Programmable breastpump

COMPLETE SPECIFICATION

PROGRAMMABLE BREASTPUMP

I

We, MEDELA HOLDING AG. of Lattichstrasse 4, 6340 Baar, Switzerland; and BRIAN H SILVER, a US citizen, of 340 Ann Street, Cary, Illinois 60013, United States of America, do hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:

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INTO s.ECI'JAL PROPERTY OFFICE OF N.Z.

1 NOV 2005

RECEIVED

509760-1 la

PROGRAMMABLE BREASTPUMP

FIELD OF THE INVENTION

This invention relates to breastpumps for drawing breastmilk, and particularly to a motorized, such as electrically driven, breastpump.

This specification is a divisional of parent specification NZ 535713. The reader’s attention is also drawn to co-pending applications NZ 532601, NZ 532602, NZ 532603 and NZ 535714

BACKGROUND OF THE INVENTION

Breastpumps for use by nursing mothers ate well known. They allow the nursing woman to express the breastmilk as necessary or convenient, and further provide collection of the breastmilk for later use. For some mothers, breastpumps nay be a necessity, such as when the child has suckling problems, or If the mother has problems with excessive or deficient milk production, or soreness, deformation or injury of the mammilla.

Manual breastpumps are commonplace, primarily because they are relatively inexpensive and easy to transport Being manually driven, however, stroke rate and suction pressure produced can be uneven, and operating the pump can ultimately be tiring.

Electrically-driven breastpumps are also commonplace. They may be of a substantially large size of a non-portable or semi-portable type, typically including a vacuum pump which has an electric motor that plugs Into standard house current Advantages of this type of pump are ready controllability and regulation of tiie vacuum, and tiie ability to pump both breasts at once. That is, the nursing woman has both hands free to hold two breastpump shields in place for pumping of both breasts at tfw same time.

Battery-driven breastpumps have also been developed. These breastpumps have tiie advantages of controllability and regulation of tiie vacuum, as well as being easily carried. Such a battery-driven portable breastpump is described in U.S. · 4,964,851, for example. This breastpump, sold under the name MINIELECTRIC by Medela, Inc., is lightweight and achieves good vacuum (Le., negative pressure) regulation in preferred limits, for example, between about 100 and about 220 mmHg. The LACTTNA breastpump sold by Medela, Ino. is also another type of breast pump which may be driven by battety as well as house current It is generally disolosod In UJS. Patent No. 5,007,899.

-2Electrically driven motorized breastpumps have almost universally been developed with a single type of “cycle” for a given pump. That is, the driving mechanism for generating the vacuum (negative pressure) to be applied at the breast in the more sophisticated pumps is geared to a particular sequence, or curve, of negative pressure increase (i.e., increasing suction), and then release. This is often aimed at reproducing in some sense the suckling action of an infant, for instance. Breastpumping can cover a range of different conditions, however, such as where the mother’s nipples are sore for some reason, there is a state of significant engorgemenf some nipple stimulation may be particularly desired, let-down and relaxation may be of particular interest, it may be desired to increase milk production, and so on.

Some breastpumps provide die user with the ability to vary the amount of vacuum being applied, as well as the speed of toe pumping action (i.e., number of cycles per minute). In some instances in the prior art, speed and vacuum level may influence each other, such that as speed increases so does toe vacuum level. The basic “curve” remains fixed, however, and toe user must adapt as best she can to making variations within that particular curve built into toe machine, which typically has been generalized for toe overall population of users.

SUMMARY OF THE INVENTION

It is one object of the present invention to provide a breastpump which can be programmed to generate, among other things, a plurality of differing milk expression (extraction) sequences, or curves.

It is an alternative object of the invention to ameliorate at least one of the disadvantages of the prior art or at least to provide the public with a useful alternative. The stated objects and advantages are of at least preferred embodiments. It is not necessary for every embodiment to meet each stated object or provide each stated advantage.

