan Province of China | Examiner |
| US9595393B2 | Cited by | United States of America | Applicant |
| TWI405868B | Cited by | Taiwan Province of China | Examiner |
| TWI601161B | Cited by | Taiwan Province of China | Examiner |
21 members in 7 offices
Priority claims2
| Document | Office | Kind | Date |
|---|---|---|---|
| 09414133 | United States of America | – | |
| 41413399 | United States of America | A |
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|---|---|---|---|
| WO0125502A1 | World Intellectual Property Organization (WIPO) | A1 | |
| AU7847700A | Australia | A | |
| US2002015790A1 | United States of America | A1 | |
| KR20020040835A | Republic of Korea | A | |
| US6399208B1 | United States of America | B1 | |
| EP1230419A1 | European Patent Office (EPO) | A1 | |
| WO02069371A2 | World Intellectual Property Organization (WIPO) | A2 | |
| AU2002250122A1 | Australia | A1 | |
| US2002132048A1 | United States of America | A1 | |
| WO02069371A3 | World Intellectual Property Organization (WIPO) | A3 | |
| JP2003511554A | Japan | A | |
| US6623656B2 | United States of America | B2 | |
| TW570997BThis record | Taiwan Province of China | B | |
| EP1392462A2 | European Patent Office (EPO) | A2 | |
| EP1230419A4 | European Patent Office (EPO) | A4 | |
| US2006107871A1 | United States of America | A1 | |
| US7094284B2 | United States of America | B2 | |
| EP1392462A4 | European Patent Office (EPO) | A4 | |
| KR20070087693A | Republic of Korea | A | |
| KR100779468B1 | Republic of Korea | B1 | |
| KR100804002B1 | Republic of Korea | B1 |
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Numbers
- Publication
- 570997
- Application
- 89121015
Titles4
- Chinese
- 矽酸鋯/矽酸鉿閘介電薄膜之化學蒸氣沉積成形用源反應劑組成物及方法
- English
- SOURCE REAGENT COMPOSITION AND METHOD FOR CHEMICAL VAPOR DEPOSITION FORMATION OF ZR/HF SILICATE GATE DIELECTRIC THIN FILMS
- Unlabeled
- 矽酸鋯/矽酸鉿閘介電薄膜之化學蒸氣沉積成形用源反應劑組成物及方法
- Unlabeled
- Source reactant composition and method for chemical vapor deposition forming of zirconium silicate/hafnium silicate gate dielectric film
Classification
- CPC, 4
- C23C16/401
- C09D1/00
- C07F7/003
- H10D64/01342
- IPC, 4
- C07F7 08
- C09D1 00
- C07C49 92
- C23C16 40