Coated article having low-e coating with absorber layer(s)
Abstract
Abstract: The present invention relates to providing a coated product, upon which a coating is supported by a glass substrate, wherein the coating comprises at least one color and/or a reflectivity-adjusting absorber layer. The absorbent layer(s) allow color tuning, reduce the glass side reflection of the coated product and/or allow the sheet resistance of the coating to be reduced without degrading glass side reflection. In certain representative embodiments the absorbent layer is provided between first and second dielectric layers which may be of substantially the same material and/or composition. In certain representative embodiments, the coated product is able to achieve desired transmittance, besides the desired color, low reflectivity, and low selectivity, when it has only one infrared (IR) reflecting layer of silver and/or gold . Coated products according to certain embodiments of the invention may be used in the context of insulating glass (IG) window units, monolithic windows, or the like.

Term
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8 claims: 8 independent, 0 dependent
- 11- A bronze-tinted coated article, which includes a coating supported by a glass substrate. When moving away from the glass substrate, the coating includes:The first dielectric layer includes silicon nitride;first contact layer;An infrared reflective layer containing silver;The paint contains only one infrared-reflecting layer containing silver. a second contact layer, wherein the first and second contact layers come into direct contact with the infrared reflective layer;And a second insulating layer;A second absorbent layer includes silicon nitride;Where it is separated At least one of the first and second insulating layers comprising silicon nitride with an absorbent material comprising one or more of Ni, Cr, NiCr, Nb, Zr, NbZr, Si, Ti, Zn, Sn, Cu, Al, V, Mn, Mo, Pd, Ta, W, In, InSn, and stainless steel to space the first and second layer parts comprising silicon nitride using an absorbent layer comprising one or more of Ni, Cr, NiCr, Nb, Zr, NbZr, Si, Ti, Zn ,Sn,Cu,Al,V,Mn,Mo,Pd,Ta,W,In,InSn, and stainless steel in between, Where the absorbent layer is provided so that the coated product has a bronze color and is able to achieve this coloration when there is a single infrared reflective layer containing silver;Where the coated product has a visible transmission of no more than 50%, a bronze color with a color value of a*g from +1.0 to +2.5, a color value of b*g from +1.5 to +2.5, and a visible reflectance coefficient for the side of the glass (Y). By 9-13%, where the coated product is capable of These properties are achieved when it contains only one layer that reflects infrared rays and contains silver. 1- منتج مطلي بلون برونزي bronze-tinted coated article ، حيث يشتمل على طلاء مدعوم بركيزة زجاجية glass substrate ، حيث يشتمل الطلاء عند التحرك بعيداً عن الركيزة الزجاجية glass substrate على: طبقة عازلة أولى first dielectric layer تشتمل على silicon nitride ؛ طبقة تلامس أولى first contact layer ؛ طبقة عاكسة للأشعة تحت الحمراء تشتمل على الفضة silver ؛ حيث يحتوي الطلاء على طبقة واحدة فقط عاكسة للأشعة تحت الحمراء محتوية على الفضة silver ؛ طبقة تلامس ثانية، حيث تتلامس طبقتا التلامس الأول والثانية مباشرة بالطبقة العاكسة للأشعة تحت الحمراء؛ و طبقة عازلة ثانية؛ طبقة ماصة ثانية تشتمل على silicon nitride ؛ حيث يتم فصل واحدة على الأقل من الطبقتين العازلتين الأولى والثانية المشتملة على silicon nitride بمادة ماصة تشتمل على واحد أو أكثر من Ni، Cr، NiCr، Nb، Zr، NbZr، Si، Ti، Zn، Sn، Cu، Al، V، Mn، Mo، Pd، Ta، W، In، InSn، والصلب الذي لا يصدأ لجعل جزأي الطبقتين الأولى والثانية متباعدتين يشتمل على silicon nitride باستخدام طبقة ماصة تشتمل على واحد أو أكثر من Ni، Cr، NiCr، Nb، Zr، NbZr، Si، Ti، Zn، Sn، Cu، Al، V، Mn، Mo، Pd، Ta، W، In، InSn، والصلب الذي لا يصدأ بينهما، حيث يتم توفير الطبقة الماصة بحيث يكون المنتج المطلي ذا لون برونزي وقادراً على تحقيق هذا التلون عندما تكون هناك طبقة واحدة عاكسة للأشعة تحت الحمراء تشتمل على الفضة silver ؛ و حيث يتمتع المنتج المطلي بإنفاذية مرئية visible transmission لا تزيد عن 50٪ ولون برونزي بقيمة لونية a*g من +1.0 إلى +2.5، وقيمة لونية b*g من +1.5 إلى +2.5، ومعامل انعكاس مرئي visible reflectance لجانب الزجاج (Y) بنسبة 9-13٪، وحيث يكون المنتج المطلي قادر على تحقيق هذه الخواص عندما يحتوي على طبقة فقط واحدة عاكسة للأشعة تحت الحمراء وتحتوي على الفضة silver .
- 22- The product coated according to claim 1, where the absorbent layer includes NbZr. 2- المنتج المطلي طبقاً لعنصر الحماية 1، حيث تشتمل الطبقة الماصة على NbZr.
- 33- The product coated according to protection element 2, where the absorbent layer includes nitride NbZr. 3- المنتج المطلي طبقاً لعنصر الحماية 2، حيث تشتمل الطبقة الماصة على nitride NbZr.
- 44- The product coated according to protection element 1, where the absorbent layer includes NiCr and may be treated with nitride. 4- المنتج المطلي طبقاً لعنصر الحماية 1، حيث تشتمل الطبقة الماصة على NiCr حيث قد تكون أو تكون معالجة بالـ nitride .
- 55- The product coated in accordance with protection element 1, where the coating also includes a topcoat containing zirconium oxide and/or aluminum nitride oxide applied over at least the second insulating layer. 5- المنتج المطلي طبقاً لعنصر الحماية 1، حيث يشتمل الطلاء كذلك على طلاء فوقي يشتمل على oxide zirconium و/أو oxide nitride aluminum الموضوع فوق الطبقة العازلة الثانية على الأقل.
- 66- The product coated in accordance with protection element 1, which includes two absorbent layers, where each of the two absorbent layers includes NbZr, and where both the first and second insulating layers are separated by an absorbent layer that includes NbZr. 6- المنتج المطلي طبقاً لعنصر الحماية 1، حيث يشتمل على طبقتين ماصتين، حيث تشتمل كل من الطبقتين الماصتين على NbZr ، حيث يتم فصل كلا الطبقتين العازلتين الأولى والثانية بطبقة ماصة تشتمل على NbZr.
- 77- Product coated according to protection element 1, where the absorbent layer is largely mineral. 2 7- المنتج المطلي طبقاً لعنصر الحماية 1، حيث تكون الطبقة الماصة معدنية إلى حد كبير. 2
- 88- The product coated according to protection element 1, where the first contact layer includes NiCr nitride. 8- المنتج المطلي طبقاً لعنصر الحماية 1، حيث تشتمل طبقة التلامس الأولى على nitride NiCr.
Independent claims8
1,142 paragraphs in 2 sections, as filed
The product is coated with a bronze color and an absorbent layer
Coated article with Bronze Coloration and Absorber layer
Full description
Background of the invention
Certain representative embodiments of this invention relate to a coated product including a glass substrate supporting a low-E coating, wherein the low-E coating includes at least one absorbent layer to control the color and/or reflectivity of the coated article. . The coated product may be used in insulating glass (IG) window units in certain representative embodiments.
Coated products are popular in the industry for use in window applications such as insulating glass (IG) window units, automobile windows and/or the like. It is known that in certain examples, heat treatment (i.e., thermally temper, heat bending, and/or heat strengthening) of coated products may be desirable for tempering, bending, or tempering purposes. or something like that.
Insulating glass windows are well known in the industry. Conventional IG window units include at least two first and second glass substrates (one of which may have a solar control coating on an interior surface thereof) that are coupled to each other via a seal(s). s) or at least one spacer(s) washer(s). The gap formed between the two glass substrates may or may not be filled with a gas and/or evacuated to a low pressure in various examples. Some window units are tempered (IG). Thermally tempering the glass substrates with these IG units typically requires heating the glass substrates to a temperature(s) of at least 580°C for a sufficient period of time to cause thermally tempering. Architectural single windows intended for use in homes or buildings are also known in the industry and may include a coating supported by a glass substrate. Windows installed in homes can be made of glass panels. These monolithic windows can also be optionally thermally tempered for safety purposes. Heat treatment (i.e., heat hardening) of coated products typically requires a temperature(s) of at least 580°C, preferably at least 600°C and more preferably at least 620°C.
In certain circumstances, designers of coated products often struggle to find a combination of desired visible transmission, coloration, low reflectance, low emissivity, and low sheet resistance (Rs) sheet resistance. The low emissivity properties and low film resistance allow such coated products to block large amounts of infrared radiation and thus reduce, for example, unwanted heating in the interiors of cars or buildings. Designers of coated products also strive for specific color themes (i.e., when viewed from the outside of a building or vehicle on which the coated product has been installed) and/or achieving a low visible reflectance coefficient. Typically, thick infrared reflective layers (i.e., silver based layers), when they block infrared rays, cause a higher visible reflectance value. Thus, in the past it has been considered difficult to achieve a combination of good infrared blocking and at the same time a low or relatively low visible reflectance coefficient.
In light of the above, it will be obvious to those with experience in the field that there is a need in the field to manufacture a coated product that has one or more properties including desirable visible transmission, desirable color values, low reflectance values, low emissivity, And/or low sheet resistance (Rs). In certain representative embodiments, it will be evident that there is an industry need to manufacture a coated product (i.e., for use in an IG window unit) that can achieve a combination of the desired color (i.e., a* and/or b* values), and low visible reflection coefficient values Completely low visible reflectance, low emissivity, and/or low sheet resistance, and visible transmission are desirable.
General description of the invention
A coated product comprising a low-E coating supported by a substrate (i.e., a glass substrate) is provided in certain representative embodiments of this invention. In certain representative embodiments, the coated product has one or more properties including desirable visible transmission, desirable color values, low reflectance, low emissivity, and/or low sheet resistance (Rs) sheet resistance . In certain representative embodiments, the coated product (i.e., used in an IG window unit) can achieve a combination of the desired color (i.e., a* and/or b* values), completely low visible reflectance, and low emissivity , and/or low sheet resistance and visible transmission are desirable. As used herein, the term “coated product” can mean or include a monolithic coated article or IG unit.
In certain representative embodiments of this invention, a color and/or reflectivity-adjusting absorber layer is included in the low-E coating to allow the coloration and/or reflectivity values of the coating to be selectively controlled ( and coated product). The coated product may have a bronze, green, clear, blue, or other color in various representative examples. The visible reflectance of the glass side (or outside) of the coated product can be significantly reduced. In certain representative embodiments, the absorbent/separator layer is included to form a coated product that has color properties and/or reflection coefficient that are easily controllable/adjustable, and can have a low glass-side reflection coefficient (Yg and/or Rout). Uniquely, it has been discovered that including a color- and/or reflectivity-controlling absorbent layer between the dielectric layers, while manipulating the thickness of the other layer(s) present in the low-E coating, reduces the reflectivity of the glass side and imparts desirable tints. Adjustable color such as bronze, green, transparent, or blue, while at the same time allowing relatively thick infrared reflective layers to be used if desired. In other words, it has been discovered that the inclusion of an absorbent layer that controls color and/or reflectivity provides coated products with a bronze, green, transparent, and/or blue tint, indicating that a desired color can be obtained, and/or allowing With a combination of acceptable properties such as low visible reflectance, low emissivity, and/or low sheet resistance.
