Method of assembling three-dimensional metal wire structures, and machine for carrying out the method.
1 claim: 1 independent, 0 dependent
- 1REIVINDICAÇÕES - lô Processo de montagem de estruturas metálicas tridimensionais, caracterizaào por compreender as seguintes fases:a) realização de uma série de redes planas (36) que compreendem arames longitudinais (34) e arames de travamento (35) soldados aos referidos arames longitudinais e dispostos a distâncias mútuas predeterminadas e precisas;b) posicionamento das redes em suporte (81) correspondentes, que mantém separadas as redes de acordo com um passo transversal dado;c) alinhamento das redes oom elementos de referência de maneira a colocá-los no mesmo plano que os arames de travamento (35) correspondentes das diferentes redes, de maneira a definir os diferentes planos de apoio para as próprias redes: d) alinhamento das redes com os primeiros elementos de alinhamento de maneira a tornar os ara• mes longitudinais complanares entre si pelo menos de um - 21 lado das redes de maneira a definir planos correspondentes de alinhamento da estrutura;e) disposição de pelo menos um arame transversal (37) numa posição tal que o arame oruze os arames de travamento (35) das redes nas zonas de cruzamento correspondente contíguas aos arames longitudinais (34) cita dos, ou, respectivamente, aos arames de travamento (35);f) acesso com pelo menos uma unidade de soldadura à zona de cruzamento das redes com o arame transversal (37) de maneira que os eléctrodos das referidas unidades fiquem em frente dos arames cruzados na zona de cruzamento em questão;g) colocação em contacto múttiodos ara mes cruzados e dos eléctrodos e execução da soldadura dos arames na zona de cruzamento;h) deslocamento mútuo das redes e da unidade de soldadura de uma quantidade igual ao passo dos arames transversais (37), mantendo no mesmo plano os arames de travamento (35);i) repetição das fases f) a h) para o novo arame transversal e para a nova zona de cruzamento até à soldadura de todos os arames transversais com os arames longitudinais ou de travamento das redes das referidas estruturas. _ 2» Processo de montagem de aoordo oom a reivindicação 1, caracterizado por as referidas redes serem realizadas segundo as fases seguintes: a) disposição de um grupo de arames longitudinais (34) paralelos entre si e a distâncias mutuas predeterminadas e precisas;b) disposição de um arame de travamento (35) perpendicularmente aos arames longitudinais do referido grupo e em contacto com os mesmos numa posição de referência;c) soldadura, nos pontos de cruzamento referidos, dos arames longitudinais (34) com o referido arame de travamento (35);d) deslocamento dos arames longitudinais referidos (34) numa distância igual ao passo dos pla ( nos de apoio citados (81);j F e) disposição de um segundo arame de travamento (35) perpendicularmente aos arames longitudinais (34) na posição de referência e soldadura do referido arame de travamento (35) nos referidos arames longitudinais (34);f) repetição das fases b) a e) até acabar completamente as soldaduras de uma rede. _ 36 Processo de acordo com a reivindicação 2, caracterizado por uma fase ulterior que consiste em oortar a parte adjacente dos referidos arames de travamento (35) , situada no exterior dos arames longitudinais terminais (34), de maneira a definir exactamente a largura da rede considerada, - 46 Processo de acordo com qualquer das sa;reivindicações 1, 2 ou 3, caracterizado por as redes serem IF alinhadas por meio dos elementos de alinhamento seguintes para dispor os arames longitudinais de cada lado das redes • em planos sensivelmente paralelos. - 5» ίί ií Processo de acordo com qualquer das reivindicações 3 θ 4, caracterizado por os primeiros e segundos elementos de alinhamento actuarem nas extremidades cortadas dos arames de travamento (35) das referidas redes. — 6 — Processo de acordo oom qualquer das reivindicações anteriores, caracterizado por os suportes citados s erem dispostos segundo planos horizontais e os arames transversais serem dispostos, com vista à operação de soldadura, de maneira a ficarem dispostos em planos sensivelmente verticais. - 70 Processo de acordo com qualquer das reivindicações anteriores, caracterizado por se fazer avançar as referidas redes, depois da soldadura de um arame transversalmente, de uma quantidade correspondente ao passo dos referidos arames transversais por meio de elementos de verificação que actuam nos arames de travamento (35)» Processo de acordo com qualquer das reivindicações anteriores, caracterizado por pelo menos um electrodo de um par de eléctrodos da unidade de soldadura ser deslocado numa direcção paralela aos planos de alinhamento das estruturas para colocar os eléctrodos em frente das zonas de cruzamento dos arames longitudinais (34) com os re• feridos arames transversais (37) e por o referido eléctrodo - da unidade de soldadura ser afastado, depois da soldadura, da zona de cruzamento para permitir o avanço das referidas redes. - 9 » Processo de acordo com qualquer das reivindicações anteriores, caracterizado por se fazer a soldadura de um par de arames transversais (37) nos arames longitudinais (34) das referidas redes sensivelmente em paralelo, com o auxílio de vários pares das referidas unidades de soldadura dispostos dos dois lados das redes. - 10 a Processo de acordo com a reivindioaçSo 9, oaracterizado por as referidas estruturas poderem ser realizadâs aos pares por operações de soldadura paralelas de dois pares de arames transversais e por cada par de arames ser associado a um dos dois grupos da referida série de redes. - 11® Processo de montagem de redes planas para estruturas metálicas tridimensionais que compreendem um grupo de arames longitudinais (34) e arames de travamento (35) cruzados e soldados nos referidos arames longitudinais (34), caracterizado pelas fases seguintes: a) disposição de um grupo de arames longitudinais (34) em suportes de alinhamento para dispor os referidos arames, pelo menos na sua secção de referência, sensivelmente paralelos entre si e a distâncias mútuas pre• determinadas precisas, segundo o plano de urdidura dos refe• ridos arames longitudinais e substancialmente no mesmo plano;b) disposição de um arame de travamento (35) para o levar a cruzar-se com os arames longitudinais (34) a fim de ficarem próximos da ou em contacto com a parte de referência dos ditos arames longitudinais do referido grupo;c) soldadura nos pontos de cruzamento respectivos, dos arames