Cut resistant glove
7 claims: 4 independent, 3 dependent
- 1芯材と、該芯材の周りに被覆繊維が巻きつけられた被覆層とからなり、前記芯材が金属の細線と、 100~1000のフィラメント数からなる フィラメント糸からなる添糸とからなり、該添糸が金属の細線に金属の細線1m当たり5~60回巻きつけられていることを特徴とする複合繊維。
- 2金属の細線がステンレスからなることを特徴とする請求項1記載の複合繊維。
- 3添糸が、ポリエチレン、超高分子量ポリエチレン、ポリエステル、ポリパラフェニレンテレフタルアミドから選ばれる少なくとも1種のフィラメント糸から選ばれることを特徴とする請求項1又は2記載の複合繊維。
- 4添糸が超高分子量ポリエチレンであることを特徴とする請求項3記載の複合繊維。
- 5被覆繊維が、ポリエチレン、ポリアラミド、ポリエステル、ポリアミド、アクリル、綿、ウールから選ばれる少なくとも1種の繊維からなることを特徴とする請求項1~ 4 のいずれか1項に記載の複合繊維。
- 6ポリエステル又はポリアミドからなる 被覆 繊維が、捲縮加工されたものであることを特徴とする請求項 5 記載の複合繊維。
- 7被覆層が、第1の被覆層とこれとは反対方向に巻きつけられた第2の被覆層とからなることを特徴とする請求項1~ 6 のいずれか1項に記載の複合繊維。
Independent claims7
17 paragraphs, as filed
0001The present invention relates to composite fibers, and more specifically, for example, in a meat processing work using a sharp blade, a glass manufacturing or processing work for handling a glass with a sharp edge or a metal plate, a metal processing work, or the like. Concerning composite fibers used in safety protective products such as safety protective cloths, protective clothing, protective aprons, and protective gloves used for protection.
0002In the past, it was the mainstream to use only metal fibers such as armor as this kind of fiber, especially in the West. In recent years, various composite fibers of metal fibers and cotton threads or high-strength filaments have been proposed for the purpose of reducing weight, improving workability, strength, and the like. For example, a core-sheath composite yarn in which a synthetic fiber is wound around a core material composed of a high-strength fiber and a wire and coated is proposed. Specifically, as an example, a 3,4'-diaminodiphenyl ether copolymerized polyparaphenylene terephthalamide fiber is proposed. Disclosed are gloves knitted with a core-sheath composite yarn in which nylon fibers are double-wound up and down with a core material of a stainless wire and a stainless wire (see Patent Document 1). Further, a composite spun yarn having a core-sheath structure in which a core made of a single wire of a metal fiber, a filament yarn or a spun yarn is coated with a staple of an aromatic polyamide fiber has been proposed (see Patent Document 2). Further, a cut-resistant glove in which a composite yarn composed of high-strength and high elastic modulus fibers and fine metal wires is arranged on the front surface and bulky processed yarn or natural fiber is arranged on the back surface has been proposed (see Patent Document 3). Further, a cut-resistant composite fiber in which glass fiber is used as a core, polyethylene fiber or aramid fiber is used as a sheath, and coated fibers made of non-metal and non-high performance fibers such as polyester and nylon are wound in opposite directions. It has been proposed (see Patent Document 4). Further, there have been proposed cut-resistant fibers in which polyester fibers are wound in opposite directions around a core made of stainless steel wire and acetate-based fibers treated with antibacterial properties, and apparel such as gloves made of the fibers (Patent Document 5). reference). In addition, it does not use aramid fibers coated with a core consisting of wire strands and stretched polyethylene fiber strands placed parallel to each other and at least two layers of strands wound around the core in opposite directions. Cut-resistant composite fibers are disclosed (see Patent Document 6). However, although the conventional composite fiber as described above has cut resistance, it has poor hygroscopicity, and the stainless wire or glass fiber may be cut when knitting gloves or the like using the composite fiber. Knitting workability is poor, and for example, gloves knitted with the composite fiber are uncomfortable to wear and feel uncomfortable. In particular, cut stainless wire and glass fiber irritate the skin and workability when wearing gloves is also good. Not satisfying. In particular, there is a problem that the stainless steel wire or glass fiber used as the core material is exposed to the outside of the composite fiber, and the tingling sensation that irritates the fingers is large. In view of such circumstances, it is an object of the present invention to solve the above-mentioned problems of the prior art and to provide a composite fiber having good hygroscopicity and excellent knitting processability.