In broad terms in one form the invention provides a breastpump for the expression of mother’s milk, the breastpump having a mechanism for applying a cyclical pressure to the breast to express milk therefrom, wherein the breastpump further comprises a programmable controller for said mechanism, said controller having an interface for the inputting of programs, said programs instructing said controller to produce different shaped sequences of operation of said mechanism.

INTELLECTUAL -vcpertv office OF I'J.Z.

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2a

In broad terms in another form the invention provides a method for breastpumping comprising providing a breastshield having a portion within which a woman’s breast is received for the expression of milk; providing a source of pressure in communication with said breastshield which is operated by a controller; programming said controller to operate said source of pressure to produce at least two sequences; operating said breastpump according to the first sequence, and then operating said breastpump according to the second sequence.

.In broad terms in another form the invention provides a breastpump comprising: a breastshield having a portion within which a woman’s breast is received for the expression of milk; a source of pressure in communication with said breastshield; and a programmable controller having an interface for the inputting of programs, said programs instructing said controller to produce different shaped sequences of operation of said source of pressure.

In broad terms in another form the invention provides a breastpump comprising: a breastshield having a portion within which a woman’s breast is received for the expression of milk; a source of vacuum in communication with said breastshield; a mechanism for operating said source of vacuum according to a first sequence having a curve with a first waveform shape; and a controller for operating said source of vacuum according to a second sequence having a curve with a second waveform shape which is different than said first waveform shape.

In broad terms in another form the invention provides a breastpump for the expression of mother’s milk, the breastpump having a mechanism for manipulating the breast to express milk therefrom, wherein the breastpump further comprises a programmable controller for said mechanism, said controller having an interface for the inputting of programs, said programs instructing said controller to produce different pressure sequences for operation of said mechanism.

In broad terms in another form the invention provides a breastpump comprising: a breastshield having a portion within which a woman’s breast is received for the expression of milk; a source of pressure in communication with said breastshield; and a programmable controller having an interface which receives program commands from a user that cause a desired change in the curve defining a cycle sequence for operating said source of pressure, where said program commands are capable of changing said curve by more than a change in a selected maximum pressure and a selected frequency.

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In broad terms in another form the invention provides a breastpump comprising: a breastshield having a portion within which a woman’s breast is received for the expression of milk; a source of pressure in communication with said breastshield; and a programmable controller having means for a user to select programs, said programs operatively instructing said controller to produce different shaped sequences of operation of said source of pressure.

In broad terms in another form the invention provides a breastpump comprising: a breastshield having a portion within which a woman’s breast is received for the expression of milk; a source of pressure in communication with said breastshield; and a programmable controller having an input device through which a user can controllably vary the shape of a suction sequence from a simple curve, wherein said simple curve is established by only a pressure level input and a frequency input.

In broad terms in yet another form the invention provides a breastpump comprising: a breastshield having a portion within which a woman’s breast is received for the expression of milk; a source of pressure in communication with said breastshield; and a user programmable controller including an input mechanism through which the user interfaces with said controller to provide program commands capable of varying the waveform shape of a curve defining one or both of an amount of pressure applied and a frequency of pressure application to said breastshield, said curve of at least one program being defined by more than a single peak pressure input.

In one at least preferred embodiment described in the specification, a motorized pump (e.g., compressed air, battery and/or house current) is provided with a micro-processor-based controller. Cards, with memory “chips”, containing different suction curves adapted for varying conditions and objectives are included for programming the controller in this

-3embodiment. A user selects a desired program, and that card is then read by a mechanism providing input to the controller. It should be noted that while suction curves are generally addressed in the first instance herein, the milk expression sequences may also include a positive pressure aspect The programming could also be provided via other media, including discs, CDs, infrared data transfer, electronic feed (e.g., an Internet connection), and so forth.