longitudinais (34) oom o referido arame de travamento (35), de maneira que os referidos arames longitudinais fiquem sensivelmente no mesmo plano que o arame de travamento;d) avanço dos arames longitudinais em relação aos suportes de alinhamento de uma distância igual ao passo dos arames de travamento, de maneira a definir uma outra secção de referência sensivelmente igual à secção de referência anterior;e) disposição de um segundo arame de travamento (35) de maneira que o mesmo se cruze e fique próximo de ou em contacto com uma outra secção de referência dos arames longitudinais referidos, de maneira tal que o arame de travamento fique a uma distância definida exactamente em relação ao arame de travamento anterior;f) soldadura do outro arame de travamento (35) nos referidos arames longitudinais (34) nas zonas de cruzamento respectivas;g) repetição das fases d) a f) até acabar completamente todas as soldaduras da rede. - 26 - 12 ô Processo de acordo com a reivindicação 11, caracterizado por os arames de travamento (35) serem cortados na proximidade dos pontos de soldadura dos arames longitudinais (34) e exteriormente a estes, de maneira a definir com precisão a largura da referida rede. - 13 Processo de acordo com qualquer das reivindicações 11 ou 12, caracterizado por os arames longitudinais (34) das redes referidas serem cortados em comprimentos predeterminados que definem a dimensão longitudinal da rede. I if;í;- 14 δ Processo de acordo com qualquer das reivindicações 11 ou 12, caracterizado por os arames longitudinais referidos serem provenientes de dobadoiras correspondentes, a fim de permitir a realização de redes com comprimentos indefinidos. - 15» Processo de acordo com qualquer das reivindicações 11 a 14, caracterizado por as redes serem realizadas pelo menos aos pares reunidas por meio dos referidos arames de travamento e serem sucessivamente separadas no decurso da operação de corte dos arames longitudinais terminais das redes de cada par. - 16» I ......... I í e h I Máquina de montagem de estruturas metálicas tridimensionais que compreendem uma série de redes sensivelmente planas e providas de arames longitudinais (34) e de arames de travamento (35) e um certo número de arames transversais (37) que podem ser soldados nas referidas redes, caracterizada por compreender: Ε t.ί' ' |. I a) uma série de suportes (18) capazes de manter as redes judiciosamente distanciadas e de dispor o arame longitudinal exterior num plano de referência correspondente da referida estrutura? b) um órgão de alinhamento dos arames de travamento das referidas redes que permite definir planos de apoio correspondentes da referida estrutura? c) um dispositivo de posicionamento capaz de dispor pelo menos um dos arames transversais (37) citados de maneira a oruzar-se com as redes, contiguamente a um arame longitudinaal (34) disposto mais para o exterior ou a um arame de travamento (35) de cada lado das referidas redes? d) pelo menos uma unidade de soldadura cujos eléctrodos podem cooperar com o referido arame transversal (37) e com os arames longitudinais (34) ou de travamento (35) das redes nas zonas de cruzamento respecti 1 vas. e) meios que permitem comandar a soldadura dos arames transversais (37) oom os fios longitudinais (34) e detravamento (35)? f) meios que permitem o comando do movimento dos eléctrodos de soldadura em relação às zonas de cruzamento dos arames a soldar? g) mecanismo que permite o avanço das redes soldadas aos arames transversais (37) oom vista à soldadura sucessiva de pelo menos um outro arame transversal (27) nos arames longitudinais (34) ou de travamento (35) das citadas redes. - 28 I - 17 δ Máquina de acordo com a reivindicação 16, caracterizada por os referidos suportes compreenderem planos de apoio (81) para as referidas redes e um par de guias terminais que apresentam uma secção em U para posicionar exactamente os referidos arames longitudinais numa zona vizinha dos eléctrodos de soldadura. Máquina de acordo com qualquer das reivindicações 16 ou 17, caracterizada por compreender uma primeira série de elementos de guia fixos que colocam o plano de referência das referidas estruturas mais ou menos perpendiculares ao plano das redes e uma segunda parte formada por elementos de guia para definir um segundo plano de referência da citada estrutura sensivelmente paralela ao plano de referência atrás definido. - 19» Máquina de aoordo com a reivindicação 18, caracterizada por a segunda série de elementos de guia poder ser instalada a distâncias variáveis da primeira série de elementos fixos para guiar as redes de largura diferente. - 20» Máquina de acordo com qualquer das reivindicações 16 a 19, caracterizado por o órgão de alinha mento referido compreender uma série de ressaltos de apoio sensivelmente no mesmo plano, capazes de colaborar com os referidos arames de travamento (35) para definir os planos de apoio (81) da referida estrutura. - 29 lí ;ί’ I II íb ί I I ι - 21β Maquina de acordo com qualquer das reivindicações 16 a 20, caracterizada por o dispositivo de posicionamento deslocar o arame transversal (37) de uma zona de alimentação para as zonas de cruzamento com os arames longitudinais (34) ou de travamento (35) das redes. - 22a _ Máquina de acordo com a reivindicação 1, caracterizada por a zona de alimentação dos arames transversais estar disposta de um lado das referidas séries de redes e por o referido dispositivo de posicionamento dispor o arame transversal mencionado paralelamente ao plano de apoio definido pelos referidos arames de travamento (35) e ao plano de referência dos referidos arames longitudinais (34). - 25ô Máquina de acordo com qualquer das reivindicações 21 ou 22, caracterizada por o mecanismo de posicio namento compreender um braço articulado provido de elementos de prisão para o arame transversal e um órgão de manobra que desloca o braço articulado para deslocar este arame transversal da zona de alimentação para a zona de soldadura segundo um movimento de translacção. - 248 Máquina de acordo com qualquer das reivindicações 22 e 23, caracterizada por o órgão de manobra deslocar o referido braço numa direcção inclinada em relação ao plano de referência dos arames longitudinais e ao plano de apoio dos arames de travamento. - 250 Máqilina de acordo oom qualquer das reivindicações 23 ou 24, caracterizada por um órgão de manobra deslocar 0 braço (111) referido numa direcção perpendicular ao plano de referência dos arames longitudinais (34). - 26 Máquina de acordo com