<p num="0003"><patcit num="1"><text>Japanese Unexamined Patent Publication No. 1-239104</text></patcit><patcit num="2"><text>Japanese Unexamined Patent Publication No. 63-303138</text></patcit><patcit num="3"><text>Japanese Unexamined Patent Publication No. 2000-178812</text></patcit><patcit num="4"><text>U.S. Pat. No. 6,467,251</text></patcit><patcit num="5"><text>U.S. Pat. No. 6,266,951</text></patcit><patcit num="6"><text>U.S. Pat. No. 5,644,907</text></patcit></p>
<p num="0004"> As a result of diligent research in order to solve such a problem, the present inventor consists of a fine metal wire and a thread made of filament yarn, and the thread is wound around the thin metal wire a specific number of times to form a core material. , It has been found that a composite fiber in which a coating fiber is wound around the core material to form a coating layer achieves the above object. The present invention has been completed based on such findings.</p>
<p num="0005"> Claim 1 of the present invention for achieving the above object comprises a core material and a coating layer in which coating fibers are wound around the core material, and the core material is a thin metal wire.<u style="single">Consists of 100-1000 filament numbers</u>The content is a composite fiber composed of a filament thread and the thread is wound around a thin metal wire 5 to 60 times per 1 m of the thin metal wire. The content of claim 2 of the present invention is the composite fiber according to claim 1, wherein the thin metal wire is made of stainless steel. 3. The content of claim 3 of the present invention is the composite fiber according to claim 1 or 2, wherein the yarn is selected from at least one filament yarn selected from polyethylene, polyester, and polyparaphenylene terephthalamide. To do. Claim 4 of the present invention includes the composite fiber according to claim 3, wherein the polyethylene is an ultra-high molecular weight polyethylene. Claims of the present invention<u style="single">5</u>1 to claim 1, wherein the coating fiber is composed of at least one fiber selected from polyethylene, polyaramid, polyester, polyamide, acrylic, cotton, and wool.<u style="single">4</u>The content is the composite fiber described in any one of the above. Claims of the present invention<u style="single">6</u>Consists of polyester or polyamide<u style="single">Cover</u>A claim characterized in that the fibers are crimped.<u style="single">5</u>The content is the composite fiber described. Claims of the present invention<u style="single">7</u>1 to claim 1, wherein the coating layer comprises a first coating layer and a second coating layer wound in the opposite direction.<u style="single">6</u>The content is the composite fiber described in any one of the above.</p>
<p num="0006"> The composite fiber of the present invention is composed of a fine metal wire and a thread made of filament yarn, and the thread is wound around the fine metal wire a specific number of times to form a core material, and a coating fiber is wound around the core material. By forming a coating layer by attaching it, it has excellent moisture absorption and knitting workability, and is suitably used for safety protective products such as safety protective cloths, protective clothing, protective aprons, and protective gloves used for worker protection. In particular, it is possible to provide a cut-resistant glove having good wearing comfort, elasticity, usability and workability in a worn state. When knitting gloves using the above composite fibers, plating is performed with specific fibers, and the plated fibers are knitted so as to be inside the gloves, so that the elasticity and hygroscopicity are further enhanced, and the elasticity and hygroscopicity are further enhanced. It is possible to provide gloves having further improved wearing comfort, usability and workability in the worn state.</p>
0007<figref num="1">FIG. 1 is a schematic view showing an example of the composite fiber of the present invention.</figref>
0008As shown in FIG. 1, the present invention comprises a core material 1 and a coating layer 3 in which a coating fiber 2 is wound around the core material 1. The core material 1 is composed of a thin metal wire 1a and a thread 1b made of a filament thread. The thin metal wire 1a used in the present invention is preferably stainless steel, titanium, aluminum, silver, nickel, copper, bronze, etc. with high strength and high elastic modulus, and is particularly low cost, high strength, and chemically stable. Stainless steel is preferable because it does not easily rust. Although stainless steel is correctly stainless steel, it is also abbreviated as stainless steel in the present invention because it is generally abbreviated as stainless steel or stainless steel in Japan. It should be noted that the thin metal wire 1a is hard when twisted, and the texture of a product using a composite fiber, for example, a glove (hereinafter, a glove is taken up as a typical example of a product using a composite fiber) is deteriorated. Use unprocessed wire. For example, thin stainless steel wires are usually used in such applications with a thickness of 40 to 50 μm. The fine metal wire 1a in the present invention is preferably 10 to 70 μm, more preferably 15 to 35 μm, in terms of knitting workability of the composite fiber and workability when using gloves. As the material of stainless steel, SUS304 is preferable because it is soft and resistant to bending. It is preferable that 1 to 4 fine metal wires 1a are used. If the number of gloves exceeds four, the gloves become hard and workability when wearing gloves deteriorates, which is not preferable.