The invention may provide the ready ability to modify the breastpump suction action to a variety of desired conditions, and provide this ability to the enduser. An attendant advantage may be that, as the science of breastpumping continues to make advances, new and improved suction curves and sequences can be made available on further cards, or other program-inputting means.

f

The programmable pump may also be able to record data relating to its use and operation. That data could be stored, for instance, and then retrieved as by downloading through an Internet connection, magnetic recording (disk or card), and the like. This data retrieval would be useful in medical research, for updating tiie pump with new data, for monitoring usage, just for some instances.

Further, a program could be made of a particular infant’s suckling pattern. That program could then be used to operate the pump, and then varied over time as the infant grows.

The present specification also describes an improved breastpump which has a pre-programmed milk let-down sequence. The let-down sequence may be made available through a button or the like provided on the breastpump used to actuate the sequence.

The specification also describes a breastpump including an electric motor having a reduction gear system with at least first and second belts conveying motive power to a movable member of an expansible chamber device wherein a vacuum is generated. The expansible chamber device is, in one embodimenti a pair of diaphragm pumps. Bach diaphragm pump has a membrane which is movable relative to a shell, each said membrane being connected to a respective drive shaft, each shaft being mounted to a respective belt for linear movement with tiie respective belt.

-4- The specification also describes a breastpump with one or more novel suction sequences which are considered to produce particularized results. Such sequences include, but are not limited to: a suction method (e.g., program or curv0) for a sore nipple condition; a suction method for increased milk production; an improved suction method in general; and a method for nipple stimulation.

A method for operating a breastpump for a sore nipple condition is also described in the specification, the method comprising varying the amount of vacuum within a range of from about 20 mmHg (the least vacuum) to about 250 mmHg (the greatest vacuum) while simultaneously varying the overall suction cycle from about 25 cycles/min. at the least vacuum to about 40 cycles/min. at the greatest vacuum, such that for a lower vacuum applied there is an increase in the number of cycles. In general, this program is intended to provide a lower peak vacuum over a longer cycle.

A method for operating a breastpump which is considered to yield an increase in milk output is also described in the specification comprising operating the pump at a rapid cyclical rate on die order of about 120 cycles/min., with a negative pressure in the range of about 50 to about 150 mmHg. This method further preferably includes a pause after each period of vacuum application, such as applying the vacuum for about ten seconds of vacuum, with then a two second pause.

A method for operating a breastpump is also described in the specification, the method comprising varying the vacuum within a range of about 100 (the least .vacuum) to about 250 mmHg (the greatest vacuum), while simultaneously varying the overall suction cycle from about 47 cycles/min. at the greatest vacuum to about 78 cycles/min. at the least vacuum, such that for a lower vacuum applied there-is an increase in the number of cycles, with a cycle following a curve which initially builds to a peak negative pressure, then smoothly starts a pressure increase (less negative) along an initial slope but then slows die pressure increase briefly, before continuing on essentially said initial slope for tiie negative pressure release.

The specification also describes a unique breastpump assembly having features including: a compact housing design and breastshield carrying casing; and a double-diaphragm pumping mechanism.

A prophylactic device for protecting the diaphragm from fluid (air/milk) is additionally described. In one embodiment, a

-5diaphragm pump for a breastpump comprises a. shell having a generally hemispherical interior shape with a flexible membrane movable within the hemispherical shape to expand and contract a volume created in a chamber defined between the membrane and the shell. A mechanism connected to the membrane, such as a puller, moves the membrane to expand and contract the volume. A port is provided in the shell through which air moves in response to expansion and contraction of the volume, such that vacuum can be communicated to a breastshield through connection to tihe port.

A removably mounted flexible cover is located between the shell and the membrane which isolates toe membrane from fluid. The cover is removable for at least one of cleaning and disposal. To that end, toe flexible membrane has a circumferential rim upon which toe cover is received over the rim. The shell has an internal opening defined therein sized to encompass toe rim with toe cover mounted on toe rim in a substantially airtight fit The cover thereby forms a gasket between toe rim and shell. A one-way valve extending through toe membrane is additionally provided, allowing exhaustion of air between toe membrane and cover.