qualquer das reivindicações 24 ou 25, caracterizada por 0 órgão de manobra para 0 deslocamento inclinado e o órgão de manobra destinado ao deslocamento perpendicular ao plano de referência serem órgãos de manobra pneumáticos. - 27 Máquina de acordo com qualquer das reivindicações 16 a 26, caracterizada por a referida unidade ie soldadura compreender um corpo principal de transformação disposto no exterior das redes e um par de eléctrodos, 0 primeiro dos quais sai para fora do corpo principal e tem uma configuração tal que pode ser introduzido no interior de uma rede correspondente para cooperar com um arame longitudinal desta rede e estando 0 outro eléctrodo disposto por forma que empurra um arame transversal contra um arame longitudinal ao qual deve ser soldado. - 28« Máquina de aoordo com qualquer das reivindicações 16 a 27, caracterizado por se preverem várias unidades de soldadura e por os eléctrodos das unidades de soldadura estarem alinhados com um arame transversal a soldar, para permitir uma soldadura em peralelo dos arames longitudinais das redes cem o referido arame transversal. - 29a Máquina de acordo com qualquer das reivindicações 26 ou 27, caracterizado por os segundos eléctrodos das unidades de soldadura estarem associados a um mecanismo que os desloca de uma posição de repouso afastada da rede na qual 0 movimento de avanço da rede para uma posição oposta na qual se efectuam as soldaduras não é detido« II- - 306 Máquina de acordo com qualquer das reivindicações 27 a 29, oaracterizado por os meios de comando da soldadura alimentarem com corrente eléctrica osrefefidos eléctrodos, depois de os referidos arames terem sido submetidos a uma acção de compressão pelos referidos eléctrodos. Br' - 31» Máquina de acordo com qualquer das reivindicações 16 a 30, caracterizada por compreender aparelhos hidráulicos para a refrigeração dos eléctrodos de soldadura para obter soldaduras por pontos do tipo denominado a frio”. - 32» Máquina de acordo com qualquer das reivindioações 16 a 51, caracterizado por o mecanismo para o avanço das redes compreender um curto número de elementos de oposição que colaboram com os arames de travamento para o avanço passo-a-passo das referidas redes. - 33» Máquina de acordo com a reivindicação 52, caracterizado por os referidos elementos de oposição serem deslocados por pelo menos um órgão de manobra capaz de executar um movimento alternativo que tem um curso igual ou ligeiramente superior ao passo dos referidos arames transversais. - 54» Máquina de montagem de redes de estruturas metálicas tridimensionais, compreendendo cada rede arames longitudinais e arames de travamento, caracterizado por compreender: a) um suporte de alinhamento capaz de dispor os arames longitudinais, pelo menos na sua secção de referência, sensivelmente paralelos entre si e de os dispor a distâncias mútuas predeterminadas;b) um dispositivo para dispor um arame de travamento de maneira a cruzar-se com os arames longitudinais de tal maneira que este fique próximo ou em contacto oom os arames na sua zona de referência;c) uma unidade de soldadura que compreende eléctrodos capazes de cooperar com os arames longitudinais e com os arames de travamento em zonas de cruzamento respecctivas com vista à soldadura dos referidos arames;- 33 d) um órgão de avanço capaz de fazer avançar os arames longitudinais oom precisão em relação aos eléctrodos da unidade de soldadura e de uma distância igual ao passo dos arames de travamento. È?·' t: f tíf . R 7' |r - 35 Estrutura metálica tridimensional que compreende uma série de redes providas de arames longitudinais e de arames de travamento soldados, em diferentes séries,aos arames longitudinais e a um certo número de arames t ransversaijs das redes,para manter a distância das referidas redes em função de um passo transversal dado,caracterizado por es arames longitudinais apresentarem efeitos de deformação provenientes do endireitamento e da torção,sendo o passo dos arames de travamento das diferentes séries de cada rede igual,com tolerâjn cias muito pequenas, a um passo de referência.e caracterizado por, na estrutura montada,os arames de travamento das diferentes redes e pertencentes a uma mesma série estarem situados sensivelmente no mesmo plano, com tolerâncias muito pequenas, e por os planos de apoio da estrutura e os arames longitudinais mais afastados nas diferentes redes serem,com pequenas tolerâncias,coincidentes com os planos sensivelmente perpendiculares aos planos de apoio oidados. A requerente declara que o primeiro pedido desta patente foi depositado como patente Europeia em 24 ãe Abril de 1984,sob o nS.84870056.3. Lisboa,23 de Abril de 1985
148 paragraphs in 6 sections, as filed
Description of the Belgian Industrial and Commercial SISMO INTERNATIONAL Patent, Drapstraat, 1,
9288 Laarne-Kalken, Belgium, for STRUCTURE ASSEMBLY PROCESS
THREE DIMENSIONAL METALS, MACHINE
FOR YOUR ACHIEVEMENT AND STRUCTURES
PERFORMED BY THIS PROCESS.
Descriptive Memory
The present invention relates to a method of assembling three-dimensional metal structures by way of example for prefabricated elements such as panels or ceilings to be used in construction. The invention also relates to the machines that perform this process and finally to the structure performed by this same process.
A three-dimensional structure is known. of metal wires comprising a series of flat nets. Each of the flat nets is provided with at least two longitudinal and locking wires. The nets have predetermined mutual distances thanks to a series of transverse wires welded to the nets themselves and to locking wires. Such a structure forms support planes for elongate bodies of corresponding dimensions of light insulating material inserted within the structure itself. The production of these structures requires very little tolerance of
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different components and meticulous alignment between these parts in the welding phases. In order to meet these requirements, numerous manual interventions are required to bring the welding units to the wire crossing areas to weld and to maintain alignment between the parts. Such a process is therefore expensive. In addition, it is difficult to simultaneously align the locking wires of the different sections of the frame at the same time. Serious problems are also found in the construction of these structures, in particular in terms of weld reliability and high resistance to static and dynamic stresses of the structure.