0009If the thin metal wire 1a of the core material is to be coated with the coating fiber 2 as it is, the thin metal wire 1a is cut in the coating process, so that the thread 1b is required. As the splicing yarn 1b, a processed yarn such as a twisted yarn has not a little elasticity, so an unprocessed filament yarn is used. If a stretchable thread is used as the thread 1b, the thread to be coated in the subsequent coating process also has elasticity. By the way, since the thin metal wire 1a itself has almost no elasticity, when the composite fiber is stretched after being coated with the coating fiber 2, the thin metal wire 1a cannot withstand the stretching and the thin metal wire 1a is cut. The cut metal wire 1a jumps out from the coating layer 3 of the composite fiber 2, and when it is used as a glove product, for example, it irritates the skin of the glove user's hand with a tingling sensation, and the wearing comfort and usability deteriorate. It will be. Contrary to the above, the same applies when the thread 1b is contractile. That is, when the thread 1b contracts, the thin metal wire 1a does not contract, so that bending occurs. However, since this bending has no escape, it jumps out from the coating layer 3 of the composite fiber 2 and is handed by the glove user. It will irritate and cause discomfort to the skin.
0010Therefore, the boring yarn 1b used in the present invention is preferably a filament yarn having less expansion and contraction due to the influence of heat and chemicals as well as mechanical expansion and contraction. Specifically, polyethylene, ultra-high molecular weight polyethylene which is reinforced polyethylene (for example, trade name: Dyneema, manufactured by Toyo Spinning Co., Ltd.), polyester, polyparaphenylene terephthalamide (for example, trade name: Kevlar, manufactured by DuPont), etc. Filament yarn can be mentioned. Among these, ultra-high molecular weight polyethylene, polyparaphenylene terephthalamide, and polyester are preferable because they have extremely high physical stability and high chemical stability. These may be used alone or in combination of two or more as required. The thickness of the thread 1b may be appropriately selected depending on the use of the composite fiber and the like, but is usually preferably 50 to 600 denier, more preferably 100 to 450 denier. Those with less than 50 denier tend to have a weaker cutting prevention effect on the thin metal wire 1a. Further, when a yarn exceeding 600 denier is used, the obtained composite fiber becomes thick, a stiff feeling is generated, and the wearing comfort and the usability tend to be deteriorated. Further, it is preferable that the number of filaments constituting the thread 1b is large because it wraps the thin metal wire and it is difficult to expose the fine metal wire 1a to the surface. Usually, 100 filaments or more are preferable, and 100 to 1000 filaments are more preferable. More preferably, it is 200 to 1000 filaments. If it is less than 100 filaments, the effect of wrapping the thin metal wire 1a is insufficient, the knitting workability is lowered, and the wearing comfort and usability tend to be lowered. It tends to be difficult to use.
0011Further, the thread 1b needs to be wound around the thin metal wire 1a 5 to 60 times, preferably 15 to 50 times, more preferably 25 to 45 times per 1 m of the thin metal wire. By this winding, it is possible to prevent the thin metal wire from being cut when tension is applied to the composite yarn, and it is possible to prevent the surface of the thin metal wire from being exposed when bending or strain occurs. If the wrapping is less than 5 times, the above effect will not be fully exhibited. For example, when a glove is used, the thin metal wire 1a will be cut and pop out, resulting in a tingling sensation and poor tactile sensation, wearing comfort and usability. On the other hand, when tension is applied more than 60 times, the thread wound around the straight metal wire is easy to stretch and the tension cannot be dispersed to the thread, resulting in the metal wire. Tends to be disconnected. It is appropriate to use 1 to 3 threads 1b. If the number of threads exceeds three, the thread becomes thicker and the knitting processability is inferior, and the wearing comfort tends to be rugged. As described above, the coating fiber 2 is wound around the core material 1 composed of the thin metal wire 1a and the thread 1b wound around the thin metal wire 1a to form the coating layer 3. The coating fiber 2 is not particularly limited, but is determined in consideration of knitting workability, resin coating workability, product tactile sensation, touch, fit and the like, usability, hygroscopicity and the like. From this point of view, examples of the coating fiber 2 include polyethylene, polyaramid, polyester, polyamide (nylon), acrylic, cotton, and wool. The coating fiber 2 may be a multifilament, or may be a twisted yarn or a spun yarn. Among these, polyester, polyamide (nylon), cotton and wool are particularly preferable, and in spun yarn, cotton or polyester is preferable in that it is soft. Further, as the coating fiber 2, the filament is preferably crimped, and the crimped polyester fiber or polyamide fiber is particularly preferable because it has a good texture.