The color of the side (or outside) of the glass (i.e., a*g and/or b*g values) may be optimized depending on the thickness and material/composition of the individual layers of the low-E coating in certain representative embodiments, which is What is considered distinctive in terms of aesthetic and architectural perspectives. Additionally, good solar properties (i.e., low sheet resistance and acceptable visible transmission) can be achieved in certain representative examples of coatings disclosed herein. It is noted that the values of a*g and b*g in this application refer to the reflective coloration values of the side of the glass, as seen from the glass side of a monolithic coated article or from the side of an IG window unit configured to face the outside of a building or structure.
In certain representative embodiments of this invention, a bronze colored product is provided comprising a coating supported by a glass substrate, the coating when moving away from the glass substrate comprising: The first dielectric layer includes silicon nitride; And the first contact layer; An infrared reflective layer containing silver; and a second contact layer, both the first and second layers come into direct contact with the infrared reflective layer; A second insulating layer includes silicon nitride; and wherein at least one of the first and second insulating layers comprising silicon nitride is partitioned by a substantially metallic absorbent (or separator) layer (e.g., comprising NiCr and/or NbZr) such that Spaced portions of the first and second layers shall be obtained comprising silicon nitride with an absorbent layer immediately between them, the absorbent layer being provided so that the bronze plated product is coloured.
In certain representative embodiments of this invention, a bronze-colored insulating glass (IG) window unit is provided comprising first and second glass substrates and a coating supported by at least one glass substrate, the coating when moving away from the first glass substrate comprising: First dielectric layer; an absorbent layer controlling the color and/or reflectance scale; A second insulating layer; And the first contact layer; An infrared reflective layer containing silver; a second contact layer; And a third dielectric layer; The visible transmission of the IG unit has a visible transmission ranges from 20 to 50%, a*g from 0 to 3.0, and b*g from 0 to 3.0, and a visible reflectance coefficient for the side of the glass (Y) is not more than 16 %.
In certain representative embodiments of this invention, a bronze-colored insulated glass (IG) window unit is provided, a bronze-colored insulated glass (IG) window unit is provided comprising first and second glass substrates and a coating supported by at least one glass substrate When moving away from the first glass substrate, the coating includes: First dielectric layer; a color and/or reflectometric absorbing layer comprising Nb and/or Zr; A second insulating layer; And the first contact layer; An infrared reflective layer containing silver; And a third dielectric layer.
In still other embodiments of this invention, a bronze-colored insulating glass (IG) window unit is provided, comprising first and second glass substrates and a coating supported by at least one glass substrate, the coating, when moving away from the first glass substrate, comprising : First dielectric layer; And the first contact layer; An infrared reflective layer containing silver; a second contact layer; A second insulating layer; A color and/or reflectivity-adjusting absorber layer; And a third dielectric layer, where the visible transmittance of the IG unit has a visible transmission ranges from 20 to 50%, a*g (glass side) from 0 to 3.0, and b*g (glass side) from 0 to 3.0, And a visible reflection coefficient visible reflectance of glass side (Y) is no more than 16%.
Brief explanation of the drawings
Figure 1 is a cross-sectional projection of the coated product according to a representative embodiment of this invention.
Figure 2 is a cross-sectional view of an insulating glass (IG) unit, which may include the coated product of either Figures 1 or 3-5.
Figures 3(a) and 3(b) are cross-sectional projections of coated products according to other representative embodiments of this invention.
Figures 4(a), 4(b), and 4(c) are cross-section views of products coated according to other representative embodiments of this invention.
Figures 5(a), 5(b), and 5(c) are cross-section views of products coated according to other representative embodiments also of this invention.
Detailed description
Products coated according to representative embodiments of this invention may be used in applications such as IG window units, vehicle windows, single architectural windows, residential building windows, and/or any other suitable application involving a glass substrate. Single or multiple. Similar reference numbers in different figures refer to similar parts/layers in this application.
Sheet resistance (Rs) shows emissivity or emissivity. The low laminar resistance in certain representative embodiments of this invention is achieved, in combination with the desired color tone and reflection coefficient values, as a result of the presence of the absorbing layer(s). In certain representative embodiments of this invention, a coated product achieves a film resistance of not more than 10 ohms/square, more preferably not more than 9 ohms/square, more preferably not more than 5 ohms/square, and more preferably not more than 4 ohms. /square, and potentially or most preferably less than or equal to 3.5 ohms/square. Such film resistance values, applicable to any embodiment of this invention, may be prior to and/or after optimal heat treatment such as thermally tempering of the coated product. In certain representative embodiments, the film resistance can be no more than 3 ohms/sq. Low sheet resistance (Rs) shows low emissivity.
In certain representative embodiments of this invention, the low-E coating includes a single infrared reflective layer comprising silver and/or gold, although this invention is not limited to that in all examples. While it may sometimes be possible to provide a number of other IR reflective layers, it is preferable to use one in certain examples because lower emissivity can be achieved and this many layers are not required, making the coating easier to manufacture, less costly to manufacture, and less susceptible to yield problems.
In certain representative embodiments of this invention (i.e., see Figures 1-5), the coated products may not be heat treated (i.e., thermally tempered). In certain representative embodiments of this invention (i.e., see Figures 1-5), the coated products can have an emissivity (regular and/or semicircular) of no more than 0.12, 0.11, and/or 0.10, and preferably no More than 0.06, more preferably no more than 0.05, and more preferably no more than 0.04 (i.e., 0.037). In certain representative embodiments, after heat treated as measured in a single image, the coated products (i.e., see Figures 1-5) before and/or after heat treated achieve visible transmission (III.C, 2 marks) is 60%, more preferably 50%, and more preferably not more than 45% or 40%. In representative embodiments, the coated product has a visible transmittance of 20-50%, more preferably 30-48%, in mono and/or IG form.
The solar factor (solar factor, or g-value), calculated according to the EN 410 standard, relates to the ratio between the total energy entering a room or the like through the glass panels and the incident solar energy. Therefore, it will be realized that low solar factor values show good solar protection against unwanted heating of rooms or the like protected by windows/glass panels. For example, a low solar factor value for a coated product (i.e., an IG unit such as double or triple glazing) indicates the ability to maintain a completely cool room in the summer months while hot ambient conditions exist.
While low solar factor values are typically desirable for coated products such as IG window units, achieving low solar factor values usually comes at the expense of visible transmission and/or coloration. It is often desirable, but difficult, to achieve a combination of acceptable visual transmittance properties, acceptable glazing coloration values, and a low solar factor value for a coated product such as an IG window unit or similar. In this regard, the ratio between visible transmittance (Tvis) and solar factor is sometimes referred to as “selectivity”. In other words, the “selectivity” of a Tvis/solar coated product is determined. High selectivity values are often desirable, because this combines the high or desired visible transmittance with a low solar factor value that indicates good infrared blocking.
In certain representative embodiments of this invention, a coated product is provided with a layer stack that may allow the coated product to achieve one or more characteristics of good Tvis selectivity, acceptable solar factor, and/or low emissivity. One, two, three, or all of those features may be realized in various embodiments of this invention (i.e., see Figures 1-5). When good Tvis/selectivity is achieved, a high ratio of visible transmission (Tvis) to solar factor is provided, which those experienced in the field may appreciate.
In certain representative embodiments of this invention (i.e., see Figures 1-5), a coated product such as an IG window unit achieves a selectivity value, Tvis/solar factor, of at least 1.12 or 1.20, preferably at least 1.30, and more preferably 1.35. At least, and in certain examples at least 1.40 or 1.43. In certain representative embodiments of this invention, good selectivity is achieved without sacrificing solar factor values. In other words, good selectivity values are achieved along with other low solar factor values. In certain representative embodiments of this invention, the coated products achieve good selectivity values, along with a solar factor value not exceeding 31, more preferably a solar factor value not exceeding 30, more preferably a solar factor value not exceeding 29, and more preferably a solar factor value not exceeding 30. Solar no more than 28. This allows coated products and/or IG window units, for example, to achieve desirable visible transmission while at the same time blocking noticeable unwanted radiation (i.e., infrared radiation (IR)) reaching the interior of the building or Similar.
In certain representative embodiments of this invention, coated products having a single infrared reflective layer are capable of having a low glass side reflection coefficient. In certain representative embodiments, before and/or after heat treatment, the coated product such as IG window units according to certain representative embodiments of this invention has a visible reflectance coefficient of the glass side (Y) of not more than 16%, preferably 15% or Less, preferably more 14% or less, while maintaining a desired color.
The terms “heat treated” and “heat treated” as used herein mean heating the product to a temperature sufficient to obtain thermal tempering, heat bending, and/or thermal strengthening of the product containing glass. This definition includes, for example, heating the coated product in an oven or kiln at a temperature of at least 580°C, preferably at least 600°C, for a period sufficient to permit tempering, bending and/or thermal strengthening. In certain examples heat treatment (HT) can extend 4 or 5 minutes. The coated product and/or IG unit may be heat treated or non-heat treated in various embodiments of this invention.
Figure 1 is a cross-sectional projection of the coated product according to a non-specific representative embodiment of this invention. The coated product comprises a substrate 1 (for example, a substrate of clear, green, bronze or blue-green glass, between 1 and 10 mm thick, and a low emissivity coating (or layering system) 30 applied to the substrate 1 either directly Or indirectly. The coating (or layer system) 30 includes, for example, an insulating substrate 3 which may be silicon nitride (i.e., SixNy and/or Si3N4), silicon oxide and/or silicon oxynitride in various embodiments thereof. of the invention, a highly colored and/or reflectively controlled metallic or metallic absorber/separator layer 4 (i.e., comprising one or more Ni, Cr, NiCr, Nb, Zr, and /or NbZr, and/or Si, and/or Ti, and/or Zn, and/or Sn, and/or Cu, and/or Al, and/or V, and/or Mn, and/or Mo, and /or Pd, and/or Ta, and/or W, and/or In, and/or InSn, and/or Stainless steel, and/or an alloy thereof; The foregoing materials may be partially and/or fully oxided and/or nitrided), and the insulating layer 5 may be of or comprising silicon nitride (i.e., SixNy and/or Si3N4), and/or of silicon oxide and/or of silicon oxynitride in various embodiments of this invention (which may be substantially similar to or of the same material and/or composition as layer 3 in certain embodiments), and a first bottom contact layer 6 (which contacts the bottom IR reflective layer reflecting layer 7), an infrared (IR) reflecting layer that is conductive and preferably metallic or largely metallic 7, an upper contact layer 8, an insulating layer 9, and a color-controlling absorbent layer and/or reflectometer 10 (i.e., including one or more Materials Ni, and/or Cr, and/or NiCr, and/or Nb, and/or Zr, and/or NbZr, and/or Si, and/or Ti, and/or Zn, and/or Sn, and/ or Cu, and/or Al, and/or V, and/or Mn, and/or Mo, and/or Pd, and/or Ta, and/or W, and/or In, and/or InSn, and/or or stainless steel, and/or an alloy thereof; the foregoing materials may be oxidized and/or treated partially and/or fully nitrided), an insulating layer 11, and a topcoat layer 12. The dielectric layers 3 and 5, and the layers 9 and 11, may be of the same material and/or composition in certain representative embodiments, such that the dielectric layers are divided by an absorbing layer Overlapping. It is noted that all of the preceding coatings may or may not be included in low-E coating 30 in certain representative embodiments. Specifically, only one of the color and/or reflectance-control absorbing layers 4, 10 may be present in some embodiments (i.e., see Figures 3(a) and 3(b), or both may be present (i.e., see Figures 1, 4) c), and 5 (c)). Each of the “contact” layers 6 and 8 is in contact with the infrared reflective layer 7 (i.e., an Ag-based layer that compensates for the previous layers 3-12 (i.e., low-emissivity) coating 30 which is made Provided on a glass or plastic substrate 1. Additional layers can also be provided.