The technical problem in question in the present invention is the realization of a simple and relatively inexpensive assembly process that allows to assemble a very precise three-dimensional wire mesh with high stress resistance. AND<sub>s</sub>This problem can be solved by the process according to the present invention which is characterized by the following steps;
a) making a series of flat nets comprising longitudinal and locking wires welded to longitudinal wires?
b) positioning of the networks according to; given transverse step:
c) alignment of the nets to bring the locking wires of the different nets to the same plane?
d) aligning the longitudinal wires on at least one side of the mesh to define corresponding planes of alignment of the structure?
e) arranging at least one transverse wire in a position in which this wire crosses the longitudinal wires or the locking wires of the nets in different zones of crossing with said longitudinal wires or, respectively, of locking wires?
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f) accessing at least one welding unit to the crossover zone of the nets with the transverse wire so that the electrodes of said welding unit are in front of the crossed wires in the considered crossover zone;
g) mutual contact of the crossed wires and electrodes, and execution of the welding of wires in the crossing zone;
(h) mutual displacement of the mesh and welding unit by an amount equal to the pitch of the transverse wires, keeping the locking wires in the same plane;
(i) repeating steps (f) to (h) for the new transverse wire and the new crossing zone until the longitudinal wires are welded to the longitudinal wires or to the structure mesh.
According to another feature of the present invention, the assembly of the networks forming the three-dimensional structure provides for the following phases:
(a) making straight wires from bends by straightening and at the same time twisting these wires;
b) arranging a group of longitudinal wires in alignment supports allowing parallel positioning of said wires;
c) welding at the respective crossing points the longitudinal wires with a locking wire, such that said wires lie substantially in the same plane as said locking wire;
d) advancing the longitudinal wires relative to the alignment supports by a distance equal to the pitch of said locking wires so as to define another reference section substantially equal to the previous reference section;
E) arranging a second locking wire so that it crosses and is close, i.e. in contact with another reference section of said longitudinal wires and so that this wire is at a precisely defined distance from it. the anterior locking wire;
f) welding the other locking wire to the longitudinal wires in the respective crossing zones;
g) repeating steps d) to f) until all welds of the net are exuded.
The three-dimensional structure made in accordance with the process according to the present invention is characterized by a remarkable stress resistance, thanks to the twisting of the wires and the precision of the welds. This structure is furthermore characterized by an accuracy in the planes of the different locking wires in order to obtain very small spaces between the elongated bodies inserted within the structure itself. In addition, the assembled structure exhibits great dimensional accuracy in order to ensure optimum arrangement of the panels when constructing.
These features of the present invention will be clearly apparent from the following description, by way of non-limiting example, with reference to the accompanying drawings, which figures represent:
Figure 1 is a schematic assembly view of the assembly machines used in the process according to the present invention;
Fig. 2 is a perspective view of an assembly machine according to Fig. 1;
Figure 3 is a schematic partial plan view of the machine according to Figure 2;
Fig. 4 is a side view of the machine of Fig. 3 in the operating position;
Fig. 5 is a front view of the details of the machine of Fig. 2;
Figure 6, in an operating phase;
Figure 7 shows the machine of Figure 2;
Fig. 5 is a side view of Fig. 8; Fig. 8 is a side view of an operation stage;
Figure Q is a schematic sectional view taken by (IX-IX) in Figure 4;
Fig. 10 is a schematic cross-sectional view of the machine of Fig. 2;
Fig. 11 is a schematic view of another detail of the machine of Fig. 2;
Figure 12 is a plan view of a variant of a detail of the machine of fiber 2;
Fig. 13 is a schematic side view of the embodiment of Fig. 12;
Fig. 14 is a phase of operation of the elements of Fig. 12;
Fig. 15 is an operating diagram of the machine of Fig. 2;
Fig. 16 is a schematic drawing of the machine assembly of Fig. 2;
Fig. 17 is a schematic plan view of a second machine according to Fig. 1;
Fig. 18 is a schematic side view of the machine of Fig. 17;
Fig. 19 is a group scheme of the machine of Fig. 17; and
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Figure 20 is a general group scheme of the operations involved in the process according to the present invention.
The assembly process according to the present invention is intended to make, for example, but not exclusively, three-dimensional metal structures (30) (Figure 2) of the type described in European Patent Application No.<sup>s</sup> 82,102,021 published 29.9.82. AND<sub>s</sub>In particular, this method is intended to assemble flat steel wire mesh 36 with transverse wire 37, and preferably provides for the use of a machine for mounting the three-dimensional structure (4 °). .
The webs 36 comprise longitudinal wires 34 and locking wires 35 and at a stage prior to assembling the three-dimensional structure are made by means of one. flat welding machine (38) (figure 1).
The mounting machine (4 °) (figure 2) comprises a support structure (41) which supports the nets (36) in a feeder group (42) from which the transverse wires (37) are withdrawn to be welded to the nets (36), a series of welding units (43) and a lead group (45) for the structure (3o) during assembly and a collection assembly (50) (figure 1).
The machine further provides an electronic group (57) (Figure 10) for sequential control of the different assembly and welding phases, a control console (58), a pneumatic unit (59) for the execution of commands or orders. sent by the unit (58) and a hydraulic unit (60) for cooling the welding electrodes of the assembly machines (38) and (40).
The following description refers to the support structure
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The support structure (41) comprises a group of mullions (79) to which a series of crosspieces (80) are fixed at predetermined distances in pairs. The sleepers 80 in turn support a series of horizontal and overlapping support plans 81. THE<sub>s</sub> The distances between the planes 81 are equal to each other and regulate the transverse pitch of the flat nets 36 with respect to the already assembled structure 30.
The planes 81 (Figure 3) are of very elongated rectangular shape and are provided with two side sides (82) and (83), respectively left and right, if we refer to Figure 4, and support a corresponding flat network (36). ).
U<sub>m</sub> The control element (83), formed by a rectangular section drawing, is fixed on each side (82) and is provided with a control surface (85) which is capable of cooperating with the left ends of the wires. locking means (35) of the nets (36).
The surfaces (85) of the control elements (83) of the different planes (81) are situated in the same plane and define a vertical reference surface of the three dimensional structure (30).