0012The thickness of the coating fiber 2 may be appropriately determined depending on the intended use of the obtained composite fiber, etc., but is usually 50 to 500 denier from the viewpoint of preventing surface exposure of the fine metal wire 1a, wearing comfort of the knitted product, and usability. About (100 to 10th) is preferable, and about 50 to 300 denier (100 to 15th) is more preferable. In the case of a coated fiber composed of filaments, the number of filaments is preferably 20 to 500 filaments. If it is less than 20 filaments, the thickness of the filament tends to be large and it tends to be stiff, while if it exceeds 500 filaments, it becomes expensive and is not preferable. The coating fiber 2 is wrapped around the core material 1. The number of layers around which the coating fiber 2 is wound may be appropriately selected depending on the intended use of the obtained composite fiber, but if the number of layers is small, the effect of coating the core material 1 becomes insufficient, and the core material is outside the coating layer 3. On the other hand, if the number of layers is large, the knitting workability of the composite fiber is lowered, and a stiff feeling is generated, which tends to lower the wearing comfort and the usability. Therefore, two layers are preferable. When the composite fiber 2 is wound around the two layers, as shown in FIG. 1, the coating fiber 2a of the first layer is wound in the opposite direction to each other, that is, in the same figure, the coating fiber 2a of the first layer is wound in the clockwise direction, and the composite fiber of the second layer is wound. 2b is wound in the counterclockwise direction to form the first coating layer 3a and the second coating layer 3b, respectively. In FIG. 1, the winding of the thread 1b around the thin metal wire 1a is omitted. The number of times the coated fiber 2 is wound may be appropriately determined depending on the intended use of the obtained coated fiber and the like, but is preferably 300 to 1200 times, more preferably 450 to 1000 times per 1 m of the length of the core material 1. If it is less than 300 times, the purpose of preventing the surface exposure of the thin metal wire 1a is not sufficiently achieved, while if it exceeds 1000 times, the composite fiber becomes hard, which is not preferable. It is appropriate that the coating fiber 2 has 1 to 6 fibers per layer. If the number of fibers exceeds 6, the process tends to be complicated when producing the composite fiber, and a stiff feeling is likely to occur, which is not preferable.
0013The composite fibers obtained as described above can be used as various safety protective products such as safety protective cloths, protective clothing, protective aprons, and protective gloves by using a normal knitting machine. Suitable for cut resistant gloves. When knitting the composite fiber of the present invention to produce a cut-resistant glove, plating is performed using a fiber having a good touch and feel and abundant hygroscopicity, and the plated fiber is knitted so as to be inside the glove. By doing so, it is possible to provide a cut-resistant glove that is comfortable to wear and feels good to the touch and has excellent hygroscopicity.
0014Examples of such plating fibers include composite fibers of at least one synthetic fiber selected from polyamide, polyethylene, polyester, polyphenylene terephthalamide, and rayon and polyurethane, polyamide, polyethylene, polyester, polyphenylene terephthalamide, and rayon. Synthetic fibers and natural fibers such as cotton are suitable. The plating fiber may be appropriately determined depending on the intended use, but a plurality of types of fibers may be used. The thickness of the plating fiber is preferably 50 to 700 denier, more preferably 50 to 550 denier, from the viewpoint of comfort and workability. If it is less than 50 denier, the effect of plating tends to be insufficient, and if it exceeds 700 denier, the knitting density of the plating yarn tends to increase and the knitting workability tends to decrease. The number of plating fibers may be appropriately determined, but is preferably about 1 to 7 fibers, more preferably 1 to 5 fibers, from the viewpoint of ease of plating processing.