In single type examples, the coated product includes a single glass substrate 1 as shown in Figure 1. However, single coated products in this application may be used in devices such as laminated automotive glass panels, IG window units, And so on.
Figure 2 is a cross-sectional view of a glass IG unit, showing that the coating 30 can be provided on the inner side of the glass substrate 1. However, the invention is not limited to this, and it is noted that the coating 30 can be provided On any of the glass substrates, preferably on the substrate close to the gap 17.
As Figure 2 describes, an IG window unit can include two glass substrates spaced 1 and 50 apart. A representative IG window module is illustrated and described, for example, in US Patent No. 2004/0005467, the contents of which are incorporated herein by reference. A representative IG window unit may include, for example, the coated glass substrate 40 shown in Figure 1 (or any of Figures 3-5) coupled to another glass substrate 50 via spacer(s) washer(s), material ( sealant(s) or the like (15), with a gap 17 defined between them. In some examples this gap 17 between pillars in IG unit models can be filled with a gas such as argon (Ar). A representative IG unit may comprise a pair of two transparent glass substrates spaced 3-4 mm thick each, one of which is coated with low-E coating 30 in certain representative cases of this application, where the gap between the substrates is from 5 to 30 mm, preferably 10 to 20 mm, more preferably 16. In certain representative embodiments, the coating 30 is provided on the inside of the glass substrate (i.e., closest to the outside) maximum 1 as shown in Fig. 2. However, in other embodiments, coating 30 may be provided on the inner surface of any substrate facing the gap. The IG unit may also include additional substrate(s), such as three glass substrates, in certain cases.
Figures 3-5 illustrate in other representative embodiments of this invention, the proposed coating therein may be used in connection with Figures 1 and/or 2.
Notably, it has been discovered that the aforementioned layer stack (i.e., see Figures 1-5) includes a color and/or reflectivity-adjusting absorber layer (4 and/or 10) with thicknesses of Variation in one or multiple positions results in desirable optical properties. More specifically, in certain representative embodiments, by adjusting the thickness of the color-adjusting and/or reflectivity-adjusting absorbent layer(s) 4 and/or 10, the coloration of the glass side of the coated product (a*g and/or b* values) can be converted g for the side of the glass) so that it appears as a specific color when the window unit is viewed from the outside. The absorbent layer(s) 4 and/or 10 can be conductive in certain representative cases. The values of a*g and/or b*g in this application refer to the reflective color values of the side of the glass, as viewed from the glass side of a monolithic coated article or from the side of an IG window unit configured to face the outside of a building or structure, unless otherwise stated. that. Similarly, the visible reflectance coefficient (Y) refers to the visible reflectance of the side of the glass, as seen from the glass side of a single-coated product or from the side of an IG window unit configured to face the outside of a building or structure.
More specifically, in certain representative embodiments, embedding an absorbent layer 4 between barrier layers 3 and 5 can cause a coated product to have desirable optical properties. In certain representative embodiments, insulating layers 3 and 5 have substantially similar materials/composition. Essentially, in certain representative embodiments, a silicon-based layer is divided into two layers, 3 and 5, and a color and/or reflectivity-adjusting absorber layer is provided between the two dielectric layers. Layers 3 and 5 can have different thicknesses in certain representative models. In other embodiments, layers 3 and 5 may have the same thickness. The thickness of layers 3 and 5 can be varied to contribute to achieving a desired side glass color (desired a*g and/or b*g values for the side glass). The “desired” side color of the glass can vary in certain cases.
In certain representative embodiments , the color of the glass side of the coated product (a* and b* for the glass side) can be bronze, green, clear, or blue. Thus, coating 30 may be applied to a transparent glass substrate 1, and the coated product (single, or when measured as an IG unit) will have a colored appearance while still retaining its desired characteristics as those of a low-E coating, such as no increased film resistance (Rs) sheet resistance Not more than 10 ohms/square, or 9.5 ohms/square, or 9 ohms/square, preferably not more than 5 ohms/square, more preferably not more than 4 ohms/square, most preferably less More than or equal to 3.5 ohms/square before and/or after treatment The optimal heat treatment, such as tempering, has an emissivity of less than 0.12, 0.11, and/or 0.11, preferably less than 0.06, more preferably less than 0.05, and more preferably less than 0.04 (i.e., 0.037). The resulting coated product can have a low glazing side (or building exterior) reflection coefficient (Y) of 16% or less, and preferably 14% or less (i.e., unit IG), in certain representative embodiments, depending in part on the color desired.
In certain exemplary embodiments, depending in part on the material chosen for the absorbent layer(s) 4 and/or 10, and the thickness and material values of the layers 3-12, a coating prepared in accordance with certain exemplary embodiments may be provided on a transparent glass substrate, giving The glass substrate has a desirable color profile (e.g., bronze colored). For example, coating 30 can result in a coated product that, when viewed from the side of the glass (outside the building in Figure 2), in certain representative embodiments, has a bronze, clear, green, royal blue, and/or tint of Other colors are made from combinations of them.
The absorbent layer(s) are advantageous because the reflectivity of the side and/or outside of the glass is reduced, and the desired visible transmission, color, and low solar factor can be achieved, without sacrificing laminate resistance. For example, without limitation, it is often artistically pleasing for a structure such as any building to have windows with low side-glass reflectivity. Architects may therefore prefer to have a reduced visible reflectance of the side (or outside) of the glass, but will not risk sacrificing laminate strength, color and/or visible transmittance for this purpose. In certain representative embodiments, the thickness of the infrared reflective layer(s) 7 may be increased, which may include silver or gold. Increasing the thickness of the layer 7 may increase the reflectivity value of the glass side, and therefore, if the value of the glass side reflectivity is reduced by the inclusion of absorbing layer(s) 4 and/or 10, but increased by a thicker layer 7, the net change in the reflectivity of the glass side may be Glass is minimal, equal to zero, or very close to zero. Increasing the thickness of the IR reflective layer 7 is desirable because it enhances the IG module's ability to block/reflect infrared radiation, which may reduce the amount of infrared radiation entering a building, structure, vehicle, etc., through the window.
In certain representative embodiments, layers 3-12 are sprayed onto a glass substrate. This can apply to any of Figures 1-5. The spray target(s) may be in planar form or on rotating cylindrical magnetron spray targets (not shown) in representative embodiments of this invention. Metal and/or ceramic targets may be used.
Referring to Figures 1-5, insulating layers 3 and 5 may comprise silicon nitride and in other exemplary embodiments, may comprise silicon oxide, and/or silicon oxynitride. Layers 3 and 5 can be partially and/or completely oxided and/or nitrided. In certain representative embodiments, insulating layers 3 and 5 may have the same or substantially similar materials and/or composition. In certain embodiments, the thickness of layers 3 and 5 may be the same or substantially the same. In other embodiments, one layer 3 and 5 may be thicker than the other 3 and 5. The thickness of each of Layers 3 and 5 may range from 70 to 1200 angstroms in certain representative embodiments. In certain representative models, only one of layers 3 and 5 may be present; However, in other embodiments, both layers 3 and 5 may be provided.
Layer 4 may be a color and/or reflectivity-adjusting absorber layer in certain representational embodiments. Layer 4 can be of or comprise any of the following materials, or a mixture (alloy) of any of the following materials: Ni, Cr, NiCr, Nb, Zr, and/or NbZr , and/or Si, and/or Ti, and/or Zn, and/or Sn, and/or Cu, and/or Al, and/or V, and/or Mn, and/or Mo, and/or Pd , and/or Ta, and/or W, and/or In, and/or InSn, and/or stainless steel. Materials can optionally be partially and/or completely oxidized and/or nitrided. Absorbent layer 4 may preferably comprise or consist primarily of Ni, Cr, NiCr, Nb, Zr, NbZr, oxides and/or nitrides. Of which. The thickness of Layer 4 can range from 10 to 150 angstroms in certain representative embodiments, preferably from 20 to 70 angstroms. However, in other embodiments, layer 4 can be thicker, sometimes significantly, than 150 angstroms.
Continuing with reference to Figures 1-5, contact layers 6 and 8 may include Ni, Cr, and/or NiCr materials, or oxides thereof, in certain exemplary embodiments. Other suitable materials may be employed instead or used as well. Contact layers 6 and 8 may be partially and/or completely oxided and/or nitrided in certain representative cases. In certain embodiments, contact layers 6 and 8 can help prevent the infrared reflective layer 7 from becoming an oxidized layer during application of other layers and/or during heat treatment. It is possible to use other materials in alternative models. The thickness of each of the contact layers 6 and 8 can range from 10 to 150 angstroms in certain embodiments, preferably from 10 to 60 angstroms.
Continuing the reference to Figures 1-5, the insulating layers 9 and 11 may comprise or consist primarily of silicon oxide, and in other representative embodiments, they may comprise or consist primarily of silicon oxide, and/or silicon oxynitride. Insulating layers 9 and 11 may be partially and/or completely oxided and/or nitrided. In certain representative embodiments, the insulating layers 9 and 11 may have the same or substantially similar materials and/or composition. It is noted that each of the silicon nitride, silicon oxynitride, and/or silicon oxide layers herein (i.e., see Figures 3, 5, 9, and/or 11) may be distorted in a way Optional aluminum (i.e., 1-5%), stainless steel, or similar. In certain embodiments, the thickness of layers 9 and 11 may be the same or substantially the same. The thickness of each of layers 9 and 11 may range from 70 to 1200 angstroms in certain representative embodiments. In certain representative embodiments, only one of layers 9 and 11 may be present; However, in other embodiments, both layers may be provided.