A further control element (86), also consisting of a rectangular section drawing, is adjustable to the side (83) of each plane (81) and is provided with a surface (87) with which to cooperate. right ends of the figure of the locking wires (35) of the nets (36). The surfaces (87) of the control elements (86) are situated in the same plane and define another vertical reference plane of the three-dimensional structure (3o), parallel to the vertical plane defined by the surfaces (85). AND<sub>s</sub>These two reference planes are such that they bring the longitudinal wires (34) to the same plane on the same side of the different networks (36) and, furthermore, are perpendicular to the planes of the same networks (36). At one end
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In the front, according to Figure 3, the control elements (85) and (86) are provided with guide elements (92) and (93) formed by U-section drawn that protrude out of the planes. (81). AND<sub>s</sub>These elements cooperate with the ends of the locking wires (35) as well as the longitudinal wires (34) of the flat walls (36) and serve to precisely define the vertical reference planes of the structure (30) and to prevent bending of the wires. nets (36) near the exit end of the guide members (92) and (93), adjacent to the welding units (43).
The control elements (87) and the guide elements (93) can be moved relative to the sides (83), for example by means of screws (94). D<sub>and</sub>In this way, the distance between the surface reference planes (87) and the guide elements (92) can be changed either with respect to the surface reference plane (85) or with respect to the guide elements (93). , to precisely define the vertical reference planes of the structures (30) using networks (36) of different widths.
A feed group follows the support structure. This feed group (42) is divided into two units, each of which comprises a hopper (10χ) (Figure 2) in which such transverse wires (37) are arranged. The wires penetrate gravity into an outlet channel (102) (Figure 11) and this operation is facilitated by the action of a cam (103). A device (104) is arranged to drop the wires (37) one by one which, after being guided by the inclined bars (105), stop at the base of the bars (105), striking against the shoulders (106) . The presence of the wire (37) held against the stops (106) is detected by a magnetic beacon (107) which transmits the information in question to the control unit (57) as electrical signals.
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the holder 41 and hoppers 101 (figure 3) provided for two capture arms 111 each formed by a parallelepipod bar with a support shaft at one end and an output shaft 112 of pneumatic working organ (113). AND<sub>s</sub>The maneuvering member (113) is provided for rotating the capture arm from a horizontal position to a vertical position. Each capture arm (111) is, in its horizontal position, substantially aligned and overlapped with the temporarily stationary wire (37). against the stops (106) and in close proximity to the wire itself, a number of magnets (114) are arranged to move the wire (37) away from the stops (106) and to hold it on the arm (111) in alignment with the axis of the same arm.
This position remains unchanged even when arm 111 is in an upright position. Two detectors 115 and 116 also have the function of detecting respectively the horizontal position and the vertical position of the arm 111 and transmitting the information to the control unit 57.
In front of the hopper (10χ) (Figures 2 and 3) are arranged two pneumatic maneuvers (121) provided with pistons (122), movable in a horizontal plane in a direction perpendicular to the reference planes of surfaces (85) and (86). ). In the plungers (122) are attached two corresponding support blocks (123) to which are in turn attached two other pneumatic maneuvers (124). AND<sub>s</sub>These maneuvers (124) are provided with pistons (125) which are horizontally movable in a 45 ° inclined direction with respect to the reference planes of surfaces (85) and (86). The plungers (125) support mullions (126) to which two corresponding series of pneumatically operated collets (127) are attached, which can extend the wires (37) from the arms (111) and hold them parallel to the amounts (126). D<sub>and</sub>detectors (128) allow detection. the presence of one or more wires (37) retained by the tweezers
- 9 (127). The supports (123) may be moved away from the plungers (122) from lateral positions in the vicinity of the hoppers to central positions adjacent to the welding units (43) and the guide elements (92) and (93). The mounts (126) may , in turn, be spaced from plungers (125) from spaced apart positions of hoppers (1θχ) and guide elements (92) and (93) to upright areas (111), and from welding units (43).
Limit switches (131) and (132) of the switchgear (121) detect the side and center positions of the blocks (123) and limit switches (133) of the switchgear (124) respectively. the mullions (126) near the arms (111) and the welding units (43). In addition, magnetic detectors (134) detect the presence of wires (27) in the risers (126) when they are held by tweezers (127). Information from detectors (134) is also transmitted to control units (57). The hoppers (10χ) are arranged to accept, each tuna, with the appropriate separation elements, two series of transverse wires (37), with a length slightly less than the maximum width of the hopper itself. The inclined bars (105), the capture arms (111), the mullions (126), the tweezers (127) and the different detectors are capable of simultaneously treating two wires (37) aligned with each other and close together. I<sub>s</sub>allows you to assemble two three-dimensional structures at a time slightly lower than the half of a minimum height structure.
THE<sub>s</sub> welding units (43) (figure 3) are divided into two groups mounted respectively on two plates (145) and (146). These plates are mounted in vertical uprights (147) arranged to the left and right of the guide elements (92) and (93) such that each pair of elements (92) and (93) is associated with a pair of control units. welding (43).
Ç<sub>The</sub>of the unit (43) comprises a hollow parallelepiped shaped body (151) on which a transformer (152), a pneumatic switchgear (153), a movable electrode (154) and a contrast electrode (155) are mounted .
movable electrode (154) is attached to a piston (157) of the switchgear (153) which, in turn, is guided by sleeves isolating it from the body (151). The contrast electrode (155) has an L-shaped body and is electrically connected to the body (151). The transformer 152 is partially inserted into the parallelepiped body 151 and is provided with a primary whose terminals may be connected to the network. 0 The transformer secondary is provided with two terminals (159) and (160) connected to the electrodes (154) and (155). Terminal 159 is directly connected to electrode 155, while the connection between electrode 154 and terminal 16θ is secured by a series of thin, U-shaped copper foils allowing displacements of the piston (157) relative to the transformer (152). The active part of each movable electrode (154) (figure 5) indicated by (163) is cylindrically shaped and is placed higher than the piston (157) and connected thereto by a block (164). The active portion of each electrode 155, indicated by 165, is in the form of a parallelipiped and extends upwardly over electrode 155. The blocks (164) of the electrodes (154) and (155) are internally traversed by cooling pipes, provided with small inlet and outlet ports (166) and (167) connected to the hydraulic unit (60).