Also described in the specification is a manually operated control, such as a rotary knob, which is used to simultaneously adjust the suction level as well as rate within a sequence. In this aspect the suction “force” and “speed” are tied together in an inverse relationship. As the suction force (vacuum) is increased, for example, the rate (cycle) is decreased; as the vacuum is decreased, the cycle increases.

The invention will be further understood and appreciated when considered in relation to the following detailed description of embodiments of the invention, taken in conjunction with the drawings, in which:

brief description of the drawings

FIG. 1 is a front perspective view of a breastpump assembly made in accordance with aspects of toe present invention;

FIG. 2 is a side elevational view of toe breastpump of FIG. 1;

FIG. 3 is a rear perspective view of toe breastpump of FIG. 1;

FIG. 4 is a perspective view of toe breastpump of FIG. 1 looking at toe bottom;

FIG. 5 is a top view of the breastpump of FIG. 1 with a cover removed revealing diaphragm pumps;

FIG. 6 is an enlarged side view of the breastpump of FIG. 1 adjacent the bottom highlighting the program card insert slot;

FIG. 7 is a bottom perspective view of die breastpump of FIG. 1 showing battery arrangement;

FIG. 8 is a somewhat exploded assembly view of the major components of the breastpump of FIGS. 1 through 5, witii a modified top cover for the diaphragm pump assembly;

FIG. 9 is a diagrammatic representation of the interaction of various components witii the controller;

FIG. 10 is a schematic-type representation of a data storage and retrieval process that can be effected in accordance witii the present invention;

FIGS. II through 14 are various methods (curves) for operating the breastpump to differing ends;

FIG. 15 is a front perspective view of another embodiment of a breastpump assembly made in accordance with aspects of the invention;

FIG. 16 is a rear perspective view of the FIG. 15 embodiment;

FIG. 17 is a somewhat exploded assembly view of the major components of yet another breastpump made in accordance witii the present invention;

FIG. 18 is an enlarged front perspective view of the motor drive of the breastpump of FIG. 17;

FIG. 19 is a view similar to lhat of FIG. 18 but from a top perspective;

FIG. 20 is an enlarged assembly view ofthe diaphragm pump mechanism;

FIG. 21(a) is a cross-sectional view of the assembled diaphragm pump of FIG.

20;

FIG. 21(b) is an elevationai view of the assembled diaphragm pump of FIG.

20;

FIG. 21(c) is a top view of the assembled diaphragm pump of FIG. 20;

FIG. 22 is a sectional view of Ihe assembled breastpump of FIG. 17 taken through the middle ofthe breastpump along its long lateral axis (side to side) looking rearwardly;

-7FIG. 23 is a sectional view similar to that of FIG. 22 taken along a plane forwardly of that of FIG. 22; and

FIG. 24 is a sectional view similar to that of FIG. 22 taken along a plane behind the electric motor looking back to front

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION The Breastpump Assembly

Referring to FIGS. 1 through 7 initially, a breastpump assembly of toe present invention in one form has an aesthetically pleasing and compact design. The housing for toe major components of the assembly is a casing 10 made of a rigid high impact plastic. As shown, it has a generally ellipsoidal cross-section along its vertical axis, yielding a pleasing smooth curving look to toe casing exterior. The casing 10 is closed at its upper end by an upper housing part 11, to which is affixed a carrying handle 12.

In this first embodiment, carrying handle 12 has a pair of cradles 15 formed in opposite ends thereof. These cradles 15 are adapted to receive and support toe funnel portions 16 of respective breastshields 17. These breastshields 17 (sometimes referred to themselves as breastpumps) are of the type shown and described in U.S. Patent No. 4,964,851 and 4,929,229, for instance. Further detail regarding toe breastshields 17 may be obtained through reference to those patents, but will be omitted herein since the inventive features in point in this application are not contingent upon toe breastshield being used, so long as it is suitable to toe task of milk expression.