Layer 10 may be a color and/or reflectivity-adjusting absorber layer in certain representative embodiments (i.e., see Figures 1-5). For absorbent layers 4 and 10, the layer stack may include layers 4 and 10, layer 4 only, or layer 10 only. Layer 10 may be of or comprise any of the following materials, or a mixture (alloy) of any of these materials: Ni, and/or Cr, and/or NiCr, and/or Nb, and/or Zr, and/or NbZr, and/or Si, and/or Ti, and/or Zn, and/or Sn, and/or Cu, and/or Al, and/or V, and/or Mn, and/or Mo, and/or Pd, Ta, W, In, InSn, and/or stainless steel. Materials can optionally be partially and/or completely oxidized and/or nitrided. The absorbent layer 10 may preferably comprise or consist primarily of Ni, Cr, NiCr, Nb, Zr, NbZr, oxides and/or nitrides. Of which. The thickness of layer 10 can range from 10 to 150 angstroms in certain representative models. However, in other embodiments, layer 10 can be thicker than 150 angstroms. Certain models may not include layer 10, may have it instead of layer 4, or both layers may be present.
12 coat topcoat is optional. The layer 12 may be provided over the infrared reflective layer 7 and over the insulating layer(s) 9, 11. Layer 12 may include oxide, nitride, zirconium oxynitride and/or aluminum (i.e., ZrOx, ZrOxNy and/or A10xNy) in certain representative embodiments of this invention.
The coated product made in accordance with the above embodiments (i.e., see Figures 1-5) may be used in an IG unit (i.e., see Figure 2). The IG unit may or may not be a vacuum IG unit. In other representative embodiments, the coated product may be used as a single window unit.
A coated product and/or IG unit manufactured in accordance with the above embodiments has the advantage of reducing the reflectivity of the glass side due to the absorption properties of the absorbent layer(s) controlling the color and/or reflectivity. In certain representative embodiments, good selectivity may be achieved at a given glass side reflectivity value by increasing the thickness of the infrared reflective layer (i.e., silver based layers)7. A coated product and/or IG unit may also be made according to certain embodiments of this invention for improved thermal, mechanical, and chemical tolerance compared to split-silver reflective coatings.
Coated products with neutral, green, blue, bronze, gold, etc. colors can be achieved. It has been discovered that coated products and/or IG units made according to certain embodiments of this invention can have a reduced reflectivity of the glass side (or outside) of a “split silver” (or double silver) coating with color variation of a coated product containing an infra-reflective layer. Single IR reflecting layer.
In certain exemplary embodiments, the reflectivity of a desired glass side transmittance color may be combined with a reflective modulus color of a desired thin film side, including a low reflectance modulus color of the thin film side. Including layers 4 and/or 10 in a Low-E coat stack allows the color, reflectance, and solar performance of the coated product to be balanced and tuned.
Coated products made according to embodiments herein are characterized in that the clear glass 1 may be provided with a coating 30 that provides the appearance of a lightly colored block glass—but the glass substrate 1 may be actually transparent or substantially translucent in color itself. By reducing the reflectivity of the side/outside of the glass with a color and/or reflectivity-adjusting absorber layer (4 and/or 10), a thick infrared reflective layer 7 can be created. Normally, a thick IR reflective layer increases the reflectivity of the glass side, but the absorbing layer(s) in the presence of the thick IR reflective layer 7 does not significantly increase the reflectivity of the glass side.
Representative bronze-colored examples (i.e., glass side reflective color) are described above—see Figures 1-5. This part is in addition to what was mentioned above for models related to the bronze colored product. The light bronze coated product may have a visible transmission of 10 over 55%, preferably 20 over 50%, and more preferably 30 over 48%. An IG unit including a light bronze color coated product can have a visible transmittance of no more than 43%. When the desired color of a plated product and/or IG unit is bronze, layers 4 and/or 10 may include or consist primarily of Ni and/or Cr. However, nickel chromium nitride and/or oxynitride may be used for layers 4 and/or 10 as well. Nb, Zr, and/or NbZr may also be used in certain embodiments of the absorbent layer 4 and/or 10. The oxide and/or oxynitride of Nb, Zr, and/or NbZr may also be used . In a lightly bronzed coated product and/or IG unit, in certain representative examples, layer 10 may not be present. In various representative embodiments, layer 10 may be present while layer 4 is absent. In other embodiments, however, both layers 4 and/or 10 may be included in the coating. Layers 4 and/or 10 may be partially or completely oxided and/or nitrided. The thickness of layers 4 and/or 10 in certain embodiments of a light bronze color coated product and/or IG unit can range from 10 to 150 angstroms, preferably from 25 to 75 angstroms, and more preferably from 30 to 70 angstroms. In a bronze-tinted coated article and/or IG unit, dielectric layers 3 and/or 5 may include silicon nitride and/or silicon oxynitride in certain embodiments. Layer 3 may range from 70 to 1200 angstroms, preferably from 80 to 200 angstroms, and most preferably from 120 to 160 angstroms. Layer 5 may range from 70 to 1200 angstroms, preferably from 200 to 440 angstroms, and most preferably from 260 to 380 angstroms. However, in certain representative embodiments, layers 3 and 5 may have similar or substantially the same thickness. In certain representative embodiments, layers 6 and/or 8 of a bronze-tinted coated article and/or IG unit may comprise oxide, nitride, and/or oxynitride nickel chromium. In some embodiments, layers 6 and 8 may have the same thickness. However, the invention is not limited to this. Examples of layer thicknesses 6 and 8 include 10 to 150 angstroms, preferably 15 to 75 angstroms, and most preferable 20 to 60 angstroms. The infrared reflective layer 7 may include silver and/or gold in certain representative embodiments. The thickness of layer 7 may range from 100 to 170 angstroms, preferably from 110 to 160 angstroms, and most preferably from 115 to 155 angstroms.
Layers 9, 10, and/or 11 are optional on certain models. In certain representative embodiments, only one of layers 9 and 11 may be present, and layer 10 may not be present. Other embodiments may contain all three layers 9, 10, and 11. In different embodiments, layers 9, 10, and /or 11, and layers 3, 4 and/or 5 are not present. When layers 10 and 11 are not included, in certain embodiments, layer 9 may range from 70 to 1200 angstroms, preferably from 100 to 900 angstroms, and most preferably, from 300 to 700 angstroms. When layers 10 and 11 are listed, layers 9 and/or 11 may range from 70 to 1200 angstroms. In certain embodiments of the bronze-tinted coated article and/or IG unit, layers 10 and 11 may not be present in the coating. In representative models layer 12 may be located above the outermost layer. Layer 12 may enhance the mechanical and/or chemical durability of the coated product made according to representative embodiments. Layer 12 may include oxide, nitride, and/or oxynitride aluminum and/or zirconium Layer 12 may be partially and/or fully oxidized or treated with nitride Layer 12 in certain embodiments may range from 10 to 60 angstroms. Thickness is not limited to this, however, layer 12 may be thicker or thinner in other models.
Table 1 shows representative materials used for layers, for the models in Figure 3(a) such as the bronze colored models.
Table 1:
Examples of materials/thickness; Sample Figure 3(a)
Class
Preferred values (Angstrom)
Best values (Angstrom)
Example
Glass (thickness 1-10 mm)
SixNy(Layer 3)
70-1200 angstroms
120-160 angstroms
140 Angstrom
NiCrN, (Layer 4)
10-150 angstroms
30-70 Angstrom
50 Angstrom
SixNy(Layer 5)
70-1200 angstroms
260-380 angstroms
320 Angstrom
NiCr(Layer 6)
10-150 angstroms
20-50 angstroms
30 Angstrom
Ag(Layer 7)
100-170 angstroms
115-155 angstroms
130 Angstrom
NiCr(Layer 8)
10-150 angstroms
20-50 angstroms
30 Angstrom
SixNy(Layer 9)
70 To 1200 angstroms
300-700 angstroms
480 Angstrom
It should be noted that NiCrNx-based Layer 4 may be or contain NiCr or NiCrOx in some embodiments. In a particular representative embodiment of the present invention, the coated products can have the optical and solar properties shown in Table 2 when measured as a single mass (before or after any optional HT).
Table 2: Optical/solar properties (mono)
Property
general
The best
Most preferred
Rs (ohm/square):
<=5
<= 4
<=3.5
En:
<= 0.06
<= 0.05
<= 0.04
Tvis (III.C 2):
<= 55٪
<= 50٪
<= 48٪
Furthermore, in certain laminated embodiments of the present invention, coated products of the present document may optionally have heat treated the products to an extent sufficient to taper, and are coupled to another glass substrate to form an IG unit, optical properties. solar next.
Table 3: Representative optical properties (single before or after HT (heat treated))
Property
general
The best
Tvis(orTY)(III.C2)
<=50٪
<= 48٪
RgY (111.C, 2 deg.):
5 to 20%
9 to 13%
a*g(Ill.C,2):
Zero to 3
1 to 2.5
b*g(Ill.C,2)
Zero to 3
1 to 2.5
L*(I11.C2)
26- 52
36- 43
Table 4: Representative optical features (IG unit before or after heat treated HT)
Property
general
The best
Tvis(orTY)(III.C2)
<=50٪
<= 48٪
a*g(Ill.C,2):
08 To zero
-6 to -2
b*g(Ill.C,2)
Zero to 7
1 to 5
L*(I11.C2)
<=77
<=45
RgY (111.C, 2 deg.):
10 to 30%
15- 25٪
a*f (111.C, 2):
Zero to 15
2 To 13
b*r(Ill. C, 2):
-20 to -5
-15 to -7
L* (111.C2):
37- 62
45- 58
RgY (111.C, 2deg.):
10 to 16%
11 to 15%
a*g (111.C, 2):
-1 to 4
Zero to 3
b*g(Il). C, 2):
-1 to 4
Zero to 3
L* (111.C2):
Zero to 4
Zero to 3
In certain representative embodiments, a layer stack such as that shown in Table 1 may enable a 50% reduction in glass side reflectivity (compared to a coating without absorbing layer(s)). Glass side reflectance may also appear less reddish.
Monotonously, a bronze-tinted coated article made according to the foregoing embodiments may have a Y-side reflectivity of 5 to 20%, preferably 9 to 15%, and most preferably 10 to 13% in certain representative embodiments. These results are for a single coated product.
In certain representative embodiments, a bronze-coated product (one block) may have an a*g value ranging from 0 to 3, preferably from 1 to 2.5, and most preferably from 1.5 to 2.5. In certain representative embodiments, a bronze-coloured product may have a b*g value ranging from 0 to 3, preferably from 1 to 2.5, and most preferably from 1.5 to 2.5 (single scale). In certain representative embodiments, when the single-measurement L*g value for a bronze-coloured product ranges from 34 to 47, preferably from 36 to 43, most preferably from 37 to 42.
In certain representative embodiments, a bronze-coated product (IG unit) may have an a*g value ranging from -1 to 4, preferably from 0 to 3, and most preferably from 1 to 2.5. In certain representative embodiments, a bronze-coloured product may have a b*g value ranging from 0 to 4, preferably from 0 to 3, and most preferably from 1 to 2.5. In certain representative embodiments, a bronze-coloured product may have an L*g value of 37 to 47, preferably 39 to 46, and most preferably 40 to 45.
In certain representative embodiments, a bronze-tinted coated article may have a sheet resistance (Rs) of less than or equal to 5.0 (preferably less than or equal to 4.0, most preferably less than or equal to 3.5, and sometimes even less than Or equal to 3) before and/or after heat treatment. In certain representative embodiments of this invention, a bronze-colored product after heat treatment may have an emissivity of less than or equal to 60, more preferably less than or equal to 50, and most preferably less than or equal to 40 (e.g., 37).