<p num="0015"> Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited thereto. In the following Examples and Comparative Examples, D indicates denier and F indicates the number of filaments. In addition, the characteristics of each of the obtained sample gloves were evaluated by the following method, and the obtained results are shown in Table 1. (Cut resistance) The palm of the glove was evaluated using the Sodemat CUT-TESTER COUPETEST. A cotton fabric was cut before and after the sample as a standard cloth, and the measurement data was calculated by Eq. (1) from the number of rotations until the circular blade (45 mmφ) came into contact with the metal plate placed at the bottom of the sample and stopped. The level was calculated from the average value of 5 times by measuring 5 times in a row. (N + n) / n (1) N: Number of sample cuts n: Average number of standard cloth cuts (level) 1.2 or more and less than 2.5 Level 1 2.5 or more and less than 5.0 Level 2 5.0 or more and less than 10.0 Level 3 10.0 or more and less than 20.0 Level 4 20.0 or higher Level 5 (Workability, touch, hygroscopicity) It was judged by the following criteria by 5 panelists and used as the average. A: Very good, B: Good, C: Normal, D: Bad, E: Very bad</p><p num="0016">Example 1 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 33 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, gloves were knitted by a 10G knitting machine to obtain a glove sample. The obtained sample gloves had a cut resistance of CE level 5, and when worn on the hand, Woolly nylon touched the skin of the hand and had a good feel, excellent elasticity, and extremely good workability.</p><p num="0017">Example 2 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 10 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, gloves were knitted by a 10G knitting machine to obtain a glove sample. The obtained sample gloves had a cut resistance of CE level 5, and when worn on the hand, Woolly nylon touched the skin of the hand and had a good feel, excellent elasticity, and extremely good workability.</p><p num="0018">Example 3 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 55 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, gloves were knitted by a 10G knitting machine to obtain a glove sample. The obtained sample gloves had a cut resistance of CE level 5, and when worn on the hand, Woolly nylon touched the skin of the hand and had a good feel, excellent elasticity, and extremely good workability.</p><p num="0019">Comparative example 1 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 2 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, gloves were knitted by a 10G knitting machine to obtain a glove sample. The obtained sample gloves had a cut resistance of CE level 5, but when they were put on their hands, the fine stainless steel wires popped out from the gaps between the thread and the covering fibers and were broken, resulting in a tingling sensation and a poor tactile sensation.</p><p num="0020">Comparative example 2 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 70 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, gloves were knitted by a 10G knitting machine to obtain a glove sample. The obtained sample gloves had a cut resistance of CE level 5, but when they were put on the hands, the stainless thin wires could not withstand the tension during the production of composite fibers or during the glove knitting process and were cut off and popped out, giving a tingling sensation and a tactile sensation. Was bad.</p><p num="0021">Example 4 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 33 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, FTY yarn (1) consisting of 1 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and 2 70D / 24F woolly processed nylon fibers in the knitting process. Two woolly-processed nylon fibers twisted together with the polyurethane fiber of the above. The same applies below.) Use a 10G knitting machine so that the composite fiber yarn is on the outside of the glove and the FTY yarn is on the inside of the glove. It was knitted and a glove sample was obtained. The obtained sample gloves have a CE level 5 cut resistance, and when worn on the hand, the inner woolly nylon hits the skin of the hand and feels extremely good, and it has excellent elasticity and hygroscopicity, and workability is also extremely good. It was.</p><p num="0022">Example 5 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 10 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F woolly processed nylon fibers is used in the knitting process. Then, the glove was knitted by a 10G knitting machine so that the composite fiber thread was on the outside of the glove and the FTY thread was on the inside of the glove, and a glove sample was obtained. The obtained sample gloves have a CE level 5 cut resistance, and when worn on the hand, the inner woolly nylon hits the skin of the hand and feels extremely good, and it has excellent elasticity and hygroscopicity, and workability is also extremely good. It was.</p><p num="0023">Example 6 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 55 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F woolly processed nylon fibers is used in the knitting process. Then, the glove was knitted by a 10G knitting machine so that the composite fiber thread was on the outside of the glove and the FTY thread was on the inside of the glove, and a glove sample was obtained. The obtained sample gloves have a CE level 5 cut resistance, and when worn on the hand, the inner woolly nylon hits the skin of the hand and feels extremely good, and it has excellent elasticity and hygroscopicity, and workability is also extremely good. It was.