In the rest position, the parts (163) and (165) of the units (43) are arranged below the planes of the nets (36) and each plate (145) and (146) can be moved vertically with respect to the mullions (147). ).
a maneuvering member (170) moves the welding units (43) upwards to bring the parts (163) and (165) into alignment with the planes of the networks (36). Alem ί * | ί fc · ·
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In addition, two limit switches (168) and (169) can respectively detect the upper and lower positions of the units (43). N<sub>The</sub> variant according to figures 12 and 13), the welding units (43) are mounted on two fixed plates (180). Ç<sub>The</sub>The contrast electrode, designated 171, is provided with a lever arm 173 and swings around a sleeve 172 parallel to the piston 157.
THE<sub>s</sub> active parts of the moving electrodes 154 are brought into alignment with the planes of the various networks 36, while the active parts of the electrodes 171 are disposed beneath these planes. The arms (173) oscillate in a single vertical connecting rod (174) which, in turn, is connected to a pneumatic maneuvering member (175).
The switchgear 175 is designed to oscillate the electrodes 171 around the flanges 172 to bring the active parts 164 into alignment with the network planes 36. The detectors 168 and (169), in this case, detect the respective upper and lower positions of the electrodes (171).
The group 45, called the advancement group (FIGS. 3 and 7), comprises a pneumatic maneuvering member 182 provided with two pistons 183 which can be moved parallel to the guide members 92 and 93. A vertical bar (104) is mounted on the pistons to which horizontal L-shaped arms (185) are fixed and arranged in the space between the planes of the networks (36). The arms (185) have a longitudinal portion (186) disposed in the mid plane between the vertical reference planes defined by the guide elements (92) and (93).
In each part (186) oscillates by means of an axis of rotation (187) a toothed lever (190) provided inferiorly by an anterior tooth (191) and a posterior tooth (192). In the rest position, the lever 190 is held in the horizontal position by gravity and the action against
<img file="PT80331B_D0010.tif" />
<img file="PT80331B_D0011.tif" />
<img file="PT80331B_D0012.tif" />
holding element (188) from part (186). Each tooth (191) and (192) in its front part comprises a corresponding substantially vertical meeting edge (193) and, at its rear, an inclined edge (194). The meeting edges 193 of teeth 191 and 192 are aligned with each other in two vertical planes which are slightly longer (less than 1 mm for 0.6 - 0.7 mm metal wires) at half of the locking wire pitch (35) and the nets (36). 0 biasing member (182) is designed to move the bar (184), and thus the levers (190), of a path equal to half the pitch of the locking wires (35). A pair of limit switches (197) and (196) accurately check limit limits and transmit the information to the control unit (57). The control edges (193) are designed to cooperate with the locking wires (35) in order to move the nets (36) at the same time, but keeping the same plane of the locking wires of the different nets (36), either before mounting the frame (30) or during the movement of the nets (36) during welding operations.
In particular, in the rest position, the control edges 193 of the teeth 191 and or 192 are disposed close to the wires and behind the locking wires 35 of the nets 36. P<sub>O</sub>Accordingly, upon a forward displacement of the plungers (183), the edges (193) of the teeth (191) or teeth (192) of the levers (190) drag the nets (36) to the front of the and this at a distance equal to half the pitch of the locking wires (35).
During the return path, the locking wires with the inclined edges 194 cause the toothed levers 190 to be raised, which can then take the edges 193 back behind the locking wires 35 with a view to a new advance of the networks (36). During the two forward and reverse cycles
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<img file="PT80331B_D0013.tif" />
of the levers 190, the teeth 191 and 192 act only once, but in both cycles on the same locking wire 35. A step of the transverse wires 37 is thus substantially equal to half of the step of the locking wires 35 in the already assembled structure 30.
Referring to Figure 1, it will be appreciated that the collection assembly 50 comprises a transposition plane 20χ provided with a base 202 for grasping the already assembled structure and at least one zone 203 which can receive a console for a second frame when the assembly machine (4o) simultaneously assembles two frames of reduced height.
The unicLade 57, called the control unit, comprises a microprocessor 210 provided with a series of input-output interface units. The input-output interfaces receive data from detectors detecting the presence of wires and detectors detecting the limit switches of switching devices; the output interface units are connected to relays or possibly to static switches controlling the opening or closing of valves (212) to (219) inserted between the compressed air circuit (225) of the pneumatic unit (59) and, respectively maneuvering organs (104), (113), (122), (124), (127), (182), (169) or (175), as well as of all welding (43).
A microprocessor (210) is provided for activating a power unit (226) that connects & mains the transformer primary (152) of the units (43). The microprocessor 210 is provided with a program that controls the operation of the different electric valves, depending on the state of the different detectors. AND<sub>s</sub>It is further coupled to a number of regulators to allow for a variation in welding times.
<img file="PT80331B_D0014.tif" />
<img file="PT80331B_D0015.tif" />
The assembly process is outlined in Figure 20 and is designed to perform, in stages (211) and (212), the collection of wires (37) in the hoppers (101) and the positioning of the nets (36) (figure 3) in the planes. support (81). The longitudinal wires (34) are thus inserted into the various guide elements (92) and (93) until the locking wires (35) of the first series are located opposite the control edges (193) of the teeth (191). ) ·
The machine (40) is designed to work with two wires (37), or four wires if two structures already positioned in the arms (111) are mounted, and this in the vertical position. The blocks (123) are in the positions respective side panels and mullions are spaced from the arms (111). In this situation, the control unit (57) is ready to begin assembly of the frame (30). By pressing the start button, ρδβ operates the operating devices (182) which move the respective levers (190) towards the front of the machine, thereby simultaneously advancing the unmounted nets (36).
Accordingly, while the locking wires (35) of the first series are correctly positioned in the same plane, the longitudinal wires (34) are carried to the respective welding zones.