The selectivity of the IG window unit/bronze-coated product may be at least 1.20, better at least 1.30, even better at least 1.35 or 1.40, sometimes even 1.43. The solar factor may range from 28 to 32.
Visual penetration of a bronze-coated product (IG unit) may range from 10 to 55%, preferably 20 to 50%, and most preferably 30 to 45%. In certain representative models, visual penetration is no more than 50%, or ideally, no more than 40%. In another representative embodiment, the visual transmittance of a bronze-tinted coated article in an IG unit ranges from 30 to 40%.
Representative examples of a green color (e.g., a color with a side-reflection of glass) have been previously described - see Figures 1-5. This part is in addition to the above regarding green models.
A packaged product comprising a green-coated product may have a visual penetration of 10 to 55%, preferably 20 to 50%, and most preferably, 30 to 48%. When the desired color of the coated product and/or IG unit is green then Layer 4 may comprise or may consist primarily of Ni and/or Cr. However, nickel chromium nitride and/or oxynitride can be used in layers 4 and/or 10 as well. In certain representative embodiments Nb, Zr, and/or NbZr may also be used for absorbent layer 4 and/or 10. The oxide and/or oxynitride Nb, Zr, and/or Nb Zr can also be used. In a green-coated product and/or IG unit, in certain representative embodiments, layer 10 may not be present. In various embodiments, layer 10 may be present while layer 4 is not. In other embodiments, however, layers 4 and/or may be present. 10 both in the paint. Layers 4 and/or 10 may be completely or partially nitrided and/or oxide-treated.
Layers 4 and/or 10 in certain embodiments of green coated product and/or IG unit may range from 10 to 150 angstroms, most preferably from 25 to 75 angstroms, most preferably from 30 to 70 angstroms.
In a green-coated product and/or IG unit, dielectric layers 3 and/or 5 in certain embodiments may include silicon nitride and/or silicon oxynitride. Layer 3 may range from 70 to 1200 angstroms, preferably from 80 to 400 angstroms, and most preferably from 160 to 400 angstroms. Layer 5 may range from 70 to 1200 angstroms, preferably from 500 to 1200, and most preferably from 890 to 1150 angstroms.
Layers 6 and/or 8 in certain representative embodiments of the product ordered green and/or the IG unit may include nickel chromium oxide, nitride, and/or oxynitride. In some embodiments, layers 6 and 8 may be of similar thickness. However, the invention is not limited to this. Examples of layer thicknesses 6 and 8 include 10 to 150 angstroms, preferably 20 to 80 angstroms, and most preferably 25 to 75 angstroms.
In a green-coated product and/or IG unit, the infrared reflective layer 7 may include silver and/or gold in certain representative embodiments. The thickness of layer 7 may range from 100 to 170 angstroms, preferably from 110 to 160 angstroms, and most preferably from 115 to 155 angstroms.
In certain embodiments layers 9, 10, and/or 11 are optional. In certain representative embodiments, only one of layers 9 and 11 may be present, and layer 10 may not be present. Other embodiments may contain all three layers 9, 10, and 11. In different embodiments, layers 9, 10 and/or may be present. or 11, and layers 3, 4 and/or 5 may not exist.
When layers 10 and 11 are not present, in certain embodiments, layer 9 may range from 70 to 1200 angstroms, preferably from 100 to 900 angstroms, and most preferably, from 300 to 700 angstroms. When layers 10 and 11 are listed, layers 9 and/or 11 may range from 70 to 1200 angstroms. In certain representative examples of a green painted product and/or IG unit, layers 10 and 11 may not be present in the paint.
Layer 12 may be provided above the outermost layer in certain representative embodiments. Layer 12 may enhance the mechanical and/or chemical durability of the coated product made according to representative embodiments. Layer 12 may include oxide, nitride, or oxynitride zirconium or aluminum. Layer 12 may be partially and/or completely oxidized or treated with nitride.
The following Table 5 shows examples of the materials used for the layers and their thickness as they appear in the models shown in Figure 3(a) such as the models colored in green.
Table 5:
Examples of materials/thickness; Sample Figure 3(a)
Class
Preferred range (Angstrom)
most preferred (Angstrom)
Example
SixNy(Layer 3)
70-1200 angstroms
160-400 angstroms
280 Angstrom
NiCrNx (Layer 4)
10-150 angstroms
30-70 Angstrom
50 Angstrom
SixNy(Layer 5)
70-1200 angstroms
890-1150 angstroms
1020 Angstrom
NiCr(Layer 6)
10-150 angstroms
25-75 angstroms
40 Angstrom
Ag(Layer 7)
100-170 angstroms
115-155 angstroms
130 Angstrom
NiCr(Layer 8)
10-150 angstroms
25-75 angstroms
40 Angstrom
SixNy(Layer 9)
70 To 1200 angstroms
300-700 angstroms
510 Angstrom
In certain representative embodiments of this invention, products coated herein may have the following optical and solar properties shown in Table 6 when measured monocularly (before or after any optional HT).
Table 6:
Optical/solar properties (mono)
Property
general
favorite
Most preferred
Rs (ohm/square)
<= 6
<= 5
<= 4
En:
<= 0.12
<= 0.06
<= 0.05
Tvis (III.C 2):
<-55٪
<= 50٪
<= 48٪
Furthermore, in certain laminated embodiments of the present invention, coated products that may have optionally been heat treated to a sufficient degree of taper, and which have been coupled to other glass substrates to form an IG module, may have the following photovoltaic/solar IG module properties.
Table 7: Examples of optical properties (monochrome before and after heat treatment)
Property
general
Most preferred
TviS(orTY)(IlI.C2)
<= 55٪
<= 48٪
RgY (111.C, 2 deg.):
26 to 42%
30 to 36%
a*g (111.C, 2):
-15 to -5.0
-12.0 to -7.0
b%(IlI.C,2)
-6.0 to 3.0
-3.0 to 1.0
L* (111.C2)
58-71
62-67
Table 8: Examples of optical properties (IG unit before or after heat treatment)
Property
general
Most preferred
Tvis (orTYXIll.C2):
<= 50٪
<= 45٪
a*, (111.C2);
-8.0 to 2.0
-6.0 to 1.0
b*t (111.C2):
-5.0 to 5.0
-4.0 to 4.0
L* (111.C2):
<=77
<=73
RrY (III.C, 2 deg.):
10 to 30%
12 to 26%
a*f (111.C, 2):
Zero to 10
2 to 8
b*f(Ill. C, 2):
-18.0 to zero
-15.0 to -3.0
L* (111.C2):
37-62
41-58
RgY (111.C, 2 deg.):
26 to 44%
32 to 38%
a*g (111.C, 2):
-15.0 to -5.0
-12.0 to -7.0
b*g(Ill. C, 2):
-6.0 to 3.0
-3.0 to 2.0
L* (111.C2):
58-73
63-68
In certain embodiments, the reflectivity of the glass side can be reduced by a coating containing an absorbent layer. The glass side color of the coated product and/or IG unit may be a “sharper” green. The solar factor of the product ordered with green color (g value) and/or IG unit can also be reduced compared to a stack of layers with the same thickness as the argon-containing layer (layer 7) but without color and/or an absorbent layer modified for reflectivity (layer 4 and/ or 10).
A green coated product made in accordance with the foregoing embodiments may have a Y-side reflectivity of 26 to 42%, preferably 28 to 40%, and most preferably 30 to 36% in certain representative embodiments, when the measurement is single. In certain representative embodiments, the green-coated product (IG unit) may have an outside reflectance coefficient of glass of 26-44%, preferably 30-40%, most preferably 32-38%.
In certain representative embodiments, the green (mono) coated product may have an a*g value ranging from -15 to -5, preferably from -13 to -6, and most preferably from -12 to -7. In certain representative embodiments, the green (mono) coated product may have a b*g ranging from -6 to 3, preferably from -4 to 2, and most preferably from -3 to 1. The IG unit for this embodiment may have a value of a *g ranges from -15 to -5, best from -13 to -6, and most favorable from -12 to -7. In certain representative embodiments, the green coated product (IG unit) may have a b*g value ranging from -6 to 3, preferably from -4 to 2, and most preferably from -3 to 2.
In certain representative embodiments, the green coated product (IG unit) may have an L*g value of 58 to 73, preferably 60 to 70, and most preferably 63 to 68.
The film resistance may not be more than 6.0 ohms/square, preferably not more than 5 ohms/square, and most preferably not more than 4 ohms/square. Laminate resistance may be lower on certain models. The emissivity may not be more than 0.06, preferably not more than 0.05, and most preferably not more than 0.04.
Visual transmittance of green coated product, particularly for an IG unit, may range from 30-45% in certain representative models. The solar factor may range from 26 to 32 for the IG module of certain representative models. Therefore, the selectivity for the green-coated product may be at least 1.2, preferably at least 1.3, even preferably 1.35, and most preferably at least 1.40 or 1.43.
Representative examples of a neutral color (e.g., a side-reflective color of a glass) have previously been described in relation to Figures 1-5. This part is in addition to the above regarding neutral-colored models. An IG unit comprising a neutral-color coated product may have a visual enforcement of 10 to 55%, preferably 20 to 50%, and most preferably, 30 to 48%. Where the desired color of the coated product and/or IG unit is neutral, layers 4 and/or 10 may include or may consist primarily of Ni and/or Cr. However, nickel chromium nitride and/or oxynitride can be used in layers 4 and/or 10 as well. Layers 4 and/or 10 may further comprise or may consist primarily of oxide, nitride, or oxynitride Nb, Zr, and/or Nb Zr. In a neutral coated product and/or IG unit, in certain representative embodiments, layer 10 may not be present. In various embodiments, layer 10 may be present while layer 4 is not. In other embodiments, however, layers 4 and/or may be present. 10 both in the paint. Layers 4 and/or 10 may be wholly or partly nitrided and/or oxide-treated.
Layers 4 and/or 10 in certain embodiments of a neutral coated product and/or IG unit may range from 10 to 150 angstroms, preferably from 15 to 75 angstroms, and most preferably from 20 to 50 angstroms. In other embodiments, layer(s) 4 and/or 10 may range from 10 to 40 angstroms in thickness.
In a neutral coated product and/or IG unit, dielectric layers 3 and/or 5 in certain embodiments may include silicon nitride and/or silicon oxynitride. Layer 3 may range from 70 to 1200 angstroms, preferably from 75 to 200 angstroms, and most preferably from 80 to 120 angstroms. In other embodiments, layer 3 may range from 180 to 300 angstroms. In certain representative embodiments of a neutral coated product and/or IG unit, layer 5 may range from 20 to 1200 angstroms, most preferably from 25 to 75 angstroms, and most preferably from 40 to 60 angstroms. In other embodiments, layer 5 may range from 100 to 280 angstroms.
In certain representative embodiments of a neutral coated product and/or IG unit, layers 6 and/or 8 may include nickel chromium, and/or oxide, nitride, and/or oxynitride nickel chromium. In some embodiments, layers 6 and 8 may have the same thickness. However, the invention is not limited to this. Examples of layer thicknesses 6 and 8 include 1 to 150 angstroms, preferably 5 to 50 angstroms, and most preferably 10 to 30 angstroms. In another representative embodiment, layers 6 and/or 8 may range from 10 to 50 angstroms in thickness.