</p><p num="0024">Comparative example 3 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 2 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F woolly processed nylon fibers is used in the knitting process. Then, the glove was knitted by a 10G knitting machine so that the composite fiber thread was on the outside of the glove and the FTY thread was on the inside of the glove, and a glove sample was obtained. The obtained sample gloves had a cut resistance of CE level 5, but when they were put on their hands, the fine stainless steel wires popped out from the gaps between the thread and the covering fibers and were broken, resulting in a tingling sensation and a poor tactile sensation.</p><p num="0025">Comparative example 4 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 70 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one woolly processed nylon fiber (nylon thread manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 634 times / m to form a coating layer to obtain a composite fiber thread. Next, using the obtained composite fiber yarn, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F woolly processed nylon fibers is used in the knitting process. Then, the glove was knitted by a 10G knitting machine so that the composite fiber thread was on the outside of the glove and the FTY thread was on the inside of the glove, and a glove sample was obtained. The obtained sample gloves had a cut resistance of CE level 5, but when they were put on the hands, the stainless thin wires could not withstand the tension during the production of composite fibers or during the glove knitting process and were cut off and popped out, giving a tingling sensation and a tactile sensation. Was bad.</p><p num="0026">Example 7 One 25 μm thick stainless thin wire (SUS304 stainless thin wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 33 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. Two polyester textured fibers (manufactured by LEALEA ENTERPRISE CO., LTD.) Consisting of 75D / 36F were wound at 634 times / m in the opposite direction to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F woolly processed nylon fibers is used in the knitting process. Then, the gloves were knitted by a 13G knitting machine so that the composite fiber yarn was on the outside of the glove and the FTY yarn was on the inside of the glove, and a glove sample was obtained. The obtained sample gloves have a CE level 5 cut resistance, and when worn on the hand, the inner woolly nylon touches the skin of the hand and feels extremely good, the thickness of the glove is thin, the elasticity is excellent, and the workability is also extremely good. It was something like that.</p><p num="0027">Example 8 One 25 μm thick stainless thin wire (SUS304 stainless thin wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, Toyo Spinning Co., Ltd.) are loosely applied at 33 times / m. Align it as a core material while entwining it, and wrap one woolly processed nylon fiber (nylon thread manufactured by Hantex) consisting of 70D / 24F around it at 634 times / m, and then wrap it on top of it. In the opposite direction, one polyester textured fiber (manufactured by LEALEA ENTERPRISE CO., LTD.) Consisting of 75D / 36F was wound at 634 times / m to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F woolly processed nylon fibers is used in the knitting process. Then, the gloves were knitted by a 13G knitting machine so that the composite fiber yarn was on the outside of the glove and the FTY yarn was on the inside of the glove, and a glove sample was obtained. The obtained sample gloves have a CE level 5 cut resistance, and when worn on the hand, the inner woolly nylon touches the skin of the hand and feels extremely good, the thickness of the glove is thin, the elasticity is excellent, and the workability is also extremely good. It was something like that.</p><p num="0028">Example 9 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 252F filament yarn of polyparaphenylene terephthalamide (trade name: Kevlar, manufactured by DuPont) are gently applied at 33 times / m. Align it while entwining it to make a core material, and wrap one polyester short fiber No. 20 thread (trade name: polyester span, manufactured by MWE) around it at 840 times / m, and then wrap it on top of it. In the opposite direction, a single polyester short fiber No. 20 yarn (trade name: polyester span, manufactured by MWE) was wound at 840 times / m to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, two polyester short fiber No. 20 yarns (trade name: polyester span, manufactured by MWE) were used in the knitting process, and the composite fiber yarn became the outside of the glove, and the polyester short fiber. Gloves were knitted with a 10G knitting machine so that the fiber threads were inside the gloves, and glove samples were obtained. The obtained sample gloves had a cut resistance of CE level 5, had a good tactile sensation when worn in the hand, and had a firm feel, excellent sweat absorption, and good workability.