After the forward movement of the nets (36) detected by the detectors (198), the control unit (57) operates the maneuvers (124) to bring the mullions (126) close to the arms (111) . The unit (57) controls the closing of the tweezers (127) over the wires (37) and the replacement of the wires in the mullions (126). Once this condition has been verified, the unit 57 provides for the opposite activation of the switching elements 124, pushing away the mullions 126, and thus the wires, of the arms 111. Unit (57) operates the maneuvers (121) to move the
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support (123) for the welding zone.
The control unit (57), having verified, thanks to the detectors (131), the new position of the elements, again activates the switching elements (124) (figure 15) to bring the wires (37) in close proximity. Bearing in mind that the plungers (125) move at an angle of 45 ° to the electrode and wire axes (34), the wires (37) and mullions (126) can move freely without hindering these parts. New wire position (37) is detected by detectors (133)
In this state, the unit (57) elevates the plates (145) and (146) as well as all welding units (43) or vertical connecting rods (174) (figure 13) only with the electrodes ( 171) until the active parts (163) and (165) are brought (figure 5) to the electrodes for alignment with the longitudinal wires (34) and with the cross-sections of the transverse wires (37) and the longitudinal wires (34).
The unit (57) further provides for the operation of the maneuvering devices (113) to raise the arms (111) to the horizontal position to allow elevation of another pair of wires (37) (or four wires, if not two structures) out of the hoppers (101).
During the next phase, unit (57) provides for the control of all maneuvers (153) of all welding units (43). Accordingly, the movable electrodes 154 lead the crossed wires 34 and 37 into contact with the respective counter electrodes. Unit 57 thus provides for the supply of transformer primers 152 and the welding of wires 37 and 34 in the respective crossing zones. When the electrodes still maintain the wires 34 and 37, the unit 57 starts the maneuvers 182 for a return stroke towards the rear of the machine.
<img file="PT80331B_D0018.tif" />
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<img file="PT80331B_D0019.tif" />
corner. The levers (190) are thus withdrawn to the rear and slightly overlap, with their hind legs (192), the locking wires (35) of the second series. Having verified the new position of the levers (190) by means of the detectors (197), the unit (57) controls the opening of the electrons and the tweezers and in the opposite direction maneuvers (180) or (175) to bring the electrodes out the path and the locking wires (35). The unit (57) further takes the arms (111) to the upright position. The unit (57) finally moves the mullions (126) and blocks (123) away from the welding zone, bringing the machine to its initial position.
Figure 3 shows, at dash-and-point, the position of the blocks 123 near the welding zone, with the clamps 127 being shown open and spaced from the welding zone. The forward positions of the toothed levers 190 and nets 36 are shown in the same manner. Figure 4 shows the arrangement of the maneuvers (121) and (124) for the welding phase, the wires (35) being aligned by the toothed levers (190). Figure 8 shows the positions occupied by the unit (43) during the welding phase and, at point-and-dash, the phase of retaking a wire (35) by a tooth (192).
Fig. 15 shows the schematic diagram as a function of time of welding current flow, displacement of moving electrodes 154 relative to counter electrodes 157 or 171, and displacement of units 43 or electrodes (171). These also depicted the displacements of the tweezers (127) of the maneuvering organs (122) and (123) and the wire (37) in the arms (105), as well as those of the arms (111).
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The following description refers to the flat assembly machine.
<img file="PT80331B_D0020.tif" />
The longitudinal wires (34), prior to being welded to the locking wires (35), are unrolled from the large capacity benders (240) (Figure 1) and are pre-straightened by means of a wire straightening machine (241). This machine of known type is not detailed here. Generally, the machine is provided with a series of rectifying rollers and counter rolls (242) that straighten the wires.
In the course of straightening, the wires are stiffened by denserolation and deformation due to twisting during this phase.
Mesh assembly machine 38 comprises an elongated workbench 245 having an inlet zone and an outlet zone 244. The bench (245) (figure 17) is provided with a series of sleepers (246) which can hold the longitudinal wires (34). In turn, the longitudinal wires 34 are further summarily held at predetermined mutual distances by appropriate guides 247 which can move along the sleepers. In the middle area of the bench 245, furthermore, carefully calibrated alignment brackets 246 are provided, and of such length that the longitudinal wires 34 will be arranged substantially parallel to each other in a reference zone next to the zone. of the supports themselves. The wires (34) are situated substantially in the same plane; The mutual distance between the wires themselves is therefore very precise and has very small tolerances with respect to the design data. Beside the exit zone of the supports (248) there is provided a device (250) for feeding the locking wires (35) and a welding unit (251). The device (250) is designed so that each locking wire (35) can be arranged to cross the longitudinal wires (34) parallel to each other so that each wire is as close as possible.
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wires (34) or in contact with them in their reference section. Device 250 (FIG. 18) comprises in particular a hopper (252) provided with an outlet rail (253) controlled by a switching member (254), a number of inclined bars (256), and a series of small thrust fins (258).
The welding unit (251) comprises a fixed electrode (260) disposed slightly below the wires (34) and transversely with respect to the wires in its reference zone, and a movable electrode group (261). The active portion of these electrodes 261 is substantially parallel to the active portion of electrode 260, and the electrodes 261 are designed to move vertically with respect to the electrode 260 under the action of corresponding maneuvers (2 '). ). The electrodes 261 are designed to cooperate in their downward movement with a locking wire 35 and to push it against the longitudinal wires 34 which in turn are retained by the fixed electrode 260 at the respective crossing zones for the successive welding of wires (34) and (35). The machine 38 further comprises a lead member 270 capable of advancing the longitudinal wires relative to the electrodes 260 and 261 of a value perfectly equal to the pitch of the locking wires. This device comprises transverse teeth (272) displaced by a chain (273) ® that can be applied to the locking wires (35) after welding. 0 each of the teeth (272) is carefully controlled by an extension encoder (275) which accurately collects the angular displacements of an axis (276) on which a sprocket cooperating with the chain (271) is attached. In turn, this chain is displaced by a servo mechanism comprising a motor (277) controlled by the extension encoder according to a program synchronizing with the movement of the electrodes (261) and with the welding of the wires. Downstream of the device (250) there is provided a cutting device (278) driven by
<img file="PT80331B_D0022.tif" />
a pneumatic control unit (279) and comprising shears which can cut the locking wire (35) exactly next to the welding zones with the longitudinal wires (34) located outside the net. The nets themselves therefore have very precise dimensions, which allows precise succession of the frame assembly operations (30) on the machine (40).