In general, however, toe breastshields 17 have toe aforementioned funnel portion 16 which communicates with conduit structure connecting to a container (bottle) 18. This particular breastshield 17 is adapted for both manual as well as motorized pumping. It has a collar 20 to which a manually-driven piston pump (not shown) is screw-threaded for attachment and use in one mode of operation. When an electrically operated vacuum pump is to be employed, there is a port provided inside of toe collar 20 which is in communication with toe funnel portion, and to which a tube from toe vacuum pump is releasably connected to convey vacuum to toe breastshield. Again, such detail is well known, and can be gleaned from the foregoing patents, among other public sources. In operation in either mode, toe widened (conical) portion of toe breastshield 17 is placed on toe breast for drawing vacuum

-8within the shield, and thereby drawing milk through a pulling force applied to die breast. Milk drawn from the breast is collected in die bottle 18.

FIGS. IS and 16 show a modified exterior for the breastpump 10' (prime numbers being used herein to refer to similar but modified parts). In this version the breastshields 17 are not cradled by the handle 12', but instead are carried in a holder 26 mounted to the back of the unit —The Drive Motor

Referring to FIG. 8 initially, casing 10 has a drive unit 25 mounted therein. There are, of course, any number of drives that may be used for diaphragm pumps such as those used in the instant embodiment Indeed, the type of pump (diaphragm, piston, etc.) is not necessarily significant to certain aspects of die present invention. The driving mechanism for the breastpump shown for die embodiment in point however, is a linear drive for the diaphragm pumps consisting of a reduction drive arrangement and a 12 V DC-motor 28.

It will be noted that die FIG. 8 embodiment is substantially the same as that of FIGS. 1 through 7, except for a modified cover for the upper housing, which here includes the rigid shells 24 for tiie diaphragms 34 as part of the cover 35. The diaphragm pumps 30 will be further described hereafter.

FIG. 17 shows yet another version of a breastpump of tiie present invention substantially tiie same as that of FIGS. 1 through 8, except with a modified cover 35 and shell 24 for the diaphragm pump 30. The breastshield holder of die FIGS. 15 and 16 embodiment has also been slightly modified. It is with respect to this FIG. 17 embodiment that the majority of the interior detail of the breastpump will be further understood.

Turning now to FIGS. 18, 19 and 22 through 24 in particular, the reduction gearing contains belts 27a, 27b and 27c. Power is transferred from the shaft 29 of motor 28 to belt 27a. Belt 27a is received in a channel of wheel 51, which is mounted to the drive chassis 62 on rotatable shaft 52. Shaft 52 is fixed to rotate with wheel 51. A freewheel 53 is mounted on a shaft 54 fixed to die chassis 62 to freely rotate, and engages the outside of belt 27a, producing more surface engagement by die belt 27a with wheel 51.

Shaft 52 has a small toothed gear 55 mounted thereon. Belt 27b is toothed, and engages the gear 55. Toothed belt 27b furthermore engages a larger toothed gear

-956 fixed to rotating shaft 57 (FIGS. 22 and 24). Part of gear 56 is small toothed gear portion 58. Belt 27c, which is also toothed, engages gear 58 as well as toothed gear 59. Gear 59 is fixedly mounted to rotating shaft 70. Fixed at each end of shaft 70 are small toothed gears 71a, 71b. Toolhed belts 72a, 72b respectively engage gears 71a, 71b and freely rotating toothed gears 73a, 73b.

Diaphragm pusher (push/pull) shafts 74a, 74b are respectively clamped to belts 72a, 72b at one end. The other end engages the interior of a respective diaphragm membrane member 34 (FIG. 22, and also see FIGS. 20 and 21(a)). Here, a screw engagement with the shafts 74a, 74b was used, with a threaded nut-like element 37 mounted in a reinforced central area of membrane 36 (again, the diaphragm pumps 30 are described in more detail below). Both of the pusher shafts 74a, 74b move in tandem as driven by respective belts 72a, 72b.