</p><p num="0029">Example 10 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 252F filament yarn of polyparaphenylene terephthalamide (trade name: Kevlar, manufactured by DuPont) are gently applied at 33 times / m. Align it while entwining it to make a core material, wrap one polyester short fiber No. 20 thread (trade name: polyester span, manufactured by MWE) around it at 840 times / m, and then wrap it on top of it. In the opposite direction, a single polyester short fiber No. 20 yarn (trade name: polyester span, manufactured by MWE) was wound at 840 times / m to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, in the knitting process, three polyester short fiber No. 20 yarns (trade name: polyester span, manufactured by MWE) were used, and the composite fiber yarn became the outside of the glove, and the polyester short fiber. The gloves were knitted with a 10G knitting machine so that the fiber threads were inside the gloves, and glove samples were obtained. The obtained sample gloves had a cut resistance of CE level 5, had a good tactile sensation when worn in the hand, and had a firm feel, excellent sweat absorption, and good workability.</p><p num="0030">Example 11 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 252F filament yarn of polyparaphenylene terephthalamide (trade name: Kevlar, manufactured by DuPont) are gently applied at 33 times / m. Align it while entwining it to make a core material, wrap one cotton thread No. 20 (trade name: cotton span, manufactured by MWE) around it at 840 times / m, and then wrap it on top of the previous one. In the same direction, one cotton yarn No. 20 (trade name: cotton span, manufactured by MWE) was wound at 840 times / m to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, in the knitting process, using two cotton yarn No. 20 threads (trade name: cotton span, manufactured by MWE), the composite fiber yarn becomes the outside of the glove, and the cotton yarn becomes. Gloves were knitted with a 10G knitting machine so that they were inside the gloves, and glove samples were obtained. The obtained sample gloves had a cut resistance of CE level 5, an extremely good tactile sensation when worn on the hand, excellent sweat absorption, and good workability.</p><p num="0031">Example 12 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 252F filament yarn of polyparaphenylene terephthalamide (trade name: Kevlar, manufactured by DuPont) are gently applied at 33 times / m. Align it while entwining it to make a core material, wrap one cotton thread No. 20 (trade name: cotton span, manufactured by MWE) around it at 840 times / m, and then wrap it on top of the previous one. In the same direction, one cotton yarn No. 20 (trade name: cotton span, manufactured by MWE) was wound at 840 times / m to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, in the knitting process, using three cotton yarn No. 20 threads (trade name: cotton span, manufactured by MWE), the composite fiber yarn becomes the outside of the glove, and the cotton yarn becomes. Gloves were knitted with a 10G knitting machine so that they were inside the gloves, and glove samples were obtained. The obtained sample gloves had a cut resistance of CE level 5, and when they were put on the hands, they had an extremely good tactile sensation of hitting the skin of the hands on the inside, and had excellent sweat absorption and workability.</p><p num="0032">Example 13 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 252F filament yarn of polyparaphenylene terephthalamide (trade name: Kevlar, manufactured by DuPont) are gently applied at 33 times / m. While entwining, align them to form a core material, wrap a single woolly processed nylon fiber (manufactured by Hantex) consisting of 70D / 24F around it at 840 times / m, and then wrap it in the opposite direction to the previous one. A single woolly processed nylon fiber (manufactured by Hantex Co., Ltd.) made of 70D / 24F was wound at 840 times / m to form a coating layer, and a composite fiber yarn was obtained. Next, using the obtained composite fiber yarn, in the knitting process, one FTY yarn consisting of one 40D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and two 70D / 24F Woolly nylon fibers is used. Then, the glove was knitted by a 13G knitting machine so that the composite fiber thread was on the outside of the glove and the FTY thread was on the inside of the glove, and a glove sample was obtained. The obtained sample glove has a smooth surface, has a cut resistance of CE level 5, and when worn on the hand, the inner woolly nylon feels good against the skin of the hand, has excellent elasticity, and the thickness of the glove is thin. The workability was extremely good.</p><p num="0033">Example 14 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60, manufactured by Toyo Spinning Co., Ltd.) 33 times / m Gently entangle it with a core material, and wrap it around it with a single woolly processed nylon fiber (manufactured by Hantex) at 840 times / m. In the opposite direction, one polyester short fiber No. 20 yarn (trade name: polyester span, manufactured by MWE) was wound at the same rate of 840 times / m to form a coating layer to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, in the knitting process, one 140D polyurethane fiber (trade name: Spandex, manufactured by FURNIWEB) and 400D / 390F ultra-high molecular weight polyethylene filament yarn (trade name: Dyneema SK60,) (Made by Toyo Spinning Co., Ltd.) Using one FTY thread consisting of two, knit the gloves with a 13G knitting machine so that the composite fiber thread is on the outside of the glove and the FTY thread is on the inside of the glove, and obtain a glove sample. It was. The obtained sample glove has a smooth surface, has a cut resistance of CE level 5, and when worn on the hand, the inner FTY thread touches the skin of the hand and feels good, has excellent elasticity, and the thickness of the glove is thin. The workability was extremely good.