Layers 6 and/or 8 in certain embodiments of the neutral coated product and/or IG module may include nickel chromium, oxide, nitride, and/or oxynitride nickel chromium. In some embodiments, layers 6 and 8 may be of similar thickness. However, the invention is not limited to this. Examples of layer thicknesses 6 and 8 include 1 to 150 angstroms, preferably 5 to 50 angstroms, and most preferably 10 to 30 angstroms. In other representative embodiments, the thickness of layers 6 and/or 8 can range from 10 to 50 angstroms.
In certain embodiments layers 9, 10, and/or 11 are optional. In certain representative embodiments, only one of layers 9 and 11 may be present, and layer 10 may not be present. Other embodiments may contain all three layers 9, 10, and 11. In different embodiments, layers 9, 10 and/or may be present. or 11, and layers 3, 4 and/or 5 may not be present. In certain embodiments, when layers 10 and 11 are not present, layer 9 may range from 70 to 1200 angstroms, preferably from 100 to 900 angstroms, and most preferably, From 300 to 700 angstroms. When layers 10 and 11 are listed, layers 9 and/or 11 may range from 70 to 1200 angstroms. In certain representative examples of a neutral coated product and/or IG unit, layers 10 and 11 may not be present in the coating. In other embodiments, layers 9, 10 and/or 11 may be present, and layers 3, 4 and/or 5 may not be present (particularly layers 4 and/or 5). Layer 12 may be provided above the outermost layer in certain representative embodiments. Layer 12 may enhance the chemical and/or mechanical durability of the coated product made according to representative embodiments. Layer 12 may include oxide, nitride, or oxynitride zirconium or aluminum. Layer 12 may be partially and/or completely oxidized and/or nitride treated. In certain representative embodiments, the thickness of layer 12 may range from 10 to 80 angstroms, more preferably, from 20 to 70 angstroms, and more preferably, from 30 to 50 angstroms. In other embodiments, layer 12 may range from 10 to 60 angstroms in thickness. In certain representative embodiments, a neutral-color coated product and/or an IG unit containing at least one color and/or a reflectivity-modifying absorbent layer may be characterized by decreased penetration, which is required in certain applications, decreased glass-side reflectivity, and/or increased obstruction. Infrared. In certain representations, reduced visual enforcement may be required. The reflected side color of the glass may also be improved.
Examples of materials and layer thicknesses for the models shown in Figure 3 (a), such as the neutral-colored models, are shown in the following Table 9.
Table 9: Examples of materials/thickness; For the model shown in Figure 3(a)
Class
Glass (thickness 1-10mm)
Preferred range (Angstrom)
Most Favorite (Angstrom)
Example
SixNy(Layer 3)
70-1200 angstroms
180-300 angstroms
240 Angstrom
NiCrNx (Layer 4)
10-150 angstroms
10-30 Angstrom
10 Angstrom
SixNy(Layer 5)
70-1200 angstroms
100-280 Angstrom
190 Angstrom
NiCr(Layer 6)
10-150 angstroms
10-50 angstroms
25 Angstrom
Ag(Layer 7)
100-170 angstroms
115-155 angstroms
150 Angstrom
NiCr(Layer 8)
10-150 angstroms
10-50 angstroms
25 Angstrom
SixNy(Layer 9)
70 To 1200 angstroms
300-700 angstroms
580 Angstrom
In certain representative embodiments of this invention, the coated products of the present document may have the following optical and solar properties shown in Table 10 when measured monocularly (before or after any optional heat treatment).
Table 10: Optical/solar properties of neutral (mono)
Property
general
The best
Most preferred
Rs (ohm/square):
<=5
<=4
<=3.5
En:
<=0.12
<0.05
<=0.04
TV (111.C2):
<=55٪
<=50٪
<=48٪
Additionally, in certain representative embodiments of the present invention, the coated products of the present document which may optionally have been heat treated sufficiently to taper, and which have been coupled to another glass substrate to form an IG module, may have the optical/solar properties of the IG module next.
Table 11: Examples of optical properties of neutral (monohydrate before or after heat treatment)
Property
general
Most preferred
Tvis(orTY)(Ill.C2):
<= 55٪
<= 48٪
RgY (111.C, 2 deg.):
11 to 33%
18 to 25%
a*g (111.C, 2):
-5.0 to 1.0
-3.0 to zero
b*g (111.C, 2):
-5.0 to 1.0
-4.0 to zero
L* (111.C2):
39-64
49-58
Table 12:
Examples of optical properties (IG unit before and after HT)
Property
general
Most preferred
Tvis(orTY)(Ill.C2):
<= 50٪
<= 45٪
L* (111.C2):
<=77
<=73
RfY (111.C, 2 deg.):
15 to 27%
18 to 25%
L* (111.C2):
45-59
49-58
RgY (111.C,2deg.):
11 to 35%
19 to 27%
a*g(Ill. C, 2):
-5.0 to 1.0
-3.0 to zero
b*g (III.C, 2):
-5.0 to 1.0
4.0 to zero
L*g(IU.C2):
39-66
50-59
Monochromatic, neutral-coated product may have a visible transmission of 40 to 48%.
A neutral-color coated product made in accordance with the foregoing embodiments may have a Y-side reflectivity of 11 to 33%, preferably 15 to 28%, and most preferably 18 to 25% in certain representative embodiments. These values are for the monocoated product. An IG unit with a neutral coated product may have an outside reflectance Y ranging from 11 to 35%, preferably 16 to 30%, and most preferably 19 to 27%.
In certain representative embodiments, the monochromatic, neutral-colored coated product may have an a*g value ranging from -5 to 1, preferably from -4 to 1, and most preferably from -3 to zero. In certain representative embodiments, the monochromatic, neutral coated product may have a b*g value ranging from -5 to 1, preferably from -4.5 to 1, and most preferably from -4 to -0. In certain representative embodiments, the monochromatic, neutral-coated product may have an L*g value of 39 to 64, preferably 45 to 62, and most preferably 49 to 58.
An IG unit with a neutral coated product may have an a*g value ranging from -5 to 1, preferably from -4 to 1, and most preferably from -3 to zero. A neutral-colored IG unit may have a b*E value ranging from -5 to 1, preferably from -4.5 to 1, and most preferably from -4 to zero.
The film resistance of a neutral coated product may be no more than 5.0 ohms/sq., preferably no more than 4.0 ohms/sq., and most preferably no more than 3.5 ohms/sq. The visible transmittance of a color-neutral IG module should preferably range from 30 to 45%, and the solar factor range from 28 to 32. Therefore, the selectivity is preferably at least (or greater than) 1.2, and preferably at least (or greater than) ) 1.3, and most preferably at least (or greater than) 1.40 or 1.43.
The emissivity of a neutral coated product may not be more than or equal to 0.06, preferably not more than or equal to 0.05, and most preferably not more than or equal to 0.04.
Representative examples of blue (eg, glass side reflective color) have been described previously - see Figures 1-5. This part is in addition to the above regarding blue models. Blue The coated product comprising the product may be coated in a color with a visible permeation of 10 to 55%, preferably 20 to 50%, and most preferably, 30 to 48%. When the color of the coated product and/or IG module is desired to be blue, layers 4 and/or 10 may comprise or may consist primarily of Ni and/or Cr. However, nickel chromium nitride and/or oxynitride can be used in layers 4 and/or 10 as well. The oxide and/or oxynitride Nb, Zr, and/or NbZr may also be used in certain embodiments of absorbent layers 4 and/or 10. In a blue-coated product and/or insulating glass unit, in certain embodiments, layer 10 may not be present . In various embodiments, layer 10 may be present while layer 4 is not. However, in other embodiments, layers 4 and/or 10 may both be applied to the coating. Layers 4 and/or 10 may be wholly or partly nitrided and/or oxide treated.
In certain embodiments the layers 4 and/or 10 of the blue coated product and/or IG unit range from 10 to 150 angstroms, preferably from 10 to 50 angstroms, and most preferably from 10 to 40 angstroms. Layers 4 and/or 10 may be thinner in certain representative models.
In a blue-coated product and/or IG unit, in certain embodiments the dielectric layers 3 and/or 5 may include silicon nitride and/or silicon oxynitride. Layer 3 may range from 70 to 1200 angstroms, preferably from 100 to 400 angstroms, and most preferably from 150 to 350 angstroms. In certain representative embodiments of the blue-coated product and/or IG unit Class 5 ranges from 20 to 1200 Angstroms, most preferably from 200 to 1200 Angstroms and most preferably from 500 to 900 Angstroms.
Layers 6 and/or 8 in some representative embodiments of the product ordered blue and/or the IG unit may include nickel chromium, oxide, nitride, and/or oxynitride nickel chromium. In some embodiments, layers 6 and/or 8 may be similar in thickness. However, the invention is not limited to this. Examples of 6 and/or 8 layer thicknesses include 10 to 150 angstroms, preferably 10 to 50 angstroms, and most preferably 10 to 40 angstroms. Layers 6 and/or 8 may be thinner than 10 in some embodiments.
Layer 7 may include silver and/or gold in some embodiments. The thickness of layer 7 may range from 100 to 170 angstroms, preferably from 110 angstroms, to 160 angstroms, and most preferably from 120 to 140 angstroms.
In some embodiments layers 9, 10, 11 are optional. In representative embodiments, only one of layers 9 and 11 may be present, and layer 10 may not be present. Other embodiments may contain all three layers, layers 9, 10, and 11. In other embodiments, layers 9, 10, 11 may be present, and layers 9, 10, and 11 may not be present. 3, 4, and/or 5.
When layers 10 and 11 are not present, in some embodiments, the thickness of layer 9 may range from 70 to 1200 angstroms, more preferably from 100 to 900 angstroms, and most preferably from 300 to 700 angstroms. When layers 10 and 11 are present, layers 9 and/or 11 have values ranging from 70 to 1200 angstroms. In certain models of the Blue and/or Module+ painted product, layers 10 and 11 may not be present in the paint. In other embodiments, layers 9, 10, f/a and 11 may be present, but layers 3, 4 and/5 (particularly layers 4 and/or 5) are not present.
Layer 12 may be provided above the outermost layer in certain representative embodiments. Layer 12 may enhance the mechanical and/or durability of the coated product made according to representative embodiments. Layer 12 may include oxide, nitride, or oxynitride zirconium or aluminum. Layer 12 may be partially and/or fully oxidized or nitride treated. In certain representative embodiments, the thickness of layer 12 may range from 10 to 80 angstroms, more preferably, from 20 to 70 angstroms, and more preferably, from 30 to 50 angstroms.
In certain representative embodiments, the blue-coated product and/or the IG unit containing at least one color and/or the reflectivity-modifying absorbent layer may be characterized by reduced penetration, where in certain applications it is desired to reduce the reflection of the side of the glass. The reflected side color of the glass can be improved.
By adjusting the thickness of layers 3-12, the reflectivity of the glass side and the color of certain embodiments of this invention can be improved. In certain models, reduced visual enforcement may be preferable. In these or other models, the solar factor and/or reflectivity can be improved.