Accordingly, as motor drive shaft 29 turns, belt 27a rotates shaft 52 via wheel 51. Belt 27b is in turn thereby driven off of smaller gear 55, causing rotation of shaft 57, which in turn rotates larger gear 56 and its smaller part 58, to thereby turn shaft 70 via belt 27c which couples gear part 58 with larger gear 59. Ibis transfers the motion via gears 71a, 71b to belts 72a, 72b, imparting a linear movement to tiie pusher shafts 74a, 74b. A forward and then backward stroke is generated, through reversal of tiie motor shaft 29 direction. Reduction gearing is thus obtained as desired through appropriate selection of the various gears/wheels noted above.

The location of the shafts 74a, 74b along the path of travel, as well as the length of the stroke, is measured by position sensing mechanism 78, which can be of any standard and well known variety. This sensing mechanism 78 uses a toothed wheel 78a mounted to the shaft 29 of motor 28, which is registered by counter 78b. Signals generated by the counter 78b are processed by the cpu of the breastpump.

A negative pressure, or vacuum, is generated in a pair of diaphragm pumps 30. Each diaphragm pump has a flexible membrane 34 mounted in tiie upper housing 11 assembled with a respective rigid shell 24 (and see HGS. 20 and 21(a) through 21(c) described further below). The membrane and shell are in substantially airtight engagement When the membrane 34 is pulled away from tiie shell 24, a vacuum is generated in the space between the shell interior and tiie membrane, which can be accessed through outlet port 31 formed on the shell, to which a tube 32 is connected to communicate the vacuum to a respective breastshield 17.

-10Power is provided either through ordinary house current via power cord 38, or electrochemical battery 39, such as a pair of 6V, 1.2Ah lead-acid type rechargeable batteries. Power cord 38 is provided on a wrap-around mount conveniently located for storage in a well in the bottom of the lower housing part 13. FIG. 7 shows wells 41 formed within the lower housing 13 through which the batteries 40 are inserted into receptacles formed within the casing 10, having covers 42 for the wells. FIG. 7

I omits Ihe detail of Ihe wrap mount 40, for clarity.

—The Single Switch Inversely Controlling Vacuum and Sate

An on-off switch or knob 45 (and see FIG. 9) is provided on the casing, which can be rotary or push-button to that end. It is nonetheless rotary and push-button in this embodiment since it also acts to control the amount of vacuum being applied. As the knob 45 is rotated, a signal is generated which increases or decreases the level of vacuum (suction force) to be applied, depending on which way the knob is turned. In this embodiment, as the suction force is increased, the cycle (rate) is decreased. That is, foe rate and force are inversely related. This is considered to have a beneficial effect. The knob is pushed in for on and off —The Function Indicator

Additionally visible from foe exterior of foe casing 10 is a LCD display 48, a milk let-down button 49, and a program card slot 50 (foe let-down sequence and programmable aspects will also be discussed in more detail below). Milk-let down button 49 is used to activate a pre-programmed suction sequence (embodied in components to be hereinafter described) particularly adapted for let-down and stimulate foe milk ejection reflex. The slot 50 provides foe interface access for programming cards used with foe breastpump of this invention.

The display 48 provides visual indications of various functions of foe pump. This could include, for example, foe type of sequence then programmed, foe level of suction force, the battery condition, and so forth.

—The Diaphragm Protective Covers

In this embodiment, foe two diaphragm pumps 30 are in a well formed in the top of the casing 10. A cover 35 (also 35' and 35” (again, primed numbers bring substantially similar to their un-primed counterparts)) is provided which fits over foe well and is generally flush with tiie upper housing part 11. The outlets 31 extend through relieved areas In the cover 35, for example, for easy access in use.

-lilt may be noted that the shells 24 are shown formed in the cover of the embodiment of FIG. 8. The FIG. 17 embodiment has the shells 24 mounted in a removable manner in the upper housing, as through a snap fit or interference engagement, such as shown in Ihe embodiment of FIGS. 20 and 21(a) .through 21(c), to allow easier access for cleaning or replacing the membranes of the pumping mechanism, and for cleaning the shells themselves (which are provided with grips 33 to these ends).