The machine 38 allows to assemble several redgs at the same time. This operation is performed using a single transverse wire for multiple networks. These are then separated during the actual cutting phase following their welding. The different stages of advancing the networks, welding and cutting are controlled from a control unit (281) comprising a microprocessor (282) (figure 19) and a control console (283). In the microprocessor 282, the different working phases, the advance phase and the welding times can be programmed and tuned. Figure 20 summarizes the different stages of assembly of the frame (30).
In phase (290) welding and twisting of wires (34), (35) and (37) are performed, which will be cut respectively in phases (291), (292) and (293).
During steps 294 and 295, the wires 34 are respectively placed in the supports 246 of the machine 38 and the wires 35 in the appropriate die 252. The wires 34 and 35 are welded at phase 296 and then cut at phase 297. Then, when the teeth return to the welding zone during phase 298 /, the nets can be caught at stage 299 and placed in the planes 81 of the assembly machine 40, The transverse wires (37) will in turn be caught in the hoppers (101) during phase (211).
From here takes place the frame assembly phase (30) which provides for step-a20 A
<img file="PT80331B_D0023.tif" />
transverse wires in step (300) while maneuvering member (104) and arms (111) place the wire (37) in the middle position in phase (303).
Then follows the elevation of the electrodes in phase 305, the welding in phase 306 and the return of the levers 190 in phase 307. The order for descending the electrodes is then given at step 309 and at step 310 the body 50 is collected from the assembled structure.
Contents6
34 sheets
Sheet 1 Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14 Sheet 15 Sheet 16 Sheet 17 Sheet 18 Sheet 19 Sheet 20 Sheet 21 Sheet 22 Sheet 23 Sheet 24 Sheet 25 Sheet 26 Sheet 27 Sheet 28 Sheet 29 Sheet 30 Sheet 31 Sheet 32 Sheet 33 Sheet 34
55 members in 34 offices
Priority claims1
| Document | Office | Kind | Date |
|---|---|---|---|
| 84870056 | European Patent Office (EPO) | A |
Members55
| Document | Office | Kind | |
|---|---|---|---|
| DK179385D0 | Denmark | D0 | |
| FI851607A0 | Finland | A0 | |
| PT80331A | Portugal | A | |
| IL74903A0 | Israel | A0 | |
| IL74903D0 | Israel | D0 | |
| IE850955L | Ireland | L | |
| DK179385A | Denmark | A | |
| FI851607L | Finland | L | |
| NO851613L | Norway | L | |
| AU4126085A | Australia | A | |
| GR850987B | Greece | B | |
| EP0162183A1 | European Patent Office (EPO) | A1 | |
| KR850007287A | Republic of Korea | A | |
| BR8501975A | Brazil | A | |
| MA20410A1 | Morocco | A1 | |
| ZA852713B | South Africa | B | |
| JPS6133727A | Japan | A | |
| TR22097A | Türkiye | A | |
| PL253073A1 | Poland | A1 | |
| ES542473A0 | Spain | A0 | |
| ES8700095A1 | Spain | A1 | |
| DD243652A5 | German Democratic Republic (until 1990) | A5 | |
| US4667707A | United States of America | A | |
| PT80331BThis record | Portugal | B | |
| NZ211819A | New Zealand | A | |
| IL74903A | Israel | A | |
| YU69185A | Yugoslavia, later Serbia and Montenegro (until 2006) | A | |
| EP0162183B1 | European Patent Office (EPO) | B1 | |
| AT39070T | Austria | T | |
| ATE39070T1 | Austria | T1 | |
| DE3475487D1 | Germany | D1 | |
| PH22925A | Philippines | A | |
| IN164625B | India | B | |
| US4838322A | United States of America | A | |
| AU586424B2 | Australia | B2 | |
| KR900000317B1 | Republic of Korea | B1 | |
| EG17553A | Egypt | A | |
| JPH0330454B2 | Japan | B2 | |
| IE56375B1 | Ireland | B1 | |
| FI84328B | Finland | B | |
| MY101363A | Malaysia | A | |
| CA1291323C | Canada | C | |
| FI84328C | Finland | C | |
| CS285385A3 | Czechoslovakia (until 1993) | A3 | |
| CS276338B6 | Czechoslovakia (until 1993) | B6 | |
| AR242521A1 | Argentina | A1 | |
| DK167310B1 | Denmark | B1 | |
| RU2012433C1 | Russian Federation | C1 | |
| HRP920447A2 | Croatia | A2 | |
| YU47398B | Yugoslavia, later Serbia and Montenegro (until 2006) | B | |
| SI8510691A | Slovenia | A | |
| NO179402B | Norway | B | |
| NO179402C | Norway | C | |
| SI8510691B | Slovenia | B | |
| DZ774A1 | Algeria | A1 |
1 legal event, as the office reported them to INPADOC
Events
| Event | Code | |
|---|---|---|
| Annulment or lapseLapsedLAPSE DUE TO NON-PAYMENT OF FEESMM3A | MM3A |
Numbers
- Application
- 80331
Titles2
- Portuguese
- PROCESSO DE MONTAGEM DE ESTRUTURAS METALICAS TRIDIMENSIONAIS MAQUINA PARA A SUA REALIZACAO E ESTRUTURAS REALIZADAS POR ESTE PROCESSO
- English
- METHOD OF ASSEMBLY OF THREE-DIMENSIONAL METAL STRUCTURES MACHINE FOR ITS REALIZATION AND STRUCTURES CARRIED OUT BY THIS PROCESS
Classification
- CPC, 5
- B21F27/121
- E04C5/06
- B21F27/10
- B21F27/128
- B23K11/008
- IPC, 4
- B21F27 12
- B23K11 00
- E04C5 06
- B21F27 10