Examples of layer materials and thicknesses for the models used in Figure 3 (a), such as the models in blue, are shown in the following Table 13.
Table 13:
Class
Best range
Most preferred
Example
Category (thickness 1-10 mm)
SixNy(Layer 3)
70- 1200 angstroms
150- 350 angstroms
270 Angstrom
NiCrNx (Layer 4)
10-150 angstroms
10-40 Angstrom
12 Angstrom
SixNy(Layer 5)
70- 1200 angstroms
500-900 angstroms
700 Angstrom
NiCr(Layer 6)
10-150 angstroms
10-40 Angstrom
25 Angstrom
Ag(Layer 7)
100- 170 angstroms
120- 140 angstroms
130 Angstrom
NiCr(Layer 8)
10-150 angstroms
10-40 Angstrom
25 Angstrom
SixNy(Layer 9)
70-1200 angstroms
300-700 angstroms
430 Angstrom
It should be noted that the contact layer 4 may be oxide and/or nitride NiCr in some embodiments of this invention, and in other representative embodiments, the coated products may have the following optical and solar properties as shown in Table 10 when measured monocularly (before and after the optional HT).
Table 14:
Optical/solar properties of blue (mono)
Property
general
The best
Most preferred
Rs (ohm/square)
<=6
<=5
<= 4
En
<=6
<=5
<= 4
TV (111.C2)
<= 55٪
<= 50٪
<= 48٪
Furthermore, in some laminated embodiments of the present invention, the coated products of the present document can optionally be heat treated sufficiently to taper, and where coupled to another glass substrate to form an IG module, having the following optical and/or solar properties of the IG module.
Table 15: Examples of optical properties of blue (monochrome before and after HT)
Property
general
Most preferred
Tvis(orTY)(Ill. C2)
<= 55٪
<= 48٪
RgY (111.C, 2 deg.)
15- 30٪
20- 27٪
a*g(Ill. C, 2)
-4- 2
-3- 1
b*g(Ill.C,20)
-22 10
-19 15
L* (111.C2)
45- 62
51- 95
Table 16: Examples of optical properties (IG unit before and after HT)
Property
general
Most preferred
Tvis(orTY)(Ill. C2)
<= 50٪
<= 45٪
L* (111.C2)
<= 77
<= 73
RfY (111.C, 2 deg.)
15- 30٪
18- 28٪
L* (111.C2)
45- 62
49- 60
RgY (111.C, 2 deg.)
17- 32٪
21- 28٪
a*g(Ill. C, 2)
-5 2
-3.5-1
b*g(Ill.C,20)
-22 10
-19 15
L* (111.C2)
48- 64
52- 60
A blue-coated product made in accordance with the preceding embodiments (single) may have a Y-side reflectivity of 15-30%o, preferably 17-29%, and most preferably 20-27% in certain representative embodiments. The IG unit may be painted blue with an outside reflectance Y of 17 to 32%, preferably 19 to 30%, most preferably 21 to 28%o.
In certain embodiments, the blue (single) coated product may have an a*g value of -4 to 2, preferably -3.5 to 1.5, and most preferably -3 to 1. In certain embodiments, the blue coated product (Mono) The value of b*g may range from -22 to -10, best from -21 to -12, and most favorable from -19 to -15. In certain representative embodiments, the L*g value of the blue-coated (mono) product may range from 45 to 62, preferably from 48 to 60, and most preferably from 51 to 59, the blue-coated IG unit may have an L* g value of 48 to 64, preferably 50 to 62, most preferable 52 to 60
In certain representative embodiments, the blue-coated product (IG unit) may have an a*g value ranging from -5 to 2, preferably from -4 to -1.5, and most preferably from -3.5 to -1.0. In certain representative embodiments, the blue-coated product (IG unit) may have a b*g value ranging from -22 to -10, preferably from -21 to -12, and most preferably from -19 to -15.
The film resistance of the blue-coated product for certain representative models may be less than 6.0 ohms/sq., preferably less than 5.0 ohms/sq., and most preferably less than 4.0 ohms/sq. The emissivity may be less than 0.06, the most favorable may be less than 0.05, and the most favorable may be less than 0.04.
It may be preferable for the visual penetration of an IG unit made according to one of these representative models to range from 30-45%, preferably 35-43%. The solar factor may range from 29 to 33, so the selectivity is at least 1.2, preferably at least 1.30, and most preferably 1.40.
It should be noted that the tables in the present description represent certain representative embodiments, to which the invention is not limited.
Any and/or all silicon-based layers of the present document may be doped with other materials such as stainless steel or aluminum in some embodiments of the present invention. For example, any and/or all silicon-based layers of the present document may comprise 0-15% aluminum, preferably 1 to 10% aluminum in certain embodiments of the present invention. The silicon-based layer(s) may be deposited by sputtering a Si or SiAl target in some embodiments of the invention. In some cases, oxygen can be provided in silicon nitride layers.
The previous description of the layer composition and thickness is not limited to models of a specific color.
Another layer(s) may be provided over or under the clarified coating. Therefore, although the layer or coating system is “on” or “mounted on” substrate 1 (directly or indirectly), another layer(s) may be provided between them. Therefore, for example, the coating shown in Figure 1 may be considered “on” or “mounted on” substrate 1 even if the other layer(s) are between layer 3 and substrate 1. Furthermore, layers of the coating shown in certain embodiments may be removed, while another two layers may be added between the various layers or different layer(s) may be separated with another layer(s) added between the separation parts in other embodiments of the present invention without deviating from the overall thrust Examples of this invention.
Examples and comparative examples
Examples 1-5: Bronze
A simulation of the bronze colored product was performed. A low E 30 paint spray as described in certain representative embodiments of the present invention is simulated on a 6 mm transparent glass substrate. There was a simulated stack of the bronze colored product with layers approximately as thick as shown below:
Table 17: Example 1 Layer thickness
Category (Thickness 1-10)
6mm clear glass
Si3N4 (Layer 3)
140 Angstrom
NiCrNx (Layer 4)
150 Angstrom
Si3N4 (Layer 5)
320 Angstrom
NiCrNx (Layer 6)
30 Angstrom
Ag(Layer 7)
130 Angstrom
NiCrNx (Layer 8)
30 Angstrom
Si3N4 (Layer 9)
480 Angstrom
The following table contains a comparison of (simulated) properties of an example of a bronze colored product using the absorbent layer and a product painted without the absorbent layer as a comparative example.
Table 18: Comparative example and Example 1
Property
No absorbent layer
Absorbent layer for example 1
Tvis (mono) (or TY)(I11.C 2)
42.9٪
42.6٪
a*t (III.C2)
-5.0
-4.5
b*t (111.C2)
-10.0
1.4
L* (111.C2)
71.5
71.3
RfY(IlI.C, 2 deg.)
12.5٪
12.2٪
a*f (111.C, 2)
16.0
12.4
b*f(Ill. C, 2)
23.0
-19.5
L* (111.C2)
42.0
41.6
RgY (111.C, 2 deg.)
23.9٪
9.6٪
a*g (III.C, 2)
4.5
1.2
b*g(IU.C, 2)
5.0
2.8
L* (111.C2)
56.0
37.1
solar factor (IGU)
28
28
En
0.03
0.03
As can be seen from the above, by inserting the absorbent layer between dielectric layers 3 and/or 5, the reflectivity of the glass side of the coated product can be reduced. A stack of stimulated layers according to exemplary embodiments of the present invention shows that a 50% reduction in the reflectivity of the glass side is possible, as well as a reduction in redness on the glass side. The side color of the membrane is also improved. Furthermore, visual enforcement is largely unaffected, and an emissivity of 0.03 is considered good. In the simulation, a low-E coating was applied to a largely transparent glass substrate. An a*g value of 1.2 and a b*g value of 2.8 will cause the painted product to appear bronze colored (albeit less reddish) when viewed from the side/outside of the glass. There will be less side/external reflection of the glass, which is what distinguishes it from an architectural and aesthetic point of view. Below are the results of the product coated in bronze with an absorbent layer:
a*g(IU.C, 2):
2.1
2.1
3.1
4.1
b*g (111.C, 2):
1.9
2.3
1.2
1.2
L* (111.C2):
41.1
41.1
40.1
41.7
Film resistance (ohm/sq)
3.6
3.6
3.6
3.0
Examples 2 and 3 have been included in the IG module for further testing:
Table 20: Ideal properties of a bronze IG unit
Property
Example 2
Example 3
TV1S(orTY)(Ill.C2):
39.8٪
40.5٪
a*, (III.C2):
-4.5
-5.2
b*((Ill. C2):
3.5
2.5
L*(I11.C2):
69.3
69.8
RfY (111.C, 2 deg.):
21.5٪
20.7٪
a*f(Ill. C,2):
6.1
8.4
b*r(Ill. C, 2):
-11.4
-9.8
L* (111.C2):
53.5
52.6
RgY (111.C, 2 deg.):
13.5٪
13.6٪
a*g (111.C, 2):
1.2
1.1
b*g(IU.C, 2):
2.2
2.4
L* (111.C2):
43.5
43.7
Solar factor
28.3
28.8
Examples 6-10: green
A simulation of a green painted product was performed. A spray of low E 20 paint was simulated on a 6 mm glass substrate.
Below is a simulated stack of a green-coated product that contained layers of approximate thickness:
Table 21: Example 6 Layer thickness
Class
Example 6
Category (thickness 1-10 mm)
6mm clear glass
Si3N4 (Layer 3)
280 Angstrom
NiCrNx (Layer 4)
50 Angstrom
Si3N4 (Layer 5)
1020 Angstrom
NiCrNx (Layer 6)
40 Angstrom
Ag(Layer 7)
130 Angstrom
NiCrNx (Layer 8)
40 Angstrom
Si3N4 (Layer 9)
510 Angstrom
The following table contains a comparison of (simulated) properties of an example of a bronze colored product using the absorbent layer and a product painted without the absorbent layer as a comparative example.
Table 18: Comparative example and Example 1
Property
No absorbent layer
Absorbent layer for example 1
Tvis (mono) (or TY)(I11.C 2)
44.0٪
43.8٪
a*t (III.C2)
1.1
-3.8
b*t (111.C2)
1.2
2.6
L* (111.C2)
72.2
72.1
RfY(IlI.C, 2 deg.)
20.1٪
11.0٪
a*f (111.C, 2)
16.0
12.4
b*f(Ill. C, 2)
23.0
-19.5
L* (111.C2)
52.0
39.6
RgY (111.C, 2 deg.)
38.5٪
32.3٪
a*g (III.C, 2)
-8
-12
b*g(IU.C, 2)
-1
-1
L* (111.C2)
68.4
63.6
solar factor (IGU)
34
30
En
0.03
0.03
As can be seen from the above, through the inclusion of a color and/or reflectivity modified absorbent layer, the reflectivity of the glass side of the coated product can be reduced. Furthermore, visual transmittance is not greatly affected and an emissivity of 0.03 is considered good.