In fhe FIG. 17 embodiment, diaphragm member or membrane 34, which may be made of any suitably durable flexible and durable fluid-impervious material (to be airtight), such as silicone with a Shore A hardness in the range of 30 to 70, is molded around its perimeter to a rigid plastic collar 8S. Collar 85 has a plurality of depending anchor posts 86 wilh outboard flanges formed thereon, which engage with toe inside lip of toe respective well in toe upper housing part 11 within which the collar 85 is received to snap-fit toe membrane 34 in place.

Prophylactic (protective) disposable/cleanable covers 36 are additionally and advantageously provided, which form-fit over the diaphragms 34 and isolate them from air and other fluid from toe breastshields. The covers 36, which can be made of toe same material as toe membranes but thinner, are likewise fluid-impervious.

Referring to FIGS. 20 and 21(a) through 21(c) in particular, each of toe covers 36 has an upturned cuff 87 which fonns an annular well around toe perimeter of toe cover 36. A pair of circumferential beads 88 and 89, which are slightly offset vertically from each other, are formed along toe bottom area of toe annular well. Uppermost bead 88 engages in an annular rim channel 90 formed along toe bottom outside of shell 24', for a substantially airtight engagement between toe protective cover 36 and toe shell.

An interior channel 93 is formed within the interior bottom of toe cover 36 by a bead 91 and shoulder 92, which each run circumferentially around toe cover. This interior channel 93 is received on a slightly protruding edge or rim on the collar 85 of toe membrane 34. An airtight fit is thus provided between toe protective cover 36 and toe membrane 34, which also serves to releasably fix toe shell 24 in place over toe membrane 34, and complete toe diaphragm pump 30.

Note also that a one-way valve 95 is provided in toe membrane 34, which communicates with the possible space that may form between toe membrane 34 and

-12overlying cover 36. This valve permits any entrapped air therebetween to be exhausted, such as if the first stroke on start-up happens to be toward he shell 24, with he protective cover 36 thereafter then following the movement of he diaphragm 34 to which it will generally be in facial engagement.

The Programmable Aspects

One significant aspect of he present invention is he ability to program the breastpump with different types of suction sequences, or cycles as hey are sometimes referred to herein. With reference to FIG. 9, for instance, the breastpump utilizes a microprocessor-based system indicated at 60 which is provided user input through a plurality of “chip” cards 61. Each chip card contains one or more predetermined programs recorded on an EEPROM. For example, each card could contain a specific type of sequence along with a milk let-down sequence.

An EEPR.OM microcontroller of he type MB90562 may be used, for one example, or he Atmel 2-wire EEPROM chipcaid microcontroller AT24C164 for another. These provide about 16K of memory, which is considered presently sufficient.

The programs (some examples of which are described hereafter) are recorded in a conventional manner, and would be provided to the mother ready to use. The programmed chip card is inserted into he slot 50 in he back of he casing 10, where it engages an interface to he microprocessor. The particular program on the selected chip card 61 is hen communicated to he microprocessor 60. Microprocessor 60 is integrated with the drive unit 25 to effect operation of the drive unit in accordance with the selected program, drawing upon either he AC power source as converted via standard technology to DC (indicated at 68 in FIG. 9), or from he battery source 39.

The microprocessor 60 can also control power management

Suction force (e.g., he amount of negative pressure generated) will typically also be adjustable hy he user via operation of he rotary control knob 45, as noted above. A pre-set range for ttie suction force will nonetheless ordinarily be provided in he program as an initial setting, for adjustment by he user hereafter via he knob 45.

One embodiment contemplated provides a milk let-down sequence (milk ejection reflex) that can be engaged without need of a chip card for the same. The milk let-down sequence (described below) is pre-programmed in the microprocessor 60, or may otherwise be wired into he circuitry in a manner to override he hen-13existing operating program. When the mother desires to engage this sequence, she presses tiie button 49, which produces and sends an electrical signal, as to tiie microprocessor 60. The let-down program is then effected.