</p><p num="0034">Example 15 One 25 μm thick stainless steel wire (SUS304 stainless steel wire, manufactured by Nippon Seisen Co., Ltd.) and 140D / 432F polyester filament yarn (trade name: EC155-432-1SGZ71BT, manufactured by Toyo Spinning Co., Ltd.) at 33 times / m. Gently entangle them to form a core material, and wrap one cotton thread No. 30 (manufactured by Colony textile mills ltd.) At 840 times / m, and then wrap it on top of the previous one. In the opposite direction, also one polyester short fiber No. 32 yarn (trade name: PT Ramagloria Sakti Tekstil Industri, A coating layer was formed by winding (manufactured by the same company) at 840 times / m to obtain a composite fiber yarn. Next, using the obtained composite fiber yarn, in the knitting process, using one cotton yarn No. 20 (trade name: cotton span, manufactured by MWE), the composite fiber yarn becomes the outside of the glove, and the cotton yarn becomes. Gloves were knitted with a 10G knitting machine so that they were inside the gloves, and glove samples were obtained. The obtained sample gloves had a cut resistance of CE level 5, and when they were put on the hands, the cotton thread touched the skin of the hands on the inside, and the feel was extremely good. The sweat absorption was excellent and the workability was good.</p><p num="0035">Comparative example 5 According to Example 1 of Japanese Patent Application Laid-Open No. 1-239104, 750 mm spacing of 3000 denier 2000 filament non-crimped toe of polyparaphenylene terephthalamide fiber (trade name: Technolate, manufactured by Teijin Kasei Co., Ltd.) A core material consisting of three spun yarns (10.63 count) (equivalent to 1500 denier) and two flexible stainless wires (25 μm) that have been pulled out in parallel between a pair of rollers. As a result, 420 denier nylon fiber was wound around this in the opposite directions at 634 times / m to obtain a composite fiber. In addition, a glove sample was obtained by arranging two of these composite fibers and knitting gloves with a 5G knitting machine. The obtained sample gloves had a cut resistance of 5 at the GE level, but since the splicing yarn was a spun yarn, the splicing yarn was stretched during processing, the fine metal wire was cut, and the tip of the fine metal wire was compounded. It was exposed to the outside of the fiber, had a tingling sensation, and had poor workability.</p><p num="0036"><tables num="1"><img id="000002" he="204" wi="159" file="JP5259803B2_D0001.tif" img-format="tif" img-content="drawing" /></tables></p>
0037As described above, in the composite fiber of the present invention, a fine metal wire and a thread made of a filament thread are wound around the core material to form a core material, and a specific coating fiber is wound around the core material to form a coating layer. Is excellent in elasticity, hygroscopicity and knitting processability. The composite fiber of the present invention is suitably used for safety protective products such as safety protective cloths, protective clothing, protective aprons, and protective gloves used for worker protection, and in particular, it is comfortable to wear, has a feeling of use, and is in a state of being worn. It is possible to provide cut-resistant gloves having good workability. Further, when knitting a glove using the above composite fiber, the elasticity and hygroscopicity are further enhanced by plating with the fiber and knitting the plated fiber so as to be inside the glove. It is possible to provide gloves having further improved wearing comfort, usability and workability in the worn state.
00381 core material 1a thin metal wire 1b Thread thread 2 Coated fiber 2a 1st layer coating fiber 2b Second layer coating fiber 3 Coating layer 3a First layer coating layer 3b 2nd coating layer
2 sheets
Sheet 1 Sheet 2
Every citation, both ways
| Document | Relation | Office |
|---|---|---|
| JP49009429B1 | Cites | Japan |
| JP62157915U | Cites | Japan |
| JP54134147A | Cites | Japan |
| US06467251B1 | Cites | United States of America |
| JP01183544A | Cites | Japan |
| JP62153326U | Cites | Japan |
| JP06192928A | Cites | Japan |
19 members in 4 offices
Priority claims2
| Document | Office | Kind | Date |
|---|---|---|---|
| 2005222926 | Japan | – | |
| 2005222926 | Japan | A |
Members19
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| WO2007015333A1 | World Intellectual Property Organization (WIPO) | A1 | |
| WO2007015439A1 | World Intellectual Property Organization (WIPO) | A1 | |
| EP1780318A1 | European Patent Office (EPO) | A1 | |
| EP1911866A1 | European Patent Office (EPO) | A1 | |
| US2008098501A1 | United States of America | A1 | |
| US2008289312A1 | United States of America | A1 | |
| JPWO2007015333A1 | Japan | A1 | |
| JPWO2007015439A1 | Japan | A1 | |
| US7762053B2 | United States of America | B2 | |
| EP1780318A4 | European Patent Office (EPO) | A4 | |
| EP1911866A4 | European Patent Office (EPO) | A4 | |
| JP2012021258A | Japan | A | |
| JP4897684B2 | Japan | B2 | |
| JP2012140749A | Japan | A | |
| EP1780318B1 | European Patent Office (EPO) | B1 | |
| EP1911866B1 | European Patent Office (EPO) | B1 | |
| JP5259803B2This record | Japan | B2 | |
| JP5349797B2 | Japan | B2 | |
| JP5638567B2 | Japan | B2 |
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Numbers
- Publication
- 5259803
- Application
- 238679
Titles2
- Japanese
- 複合繊維
- English
- Composite fiber
Classification
- CPC, 5
- D02G3/442
- A41D19/01511
- D02G3/12
- D02G3/38
- D04B1/28
- IPC, 3
- D02G3 12
- D02G3 04
- D02G3 38