Certain embodiments as described in the present document are produced for green-coated products. It is coated with zirconium oxide based topcoat to increase mechanical durability. The results are as follows:
Table 23: Examples of single green properties
Properties
Example 7
Example 8
Example9
Example 10
Tvis (or TY)(111.C 2):
41.2٪
44.1٪
44.2٪
43.4٪
a*t (111.C2):
-3.8
-4.6
-2.9
-3.4
b*t(Ill. C2):
-0.2
-2.4
-1.4
-3.7
L* (111.C2):
70.3
72.3
70.3
71.8
RfY (111.C, 2 deg.):
16.6٪
20.5٪
17.3٪
21.9٪
a*r(Ill. C,2):
8.3
6.7
6.8
4.3
b*f (III.C,2):
-14.1
-8.4
-12.4
-6.2
L* (111.C2):
47.8
52.4
48.6
53.9
RgY (111.C, 2 deg.):
34.6٪
35.3٪
34.0٪
35.0٪
a* (III.C, 2):
-10.1
-8.4
-9.5
-8.4
b*g(lll.C, 2):
1.4
0.8
-1.4
-2
L* (111.C2):
65.4
66
65
65.7
Film resistance (ohm/sq)
4
3.1
4.1
3.5
Examples 7 and 8 are included in the IG module for further testing:
Table 24: Examples of green IG module features
Properties
Example 7
Example 8
Tvis(orTY)(Ill.C2):
38.3٪
41.2٪
a*t (111.C2):
-4.1
-5.0
b*t (111.C2):
-0.3
-2.2
L* (111.C2):
68.2
70.3
RfY (111.C, 2 deg.):
22.4٪
25.9٪
a*f(IU.C,2):
4.8
3.9
b*f(Ill. C, 2):
-10.9
-6.9
L* (111.C2):
54.4
57.9
RgY (111.C, 2 deg.):
36.7٪
37.7٪
a*B (111.C,2):
-10.5
-9.1
b*g(Ill. C,2):
1.1
0.5
L* (111.C2):
67.1
67.9
Solar factor
27.7
28.7
Visible transmittance, laminar resistivity, and emissivity were all good.
Example 11 - Transparent “A clear coated product has been produced. The following stack has been sprayed onto a 6mm clear type substrate. The clear coated product has layers of approximate thicknesses as above: Table 25: Example 11 Layer Thicknesses
Class
Example 11 (Angstrom)
Glass (thickness 1-10 mm)
6mm clear glass
Si3N4 (Layer No. 3)
240 Angstrom
NiCrNx (Layer No. 4)
10 Angstrom
Si3N4 (Layer No. 5)
190 Angstrom
NiCrNx (Layer No. 6)
25 Angstrom
Ag (Layer No. 7)
150 Angstrom
NiCrNx (Layer No. 8)
25 Angstrom
Si3N4 (Layer No. 9)
580 Angstrom
Representative stacks 12 and 13 are made based on layer 11 and other embodiments disclosed herein. The results were as follows:
Table 26: Properties of an example of a transparent monochrome product
Features
Example 12
Example 13
Tvis (or TY) (Ill. C 2˚):
43.2٪
43.9٪
a*t (111.C 2˚):
-3.5
-3.7
b*t (111.C 2˚):
9.7
7.1
L*(111.C 2˚):
71.7
72.2
RfY (C2˚, 2°):
20.3٪
22.7٪
a*f (Ill. C, 2˚):
4.5
4.4
b*f (Ill. C, 2˚):
24.9
23.1
L*(Ill. C 2˚):
52.2
54.8
RgY (Ill. C 2°):
21.3٪
22٪
a*g (Ill. C 2˚):
0.1
0.6
b*g (Ill. C 2˚):
-3
-3.6
L* (Ill. C 2˚):
53.3
54
Laminate resistance(ohm/sq)
3.6
3.2
Examples 12 and 13 are included in the IG module for another test:
Table 27: Properties of the transparent IG module example
Features
Example 12
Example 13
Tvis (or TY) (Ill. C 2˚):
40٪
40.6٪
a*t (111.C 2˚):
-3.3
-3.6
b*t (111.C 2˚):
8.6
6.3
L*(111.C 2˚):
69.5
69.9
RfY (C2˚, 2°):
25.8٪
27.8٪
a*f (Ill. C, 2˚):
1.7
1.8
b*f (Ill. C, 2˚):
-19.9
-18.8
L*(Ill. C 2˚):
57.8
59.7
RgY (Ill. C 2°):
23.2٪
24.2٪
a*g (Ill. C 2˚):
-0.3
zero
b*g (Ill. C 2˚):
-2.1
-2.9
L* (Ill. C 2˚):
55.3
56.3
Solar factor
29.1
29.2
Examples 14-16 and comparative examples - transparent color
A transparent coated product was made with the following stacks - the thickness is given in nanometers (nm):
Table 28
Layer material
Comparative example a
Comparative example b
Example 14
Example 15
Example 16
SiNx
65
39.7
39.7
38.3
37.5
NiCr
5
3.8
3.8
1.5
1.5
Ag
12
6.9
12
12
12
NiCr
2.5
4.9
3.5
2
2
SiNx
14
21.9
10
11.9
19.6
NiCr
3.4
2.8
SiNx
20
13.8
8
6mm glass
In Example 14, the bottom SiNx layer is split, and a NiCr-based metal layer is inserted as a color and/or reflectivity-adjusting absorber layer. The main function of the NiCr layer is to reduce the transmittance and reflection coefficient. Placing this layer between two SiNx layers reduces changes in the layer due to heat treatment.
In Example 15, a NiCr-based layer is also sandwiched between two SiNx layers to reduce visible transmission and glass side/outside reflectivity. Thickening the thickness of the NiCr layer (i.e., 3.4 nm instead of 1 nm, or 34 angstroms instead of 10) improves the reflected color Rout from positive a* (red) and slight negative b* (light blue) to negative a* (green) and noticeable negative b* (blue). However, the thickness of the NiCr-based layers surrounding the silver layer should be reduced in this model.
In Example 15, the NiCr-based layer of Example 15 is reduced, and the thickness of the second silicon nitride layer is increased. Although the value of g may be increased, this stack has good visible transmission and glass-side reflectivity values.
Example 17- Transparent color
Another example of a transparent coating is the following stack, with thicknesses of nanometers:
ZrOx 4.5 nm
Si3Nx 46.1 nm
NiCr 2nm
Ag18nm
NiCr 2nm
Si3Nx 5 nm
NbZrNx 3.4 nm
Si3Nx 9.9 nm
glass substrate
NbZrN x has a reflection index of approximately 2.81 at 550 nm, and k of approximately 2.12. The g value (solar factor) of this stack is approximately 3% better than that without an absorbent layer, and this stack allows the same visual transmittance. Thus, selectivity is increased. Tvis ranges between 41.5 and 44.5 for single coated glass panels. The reflectivity of the glass side ranges between 19 and 22%, a*g ranges between -0.5 and 1, and b*g ranges between -4 and -1. The U value for this stack is between 1.1 and 1.2. The optimal g value (solar factor) for this stack is 0.28.
Example No. 18 - Blue color
A blue painted product was produced. The next stack was sprayed onto a 6mm clear type substrate. The blue coated product included layers of approximate thicknesses as shown above:
Table 29: Example 12 Layer properties
Class
Example 18 (Angstrom)
Glass (thickness 1-10 mm)
6mm clear glass
Si3N4 (Layer No. 3)
270 Angstrom
NiCrNx (Layer No. 4)
12 Angstrom
Si3N4 (Layer No. 5)
700 Angstrom
NiCrNx (Layer No. 6)
25 Angstrom
Ag (Layer No. 7)
130 Angstrom
NiCrNx (Layer No. 8)
25 Angstrom
Si3N4 (Layer No. 9)
430 Angstrom
The specimens were coated with zirconium oxide topcoat to increase mechanical durability.
A blue stack including an absorbent layer was simulated prior to testing, and compared to a stack without an absorbent layer. The results were as follows:
Table 30: Comparative example and Example 18
Properties
There is no absorbent layer
Example 18 - Absorbent layer
Tvis (mono) (or TY) (Ill. C 2˚):
40.7٪
41.2٪
a*t (111.C 2˚):
-3
-3.9
b*t (111.C 2˚):
-1.7
L*(111.C 2˚):
70
70.3
RfY (C2˚, 2°):
10.7٪
13.8٪
a*f (Ill. C, 2˚):
15
16
b*f (Ill. C, 2˚):
14
0.5
L*(Ill. C 2˚):
39
43.9
RgY (Ill. C 2°):
22٪
21.4٪
a*g (Ill. C 2˚):
-0.8
-0.8
b*g (Ill. C 2˚):
-16.5
-16.5
L* (Ill. C 2˚):
54
53.4
solar factor (IGU)
31
29
En
0.09
0.03
Stacks 19 and 20 are made based on an example and other embodiments disclosed herein. The results are as follows:
Table 31: Properties of the blue single product example
Properties
Example 19
Example 20
Tvis (or TY) (Ill. C 2˚):
42.8٪
44.6٪
a*t (111.C 2˚):
-3.4
-4.4
b*t (111.C 2˚):
3
0.9
L*(111.C 2˚):
71.4
72.6
RfY (C2˚, 2°):
19.1٪
24.2٪
a*f (Ill. C, 2˚):
10.1
8.3
b*f (Ill. C, 2˚):
-9.5
-6.8
L*(Ill. C 2˚):
50.8
56.3
RgY (Ill. C 2°):
24.1٪
25.3٪
a*g (Ill. C 2˚):
0.5
1.2
b*g (Ill. C 2˚):
-17.4
-15.2
L* (Ill. C 2˚):
56.2
57.4
Laminate resistance(ohm/sq)
4
3.6
While the invention has been described in connection with what is currently considered the most practical and preferred embodiment, it should be understood that the invention is not intended to be limited to the disclosed embodiments, but rather, it is intended to cover various modifications and equivalent systems that fall within the content and scope of the claims. Appendix.
Contents2
1 sheet
Sheet 1
Every citation, both ways
| Document | Relation | Office |
|---|---|---|
| US2008070044 | Cites | United States of America |
| US5514476 | Cites | United States of America |
| US7166360 | Cites | United States of America |
| WO2009157970 | Cites | World Intellectual Property Organization (WIPO) |
5 priority claims, no other members on record
Priority claims5
| Document | Office | Kind | Date |
|---|---|---|---|
| 12662562 | United States of America | – | |
| 66256210 | United States of America | A | |
| 66256210 | United States of America | A | |
| 12662562 | – | – | – |
| US20100662562 | – | – | – |
Numbers
- Publication
- 3934
- Publication, DOCDB
- 3934
- Publication, EPODOC
- SA3934
- Application
- 111320398
- Application, DOCDB
- 111320398
- Application, EPODOC
- SA20111320398
Titles2
- Arabic
- منتج مطلي بتلوين برونزي وطبقة ماصة
- English
- Coated Article with Bronze Coloration and Absorber layer
Classification
- CPC, 12
- C03C17/366
- C03C17/3626
- C03C17/3636
- C03C17/3644
- C03C17/3649
- C03C17/3681
- C03C17/3689
- C03C17/36
- Y10T428/2495
- Y10T428/265
- C03C17/3602
- E06B3/66
- IPC, 1
- C03C17 36