It will be readily understood that a chip card 61 is but one way to program the microprocessor 60. Other input means could be used, such as more dedicated buttons like button 49, each set to actuate a given sequence pre-programmed into the microprocessor 60. A numeric pad could be provided to input a code. The programs could be provided through an electronic data link, such as a modem, or optically, or otherwise.

Data can also he recorded by tiie microprocessor for downloading or transfer to the chip card. Data could also be directly recorded on tiie chip card. For instance, it is contemplated that the suckling action of a particular child could be recorded and reduced to a sequence. That sequence could then be programmed into the pump, and tiie mother would then have a suckling action from the pump very reminiscent of her own child.

Referring now to FIG. 10, tiie chip card 61a with breastpump operation data thereon is then read (downloaded) at a “card station” 65, shown here as a card reader 76 linked to a computer 77. The computer 77 is used to transfer the data to one of a variety of available media, such as CD, floppy disk, etc. for physical transfer to a research or data monitoring fecility, here indicated at 80. The data could also simply be transferred via modem through an Internet interface.

The New Expression Methods (Cycles)

It can thus be seen'that a variety of different suction cycles or sequences can now be provided with tiie same breastpump equipment An example of the kind of methods that such cycle could represent comprises FIGS. 11 through 15.

FIG. 11, for instance, is what is referred to by Medela, Inc. as the “Standard Classic Program”. This is a method for operating a breastpump that has been developed which is considered to provide a general optimal suction curve reminiscent of an infant’s normal suckling, such as provided by the 015 “CLASSIC” breastpump sold by Medela, Inc. As indicated in tiie graph of FIG. 11, negative pressure is along the y-axis (in millimeters of mercury) and time (in seconds) along tiie x-axis. In this particular method, the cycles are fixed at about 47 per minute; tiie amount of suction is generally adjustable between about 100 to about 250 mmHg.

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F1G. 12 illustrates what can be termed as a new “Sore Nipple Program” method. In comparison to HG. 11, it will be seen that the lower end of the vacuum range is reduced to about 20 mmHg, and the overall suction cycle is extended in duration, i.e., from a low of about 25 cycles/min. to about 40. For a lower vacuum applied in tiiis program, there is an increase in the number of cycles. In general, however, there is a slower and gentler suction compared with the “CLASSIC” program of HG. 11.

FIG. 13 shows a new method for operating a breastpump which is considered to yield an increase in milk output This is a program that might be applied between regular pump sessions several times a day. In this method, the breastpump is operated at a rapid cyclical rate on the order of about 120 cycles/min., preferably with a pause after a period of vacuum application; here, 10 seconds of vacuum, then a 2 second pause. Hie negative pressure is in the range of about 50 to about 150 mmHg. Note the detail in the inset of HG. 13 showing the rapidity and steep slopes of the vacuum application.

What has been termed a new “Superior Program” for operating a breastpump is illustrated in FIG. 14. A vacuum range of about 100 to about 250 mmHg has been chosen, with cycles ranging from about 47 to about 78 per minute. The cycle rate and the vacuum are tied, such that as, for instance, tiie cycles decrease, the amount of vacuum increases, i.e., there is an inverse relationship. It will be noted that this program differs fiom the “CLASSIC” program above in part through a sequence that initially reaches a peak negative pressure, then smoothly starts a pressure increase (less negative) along a similar (although opposite) slope to that of tiie negative pressure build-up, but that slows the pressure increase briefly, before continuing on essentially the initial slope for tiie negative pressure release. A milk let-down sequence is also incorporated in this “Superior Program,” and utilizes a vacuum range of about 50 to about 150 mmHg, with cycles ranging between about 80 to about 160 per minute.

Thus, while tiie invention has been described herein with relation to certain embodiments and applications, those with skill in tiiis art will recognize changes, modifications, alterations and tiie like which still come within tiie spirit of tiie inventive concept, and such are intended to be included within the scope of the Invention as expressed in tiie following claims.